CN220216118U - Wind power tower cylinder rust removal processing device - Google Patents

Wind power tower cylinder rust removal processing device Download PDF

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Publication number
CN220216118U
CN220216118U CN202321766221.0U CN202321766221U CN220216118U CN 220216118 U CN220216118 U CN 220216118U CN 202321766221 U CN202321766221 U CN 202321766221U CN 220216118 U CN220216118 U CN 220216118U
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China
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linear motor
rust removal
wind power
rust
power tower
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CN202321766221.0U
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Chinese (zh)
Inventor
程志胜
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Hubei Runxiang Heavy Industry Technology Co ltd
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Hubei Runxiang Heavy Industry Technology Co ltd
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Abstract

The utility model discloses a rust removal treatment device for a wind power tower, which relates to the technical field of rust removal treatment and comprises a workbench and a sliding rail, wherein the sliding rail is positioned on two sides above a mounting seat, a first linear motor is installed on the outer side of the sliding rail, limiting blocks are installed on the upper part of the sliding rail, spray heads are installed on the front side and the rear side of the first linear motor, a rust removal mechanism for adjusting the angle of equipment is arranged on one side of the first linear motor, and the rust removal mechanism comprises a mounting block, a rotating shaft, a gun body and a gun head. This wind-powered electricity generation tower section of thick bamboo rust cleaning processing apparatus compares with current device, drives the shower nozzle of rifle body and rifle head and both sides through control system control first linear motor and removes to rust cleaning to tower section of thick bamboo makes its use more convenient, rotates the rotor, with this angle regulation, makes its effect of rust cleaning good, has consequently alleviateed staff's labour, has improved the efficiency and the effect of its work simultaneously.

