CN220160684U - Cleaning mechanism for stator production - Google Patents

Abstract

The utility model relates to a cleaning mechanism for stator production, which comprises a frame, wherein a transmission belt is arranged on the frame, one end of the transmission belt is respectively provided with a first cleaning table and a second cleaning table, a first telescopic cylinder is arranged between the first cleaning table and the second cleaning table, the output end of the first telescopic cylinder is fixedly connected with an equipment frame, the two ends of the equipment frame are fixedly connected with a second telescopic cylinder, the lower end of the second telescopic cylinder is fixedly connected with a rotating motor, the output end of the rotating motor is fixedly connected with a grabbing claw, and the first cleaning table and the second cleaning table are respectively provided with a spray pipe and a cleaning brush.

Description

Cleaning mechanism for stator production

Technical Field

The utility model relates to the technical field of stator production equipment, in particular to a cleaning mechanism for stator production.

Background

The stator is an important component part of motor equipment, is a static part in a motor or a generator, and can generate a rotating magnetic field for other equipment to cut.

In the production process of stator, impurity such as dry glue and dust can be adhered to its surface, influence stator during operation's quality, consequently, need wash the surface of stator, traditional cleaning equipment simple structure, need the workman manually put into cleaning equipment with the stator that needs to be abluent and wash, after accomplishing the washing, take out the stator from cleaning equipment, the putting into and taking out the process of stator all need be accomplished through manual work, the operation is inconvenient, and there is a large amount of stators in the production activity to need wash, the inconvenient manual activity of operation not only makes the workman have great pulling amount, simultaneously still reduced abluent efficiency, moreover, common cleaning equipment adopts the shower nozzle mostly, spray the washing to the stator, some impurity that have viscidity like dry glue only need wash, easy washout is not clean, the cleaning effect is poor, and the stator still appears the burr easily on the surface when producing, need the workman manual clearance, just can reach the requirement and the standard of production use, in addition, can remain certain liquid on the stator, need carry out stoving operation to the stator, carry out after transporting liquid, carry out follow-up and need the processing equipment to take out the stator, the processing efficiency is high-efficient to the processing equipment.

Disclosure of Invention

Aiming at the defects of the prior art, the utility model provides a cleaning mechanism for stator production, which aims to solve the problems that the prior cleaning equipment mentioned in the background art is simple in structure, inconvenient for workers to use and low in processing efficiency.

In order to achieve the above object, the present utility model provides the following technical solutions: the utility model provides a cleaning mechanism is used in stator production, includes the frame, be equipped with the conveyer belt in the frame, conveyer belt one end is equipped with first cleaning table and second cleaning table respectively, be equipped with first flexible cylinder between first cleaning table and the second cleaning table, the output fixed connection of first flexible cylinder is equipped with the equipment frame, the equal fixed connection in equipment frame both ends is equipped with the flexible cylinder of second, the fixed connection in second flexible cylinder lower extreme is equipped with rotation motor, rotation motor's output fixed connection is equipped with snatchs the claw, all be equipped with spray pipe and brush cleaner on first cleaning table and the second cleaning table, spray pipe and brush cleaner fixed connection on the first cleaning table set up in both ends, spray pipe and brush cleaner fixed connection on the second cleaning table set up in the center.

Preferably, be equipped with the stoving case in the frame, the conveyer belt passes from the stoving case, stoving case upper end is equipped with the air-supply line, air-supply line and the inside intercommunication of stoving case, stoving case upper end is equipped with the fan with the air-supply line intercommunication, be equipped with the electrothermal tube in the air-supply line, set up drying equipment on transmission equipment, save the process of manual transportation, improve machining efficiency.

In a further preferred embodiment, the frame is fixedly connected with a support frame at one end, the first telescopic cylinder is arranged on the support frame, the support frame and the frame are fixedly connected with a sliding frame, and the equipment frame is in sliding fit with the sliding frame to support the equipment, so that the equipment can run stably.

In a further preferred embodiment, the grabbing claw includes grabbing plate and clamping block, the sliding tray is set up to grabbing plate lower extreme, the clamping block is provided with two to distribute at the sliding tray both ends, and through sliding tray and grabbing plate sliding connection, the sliding tray is rotated and is connected and be equipped with the control lead screw, the screw thread at control lead screw both ends sets up relatively, the clamping block cooperates with the control lead screw, conveniently controls the snatching of stator.

In a further preferred embodiment, a waterproof shell is fixedly connected to one end of the grabbing plate, a control motor is arranged in the waterproof shell, and one end of the control screw rod penetrates through the grabbing plate and is connected with an output end of the control motor.

