CN220118611U - A gearbox bearing lubrication structure - Google Patents
A gearbox bearing lubrication structure Download PDFInfo
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- CN220118611U CN220118611U CN202321106347.5U CN202321106347U CN220118611U CN 220118611 U CN220118611 U CN 220118611U CN 202321106347 U CN202321106347 U CN 202321106347U CN 220118611 U CN220118611 U CN 220118611U
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- 238000005461 lubrication Methods 0.000 title claims abstract description 57
- 230000005540 biological transmission Effects 0.000 claims abstract description 29
- 239000010687 lubricating oil Substances 0.000 claims abstract description 27
- 239000003921 oil Substances 0.000 claims description 147
- 238000005266 casting Methods 0.000 claims description 8
- 230000001050 lubricating effect Effects 0.000 claims description 5
- 238000003754 machining Methods 0.000 claims 2
- 230000000149 penetrating effect Effects 0.000 claims 2
- 238000000151 deposition Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 230000000694 effects Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 4
- 239000012208 gear oil Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
本实用新型涉及一种变速箱轴承润滑结构。它解决了现有变速箱内轴承的润滑效果差等技术问题。包括离合器壳体以及和离合器壳体相连的后壳体,在离合器壳体和后壳体之间设有用于存放润滑油的变速箱腔体,且变速箱腔体内设有变速箱齿轮组,离合器壳体周向内侧设有输入轴轴承且后壳体周向内侧设有输出轴轴承,离合器壳体上设有一体成型于离合器壳体内侧且能将变速箱腔体内的润滑油引流至输入轴轴承外侧的输入轴轴承润滑组件,且后壳体上设有一体成型于后壳体内侧且能将变速箱腔体内的润滑油引流至输出轴轴承外侧的输出轴轴承润滑组件。优点在于:输入轴轴承润滑组件和输出轴轴承润滑组件均与变速箱体一体成型铸造,减少了额外的生产成本。
The utility model relates to a gearbox bearing lubrication structure. It solves technical problems such as poor lubrication effect of bearings in existing gearboxes. It includes a clutch housing and a rear housing connected to the clutch housing. A transmission cavity for storing lubricating oil is provided between the clutch housing and the rear housing, and a transmission gear set is provided in the transmission cavity. The clutch There is an input shaft bearing on the circumferential inside of the housing and an output shaft bearing on the circumferential inside of the rear housing. The clutch housing has a bearing that is integrally formed on the inside of the clutch housing and can drain the lubricating oil in the gearbox cavity to the input shaft. There is an input shaft bearing lubrication assembly on the outside of the bearing, and the rear housing is provided with an output shaft bearing lubrication assembly that is integrally formed on the inside of the rear housing and can drain the lubricating oil in the gearbox cavity to the outside of the output shaft bearing. The advantage is that the input shaft bearing lubrication assembly and the output shaft bearing lubrication assembly are integrally cast with the gearbox body, reducing additional production costs.
Description
技术领域Technical field
本实用新型属于变速箱润滑技术领域,具体涉及一种变速箱轴承润滑结构。The utility model belongs to the technical field of gearbox lubrication, and specifically relates to a gearbox bearing lubrication structure.
背景技术Background technique
在变速箱设计中,润滑系统的设计尤为重要,润滑系统能够降低齿轮和轴承以及其他运动部件的磨损,从而减少摩擦和功率损失,提高零件的使用寿命。不过在目前的变速箱设计,由于润滑系统的结构复杂且润滑效果不好,导致生产成本过高且在车辆上坡或者下坡过程中,由于变速箱油油液面也随之发生变化,导致变速箱在该工况下运行时齿轮运转搅起的变速箱油很难流经上述轴承,进而对轴承的润滑和冷却带来影响,最终影响到轴承的使用寿命,甚至导致轴承的早期失效,导致变速箱的使用寿命降低。In gearbox design, the design of the lubrication system is particularly important. The lubrication system can reduce the wear of gears, bearings and other moving parts, thereby reducing friction and power loss and increasing the service life of parts. However, in the current gearbox design, due to the complex structure of the lubrication system and poor lubrication effect, the production cost is too high. When the vehicle goes uphill or downhill, the gearbox oil level also changes, resulting in When the gearbox is operating under this working condition, the gearbox oil stirred up by the gear operation is difficult to flow through the above-mentioned bearings, which in turn affects the lubrication and cooling of the bearings, ultimately affecting the service life of the bearings, and even leading to early failure of the bearings. Reducing the service life of the gearbox.
