CN220029214U - New energy battery tray welding fixture - Google Patents
New energy battery tray welding fixture Download PDFInfo
- Publication number
- CN220029214U CN220029214U CN202321595486.9U CN202321595486U CN220029214U CN 220029214 U CN220029214 U CN 220029214U CN 202321595486 U CN202321595486 U CN 202321595486U CN 220029214 U CN220029214 U CN 220029214U
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- positioning
- battery tray
- new energy
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- energy battery
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- 238000003466 welding Methods 0.000 title claims abstract description 42
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 238000003825 pressing Methods 0.000 claims abstract description 26
- 239000000758 substrate Substances 0.000 claims abstract description 26
- 239000002184 metal Substances 0.000 claims description 13
- 239000004677 Nylon Substances 0.000 claims description 4
- 229920001778 nylon Polymers 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000013461 design Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000037396 body weight Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Battery Mounting, Suspending (AREA)
Abstract
The utility model discloses a new energy battery tray welding fixture which comprises a substrate, a positioning mechanism, a pressing mechanism and a plugging strip positioning mechanism. The positioning mechanism is arranged on the front side and the rear side of the substrate, the pressing mechanism is arranged on the substrate and located on one side of the positioning mechanism, and the plugging strip positioning mechanism is arranged on the substrate and located on the other two sides of the positioning mechanism. The new energy battery tray welding fixture can achieve the requirements of positioning and clamping of the new energy battery tray, is applied to an automatic welding workstation, ensures the consistency of product clamping, solves the problem that the welding quality and efficiency cannot be guaranteed due to the fact that the existing battery tray is welded manually, improves the production efficiency of enterprises, and reduces the production cost.
Description
Technical field:
the utility model relates to the field of new energy battery tray processing, in particular to a new energy battery tray welding fixture.
The background technology is as follows:
the new energy battery is the main power source of electric automobile, electric train, electric bicycle etc., and the new energy battery is fixed in vehicle chassis through battery tray, and the tray that the new energy battery adopted steel material to make more traditionally bears, in order to lighten automobile body weight, improves environmental protection performance, and more battery trays adopt the metal material, accessible welded mode realizes integrated into one piece battery tray and coupling assembling.
In the production process of the new energy battery tray, the battery tray is welded usually by matching with a clamp, and the existing welding mode adopts a manual welding mode, so that the welding quality and efficiency cannot be ensured, and the development of enterprises is hindered. In order to solve the problem, the new energy battery tray welding fixture is designed and used in cooperation with a welding workstation, so that the consistency of product clamping is ensured, the welding quality is ensured, the production efficiency of enterprises is improved, and the labor cost of production is saved.
The utility model comprises the following steps:
in order to solve the defects in the prior art, the utility model aims to provide the new energy battery tray welding fixture which is used in cooperation with a welding workstation, so that the production efficiency of enterprises is effectively improved, the welding quality is ensured, the labor cost is reduced, and the actual production requirements are met.
In order to achieve the above object, the present utility model adopts the following technical scheme: new energy battery tray welding frock clamp includes:
the substrate is hollowed out, so that the weight of the fixture is reduced;
positioning mechanisms arranged on the front side and the rear side of the substrate;
the pressing mechanism is arranged on the substrate and positioned at one side of the positioning mechanism;
the forklift grooves are arranged on two sides of the base plate, so that the transportation and the installation of the tool clamp are facilitated;
the positioner connecting plates are arranged on the other two sides of the substrate.
In a preferred embodiment of the present utility model, the positioning mechanism includes a limit stop, a positioning cylinder, a guiding device, and a positioning device, where the limit stop is fixed on one side of the substrate, the positioning cylinder is fixed on the other side of the substrate, and the guiding device and the positioning device are disposed on one side of the limit stop.
In a preferred embodiment of the present utility model, the guiding device includes a guiding metal plate, the guiding metal plate is fixed on the substrate, the guiding metal plate adopts a curved surface design, so that feeding of workers is facilitated, and the guiding metal plate is provided with a nylon cushion block.
In a preferred embodiment of the present utility model, the positioning device includes a positioning pin fixing member, on which a positioning pin is mounted to achieve accurate positioning of the workpiece, and a first connecting member, and a positioning fixing member, where the first connecting member is fixed on the positioning pin fixing member to facilitate adjustment of a position of the positioning pin, and the first connecting member is fixed on the substrate by the positioning fixing member.
