CN220119869U - Water cooling tuyere of surrounding type cupola - Google Patents

Water cooling tuyere of surrounding type cupola Download PDF

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Publication number
CN220119869U
CN220119869U CN202321640332.7U CN202321640332U CN220119869U CN 220119869 U CN220119869 U CN 220119869U CN 202321640332 U CN202321640332 U CN 202321640332U CN 220119869 U CN220119869 U CN 220119869U
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cooling
water
air
surrounding
cupola
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匡晓旭
苏润
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Qingdao Wenhao Environmental Protection Casting Equipment Co ltd
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Qingdao Wenhao Environmental Protection Casting Equipment Co ltd
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Abstract

本实用新型涉及冲天炉技术领域,具体为环绕式冲天炉水冷风口,包括水冷部,水冷部包括导通安装在冲天炉炉体上的风口单元,风口单元包括能够通入空气的通风竖管,通风竖管导通安装在冷风罩上;冲天炉炉体和风口单元内部分别设有环绕设置且相互导通连接的第二环绕水冷管和第一环绕水冷管,能够降低通入空气的温度以提高冷却能力。能够通过设有的水冷部为炉体和风口单元提供环绕设置的第二环绕水冷管和第一环绕水冷管,能够为风口处进入的空气提供冷却条件,能够配合水冷管内部的冷却液快速施加冷却环境;该环绕式水冷结构配合风口持续输送冷却源,较之传统的水冷方式,该装置可以避免产生废水污染,能够降低通入空气温度的方式获得冷却能力。

The utility model relates to the technical field of cupola furnaces, specifically a surrounding cupola water-cooling air outlet, which includes a water-cooling part. The water-cooling part includes an air outlet unit that is installed on the cupola furnace body. The air outlet unit includes a ventilation vertical pipe that can pass in air. The ventilation riser pipe is installed on the cold air hood; the cupola furnace body and the air outlet unit are respectively provided with a second surrounding water-cooling pipe and a first surrounding water-cooling pipe that are arranged around and connected to each other, which can reduce the temperature of the incoming air. Improve cooling capacity. The water-cooling part provided can provide the furnace body and the tuyere unit with the second surrounding water-cooling tube and the first surrounding water-cooling tube, which can provide cooling conditions for the air entering the tuyere, and can be quickly applied in conjunction with the cooling liquid inside the water-cooling tube. Cooling environment; The wrap-around water-cooling structure cooperates with the air vents to continuously deliver cooling sources. Compared with the traditional water-cooling method, this device can avoid wastewater pollution and can obtain cooling capacity by reducing the temperature of the incoming air.

Description

环绕式冲天炉水冷风口Surround cupola water-cooled air vents

技术领域Technical field

本实用新型涉及冲天炉技术领域,具体为环绕式冲天炉水冷风口。The utility model relates to the technical field of cupola furnaces, specifically to a surrounding cupola water-cooling air outlet.

背景技术Background technique

冲天炉是铸造生产中熔化铸铁的重要设备;因炉顶开口向上,故称冲天炉。Cupola is an important equipment for melting cast iron in foundry production; because the top of the furnace opens upward, it is called cupola.

冲天炉的工作过程:先将一定量的煤炭装入炉内作为底焦,它的高度一般在一米以上。点火后,将底焦加至规定高度,从风口至底焦的顶面为底焦高度。然后按炉子的熔化率将配好的石灰石、金属炉料和层焦按次序分批地从加料口加入。在整个开炉过程中保持炉料顶面在加料口下沿。经风口鼓入炉内的空气同底焦发生燃烧反应,生成的高温炉气向上流动,对炉料加热,并使底焦顶面上的第一批金属炉料熔化。熔化后的铁滴在下落到炉缸的过程中,被高温炉气和炽热的焦炭进一步加热,这一过程称为过热。随着底焦的烧失和金属炉料的熔化,料层逐渐下降。每批炉料熔化后,燃料由外加的层焦补充,使底焦高度基本上保持不变,整个熔化过程连续进行。The working process of the cupola furnace: First, a certain amount of coal is loaded into the furnace as the bottom coke. Its height is generally more than one meter. After ignition, add the bottom coke to the specified height. The height from the tuyere to the top surface of the bottom coke is the bottom coke height. Then add the prepared limestone, metal charge and layer coke from the charging port in order and in batches according to the melting rate of the furnace. Keep the top surface of the charge at the lower edge of the charging port during the entire furnace opening process. The air blown into the furnace through the tuyere reacts with the bottom coke, and the generated high-temperature furnace gas flows upward, heating the charge, and melting the first batch of metal charge on the top surface of the bottom coke. As the molten iron drops fall into the hearth, they are further heated by high-temperature furnace gas and hot coke, a process called superheating. As the bottom coke burns away and the metal charge melts, the material layer gradually decreases. After each batch of charge is melted, the fuel is supplemented by additional layer coke, so that the height of the bottom coke remains basically unchanged, and the entire melting process proceeds continuously.