为了解决现有技术存在的不足,人们进行了长期的探索,提出了各式各样的解决方案。例如,中国专利文献公开了一种汽车变速箱润滑机构[201210517351.0],其包括:集油槽、送油槽及安装挂扣,其中:半开放式结构的集油槽底部与半开放式结构的弯折型送油槽相连,安装挂扣与送油槽垂直连接并位于弯折处近集油槽的一侧。In order to solve the shortcomings of existing technologies, people have conducted long-term exploration and proposed various solutions. For example, Chinese patent literature discloses an automobile gearbox lubrication mechanism [201210517351.0], which includes: an oil collection tank, an oil delivery tank and a mounting buckle, in which: a semi-open structure of the bottom of the oil collection tank and a semi-open structure of a bent type The oil delivery tank is connected, and the installation buckle is vertically connected to the oil delivery tank and located on the side of the bend near the oil collection tank.
上述方案在一定程度上解决了现有轴承无法润滑的问题,但是该方案依然存在着诸多不足,例如由于变速箱内部空间要求,集油槽尺寸较小,仅靠收集挡位齿轮转动搅起的润滑油不够,还需要全通的倒挡轴孔收集由差速器齿轮搅起的润滑油,倒挡轴的直径相对需要加大,内部需要加工全通的油孔,导致加工成本的提高。The above solution solves the problem that the existing bearings cannot be lubricated to a certain extent, but this solution still has many shortcomings. For example, due to the internal space requirements of the gearbox, the size of the oil collection tank is small, and it only relies on collecting the lubrication stirred up by the rotation of the gear gear. If there is not enough oil, a full-pass reverse shaft hole is needed to collect the lubricating oil stirred up by the differential gear. The diameter of the reverse gear shaft needs to be relatively larger, and a full-pass oil hole needs to be processed inside, which leads to an increase in processing costs.
发明内容Contents of the invention
本实用新型的目的是针对上述问题,提供一种变速箱轴承润滑结构。The purpose of this utility model is to provide a gearbox bearing lubrication structure to solve the above problems.
为达到上述目的,本实用新型采用了下列技术方案:一种变速箱轴承润滑结构,包括离合器壳体以及和离合器壳体相连的后壳体,在离合器壳体和后壳体之间设有用于存放润滑油的变速箱腔体,且所述的变速箱腔体内设有变速箱齿轮组,所述的离合器壳体周向内侧设有输入轴轴承且所述的后壳体周向内侧设有输出轴轴承,所述的离合器壳体上设有一体成型于离合器壳体内侧且能将变速箱腔体内的润滑油引流至输入轴轴承外侧的输入轴轴承润滑组件,且所述的后壳体上设有一体成型于后壳体内侧且能将变速箱腔体内的润滑油引流至输出轴轴承外侧的输出轴轴承润滑组件。In order to achieve the above purpose, the utility model adopts the following technical solution: a gearbox bearing lubrication structure, including a clutch housing and a rear housing connected to the clutch housing, with a lubricating structure between the clutch housing and the rear housing. A gearbox cavity for storing lubricating oil, a gearbox gear set is provided in the gearbox cavity, an input shaft bearing is arranged on the circumferential inside of the clutch housing, and an input shaft bearing is provided on the circumferential inside of the rear housing. Output shaft bearing, the clutch housing is provided with an input shaft bearing lubrication component integrally formed inside the clutch housing and capable of draining the lubricating oil in the gearbox cavity to the outside of the input shaft bearing, and the rear housing There is an output shaft bearing lubrication component integrally formed on the inside of the rear housing and capable of draining the lubricating oil in the gearbox cavity to the outside of the output shaft bearing.