In a further preferred embodiment, a water supply pipe is provided at one end of the frame, a shunt pipe is provided at one end of the water supply pipe, and the shunt pipe is respectively communicated with the water spray pipes on the first cleaning table and the second cleaning table, so as to provide cleaning liquid for the equipment.

In a further preferred aspect, the first cleaning table and the second cleaning table are fixedly connected with water blocking covers, water leaking ports are formed in the first cleaning table and the second cleaning table, a collecting tank is arranged below the first cleaning table and the second cleaning table, and used cleaning liquid is recovered, so that subsequent treatment is facilitated, and waste is avoided.

Compared with the prior art, the utility model provides a cleaning mechanism for stator production, which has the following beneficial effects:

1. according to the utility model, the machine frame supporting equipment is arranged, the stator is conveyed by taking the conveying belt as a conveying structure, the outer side and the inner side of the stator are respectively cleaned by taking the first cleaning table and the second cleaning table, the stator is fixed from the inner side or the outer side by controlling the matching of the motor, the control screw rod and the clamping block, the stator is moved to the corresponding first cleaning table or the second cleaning table by taking the matching of the first telescopic cylinder, the second telescopic cylinder and the grabbing claw for cleaning, the stator is moved to the conveying belt for continuous conveying, a worker only needs to put the stator on the conveying belt during the process of moving the stator, and then the stator is collected from the other end, so that the stator is not required to be put in or taken out by manual control, the operation of a chemical worker is reduced, the use of the worker is facilitated, and the work efficiency is improved.

2. Through setting up first cleaning station and second cleaning station and wasing the outside and the inboard of stator respectively, provide the washing liquid to first cleaning station and second cleaning station through delivery pipe and shunt tubes cooperation, through spray pipe and shunt tubes cooperation, make the washing liquid blowout, wash the stator, drive through the rotating motor and snatch the claw and rotate, make the stator rotate, with the spray pipe cooperation, make to wash more evenly to clear up the surface of stator through the brush cleaner, wash away the stator with the spray pipe cooperation, make the washing cleaner.

3. Through setting up stoving case and conveyer belt cooperation, make the conveyer belt take the stator after the washing to pass through the stoving case, through the cooperation between fan, air-supply line and electrothermal tube, generate the hot-blast of blowing into the stoving case, carry out the stoving operation to the stator in the stoving case, combine drying equipment and cleaning equipment together, do not need the workman to take out the stator after the washing and transport drying equipment in, directly collect clean, dry stator at the conveyer belt end, make things convenient for the workman to operate.

Drawings

FIG. 1 is a schematic diagram of a front structure of a cleaning mechanism for stator production in the present utility model;

FIG. 2 is a schematic view of the cooperation structure of the gripper jaw and the frame in the present utility model;

FIG. 3 is a schematic view showing the cooperation structure among the conveyor belt, the first cleaning table and the second cleaning table in the present utility model;

FIG. 4 is a schematic view of the cooperation structure of the equipment rack and the gripper jaw in the utility model;

FIG. 5 is a schematic view showing the cooperation structure among the first cleaning stage, the second cleaning stage and the collecting tank in the utility model.

In the figure: 1. a frame; 2. a transmission belt; 3. a first cleaning station; 4. a second cleaning station; 5. a first telescopic cylinder; 6. an equipment rack; 7. the second telescopic cylinder; 8. a rotating motor; 9. gripping claws; 10. a water spray pipe; 11. a cleaning brush; 12. a drying box; 13. an air inlet pipe; 14. a blower; 15. an electric heating tube; 16. a support frame; 17. a carriage; 18. a grabbing plate; 19. clamping blocks; 20. a sliding groove; 21. a control screw rod; 22. a waterproof case; 23. controlling a motor; 24. a water supply pipe; 25. a shunt; 26. a water retaining cover; 27. a water leakage port; 28. and (5) a collecting tank.

Description of the embodiments

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Examples

Referring to fig. 1-3, a cleaning mechanism for stator production comprises a frame 1, a transmission belt 2 is arranged on the frame 1, one end of the transmission belt 2 is respectively provided with a first cleaning table 3 and a second cleaning table 4, a first telescopic cylinder 5 is arranged between the first cleaning table 3 and the second cleaning table 4, an equipment rack 6 is fixedly connected to the output end of the first telescopic cylinder 5, a second telescopic cylinder 7 is fixedly connected to two ends of the equipment rack 6, a rotating motor 8 is fixedly connected to the lower end of the second telescopic cylinder 7, a grabbing claw 9 is fixedly connected to the output end of the rotating motor 8, a spray pipe 10 and a cleaning brush 11 are respectively arranged on the first cleaning table 3 and the second cleaning table 4, the spray pipe 10 and the cleaning brush 11 on the first cleaning table 3 are fixedly connected to two ends, and the spray pipe 10 and the cleaning brush 11 on the second cleaning table 4 are fixedly connected to each other at the center.