In a preferred embodiment of the present utility model, the pressing mechanism includes a pressing cylinder and a fixing member, the pressing cylinder is fixed on the substrate by the fixing member, the pressing cylinder is provided with a second connecting member, two pressing cushion blocks are arranged on the second connecting member, a supporting plate is installed below the pressing cushion blocks, a limiting device is also arranged below the second connecting member, the pressing device further includes a proximity sensor and a supporting frame, the proximity sensor is arranged on the supporting frame, and the proximity sensor is used for detecting whether a workpiece exists or not and is fixed on the supporting plate.
In a preferred embodiment of the present utility model, the limiting device includes a limiting male head, the limiting male head is connected to the second connecting piece, a limiting female head is disposed below the limiting male head, the limiting female head is fixed on the substrate, and the limiting male head and the limiting female head are used in cooperation, so as to limit the stroke of the compression cylinder.
In a preferred embodiment of the present utility model, the plugging strip positioning mechanism includes a plugging strip positioning cylinder, the plugging strip positioning cylinder is provided with a connecting plate, and the connecting plate is provided with a groove positioning block and a frame positioning block for positioning the plugging strip at the groove and the edge.
The beneficial effects of the utility model are as follows: new energy battery tray welding frock clamp can accomplish the material loading to the battery tray fixedly, cooperates welding workstation to use, has solved current battery tray and has adopted artifical material loading welded mode, has ensured the uniformity of clamping, has guaranteed welding quality, has improved the production efficiency and the degree of automation of enterprise, has reduced the cost of labor.
The positioning mechanism is designed in a separated design mode, so that errors caused in the processing and mounting processes can be conveniently adjusted, meanwhile, the guiding sheet metal is designed, feeding of workers is facilitated, and positioning accuracy is guaranteed.
Description of the drawings:
fig. 1 is a schematic structural view of a new energy battery tray welding fixture of the present utility model;
fig. 2 is a schematic structural diagram of a positioning mechanism of a new energy battery tray welding fixture;
fig. 3 is a schematic structural diagram of a pressing mechanism of the new energy battery tray welding fixture;
fig. 4 is a schematic structural diagram of a plugging strip positioning mechanism of the new energy battery tray welding fixture; 34 legend: 1. the device comprises a base plate, 2, a positioning mechanism, 21, a limit stop, 23, a guiding device, 231, a guiding sheet metal, 232, a nylon cushion block, 24, a positioning device, 241, a positioning pin fixing piece, 242, a first connecting piece, 243, a positioning fixing piece, 244, a positioning pin, 3, a pressing mechanism, 31, a pressing cylinder, 32, a fixing piece, 33, a second connecting piece, 34, a pressing cushion block, 35, a supporting plate, 36, a limiting device, 361, a limiting male head, 362, a limiting female head, 37, a proximity sensor, 38, a supporting frame, 4, a plugging strip positioning mechanism, 41, a plugging strip positioning cylinder, 42, a connecting plate, 43, a groove positioning piece, 44, an edge positioning piece, 5, a forklift slot, 6 and a positioner connecting plate.
The specific embodiment is as follows:
embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the utility model.
Embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.
The utility model discloses a new energy battery tray welding fixture which is used for clamping and positioning a new energy battery tray.
As shown in fig. 1 to 4, a new energy battery tray welding fixture includes: the device comprises a base plate 1, a positioning mechanism 2, a pressing mechanism 3, a plugging strip positioning mechanism 4, a forklift slot 5 and a positioner connecting plate 6.
The positioning mechanism 2 comprises a limit stop 21, a positioning cylinder 22, a guiding device 23 and a positioning device 24, wherein the limit stop 21 is fixed on one side of the base plate 1, the positioning cylinder 22 is fixed on the other side of the base plate 1, and the two are matched with each other to realize the positioning of the battery tray; the limit stop 21 is provided on one side with a guide means 23 and a positioning means 24.
The guiding device 23 comprises a guiding metal plate 231, the guiding metal plate 231 is fixed on the substrate 1, the guiding metal plate 231 adopts a curved surface design, feeding of workers is facilitated, and a nylon cushion block 232 is arranged on the guiding metal plate 231.
The positioning device 24 comprises a positioning pin fixing piece 241, a first connecting piece 242 and a positioning fixing piece 243, wherein a positioning pin 244 is arranged on the positioning pin fixing piece 241, so that accurate positioning of a workpiece is realized, the first connecting piece 242 is fixed on the positioning pin fixing piece 241, the position of the positioning pin 244 is convenient to adjust, and the first connecting piece 242 is fixed on the substrate 1 through the positioning fixing piece 243.