在上述的一种变速箱轴承润滑结构中,所述的输入轴轴承润滑组件包括设置在离合器壳体内侧的第一集油槽,所述的第一集油槽一端设有与变速箱齿轮组靠近输入轴轴承一端相对应的离合器壳体集油口,所述的第一集油槽与设置在离合器壳体上的第一油道孔相连通,且所述的第一油道孔内侧连接到输入轴轴承的输入轴轴承座孔底部。In the above-mentioned gearbox bearing lubrication structure, the input shaft bearing lubrication assembly includes a first oil collecting groove arranged inside the clutch housing, and one end of the first oil collecting groove is provided with a gearbox gear set close to the input One end of the shaft bearing corresponds to the oil collection port of the clutch housing. The first oil collection groove is connected to the first oil passage hole provided on the clutch housing, and the inside of the first oil passage hole is connected to the input shaft. The bearing is at the bottom of the input shaft bearing housing bore.
在上述的一种变速箱轴承润滑结构中,所述的第一集油槽为由通过铸造方式形成在离合器壳体上的腔体,且所述的第一集油槽前端通过集油槽碗型塞封堵。In the above-mentioned gearbox bearing lubrication structure, the first oil collecting groove is a cavity formed on the clutch housing by casting, and the front end of the first oil collecting groove is sealed by a bowl-shaped plug of the oil collecting groove. Blocking.
在上述的一种变速箱轴承润滑结构中,所述的第一油道孔由离合器壳体侧面通过机加工方式加工而成,且所述的第一油道孔贯穿第一集油槽,且所述的第一油道孔外侧通过第一碗型塞封堵。In the above-mentioned gearbox bearing lubrication structure, the first oil passage hole is machined from the side of the clutch housing, and the first oil passage hole penetrates the first oil collecting groove, and The outside of the first oil passage hole is blocked by a first bowl plug.
在上述的一种变速箱轴承润滑结构中,所述的输出轴轴承润滑组件包括设置在后壳体内侧的第二集油槽,所述的第二集油槽一端设有与变速箱齿轮组靠近输出轴轴承一端相对应的后壳体集油口,所述的第二集油槽与设置在后壳体上的第二油道孔相连通,且所述的第二油道孔内侧连接到输出轴轴承的输出轴轴承座孔底部。In the above-mentioned gearbox bearing lubrication structure, the output shaft bearing lubrication assembly includes a second oil collecting groove arranged inside the rear housing, and one end of the second oil collecting groove is provided with a gearbox gear set close to the output One end of the shaft bearing corresponds to the rear housing oil collection port. The second oil collection groove is connected to the second oil passage hole provided on the rear housing, and the inner side of the second oil passage hole is connected to the output shaft. Bearing at the bottom of the output shaft bearing housing hole.
在上述的一种变速箱轴承润滑结构中,所述的第二集油槽通过铸造方式形成在后壳体上,所述的第二集油槽前端通过堵盖封堵,且所述的后壳体和离合器壳体相连的接合面与堵盖齐平,所述的离合器壳体设有与堵盖相抵靠的压筋。In the above-mentioned gearbox bearing lubrication structure, the second oil collecting groove is formed on the rear housing by casting, the front end of the second oil collecting groove is blocked by a plug cover, and the rear housing The joint surface connected to the clutch housing is flush with the plug cover, and the clutch housing is provided with pressure ribs that abut against the plug cover.
在上述的一种变速箱轴承润滑结构中,所述的第二油道孔由后壳体侧面通过机加工方式加工而成,且所述的第二油道孔贯穿第二集油槽,且所述的第二油道孔外侧通过第二碗型塞封堵。In the above-mentioned gearbox bearing lubrication structure, the second oil passage hole is machined from the side of the rear housing, and the second oil passage hole penetrates the second oil collection groove, and the second oil passage hole is machined from the side of the rear housing. The outside of the second oil passage hole is blocked by a second bowl-shaped plug.