上述作业过程中会产生持续高温,因此在生产中一定周期后需要停止作业进行炉缸冷却,目前大多冲天炉采用水冷喷淋,但是会产生大量废水;而单纯的依靠冷却风口自然冷却的效果较差;因此考虑设计一种能够使用水冷但又可以避免产生废水污染的冷却风口结构。鉴于此,我们提出环绕式冲天炉水冷风口。The above-mentioned operations will generate continuous high temperatures, so the operation needs to be stopped after a certain period of production to cool the furnace. Currently, most cupola furnaces use water-cooled spray, but this will produce a large amount of waste water; relying solely on the cooling air vents for natural cooling is less effective. Poor; therefore, consider designing a cooling air outlet structure that can use water cooling but avoid wastewater pollution. In view of this, we propose a wrap-around cupola water-cooling air outlet.

实用新型内容Utility model content

为了弥补以上不足,本实用新型提供了环绕式冲天炉水冷风口。In order to make up for the above shortcomings, the present utility model provides a surrounding cupola water-cooling air outlet.

本实用新型的技术方案是:The technical solution of this utility model is:

环绕式冲天炉水冷风口,包括冲天炉炉体,所述冲天炉炉体上安装有火花罩,还包括:The surrounding cupola water-cooling air outlet includes a cupola furnace body, a spark shield is installed on the cupola furnace body, and also includes:

水冷部,所述水冷部包括导通安装在所述冲天炉炉体上的风口单元,所述风口单元包括能够通入空气的通风竖管,所述通风竖管导通安装在冷风罩上;Water-cooling section, the water-cooling section includes a tuyere unit that is mounted on the cupola body, the tuyere unit includes a ventilation standpipe that can pass in air, and the ventilation standpipe is mounted on the cold air hood;

且所述冲天炉炉体和风口单元内部分别设有环绕设置且相互导通连接的第二环绕水冷管和第一环绕水冷管,能够降低通入空气的温度以提高冷却能力。Moreover, the cupola furnace body and the tuyere unit are respectively provided with second surrounding water-cooling tubes and first surrounding water-cooling tubes that are arranged around and connected to each other, which can reduce the temperature of the incoming air and improve the cooling capacity.

优选的,所述冲天炉炉体内部设有能够装盛底焦的炉衬,所述炉衬与炉壁之间设有给风腔,位于所述给风腔上方设有排烟烟囱;且所述第二环绕水冷管环绕安装在所述给风腔内。Preferably, the cupola furnace body is provided with a furnace lining capable of holding bottom coke, an air supply chamber is provided between the furnace lining and the furnace wall, and a smoke exhaust chimney is provided above the air supply chamber; and The second surrounding water-cooling pipe is installed in the air supply cavity.

优选的,所述给风腔内固定安装有多层导热环,且所述导热环上设有能够保持空气流动的流动孔。Preferably, a multi-layer thermal conductive ring is fixedly installed in the air supply chamber, and the thermal conductive ring is provided with flow holes capable of maintaining air flow.

优选的,所述给风腔上导通安装有导风管,且所述导风管与所述冷风罩导通连接。Preferably, an air guide duct is installed on the air supply chamber, and the air guide duct is electrically connected to the cold air hood.

优选的,所述导风管管内安装有液管,所述第一环绕水冷管和第二环绕水冷管之间通过所述液管导通连接。Preferably, a liquid pipe is installed in the air duct, and the first surrounding water-cooling pipe and the second surrounding water-cooling pipe are electrically connected through the liquid pipe.

