CN220047313U - Spray water recovery filter tank and waste heat recovery equipment - Google Patents
Spray water recovery filter tank and waste heat recovery equipment Download PDFInfo
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- CN220047313U CN220047313U CN202321681250.7U CN202321681250U CN220047313U CN 220047313 U CN220047313 U CN 220047313U CN 202321681250 U CN202321681250 U CN 202321681250U CN 220047313 U CN220047313 U CN 220047313U
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- 238000011084 recovery Methods 0.000 title claims abstract description 48
- 239000002918 waste heat Substances 0.000 title claims abstract description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 15
- 239000007921 spray Substances 0.000 title claims abstract description 14
- 238000001125 extrusion Methods 0.000 claims abstract description 25
- 238000000926 separation method Methods 0.000 claims abstract description 18
- 238000004140 cleaning Methods 0.000 claims description 23
- 238000001914 filtration Methods 0.000 claims description 14
- 238000001704 evaporation Methods 0.000 claims description 12
- 230000008020 evaporation Effects 0.000 claims description 12
- 239000000706 filtrate Substances 0.000 claims description 9
- 238000005192 partition Methods 0.000 claims description 7
- 238000009413 insulation Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 abstract description 21
- 239000012535 impurity Substances 0.000 abstract description 18
- 238000000034 method Methods 0.000 abstract description 4
- 239000007789 gas Substances 0.000 description 9
- 238000001035 drying Methods 0.000 description 6
- 239000000428 dust Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000011085 pressure filtration Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域Technical field
本实用新型涉及分离设备技术领域,尤其涉及喷淋水回收过滤箱及余热回收设备。The utility model relates to the technical field of separation equipment, in particular to a spray water recovery filter box and waste heat recovery equipment.
背景技术Background technique
对于粮食烘干来说,其能量损耗较大,尾气温度较低,但是焓值高,含有大量的热量能够进行回收利用;但是粮食干燥的尾气中含有大量细微的粉尘,无法直接通入至换热设备内进行热交换。For grain drying, the energy loss is large and the tail gas temperature is low, but the enthalpy value is high and contains a large amount of heat that can be recycled; however, the grain drying tail gas contains a large amount of fine dust and cannot be directly passed into the drying area. Heat exchange takes place within the thermal equipment.
通过旋风分离设备对尾气进行降尘处理能够对尾气进行净化,部分净化后的尾气能够直接泵入至换热设备内进行热交换;还有部分含有热量的杂质经过过滤后同样也可以进行热交换,提高余热回收的效率;但是现有使用的过滤装置被动进行,尤其是对于粮食烘干产生的细微杂质来说,其吸水率较高,传统的静态过滤装置无法充分将内部含有热量的水分过滤出,造成了热量的损失。The exhaust gas can be purified by dust reduction treatment with cyclone separation equipment. Part of the purified exhaust gas can be directly pumped into the heat exchange equipment for heat exchange; some impurities containing heat can also be heat exchanged after being filtered. Improve the efficiency of waste heat recovery; however, the currently used filtration devices are passive, especially for the fine impurities produced by grain drying, their water absorption rate is high, and the traditional static filtration device cannot fully filter out the moisture containing heat inside. , resulting in heat loss.
实用新型内容Utility model content
本实用新型的目的是解决现有技术中存在的缺点,而提出的喷淋水回收过滤箱及余热回收设备,其能够对含有热量的杂质进行快速的压滤,降低了热量的损失,提高了余热回收的效率。The purpose of this utility model is to solve the shortcomings existing in the prior art, and the proposed spray water recovery filter box and waste heat recovery equipment can quickly filter impurities containing heat, reduce heat loss, and improve efficiency. Efficiency of waste heat recovery.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above purpose, the present utility model adopts the following technical solutions:
喷淋水回收过滤箱,包括收集箱,所述收集箱内设置有过滤装置,所述过滤装置包括输送装置以及挤压装置,所述输送装置包括输送带,所述输送带表面开有过滤孔,所述挤压装置包括两个上下并列设置的挤压辊,两个所述挤压辊分别位于输送带的两侧,所述收集箱底端固定连接有隔板,所述隔板将收集箱分隔为第一收集区域以及第二收集区域,所述挤压装置位于第一收集区域内,所述第二收集区域内设置有用于清理输送带的清理装置。The spray water recovery filter box includes a collection box. A filtering device is provided in the collection box. The filtering device includes a conveying device and an extrusion device. The conveying device includes a conveyor belt, and the conveyor belt has filter holes on its surface. , the extrusion device includes two extrusion rollers arranged in parallel up and down. The two extrusion rollers are located on both sides of the conveyor belt. The bottom end of the collection box is fixedly connected with a partition, and the partition connects the collection box. It is divided into a first collection area and a second collection area, the extrusion device is located in the first collection area, and a cleaning device for cleaning the conveyor belt is provided in the second collection area.