在上述的一种变速箱轴承润滑结构中,所述的变速箱齿轮组包括设置在变速箱腔体内的常啮合齿轮副和挡位齿轮副,且所述的常啮合齿轮副连接有穿设于输入轴轴承内的输入轴,且所述的挡位齿轮副与穿设于输出轴轴承内的输出轴相连。In the above-mentioned gearbox bearing lubrication structure, the gearbox gear set includes a constant mesh gear pair and a gear gear pair arranged in the gearbox cavity, and the constant mesh gear pair is connected to a The input shaft is in the input shaft bearing, and the gear gear pair is connected to the output shaft that passes through the output shaft bearing.
在上述的一种变速箱轴承润滑结构中,所述的离合器壳体集油口与常啮合齿轮副相对应,且所述的挡位齿轮副与后壳体集油口相对应。In the above-mentioned transmission bearing lubrication structure, the clutch housing oil collection port corresponds to the constant mesh gear pair, and the gear gear pair corresponds to the rear housing oil collection port.
在上述的一种变速箱轴承润滑结构中,所述的离合器壳体和后壳体可拆相连,且所述的输入轴轴承和输出轴轴承同轴设置。In the above-mentioned gearbox bearing lubrication structure, the clutch housing and the rear housing are detachably connected, and the input shaft bearing and the output shaft bearing are coaxially arranged.
与现有的技术相比,本实用新型的优点在于:Compared with existing technology, the advantages of this utility model are:
1、输入轴轴承润滑组件和输出轴轴承润滑组件均与变速箱体一体成型铸造,大大减少了额外的生产成本。1. The input shaft bearing lubrication assembly and the output shaft bearing lubrication assembly are integrally cast with the gearbox body, which greatly reduces additional production costs.
2、通过碗型塞和堵盖用于封堵集油槽和油道孔能够使成本进一步的降低,还能够方便装配。2. Using bowl-shaped plugs and plug caps to seal the oil collection groove and oil passage holes can further reduce costs and facilitate assembly.
3、第一集油槽和第二集油槽部分由壳体构成,不会存在齿轮油冲击产生的NVH问题。3. The first oil collecting tank and the second oil collecting tank are partly composed of shells, so there will be no NVH problems caused by gear oil impact.
附图说明Description of the drawings
图1是本实用新型的结构爆炸图。Figure 1 is an exploded view of the structure of the present utility model.
图2是本实用新型的结构剖视图。Figure 2 is a structural cross-sectional view of the utility model.
图3是本实用新型另一剖视角度的结构剖视图。Figure 3 is a structural cross-sectional view of the utility model from another cross-sectional angle.
图4是本实用新型另一角度的结构剖视图。Figure 4 is a structural cross-sectional view of the utility model from another angle.
图5是本实用新型中碗型塞的结构示意图。Figure 5 is a schematic structural diagram of the bowl-shaped plug of the present utility model.
图6是本实用新型中堵盖的结构示意图。Figure 6 is a schematic structural diagram of the plug cap in the present utility model.
图中:离合器壳体1、输入轴轴承11、输入轴轴承润滑组件12、第一集油槽121、离合器壳体集油口122、第一油道孔123、后壳体2、输出轴轴承21、输出轴轴承润滑组件22、第二集油槽221、后壳体集油口222、第二油道孔223、变速箱腔体3、变速箱齿轮组31、常啮合齿轮副311、挡位齿轮副312、输入轴313、输出轴314、集油槽碗型塞4、第一碗型塞5、堵盖6、第二碗型塞7。In the figure: clutch housing 1, input shaft bearing 11, input shaft bearing lubrication assembly 12, first oil collection groove 121, clutch housing oil collection port 122, first oil passage hole 123, rear housing 2, output shaft bearing 21 , output shaft bearing lubrication assembly 22, second oil collection groove 221, rear housing oil collection port 222, second oil passage hole 223, transmission cavity 3, transmission gear set 31, constant mesh gear pair 311, gear gear Vice 312, input shaft 313, output shaft 314, oil collecting tank bowl plug 4, first bowl plug 5, plug cover 6, and second bowl plug 7.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型做进一步详细的说明。The utility model will be described in further detail below in conjunction with the accompanying drawings and specific implementation modes.