Description

Wind power tower cylinder rust removal processing device
Technical Field
The utility model relates to the technical field of rust removal treatment, in particular to a rust removal treatment device for a wind power tower.
Background
The wind power tower is a tower pole of wind power generation, mainly plays a supporting role in a wind power generator set, and absorbs the vibration of the set. The production process flow of the wind power tower is generally as follows: the method comprises the steps of blanking by a numerical control cutting machine, chamfering a thick plate, spot welding, positioning, welding inner and outer longitudinal joints after plate bending by a plate bending machine is needed, carrying out secondary rounding after roundness inspection if a problem exists, carrying out assembly-to-point welding on a roller frame by a hydraulic assembly after welding a single-section cylinder, carrying out tolerance inspection such as inner and outer circumferential joints, straightness and the like, carrying out nondestructive inspection and flatness inspection on a welding line after welding a flange, carrying out rust removal treatment, carrying out sand blasting and paint spraying treatment, and carrying out transportation to an installation site after finishing internal part installation and finished product inspection.
The application number is as follows: CN202022871352.8, a wind-powered electricity generation tower section of thick bamboo deruster, through setting up bottom plate top fixed connection's electronic box, through the detection and the control of display screen and power button, thereby the purpose of the control water source that can be convenient sprays the head injection, again through setting up temporary storage water tank, temporarily store the water source, detect the pressure of water source through the water gauge, thereby can convenient control laser spray the head and spray the purpose of water source, again through setting up the handheld piece of processing case bottom fixed connection, thereby can control the control press the switch of piece come controlling means, reach the purpose of being convenient for rust cleaning, the use of user has been made things convenient for.
Similar to the above-mentioned application, there are currently disadvantages: when the device is used, a worker holds the laser gun to remove rust from the tower, labor is consumed, meanwhile, the worker removes rust from a relatively high position, the working efficiency is low, waste water is collected, the waste water flows to other places, the labor of subsequent cleaning workers is consumed, and the time is consumed.
Accordingly, in view of the above, research and improvement are made to the existing structure and the existing defects, and a wind power tower rust removal treatment device is provided so as to achieve the purpose of higher practical value.
Disclosure of Invention
The utility model aims to provide a rust removal treatment device for a wind power tower, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a wind-powered electricity generation tower section of thick bamboo rust cleaning processing apparatus, includes workstation and slide rail, the mount pad is installed to the top of workstation, the slide rail is located the top both sides of mount pad, first linear motor is installed in the outside of slide rail, the stopper is installed on the upper portion of slide rail, the shower nozzle is installed to both sides around the first linear motor, one side of first linear motor is provided with the rust cleaning mechanism that is used for adjusting equipment angle, rust cleaning mechanism includes installation piece, turning block, pivot, rifle body and rifle head, the turning block is installed to the front portion inboard of installation piece, the pivot is installed to the both sides of turning block, the rifle body is installed to the front side of turning block, the rifle head is installed to the front end of rifle body.
Further, moving mechanisms for automatically moving back and forth are arranged on two sides below the workbench, each moving mechanism comprises supporting legs and a track, and the lower ends of the supporting legs are provided with the tracks.
Further, the moving mechanism further comprises a second linear motor and a sliding block, the second linear motor is arranged on the inner bottom side of the track, and the sliding block is arranged above the second linear motor.
Further, the lower side middle part of workstation is provided with the mechanism that catchments that is used for placing the case of handling waste water, the mechanism that catchments includes the casing and places the box, the inside of casing is provided with places the box.
Further, the water collecting mechanism further comprises a sliding block and a stop block, the sliding block is arranged at the bottom of the placement box, and the stop block is arranged above the sliding block.
Further, the water collecting mechanism further comprises a sliding groove and a limiting hole, the sliding groove is formed in the outer side of the lower end of the sliding block, and the limiting hole is formed in the upper surface of the sliding groove.
Compared with the prior art, the utility model provides a rust removal treatment device for a wind power tower, which has the following beneficial effects:
1. according to the utility model, the first linear motor is controlled by the control system to drive the gun body, the gun head and the spray heads on two sides to move, so that the tower barrel is derusted, the use is more convenient, and then the rotating block is rotated to adjust the angle, so that the derusting effect is good, the labor force of workers is reduced, and the working efficiency and effect are improved;
2. according to the utility model, the second linear motor is controlled to move, so that the workbench is driven to move back and forth, the pushing movement of workers is avoided, and the labor force of the workers is further reduced;
3. according to the utility model, the placing box is pulled out of the shell, and then the water collecting tank is placed in the shell, so that the cleaned wastewater flows into the shell through the water flowing port on the workbench, thus the subsequent cleaning time is saved, and the labor force of cleaning staff is reduced.
Drawings
FIG. 1 is a schematic diagram of the whole front view structure of a rust removal treatment device for a wind power tower;
fig. 2 is a schematic diagram of a top view structure of a local rust removing mechanism of a wind power tower rust removing treatment device according to the present utility model;
FIG. 3 is an enlarged schematic view of the structure of the wind power tower rust removal device at A in FIG. 1;
FIG. 4 is an enlarged schematic view of the structure of the wind power tower rust removal device at B in FIG. 1;