优选地,所述输送装置还包括三个输送辊,三个所述输送辊合围形成三角区域。Preferably, the conveying device further includes three conveying rollers, and the three conveying rollers enclose a triangular area.
优选地,所述收集箱内壁固定连接有弧形的滤液收集罩,所述滤液收集罩位于挤压装置下方。Preferably, an arc-shaped filtrate collection cover is fixedly connected to the inner wall of the collection box, and the filtrate collection cover is located below the extrusion device.
优选地,所述清理装置包括清理转轴,所述清理转轴表面套设有与输送带表面相贴合的清理辊刷。Preferably, the cleaning device includes a cleaning rotating shaft, and the surface of the cleaning rotating shaft is covered with a cleaning roller brush that fits the surface of the conveyor belt.
优选地,所述收集箱位于第一收集区域一侧固定连接有排液管道。Preferably, the collection box is fixedly connected to a drainage pipe on one side of the first collection area.
一种余热回收设备,包括上述的回收过滤箱,还包括旋风分离设备,所述回收过滤箱位于旋风分离设备下方,且二者连接处的外侧套设有柔性的保温罩;所述回收过滤箱一侧设置有蒸发换热器,所述回收过滤箱与蒸发换热器相连通。A kind of waste heat recovery equipment, including the above-mentioned recovery filter box, and also including a cyclone separation device. The recovery filter box is located below the cyclone separation device, and a flexible insulation cover is set on the outside of the connection between the two; the recovery filter box An evaporation heat exchanger is provided on one side, and the recovery filter box is connected with the evaporation heat exchanger.
本实用新型与现有技术相比,其有益效果为:Compared with the existing technology, the beneficial effects of this utility model are:
通过设置输送装置以及挤压装置对含有余热的混合杂质进行动态压滤,能够快速时间固液分离,将液体部分进行热交换,能够实现对该部分热量的回收利用,提高余热回收效率;且通过压滤的方式进行,过滤时间短,液体回收率高,避免了热量损失,进一步提高了余热回收的效率。By setting up a conveying device and an extrusion device to perform dynamic press filtration of mixed impurities containing waste heat, solid-liquid separation can be quickly achieved, and the liquid part can be heat exchanged, which can realize the recovery and utilization of this part of the heat and improve the waste heat recovery efficiency; and through It is carried out by press filtration, the filtration time is short, the liquid recovery rate is high, heat loss is avoided, and the efficiency of waste heat recovery is further improved.
附图说明Description of the drawings
图1为本实用新型提出的喷淋水回收过滤箱的立体结构示意图;Figure 1 is a schematic three-dimensional structural diagram of the spray water recovery filter box proposed by the utility model;
图2为本实用新型提出的喷淋水回收过滤箱的俯视结构示意图;Figure 2 is a schematic top view of the spray water recovery filter box proposed by the present utility model;
图3为本实用新型提出的喷淋水回收过滤箱的A-A线剖视结构示意图;Figure 3 is a schematic cross-sectional structural diagram of the spray water recovery filter box proposed by the present invention along line A-A;
图4为本实用新型提出的余热回收设备的立体结构示意图。Figure 4 is a schematic three-dimensional structural diagram of the waste heat recovery equipment proposed by the present utility model.
图中:100、收集箱;110、隔板;120、排液管道;200、输送装置;210、输送辊;220、输送带;300、挤压装置;310、驱动轴;320、挤压套;400、滤液收集罩;500、清理装置;600、旋风分离设备;700、蒸发换热器。In the picture: 100. Collection box; 110. Partition plate; 120. Drainage pipe; 200. Conveying device; 210. Conveying roller; 220. Conveyor belt; 300. Extrusion device; 310. Driving shaft; 320. Extrusion sleeve ; 400. Filtrate collection cover; 500. Cleaning device; 600. Cyclone separation equipment; 700. Evaporation heat exchanger.
实施方式Implementation
为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图对本实用新型的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本实用新型。但是本实用新型能够以很多不同于在此描述的其他方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似改进,因此本实用新型不受下面公开的具体实施的限制。In order to make the above objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation modes of the present invention will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth to facilitate a thorough understanding of the present invention. However, the present utility model can be implemented in many other ways different from those described here. Those skilled in the art can make similar improvements without violating the connotation of the present utility model. Therefore, the present utility model is not limited by the specific implementation disclosed below. .
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed" to another element, it can be directly on the other element or intervening elements may also be present. When an element is said to be "connected" to another element, it can be directly connected to the other element or there may also be intervening elements present. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation manner.