如图1、图2所示,一种变速箱轴承润滑结构,包括离合器壳体1以及和离合器壳体1相连的后壳体2,在离合器壳体1和后壳体2之间设有用于存放润滑油的变速箱腔体3,且变速箱腔体3内设有变速箱齿轮组31,离合器壳体1周向内侧设有输入轴轴承11,且后壳体2周向内侧设有输出轴轴承21,离合器壳体1上设有一体成型于离合器壳体1内侧且能将变速箱腔体3内的润滑油引流至输入轴轴承11外侧的输入轴轴承润滑组件12,通过与离合器壳体1一天成型设计的输入轴轴承润滑组件12能够减少生产成本,且后壳体2上设有一体成型于后壳体2内侧且能将变速箱腔体3内的润滑油引流至输出轴轴承21外侧的输出轴轴承润滑组件22,输出轴轴承润滑组件22与后壳体2一体成型设计能够进一步的减少成本。As shown in Figures 1 and 2, a gearbox bearing lubrication structure includes a clutch housing 1 and a rear housing 2 connected to the clutch housing 1. Between the clutch housing 1 and the rear housing 2, there is a The transmission cavity 3 stores lubricating oil, and the transmission cavity 3 is provided with a transmission gear set 31, the clutch housing 1 is provided with an input shaft bearing 11 on the circumferential inside, and the rear housing 2 is provided with an output on the circumferential inside. Shaft bearing 21, the clutch housing 1 is provided with an input shaft bearing lubrication assembly 12 that is integrally formed inside the clutch housing 1 and can drain the lubricating oil in the gearbox cavity 3 to the outside of the input shaft bearing 11, and communicates with the clutch housing. The input shaft bearing lubrication assembly 12 designed to be molded in one day can reduce production costs, and the rear housing 2 is integrally formed on the inside of the rear housing 2 and can drain the lubricating oil in the gearbox cavity 3 to the output shaft bearing. The output shaft bearing lubrication assembly 22 outside 21, the output shaft bearing lubrication assembly 22 and the rear housing 2 are integrally formed to further reduce costs.
具体来讲,输入轴轴承润滑组件12包括设置在离合器壳体1内侧的第一集油槽121,其中第一集油槽121与变速箱齿轮组31水平设置,且第一集油槽121一端设有与变速箱齿轮组31靠近输入轴轴承11一端相对应的离合器壳体集油口122,离合器壳体集油口122能够收集变速箱齿轮组31在离合器壳体1内搅起的润滑油和在离合器壳体1内壁面通过重力作用流向离合器壳体集油口122的润滑油,第一集油槽121与设置在离合器壳体1上的第一油道孔123相连通,且第一油道孔123内侧连接到输入轴轴承11的输入轴轴承11座孔底部,且润滑油能够通过第一油道孔123进入到输入轴轴承11底部,从而对输入轴轴承11进行润滑和冷却。Specifically, the input shaft bearing lubrication assembly 12 includes a first oil collecting groove 121 disposed inside the clutch housing 1 , wherein the first oil collecting groove 121 is arranged horizontally with the transmission gear set 31 , and one end of the first oil collecting groove 121 is provided with a The transmission gear set 31 is close to the clutch housing oil collection port 122 corresponding to one end of the input shaft bearing 11. The clutch housing oil collection port 122 can collect the lubricating oil stirred up by the transmission gear set 31 in the clutch housing 1 and the oil in the clutch. The lubricating oil on the inner wall surface of the housing 1 flows to the oil collection port 122 of the clutch housing through gravity. The first oil collection groove 121 is connected with the first oil passage hole 123 provided on the clutch housing 1, and the first oil passage hole 123 The inner side is connected to the bottom of the input shaft bearing 11 seat hole of the input shaft bearing 11 , and the lubricating oil can enter the bottom of the input shaft bearing 11 through the first oil passage hole 123 to lubricate and cool the input shaft bearing 11 .