Referring to fig. 1-3, in this embodiment, a drying box 12 is disposed on a frame 1, a conveyor belt 2 passes through the drying box 12, an air inlet pipe 13 is disposed at an upper end of the drying box 12, the air inlet pipe 13 is communicated with an interior of the drying box 12, a fan 14 is disposed at an upper end of the drying box 12 and is communicated with the air inlet pipe 13, an electric heating pipe 15 is disposed in the air inlet pipe 13, when the conveyor belt 2 passes through the drying box 12, the fan 14 works, so that external air flows to the air inlet pipe 13 through the fan 14, the electric heating pipe 15 works to generate heat, the passing air flow is heated, hot air flow is produced, and the hot air flow enters the drying box 12 from the air inlet pipe 13 and blows to a stator on the conveyor belt 2 to dry the stator, so that residual moisture on the stator is evaporated.

Referring to fig. 1-3, in this embodiment, a support frame 16 is fixedly connected to one end of a frame 1, a first telescopic cylinder 5 is disposed on the support frame 16, a sliding frame 17 is fixedly connected to the support frame 16 and the frame 1, the equipment frame 6 is slidably matched with the sliding frame 17, the first telescopic cylinder 5 is supported by the support frame 16, so that the first telescopic cylinder 5 works stably at a proper height, the frame 1 is matched with the support frame 16 to support the sliding frame 17, the equipment frame 6 is located on the sliding frame 17, and when the first telescopic cylinder 5 works, the first telescopic cylinder 5 drives the equipment frame 6 to move on the sliding frame 17, and the equipment frame 6 is supported by the sliding frame 17, so that the pressure of the first telescopic cylinder 5 is reduced.

Referring to fig. 1, 2 and 4, in this embodiment, the gripper jaw 9 includes a gripper plate 18 and a clamping block 19, the lower end of the gripper plate 18 is provided with a sliding groove 20, the clamping blocks 19 are provided with two and distributed at two ends of the sliding groove 20, and are slidably connected with the gripper plate 18 through the sliding groove 20, a control screw 21 is rotatably connected in the sliding groove 20, threads at two ends of the control screw 21 are oppositely arranged, the clamping block 19 is matched with the control screw 21, one end of the gripper plate 18 is fixedly connected with a waterproof shell 22, a control motor 23 is arranged in the waterproof shell 22, one end of the control screw 21 passes through the gripper plate 18 and is connected with the output end of the control motor 23, the control motor 23 works under the fixation of the protective shell, the waterproof shell 22 protects the control motor 23, the control motor 23 is guaranteed to work stably, when the working motor works, the clamping block 19 at two ends of the sliding groove 20 is matched with the control screw 21, and moves in the sliding groove 20 under the influence of the control screw 21, so that the clamping of the stator is realized.

Referring to fig. 1 and 5, in the present embodiment, a water supply pipe 24 is disposed at one end of a rack 1, a shunt pipe 25 is disposed at one end of the water supply pipe 24, the shunt pipe 25 is respectively communicated with the water spray pipes 10 on the first cleaning table 3 and the second cleaning table 4, water blocking covers 26 are fixedly connected to the first cleaning table 3 and the second cleaning table 4, water leakage ports 27 are disposed on the first cleaning table 3 and the second cleaning table 4, a collecting tank 28 is disposed below the first cleaning table 3 and the second cleaning table 4, the water supply pipe 24 is connected with an external cleaning solution supply device, the cleaning solution is supplied to the water supply pipe 24, the cleaning solution flows into the shunt pipe 25 from the water supply pipe 24, is split into two branches in the shunt pipe 25, flows into the water spray pipes 10 on the first cleaning table 3 and the second cleaning table 4 respectively, and is sprayed out from the water spray pipes 10, the stator is cleaned, the water blocking covers 26 can block the splashing of the cleaning solution, and the used cleaning solution flows out of the water leakage ports 27 and falls into the corresponding collecting tank 28.