fig. 5 is a schematic perspective view of a rust removing mechanism of a rust removing device for wind power towers.
In the figure: 1. a work table; 2. a mounting base; 3. a slide rail; 4. a first linear motor; 5. a limiting block; 6. a spray head; 7. a rust removing mechanism; 701. a mounting block; 702. a rotating block; 703. a rotating shaft; 704. a gun body; 705. a gun head; 8. a moving mechanism; 801. support legs; 802. a track; 803. a second linear motor; 804. a slide block; 9. a water collecting mechanism; 901. a housing; 902. placing a box; 903. a sliding block; 904. a stop block; 905. a chute; 906. and a limiting hole.
Detailed Description
In order that the utility model may be readily understood, a more particular description of the utility model will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings, in which, however, the utility model may be embodied in many different forms and are not limited to the embodiments described herein, but are instead provided for the purpose of providing a more thorough and complete disclosure of the utility model.
It will be understood that when an element is referred to as being "mounted" on another element, it can be directly on the other element or intervening elements may also be present; when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present; the terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs; the terminology used herein in the description of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model; the term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
As shown in fig. 1, 2 and 5, a rust removal treatment device for a wind power tower cylinder comprises a workbench 1 and a sliding rail 3, wherein an installation seat 2 is installed above the workbench 1, the sliding rail 3 is positioned on two sides above the installation seat 2, a first linear motor 4 is installed on the outer side of the sliding rail 3, a limiting block 5 is installed on the upper part of the sliding rail 3, spray heads 6 are installed on the front side and the rear side of the first linear motor 4, a rust removal mechanism 7 for adjusting the angle of equipment is arranged on one side of the first linear motor 4, the rust removal mechanism 7 comprises an installation block 701, a rotating block 702, a rotating shaft 703, a gun body 704 and a gun head 705, the rotating block 702 is installed on the inner side of the front part of the installation block 701, the rotating shafts 703 are installed on two sides of the rotating block 702, the gun body 704 is installed on the front side of the rotating block 702, the gun head 705 is installed on the front end of the gun body 704, the gun body 704 is controlled by a control system to move on the sliding rail 3, the gun body 704 and the spray heads 6 on the two sides are driven to move, so that rust removal is more convenient to use the tower cylinder, and then the limiting block 5 is used for removing rust by the first linear motor 4, and then the rotating block 4 is driven to rotate by the rotating block 3, so that the rotating efficiency of the rotating shaft 703 is well is prevented, and the rotating efficiency is improved, and the rotating efficiency of the rotating shaft is adjusted;
as shown in fig. 1, 3 and 4, moving mechanisms 8 for automatically moving back and forth are arranged on two sides below the workbench 1, each moving mechanism 8 comprises a supporting leg 801 and a track 802, the lower end of each supporting leg 801 is provided with a track 802, each moving mechanism 8 further comprises a second linear motor 803 and a sliding block 804, the second linear motor 803 is arranged on the inner bottom side of each track 802, the sliding blocks 804 are arranged above the second linear motors 803, and the sliding blocks 804 drive the supporting legs 801 to move on the tracks 802 by controlling the second linear motors 803 to move, so that the workbench 1 is driven to move back and forth, pushing movement by workers is avoided, and therefore labor force of the workers is further lightened; the lower side middle part of workstation 1 is provided with the water collecting mechanism 9 that is used for placing the case of handling waste water, water collecting mechanism 9 includes casing 901 and places box 902, the inside of casing 901 is provided with places box 902, water collecting mechanism 9 still includes sliding block 903, dog 904, the sliding block 903 is installed to the bottom of placing box 902, the dog 904 is installed to the top of sliding block 903, water collecting mechanism 9 still includes spout 905 and spacing hole 906, the spout 905 has been seted up in the lower extreme outside of sliding block 903, spacing hole 906 has been seted up to the upper surface of spout 905, make sliding block 903 slide on spout 905 through pulling placing box 902, and sliding block 903 can fall into spacing hole 906 when outwards sliding, then avoid its landing with the dog 904, thereby make placing box 902 pull out of casing 901, then put the water collecting tank into the inside, let the waste water of clearance flow to the inside through the water inlet on workstation 1, consequently, the time of cleaning is saved, the labour of cleaning personnel has been alleviateed simultaneously.
Working principle: when the wind power tower rust removal treatment device is used, firstly, the first linear motor 4 is controlled to move on the sliding rail 3 through the control system, the gun body 704, the gun head 705 and the spray heads 6 on the two sides are driven to move, so that the tower is convenient to use, then the first linear motor 4 is limited by the limiting block 5, the sliding out of the sliding rail 3 is prevented, then the rotating shaft 703 drives the rotating block 702 to rotate, so that the angle is adjusted, secondly, the second linear motor 803 is controlled to move, the sliding block 804 drives the supporting leg 801 to move on the rail 802, so that the workbench 1 is driven to move back and forth, finally, the sliding block 903 slides on the sliding groove 905 through pulling the placing box 902, and the sliding block 903 falls into the limiting hole 906 when sliding outwards, then the sliding block 904 is prevented from sliding off by the stop block 904, so that the placing box 902 is pulled out of the shell 901, then the water collecting box is placed into the water collecting box, and cleaned waste water flows into the water outlet of the workbench 1 through the water outlet of the workbench 1.
The embodiments of the utility model have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the utility model in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, and to enable others of ordinary skill in the art to understand the utility model for various embodiments with various modifications as are suited to the particular use contemplated.