其中,第一集油槽121为由通过铸造方式形成在离合器壳体1上的腔体,不会存在齿轮油冲击产生的NVH问题,且不需要额外制造集油槽,没有额外成本,且通过一体成型的铸造方式能够提高使用寿命,减少生产成本,且第一集油槽121前端通过集油槽碗型塞4封堵,由于集油槽碗型塞4为标准件,所以成本较低且能够方便装配,进一步减少了生产成本且能够封堵第一集油槽121。Among them, the first oil collecting groove 121 is a cavity formed on the clutch housing 1 by casting. There is no NVH problem caused by gear oil impact, and there is no need to manufacture an additional oil collecting groove. There is no additional cost, and it is integrally molded. The casting method can improve the service life and reduce production costs, and the front end of the first oil collecting tank 121 is blocked by the oil collecting tank bowl plug 4. Since the oil collecting tank bowl plug 4 is a standard part, the cost is low and it can be easily assembled. Further The production cost is reduced and the first oil collecting tank 121 can be blocked.
如图2、图3、图5、图6所示,优选地,第一油道孔123由离合器壳体1侧面通过机加工方式加工而成,不需要再额外的制造油道孔,没有额外成本,其中第一油道孔123垂直于第一集油槽121设置,且第一油道孔123贯穿第一集油槽121,且第一油道孔123外侧通过第一碗型塞5封堵,由于第一碗型塞5为标准件,所以生产成本较低且能够方便装配,能够在封堵第一油道孔123的同时减少生产成本。As shown in Figures 2, 3, 5, and 6, preferably, the first oil passage hole 123 is machined from the side of the clutch housing 1. There is no need to manufacture additional oil passage holes, and there is no additional oil passage hole. Cost, wherein the first oil passage hole 123 is arranged perpendicularly to the first oil collection groove 121, and the first oil passage hole 123 penetrates the first oil collection groove 121, and the outside of the first oil passage hole 123 is blocked by the first bowl-shaped plug 5, Since the first bowl-shaped plug 5 is a standard part, the production cost is low and can be easily assembled. It can block the first oil passage hole 123 while reducing the production cost.
进一步地,输出轴轴承润滑组件22包括设置在后壳体2内侧的第二集油槽221,其中第二集油槽221与变速箱齿轮组31水平设置,且第二集油槽221一端设有与变速箱齿轮组31靠近输出轴轴承21一端相对应的后壳体集油口222,后壳体集油口222能够收集变速箱齿轮组31在后壳体2内搅起的润滑油和在后壳体2内壁面通过重力作用流向后壳体集油口222的润滑油,第二集油槽221与设置在后壳体2上的第二油道孔223相连通,第二集油槽221内的润滑油能够流向第二油道孔223内,且第二油道孔223内侧连接到输出轴轴承21的输出轴轴承21座孔底部,润滑油能通过第二油道孔223流向输出轴轴承21底部,从而能够对输出轴轴承21进行润滑和冷却。Further, the output shaft bearing lubrication assembly 22 includes a second oil collection groove 221 disposed inside the rear housing 2 , wherein the second oil collection groove 221 is disposed horizontally with the transmission gear set 31 , and one end of the second oil collection groove 221 is provided with the transmission. The box gear set 31 is close to the rear housing oil collection port 222 corresponding to one end of the output shaft bearing 21. The rear housing oil collection port 222 can collect the lubricating oil stirred up by the transmission gear set 31 in the rear housing 2 and the oil in the rear housing. The lubricating oil in the inner wall of the body 2 flows through the rear housing oil collection port 222 due to gravity. The second oil collection groove 221 is connected with the second oil passage hole 223 provided on the rear housing 2. The lubrication oil in the second oil collection groove 221 Oil can flow into the second oil passage hole 223, and the inside of the second oil passage hole 223 is connected to the bottom of the output shaft bearing 21 seat hole of the output shaft bearing 21. The lubricating oil can flow to the bottom of the output shaft bearing 21 through the second oil passage hole 223. , so that the output shaft bearing 21 can be lubricated and cooled.