优选的,所述冷风罩内部设有螺纹槽。Preferably, the cold air hood is provided with a threaded groove inside.

优选的,所述第一环绕水冷管外接液体水冷机或液体制冷器。Preferably, the first surrounding water-cooling pipe is externally connected to a liquid water cooler or a liquid refrigerator.

与现有技术相比,本实用新型的有益效果是:Compared with the existing technology, the beneficial effects of this utility model are:

该环绕式冲天炉水冷风口,能够通过设有的水冷部为炉体和风口单元提供环绕设置的第二环绕水冷管和第一环绕水冷管,能够为风口处进入的空气提供冷却条件,且能够配合水冷管内部的冷却液快速施加冷却环境;该环绕式水冷结构配合风口持续输送冷却源,较之传统的水冷方式,该装置可以避免产生废水污染,能够降低通入空气温度的方式获得冷却能力。The surrounding cupola water-cooling air outlet can provide the furnace body and the air outlet unit with a second surrounding water-cooling pipe and a first surrounding water-cooling pipe through the provided water cooling section, which can provide cooling conditions for the air entering the air outlet, and can With the cooling liquid inside the water-cooling tube, the cooling environment is quickly applied; the surrounding water-cooling structure cooperates with the air vent to continuously deliver the cooling source. Compared with the traditional water-cooling method, this device can avoid wastewater pollution and can obtain cooling capacity by reducing the temperature of the incoming air. .

附图说明Description of the drawings

图1为本实用新型整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;

图2为本实用新型整体结构剖切分解图;Figure 2 is a cutaway and exploded view of the overall structure of the utility model;

图3为本实用新型风口单元剖切分解图。Figure 3 is a cutaway and exploded view of the air outlet unit of the present utility model.

图中各个标号的意义为:The meaning of each label in the figure is:

1、冲天炉炉体;11、炉衬;101、排烟烟囱;102、给风腔;2、火花罩;3、风口单元;31、冷风罩;311、螺纹槽;32、通风竖管;321、通孔;33、导风管;34、液管;35、第一环绕水冷管;4、导热环;41、流动孔;5、第二环绕水冷管。1. Cupola furnace body; 11. Furnace lining; 101. Smoke exhaust chimney; 102. Air supply chamber; 2. Spark cover; 3. Air outlet unit; 31. Cold air cover; 311. Threaded groove; 32. Ventilation riser; 321 , through hole; 33. Air duct; 34. Liquid pipe; 35. First surrounding water-cooling tube; 4. Heat-conducting ring; 41. Flow hole; 5. Second surrounding water-cooling tube.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.

在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", The directions indicated by "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" etc. Or the positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the equipment or components referred to must have a specific orientation, be constructed in a specific orientation, and operation, therefore it cannot be construed as a limitation of the present invention.

请参阅图1-3,本实用新型通过以下实施例来详述上述技术方案:Please refer to Figures 1-3. The present utility model details the above technical solution through the following examples:

环绕式冲天炉水冷风口,包括冲天炉炉体1,冲天炉炉体1上安装有火花罩2,还包括:The surrounding cupola water-cooling air outlet includes a cupola furnace body 1, a spark shield 2 is installed on the cupola furnace body 1, and also includes:

水冷部,水冷部包括导通安装在冲天炉炉体1上的风口单元3,风口单元3包括能够通入空气的通风竖管32,通风竖管32导通安装在冷风罩31上;且冲天炉炉体1和风口单元3内部分别设有环绕设置且相互导通连接的第二环绕水冷管5和第一环绕水冷管35,能够降低通入空气的温度以提高冷却能力。The water cooling part includes an air outlet unit 3 installed on the cupola furnace body 1. The air outlet unit 3 includes a ventilation standpipe 32 that can pass in air. The ventilation standpipe 32 is installed on the cold air hood 31; and the cupola The furnace body 1 and the tuyere unit 3 are respectively provided with second surrounding water-cooling tubes 5 and first surrounding water-cooling tubes 35 that are arranged around and connected to each other, which can reduce the temperature of the incoming air and improve the cooling capacity.