Claims (6)

1. The utility model provides a wind-powered electricity generation tower section of thick bamboo rust cleaning processing apparatus, includes workstation (1) and slide rail (3), its characterized in that, mount pad (2) are installed to the top of workstation (1), slide rail (3) are located the top both sides of mount pad (2), first linear motor (4) are installed in the outside of slide rail (3), stopper (5) are installed on the upper portion of slide rail (3), shower nozzle (6) are installed to both sides around first linear motor (4), one side of first linear motor (4) is provided with rust cleaning mechanism (7) that are used for adjusting equipment angle, rust cleaning mechanism (7) are including installation piece (701), rotating block (702), pivot (703), rifle body (704) and rifle head (705), rotating block (702) are installed to the front portion inboard of installation piece (701), pivot (703) are installed to the both sides of rotating block (702), rifle body (704) are installed to the front end of rifle body (704).
2. The wind power tower rust removal processing device according to claim 1, wherein moving mechanisms (8) for automatically moving back and forth are arranged on two sides below the workbench (1), the moving mechanisms (8) comprise supporting legs (801) and tracks (802), and the lower ends of the supporting legs (801) are provided with the tracks (802).
3. The wind power tower rust removal processing device according to claim 2, wherein the moving mechanism (8) further comprises a second linear motor (803) and a sliding block (804), the second linear motor (803) is mounted on the inner bottom side of the track (802), and the sliding block (804) is mounted above the second linear motor (803).
4. The wind power tower rust removal treatment device according to claim 1, wherein a water collecting mechanism (9) for placing a box for treating wastewater is arranged in the middle of the lower side of the workbench (1), the water collecting mechanism (9) comprises a shell (901) and a placing box (902), and the placing box (902) is arranged in the shell (901).
5. The wind power tower rust removal processing device according to claim 4, wherein the water collecting mechanism (9) further comprises a sliding block (903) and a stop block (904), the sliding block (903) is installed at the bottom of the placement box (902), and the stop block (904) is installed above the sliding block (903).
6. The wind power tower rust removal processing device according to claim 5, wherein the water collecting mechanism (9) further comprises a sliding groove (905) and a limiting hole (906), the sliding groove (905) is formed in the outer side of the lower end of the sliding block (903), and the limiting hole (906) is formed in the upper surface of the sliding groove (905).
CN202321766221.0U 2023-07-06 2023-07-06 Wind power tower cylinder rust removal processing device Active CN220216118U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321766221.0U CN220216118U (en) 2023-07-06 2023-07-06 Wind power tower cylinder rust removal processing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321766221.0U CN220216118U (en) 2023-07-06 2023-07-06 Wind power tower cylinder rust removal processing device

Publications (1)

Publication Number Publication Date
CN220216118U true CN220216118U (en) 2023-12-22

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Application Number Title Priority Date Filing Date
CN202321766221.0U Active CN220216118U (en) 2023-07-06 2023-07-06 Wind power tower cylinder rust removal processing device

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119635683A (en) * 2025-01-07 2025-03-18 广东海洋大学 Offshore wind power tower rust removal robot and rust removal method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119635683A (en) * 2025-01-07 2025-03-18 广东海洋大学 Offshore wind power tower rust removal robot and rust removal method
CN119635683B (en) * 2025-01-07 2025-10-17 广东海洋大学 Marine wind power tower cylinder rust removing robot and rust removing method

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