参照附图1-附图3,喷淋水回收过滤箱,包括收集箱100,收集箱100内设置有过滤装置,通过过滤装置对含有余热水分的杂质进行固液分离,对液体部分进行换热,能够提高余热回收效率;其中过滤装置包括输送装置200以及挤压装置300,输送装置200包括输送带220,输送带220表面开有过滤孔,挤压装置300包括两个上下并列设置的挤压辊,两个挤压辊分别位于输送带220的两侧,电控装置控制输送带220移动以及挤压辊转动,挤压辊在转动的过程中能够挤压输送带220以及表面的含有水分的杂质,加速固液分离过程,能够加速让液体被泵送出过滤箱进行换热,提高了换热的效率,缩短了换热时间,减少了热量的损失。Referring to Figures 1 to 3, the spray water recovery filter box includes a collection box 100. A filtering device is provided in the collection box 100. The filtering device performs solid-liquid separation on impurities containing waste heat moisture, and performs heat exchange on the liquid part. , can improve the waste heat recovery efficiency; wherein the filtering device includes a conveying device 200 and an extruding device 300. The conveying device 200 includes a conveying belt 220. The conveying belt 220 has filter holes on its surface. The extruding device 300 includes two extruding devices arranged side by side up and down. rollers. Two squeeze rollers are located on both sides of the conveyor belt 220. The electronic control device controls the movement of the conveyor belt 220 and the rotation of the squeeze rollers. During the rotation, the squeeze rollers can squeeze the conveyor belt 220 and the moisture-containing materials on the surface. Impurities can accelerate the solid-liquid separation process, accelerate the liquid being pumped out of the filter box for heat exchange, improve the efficiency of heat exchange, shorten the heat exchange time, and reduce heat loss.
这里需要说明的是,其中输送带220表面过滤孔根据需要过滤的杂质的尺寸进行确定,对于粮食烘干的尾气来说,其杂质较为细微,尺寸较小,需要更小尺寸的过滤孔进行过滤;此外,挤压辊包括驱动轴310以及套设于驱动轴310外侧的挤压套320,二者之间可拆卸地进行设计,能够在清理的过程进行更换养护,或者根据不同的挤压需要进行适配调整。It should be noted here that the filter holes on the surface of the conveyor belt 220 are determined according to the size of the impurities that need to be filtered. For the exhaust gas from grain drying, the impurities are relatively fine and small in size, and smaller filter holes are needed for filtering. ; In addition, the extrusion roller includes a drive shaft 310 and an extrusion sleeve 320 set on the outside of the drive shaft 310. The two are designed to be detachable and can be replaced and maintained during the cleaning process, or according to different extrusion needs. Make adaptation adjustments.
在收集箱100底端固定连接有隔板110,隔板110将收集箱100分隔为第一收集区域以及第二收集区域,挤压装置300位于第一收集区域内,第二收集区域内设置有用于清理输送带220的清理装置500;其中通过挤压装置300挤压后含有余热的液体进入至第一收集区域内进行收集,通过清理装置500能够对输送带220表面相对干燥的残留杂质进行持续清理,让其掉落至第二收集区域内,实现固液的分别存储。A partition 110 is fixedly connected to the bottom end of the collection box 100. The partition 110 divides the collection box 100 into a first collection area and a second collection area. The extrusion device 300 is located in the first collection area, and the second collection area is provided with useful The cleaning device 500 for cleaning the conveyor belt 220; the liquid containing residual heat after being extruded by the extrusion device 300 enters the first collection area for collection. The cleaning device 500 can continuously clean the relatively dry residual impurities on the surface of the conveyor belt 220. Clean it and let it fall into the second collection area to achieve separate storage of solid and liquid.
其中输送装置200还包括三个输送辊210,三个输送辊210合围形成三角区域,可以参照附图3,不限于附图3所示的具体排布形状,通过设置三个输送辊210能够对输送带220进行限位,合围形成更大的区域用于安装挤压装置300,保证了具有足够的空间。The conveying device 200 also includes three conveying rollers 210. The three conveying rollers 210 enclose a triangular area. Refer to Figure 3. The conveying device 200 is not limited to the specific arrangement shape shown in Figure 3. By setting the three conveying rollers 210, it is possible to The conveyor belt 220 is limited and encloses a larger area for installing the extrusion device 300, ensuring sufficient space.
在收集箱100内壁固定连接有弧形的滤液收集罩400,滤液收集罩400位于挤压装置300下方,滤液收集罩400凹陷的位置位于挤压装置300下方,液体掉落至滤液收集罩400表面并且最终从两侧流动至收集箱100内,避免了直接滴落至下方的输送带220表面,造成液体的损耗浪费。An arc-shaped filtrate collection cover 400 is fixedly connected to the inner wall of the collection box 100. The filtrate collection cover 400 is located below the extrusion device 300. The recessed position of the filtrate collection cover 400 is located below the extrusion device 300, and the liquid falls to the surface of the filtrate collection cover 400. And finally flows into the collection box 100 from both sides, avoiding direct dripping to the surface of the conveyor belt 220 below, causing loss and waste of liquid.