其中,第二集油槽221通过铸造方式形成在后壳体2上,所以不会存在齿轮油冲击产生的NVH问题,且不需要额外制造集油槽,没有额外成本,且通过一体成型的铸造方式能够提高使用寿命,减少生产成本,第二集油槽221前端通过堵盖6封堵,由于堵盖6为标准件,所以成本较低且能够方便装配,减少了生产成本,且后壳体2和离合器壳体1相连的接合面与堵盖6齐平,离合器壳体1设有与堵盖6相抵靠的压筋,通过压筋能够确保堵盖6在变速箱装配后不会从第二集油槽221口处脱出。Among them, the second oil collecting groove 221 is formed on the rear housing 2 by casting, so there is no NVH problem caused by gear oil impact, and there is no need to manufacture an additional oil collecting groove, and there is no additional cost, and the one-piece casting method can To improve the service life and reduce production costs, the front end of the second oil collecting tank 221 is blocked by the plug cover 6. Since the plug cover 6 is a standard part, the cost is low and can be easily assembled, which reduces the production cost, and the rear housing 2 and the clutch The connecting surface of the housing 1 is flush with the plug cover 6. The clutch housing 1 is provided with pressure ribs that abut against the plug cover 6. The pressure ribs can ensure that the plug cover 6 will not drain from the second oil collection tank after the gearbox is assembled. 221 prolapsed from the mouth.
结合图2、图3、图4所示,第二油道孔223由后壳体2侧面通过机加工方式加工而成,不需要再额外的制造油道孔,没有额外成本,且第二油道孔223贯穿第二集油槽221,且第二油道孔223外侧通过第二碗型塞7封堵,其中第二碗型塞7为标准件,所以制造成本较低且能够方便装配,进一步减少了生产成本。As shown in Figures 2, 3, and 4, the second oil passage hole 223 is machined from the side of the rear housing 2. There is no need to manufacture additional oil passage holes, no additional cost, and the second oil passage hole 223 is machined from the side of the rear housing 2. The passage hole 223 penetrates the second oil collecting groove 221, and the outside of the second oil passage hole 223 is blocked by the second bowl-shaped plug 7. The second bowl-shaped plug 7 is a standard part, so the manufacturing cost is low and it can be easily assembled. Further Production costs are reduced.
其中,变速箱齿轮组31包括设置在变速箱腔体3内的常啮合齿轮副311和挡位齿轮副312,且常啮合齿轮副311连接有穿设于输入轴轴承11内的输入轴313,且挡位齿轮副312与穿设于输出轴轴承21内的输出轴314相连。Among them, the gearbox gear set 31 includes a constant mesh gear pair 311 and a gear gear pair 312 arranged in the gearbox cavity 3, and the constant mesh gear pair 311 is connected to the input shaft 313 that penetrates the input shaft bearing 11. And the gear gear pair 312 is connected to the output shaft 314 that penetrates the output shaft bearing 21 .
具体来讲,离合器壳体集油口122与常啮合齿轮副311相对应,离合器壳体集油口122主要用于收集常啮合齿轮副311搅起的润滑油对输入轴轴承11进行润滑和冷却,且挡位齿轮副312与后壳体集油口222相对应,后壳体集油口222主要收集档位齿轮副312搅起的润滑油瑞输出轴轴承21进行润滑和冷却。Specifically, the clutch housing oil collection port 122 corresponds to the constant mesh gear pair 311. The clutch housing oil collection port 122 is mainly used to collect the lubricating oil stirred up by the constant mesh gear pair 311 to lubricate and cool the input shaft bearing 11. , and the gear gear pair 312 corresponds to the rear housing oil collection port 222. The rear housing oil collection port 222 mainly collects the lubricating oil stirred up by the gear gear pair 312 to lubricate and cool the output shaft bearing 21.
结合图2所示,离合器壳体1和后壳体2可拆相连,且输入轴轴承11和输出轴轴承21同轴设置。As shown in FIG. 2 , the clutch housing 1 and the rear housing 2 are detachably connected, and the input shaft bearing 11 and the output shaft bearing 21 are coaxially arranged.