Examples

Referring to fig. 1-4, when the apparatus is used, the apparatus is connected with an external power source, one end of a transmission belt 2 is aligned with a collecting structure, the apparatus is matched with the collecting apparatus, the apparatus power source is started to start the apparatus, a stator to be cleaned is placed on the transmission belt 2, the transmission belt 2 drives the stator to move, when the stator passes through a first cleaning table 3, the stator is aligned with a grabbing claw 9 above, at the moment, a second telescopic cylinder 7 is controlled to work, the second telescopic cylinder 7 stretches downwards under the support of an apparatus frame 6, the grabbing claw 9 is pushed to contact with the corresponding stator, when the grabbing claw 9 corresponding to the first cleaning table 3 is matched with the stator, a corresponding clamping block 19 is positioned at the inner side of the stator, a control motor 23 is started, the control motor 23 works under the fixation of a protective shell, the control screw 21 is driven to rotate by the control motor 23, the clamping block 19 in a sliding groove 20 is matched with the control screw 21, the device is characterized in that the device moves from the center to two ends in a sliding groove 20 under the influence of a control screw rod 21, contacts with the inner end of a stator, clamps and fixes the stator, clamps and clamps the stator, a second telescopic cylinder 7 contracts after clamping the stator to drive the stator to move upwards, simultaneously, a first telescopic cylinder 5 is enabled to work, the first telescopic cylinder 5 is controlled to contract to drive a device frame 6 to move, the second telescopic cylinder 7 is driven to move when the device frame 6 moves, thereby the clamped stator moves to a first cleaning table 3 to clean the outer end surface of the stator, in addition, the first telescopic cylinder 5 is at a proper height under the support of a support frame 16 to stably work, the frame 1 is matched with the support frame 16 to support the slide frame 17, the device frame 6 is positioned on the slide frame 17, the device frame 6 is supported by the slide frame 17, the first telescopic cylinder 5 only provides the power that equipment rack 6 moved on carriage 17, do not need to bear the weight of equipment rack 6, accomplish the washing of stator outer end after the extension of first telescopic cylinder 5, with equipment rack 6 and the stator push back transmission area 2 top on the flexible cylinder 7 of second, afterwards the extension of flexible cylinder 7 of second, put the stator back on transmission area 2, control motor 23 reverse rotation makes clamp block 19 loosen the stator, then flexible cylinder 7 of second drives and snatchs claw 9 and reset, transmission area 2 drives the stator and continues to remove, when the stator process second washs platform 4, the stator can with the top with the corresponding snatch claw 9 of second washs platform 4 under the cooperation of first telescopic cylinder 5, the flexible cylinder 7 of second and snatch claw 9, by the washing in second washs platform 4, and the first telescopic cylinder 5 that corresponds with the second telescopic cylinder 7 and snatch claw 9 between the cooperation mode and the above-mentioned first washs platform 3, then the second telescopic cylinder 7 and snatch claw 9 cooperate the same mode with the above-mentioned first washplatform 3, the stator is followed, the stator can be carried out the stator and is washed to the same in the second, the same with the second, the stator is carried out the washing platform is carried out to the second and is washed in the same, the washing platform is carried out the washing platform is contacted with the stator is washed in the second washing platform 4 from the outside, the two sides is washed to the stator is washed in the washing platform is washed 4, the same, the side is washed with the stator is washed in the washing platform is washed down the washing platform is washed with the second washing platform is contacted with the stator is washed, and the stator is washed to the stator has been washed down has been washed 4, and has been washed to the stator is washed.

Examples

Referring to fig. 1, 3 and 5, in accordance with the above-mentioned embodiment 2, when cleaning the stator, the second telescopic cylinder 7 is operated to extend and push the stator on the gripper jaw 9 to descend, align with the water supply pipe 24, contact the cleaning brush 11, connect the water supply pipe 24 with the external cleaning liquid supply equipment, supply the cleaning liquid into the water supply pipe 24, make the cleaning liquid flow into the shunt pipe 25 from the water supply pipe 24, split into two branches in the shunt pipe 25, respectively flow into the water spray pipes 10 on the first cleaning table 3 and the second cleaning table 4, and spray out from the water spray pipes 10, the stator is washed, and the water blocking cover 26 blocks the splashing of the cleaning liquid, and the cleaning liquid after use flows out from the water leakage port 27, falls into the corresponding collecting tank 28, and when the stator is washed, the rotary motor 8 is controlled to work, the rotary motor 8 drives the grabbing claws 9 to rotate, different positions of the stator face the cleaning liquid, so that the stator is comprehensively washed, in addition, when the stator rotates, the cleaning brush 11 contacted with the stator can scrape the surface of the stator, the stator is matched with the cleaning liquid to be cleaned, the stator is cleaner to be cleaned, when the stator is dried, the conveyor belt 2 drives the stator to enter the drying box 12, the fan 14 is started to work, external air flows to the air inlet pipe 13 through the fan 14, the electric heating pipe 15 works to generate heat, the passing air flow is heated to generate hot air flow, the hot air flow enters the drying box 12 from the air inlet pipe 13 and blows to the stator on the conveyor belt 2, residual moisture on the stator absorbs heat and evaporates, and the stator is dried.