在冲天炉炉体1内部设有能够装盛底焦的炉衬11,炉衬11与炉壁之间设有给风腔102,位于给风腔102上方设有排烟烟囱101;且第二环绕水冷管5环绕安装在给风腔102内,并且如图2所示结构,在给风腔102内固定安装有九层导热环4,且导热环4上设有能够保持空气流动的流动孔41。给风腔102上导通安装有导风管33,且导风管33与冷风罩31导通连接;导风管33能够将风口单元3内的空气输送至给风腔102内,高温会传递给导热环4,本实施例采用铝合金型材,导热性好,能够快速与空气之间发生热交换。A furnace lining 11 capable of holding bottom coke is provided inside the cupola furnace body 1. An air supply chamber 102 is provided between the furnace lining 11 and the furnace wall. A smoke exhaust chimney 101 is provided above the air supply chamber 102; and a second surrounding water-cooling The pipe 5 is installed around the air supply cavity 102 and has a structure as shown in Figure 2. A nine-layer heat conduction ring 4 is fixedly installed in the air supply cavity 102, and the heat conduction ring 4 is provided with flow holes 41 that can maintain air flow. An air guide duct 33 is installed on the air supply cavity 102, and the air guide duct 33 is connected to the cold air cover 31; the air guide duct 33 can transport the air in the air outlet unit 3 to the air supply cavity 102, and the high temperature will be transferred For the thermal conductive ring 4, this embodiment uses an aluminum alloy profile, which has good thermal conductivity and can quickly exchange heat with the air.

导风管33管内安装有液管34,两侧的第一环绕水冷管35和第二环绕水冷管5之间通过液管34导通连接,在第一环绕水冷管35外接水冷循环机,提供冷却水,冷风罩31内部设有螺纹槽311,空气能够与含有冷却水的第一环绕水冷管35、第二环绕水冷管5接触,发生热传递降低温度,并吸收炉内温度。A liquid pipe 34 is installed in the air guide pipe 33. The first surrounding water-cooling pipe 35 and the second surrounding water-cooling pipe 5 on both sides are electrically connected through the liquid pipe 34. The first surrounding water-cooling pipe 35 is connected to an external water-cooling cycle machine to provide Cooling water, the cooling air cover 31 is provided with a threaded groove 311 inside, the air can contact the first surrounding water-cooling pipe 35 and the second surrounding water-cooling pipe 5 containing cooling water, and heat transfer occurs to reduce the temperature and absorb the temperature in the furnace.

本实施例的环绕式冲天炉水冷风口,工作人员首先通过通风竖管32上的通孔321通入空气,在第一环绕水冷管35、第二环绕水冷管5内循环注入冷却水,空气在螺纹槽311的影响下会发生螺旋转动,增大与管体接触面积,提高热转移,使得空气温度降低,以较低温度输入到给风腔102内,那么此时给风腔102内空气会实现热交换,同时第二环绕水冷管5吸热,实现水冷与风冷结合,但是该过程并不会产生废水,并且能够充分利用热能,获得温度提高的水,吸收热量高温的水还可以提高热利用率。For the surrounding cupola water-cooling air outlet of this embodiment, the staff first introduces air through the through hole 321 on the ventilation vertical pipe 32, and circulates and injects cooling water into the first surrounding water-cooling pipe 35 and the second surrounding water-cooling pipe 5. The air is Under the influence of the thread groove 311, spiral rotation will occur, which increases the contact area with the pipe body, improves heat transfer, reduces the air temperature, and is input into the air supply cavity 102 at a lower temperature. At this time, the air in the air supply cavity 102 will Realize heat exchange, and at the same time, the second surrounding water-cooling pipe 5 absorbs heat, realizing the combination of water cooling and air cooling, but this process does not produce waste water, and can make full use of thermal energy to obtain water with an increased temperature. The water with high temperature can also increase the temperature by absorbing heat. Heat utilization.

以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的仅为本实用新型的优选例,并不用来限制本实用新型,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model are shown and described above. Those skilled in the industry should understand that the present utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions are only preferred examples of the present utility model and are not used to limit the present utility model. Without departing from the present utility model, Under the premise of keeping the spirit and scope of the present utility model, there will be various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The protection scope of the present utility model is defined by the appended claims and their equivalents.