本实施例的原理在于:当离合器壳体1内的常啮合齿轮副311转动时,常啮合齿轮副311搅起的润滑油会流入离合器壳体1内一体铸造成型的输入轴轴承润滑组件12内的离合器壳体集油口122,当第一集油槽121内的润滑油油液面高于第一油道孔123时,润滑油会通过第一油道孔123进入输入轴轴承11,对输入轴轴承11进行润滑和冷却,当后壳体2内的档位齿轮副312转动时,档位齿轮副312搅起的润滑油会流入后壳体2内一体铸造成型的输出轴轴承润滑组件22内的后壳体集油口222,当第二集油槽221内的润滑油油液面高于第二油道孔223时,润滑油会通过第二油道孔223进入输出轴轴承21,对输出轴轴承21进行润滑和冷却。The principle of this embodiment is that when the constant mesh gear pair 311 in the clutch housing 1 rotates, the lubricating oil stirred up by the constant mesh gear pair 311 will flow into the input shaft bearing lubrication assembly 12 integrally cast in the clutch housing 1 The clutch housing oil collection port 122, when the lubricating oil level in the first oil collection groove 121 is higher than the first oil passage hole 123, the lubricating oil will enter the input shaft bearing 11 through the first oil passage hole 123, and the input shaft will The shaft bearing 11 is lubricated and cooled. When the gear gear pair 312 in the rear housing 2 rotates, the lubricating oil stirred up by the gear gear pair 312 will flow into the output shaft bearing lubrication assembly 22 integrally cast in the rear housing 2 The rear housing oil collection port 222 in the second oil collection groove 221, when the lubricating oil level in the second oil collection groove 221 is higher than the second oil passage hole 223, the lubricating oil will enter the output shaft bearing 21 through the second oil passage hole 223. The output shaft bearing 21 is lubricated and cooled.
本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrations of the spirit of the present invention. Those skilled in the technical field to which this utility model belongs can make various modifications or additions to the described specific embodiments or adopt similar replacement methods, but this will not deviate from the spirit of the utility model or exceed the appended claims. defined range.
尽管本文较多地使用了离合器壳体1、输入轴轴承11、输入轴轴承润滑组件12、第一集油槽121、离合器壳体集油口122、第一油道孔123、后壳体2、输出轴轴承21、输出轴轴承润滑组件22、第二集油槽221、后壳体集油口222、第二油道孔223、变速箱腔体3、变速箱齿轮组31、常啮合齿轮副311、挡位齿轮副312、输入轴313、输出轴314、集油槽碗型塞4、第一碗型塞5、堵盖6、第二碗型塞7等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本实用新型的本质;把它们解释成任何一种附加的限制都是与本实用新型精神相违背的。Although this article uses the clutch housing 1, the input shaft bearing 11, the input shaft bearing lubrication assembly 12, the first oil collecting groove 121, the clutch housing oil collecting port 122, the first oil passage hole 123, the rear housing 2, Output shaft bearing 21, output shaft bearing lubrication assembly 22, second oil collection groove 221, rear housing oil collection port 222, second oil passage hole 223, transmission cavity 3, transmission gear set 31, constant mesh gear pair 311 , gear pair 312, input shaft 313, output shaft 314, oil collection tank bowl plug 4, first bowl plug 5, plug cover 6, second bowl plug 7 and other terms, but the use of other terms is not excluded. possibility. The use of these terms is only for the purpose of describing and explaining the essence of the present invention more conveniently; interpreting them as any additional restrictions is contrary to the spirit of the present invention.
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Address after: No. 2929-1 Tongxiang Avenue, Economic and Technological Development Zone, Jiaxing City, Zhejiang Province, 314001 Patentee after: Futian Chuanxun Transmission (Jiaxing) Co.,Ltd. Country or region after: China Address before: No. 2929-1 Tongxiang Avenue, Economic and Technological Development Zone, Jiaxing City, Zhejiang Province, 314001 Patentee before: Foton ZF Friedrichshafen Light Automatic Transmission (Jiaxing) Co.,Ltd. Country or region before: China |