In all the above mentioned solutions, in which the connection between two components can be chosen according to the actual situation, a welded, bolt-and-nut-fitted connection, a bolt-or-screw connection or other known connection means, which are not described in detail herein, where reference is made to a written fixed connection, the preferred consideration is welding, although embodiments of the utility model have been shown and described, it will be understood by those skilled in the art that numerous variations, modifications, substitutions and alterations can be made to these embodiments without departing from the principle and spirit of the utility model, the scope of which is defined by the appended claims and their equivalents.

Claims (7)

1. The utility model provides a cleaning mechanism is used in stator production, includes frame (1), its characterized in that: be equipped with conveyer belt (2) on frame (1), conveyer belt (2) one end is equipped with first cleaning table (3) and second cleaning table (4) respectively, be equipped with first flexible cylinder (5) between first cleaning table (3) and second cleaning table (4), the output fixed connection of first flexible cylinder (5) is equipped with equipment rack (6), the equal fixed connection in equipment rack (6) both ends is equipped with flexible cylinder (7) of second, flexible cylinder (7) lower extreme fixed connection of second is equipped with rotates motor (8), the output fixed connection of rotating motor (8) is equipped with snatchs claw (9), all be equipped with spray pipe (10) and brush cleaner (11) on first cleaning table (3) and second cleaning table (4), spray pipe (10) and brush cleaner (11) fixed connection on first cleaning table (3) set up at both ends, spray pipe (10) and brush cleaner (11) fixed connection on second cleaning table (4) set up at the center.

2. The cleaning mechanism for stator production of claim 1, wherein: be equipped with stoving case (12) on frame (1), conveyer belt (2) pass from stoving case (12), stoving case (12) upper end is equipped with air-supply line (13), air-supply line (13) and stoving case (12) inside intercommunication, stoving case (12) upper end be equipped with fan (14) of air-supply line (13) intercommunication, be equipped with electrothermal tube (15) in air-supply line (13).

3. The cleaning mechanism for stator production of claim 1, wherein: the device is characterized in that a support frame (16) is fixedly connected to one end of the frame (1), the first telescopic cylinder (5) is arranged on the support frame (16), a sliding frame (17) is fixedly connected to the support frame (16) and the frame (1), and the device frame (6) is in sliding fit with the sliding frame (17).

4. The cleaning mechanism for stator production of claim 1, wherein: the grabbing claw (9) comprises grabbing plates (18) and clamping blocks (19), sliding grooves (20) are formed in the lower ends of the grabbing plates (18), the clamping blocks (19) are arranged at two ends of the sliding grooves (20) and are connected with the grabbing plates (18) in a sliding mode, control screw rods (21) are connected in a rotating mode in the sliding grooves (20), threads at two ends of the control screw rods (21) are arranged oppositely, and the clamping blocks (19) are matched with the control screw rods (21).

5. The cleaning mechanism for stator production of claim 4, wherein: the utility model discloses a control motor, including snatch board (18), control lead screw (21) one end is passed snatch board (18) and is connected with the output of control motor (23), snatch board (18) one end fixed connection is equipped with waterproof shell (22), be equipped with control motor (23) in waterproof shell (22).

6. The cleaning mechanism for stator production of claim 1, wherein: the novel cleaning machine is characterized in that a water supply pipe (24) is arranged at one end of the frame (1), a shunt pipe (25) is arranged at one end of the water supply pipe (24), and the shunt pipe (25) is respectively communicated with the water spraying pipe (10) on the first cleaning table (3) and the second cleaning table (4).

7. The cleaning mechanism for stator production of claim 6, wherein: the water retaining cover (26) is fixedly connected to the first cleaning table (3) and the second cleaning table (4), water leakage ports (27) are formed in the first cleaning table (3) and the second cleaning table (4), and collecting tanks (28) are arranged below the first cleaning table (3) and the second cleaning table (4).