Claims (7)

1.环绕式冲天炉水冷风口,包括冲天炉炉体(1),所述冲天炉炉体(1)上安装有火花罩(2),其特征在于:还包括:1. Surrounding cupola water-cooling air outlet, including a cupola furnace body (1). A spark cover (2) is installed on the cupola furnace body (1). It is characterized in that: it also includes: 水冷部,所述水冷部包括导通安装在所述冲天炉炉体(1)上的风口单元(3),所述风口单元(3)包括能够通入空气的通风竖管(32),所述通风竖管(32)导通安装在冷风罩(31)上;Water-cooling part, the water-cooling part includes an air outlet unit (3) installed on the cupola furnace body (1), and the air outlet unit (3) includes a ventilation standpipe (32) that can pass air, so The ventilation vertical pipe (32) is connected and installed on the cold air hood (31); 且所述冲天炉炉体(1)和风口单元(3)内部分别设有环绕设置且相互导通连接的第二环绕水冷管(5)和第一环绕水冷管(35),能够降低通入空气的温度以提高冷却能力。And the cupola furnace body (1) and the tuyere unit (3) are respectively provided with a second surrounding water-cooling pipe (5) and a first surrounding water-cooling pipe (35) that are arranged around and connected to each other, which can reduce the air temperature to increase cooling capacity. 2.如权利要求1所述的环绕式冲天炉水冷风口,其特征在于:所述冲天炉炉体(1)内部设有能够装盛底焦的炉衬(11),所述炉衬(11)与炉壁之间设有给风腔(102),位于所述给风腔(102)上方设有排烟烟囱(101);且所述第二环绕水冷管(5)环绕安装在所述给风腔(102)内。2. The surrounding cupola water cooling air outlet according to claim 1, characterized in that: the cupola furnace body (1) is provided with a furnace lining (11) capable of holding bottom coke, and the furnace lining (11) and An air supply cavity (102) is provided between the furnace walls, and a smoke exhaust chimney (101) is provided above the air supply cavity (102); and the second surrounding water-cooling pipe (5) is installed around the air supply cavity (102). inside the cavity (102). 3.如权利要求2所述的环绕式冲天炉水冷风口,其特征在于:所述给风腔(102)内固定安装有多层导热环(4),且所述导热环(4)上设有能够保持空气流动的流动孔(41)。3. The surrounding cupola water-cooling air outlet according to claim 2, characterized in that: a multi-layer heat conduction ring (4) is fixedly installed in the air supply cavity (102), and the heat conduction ring (4) is provided with There are flow holes (41) capable of maintaining air flow. 4.如权利要求3所述的环绕式冲天炉水冷风口,其特征在于:所述给风腔(102)上导通安装有导风管(33),且所述导风管(33)与所述冷风罩(31)导通连接。4. The surrounding cupola water cooling air outlet according to claim 3, characterized in that: an air guide duct (33) is installed on the air supply cavity (102), and the air guide duct (33) is connected to The cold air cover (31) is electrically connected. 5.如权利要求4所述的环绕式冲天炉水冷风口,其特征在于:所述导风管(33)管内安装有液管(34),所述第一环绕水冷管(35)和第二环绕水冷管(5)之间通过所述液管(34)导通连接。5. The surrounding cupola water-cooling air outlet according to claim 4, characterized in that: a liquid pipe (34) is installed in the air guide pipe (33), and the first surrounding water-cooling pipe (35) and the second The surrounding water-cooling pipes (5) are electrically connected through the liquid pipe (34). 6.如权利要求1所述的环绕式冲天炉水冷风口,其特征在于:所述冷风罩(31)内部设有螺纹槽(311)。6. The surrounding cupola water-cooling air outlet according to claim 1, characterized in that: the cold air cover (31) is provided with a threaded groove (311) inside. 7.如权利要求1所述的环绕式冲天炉水冷风口,其特征在于:所述第一环绕水冷管(35)外接液体水冷机或液体制冷器。7. The surrounding cupola water-cooling air outlet according to claim 1, characterized in that: the first surrounding water-cooling pipe (35) is externally connected to a liquid water cooler or a liquid refrigerator.
CN202321640332.7U 2023-06-27 2023-06-27 Water cooling tuyere of surrounding type cupola Expired - Fee Related CN220119869U (en)

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