作为优选的清理方式,其中清理装置500包括清理转轴,清理转轴表面套设有与输送带220表面相贴合的清理辊刷,在控制清理滚刷在转动的过程中能够对输送带220表面进行持续清理,能够保证输送带220表面清洁的整洁,让相对干燥的杂质能够脱离,避免混入至液体内,避免对后续换热产生影响。As a preferred cleaning method, the cleaning device 500 includes a cleaning rotating shaft. The surface of the cleaning rotating shaft is covered with a cleaning roller brush that fits the surface of the conveyor belt 220. The surface of the conveyor belt 220 can be cleaned during the rotation of the cleaning roller brush. Continuous cleaning can ensure that the surface of the conveyor belt 220 is clean and tidy, allowing relatively dry impurities to escape and avoid being mixed into the liquid and affecting subsequent heat exchange.
在收集箱100位于第一收集区域一侧固定连接有排液管道120,排液管道120位于底端位置,与泵体连接,用于将含有余热的液体泵入至换热设备内,进行余热的回收。A drainage pipe 120 is fixedly connected to the side of the collection box 100 located in the first collection area. The drainage pipe 120 is located at the bottom end and is connected to the pump body for pumping the liquid containing waste heat into the heat exchange equipment to remove the waste heat. of recycling.
参照附图4,一种余热回收设备,包括上述的回收过滤箱,还包括旋风分离设备600,回收过滤箱位于旋风分离设备600下方,且二者连接处的外侧套设有柔性的保温罩;回收过滤箱一侧设置有蒸发换热器700,回收过滤箱与蒸发换热器700相连通,通过旋风分离设备600对干燥尾气进行降尘,含有余热以及水分的杂质掉落至下方的收集箱100内,进行压滤,实现固液分离,对于含有余热的液体泵入至蒸发换热器700内进行低温加热换热,实现余热的回收利用,节能环保。Referring to Figure 4, a waste heat recovery device includes the above-mentioned recovery filter box, and also includes a cyclone separation device 600. The recovery filter box is located below the cyclone separation device 600, and a flexible insulation cover is set on the outside of the connection between the two; An evaporation heat exchanger 700 is provided on one side of the recovery filter box. The recovery filter box is connected with the evaporation heat exchanger 700. The dry exhaust gas is dusted through the cyclone separation equipment 600, and the impurities containing waste heat and moisture fall to the collection box 100 below. Within, pressure filtration is performed to achieve solid-liquid separation, and the liquid containing waste heat is pumped into the evaporation heat exchanger 700 for low-temperature heating and heat exchange, thereby realizing recovery and utilization of waste heat, which is energy-saving and environmentally friendly.
以对粮食烘干的尾气余热回收为例;本实用新型使用时,将干燥尾气泵入至旋风分离设备600内进行降尘,净化后的气体能够从顶端的开口直接泵入至蒸发换热器700内进行低温换热,对于含有粉尘的杂质来说,控制其掉落至收集箱100内进行压滤,实现固液分离,将液体部分泵入至蒸发换热器700内进行换热,提高了余热回收的效率。Take the waste heat recovery of grain drying tail gas as an example; when the utility model is used, the dry tail gas is pumped into the cyclone separation equipment 600 for dust reduction, and the purified gas can be directly pumped into the evaporation heat exchanger 700 from the top opening. Low-temperature heat exchange is performed in the system. For impurities containing dust, the impurities are controlled to fall into the collection box 100 for pressure filtration to achieve solid-liquid separation. The liquid part is pumped into the evaporation heat exchanger 700 for heat exchange, which improves efficiency. Efficiency of waste heat recovery.
通过上述设置,能够提高杂质部分热量的余热回收,提高余热回收效率;此外,含有杂质部分能够及时被压滤后进行换热,过滤后的液体泵入至蒸发换热器700内,降低了对蒸发换热器700的影响,并且采用压滤的方式,过滤时间短,热量损失小。Through the above arrangement, the waste heat recovery of the heat of the impurity part can be improved, and the waste heat recovery efficiency can be improved; in addition, the part containing the impurity can be pressed and filtered in time for heat exchange, and the filtered liquid is pumped into the evaporation heat exchanger 700, which reduces the heat exchanger. The influence of the evaporation heat exchanger 700, and the use of pressure filtration, the filtration time is short and the heat loss is small.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person familiar with the technical field can, within the technical scope disclosed by the present utility model, implement the present utility model according to the present utility model. Novel technical solutions and utility model concepts, including equivalent substitutions or changes, shall be covered by the protection scope of the present utility model.
Claims (6)
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