The compressing mechanism 3 comprises a compressing air cylinder 31 and a fixing piece 32, the compressing air cylinder 31 is fixed on the base plate 1 through the fixing piece 32, the compressing air cylinder 31 is provided with a second connecting piece 33, two compressing cushion blocks 34 are arranged on the second connecting piece 33, a supporting plate 35 is arranged below the compressing cushion blocks 34, a limiting device 36 is further arranged below the second connecting piece 33, the compressing mechanism 3 further comprises a proximity sensor 37 and a supporting frame 38, the proximity sensor 37 is arranged on the supporting frame 38, and the proximity sensor 37 is used for detecting whether a workpiece exists or not and is fixed on the supporting plate 35.
The limiting device 36 comprises a limiting male head 361, the limiting male head 361 is connected to the second connecting piece 33, a limiting female head 362 is arranged below the limiting male head 361, the limiting female head 362 is fixed on the substrate 1, and the limiting male head 361 and the limiting female head 362 are matched for use to limit the travel of the compression cylinder 31.
The plugging strip positioning mechanism 4 comprises a plugging strip positioning cylinder 41, a connecting plate 42, a groove positioning block 43 and a frame positioning block 44, wherein the plugging strip positioning cylinder 41 is provided with the connecting plate 42, and the connecting plate 42 is provided with the groove positioning block 43 and the frame positioning block 44 for positioning the plugging strips at the groove and the edge.
Fork truck groove 5 installs in base plate 1 both sides, makes things convenient for frock clamp's transportation and installation, and the positioner connecting plate 426 is installed in base plate 1 other both sides.
The work process of the novel new energy battery tray welding fixture disclosed by the use of the novel fixture is as follows: firstly, a forklift forks a new energy battery tray welding fixture, the fixture is lifted to a certain height, and the fixture is fixed on a positioner by using bolts; secondly, a worker places the new energy battery tray at the guiding position of the fixture, the positioning mechanism and the pressing mechanism act to accurately position the frame of the battery tray, the worker places the plugging strips at the welding position of the battery tray belt, and the plugging strip positioning mechanism is started; finally, the position changing machine moves to a welding position with a welding robot to weld, after the welding is completed, the positioning mechanism, the pressing mechanism and the plugging strip positioning mechanism are loosened, the new energy battery tray after the welding is completed is taken out, so that the automatic welding of the tray is completed, and the welding operation can be repeated later.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "left", "right", "top", "bottom", "side", "end", etc. are directions or positional relationships based on the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or element to be referred to must have a specific direction, be constructed and operated in the specific direction, and thus should not be construed as limiting the present utility model.
In addition, in the description of embodiments of the present utility model, unless explicitly stated and limited otherwise, the terms "mounted," "connected," "configured," "provided," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Finally, it should be noted that: the above examples are only specific embodiments of the present utility model for illustrating the technical solution of the present utility model, but not for limiting the scope of the present utility model, and although the present utility model has been described in detail with reference to the foregoing examples, it will be understood by those skilled in the art that the present utility model is not limited thereto: any person skilled in the art may modify or easily conceive of the technical solution described in the foregoing embodiments, or perform equivalent substitution of some of the technical features, while remaining within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model, and are intended to be included in the scope of the present utility model. Therefore, the protection scope of the utility model should be as defined in the claims.
Claims (7)
1. New energy battery tray welding frock clamp, its characterized in that includes: the device comprises a substrate, a positioning mechanism, a pressing mechanism and a plugging strip positioning mechanism; the positioning mechanisms are arranged on the front side and the rear side of the substrate; the pressing mechanism is arranged on the substrate and is positioned at one side of the positioning mechanism; the plugging strip positioning mechanism is arranged on the substrate and is positioned on the other two sides of the positioning mechanism.
2. The welding fixture for the new energy battery tray according to claim 1, wherein the positioning mechanism comprises a limit stop, a positioning cylinder, a guiding device and a positioning device, the limit stop is fixed on one side of the substrate, and the guiding device and the positioning device are provided with a plurality of groups and are all arranged on one side of the limit stop.
3. The welding fixture for the new energy battery tray according to claim 2, wherein the guiding device comprises a guiding metal plate, the guiding metal plate is fixed on the substrate, and the guiding metal plate is provided with a nylon cushion block.
4. The welding fixture for the new energy battery tray according to claim 2, wherein the positioning device comprises a positioning pin fixing piece, the positioning pin fixing piece is provided with a positioning pin, the positioning device further comprises a first connecting piece and a positioning fixing piece, the first connecting piece is fixed on the positioning pin fixing piece, and the first connecting piece is fixed on the substrate through the positioning fixing piece.
5. The welding fixture of the new energy battery tray according to claim 1, wherein the pressing mechanism comprises a pressing cylinder and a fixing piece, the pressing cylinder is fixed on the substrate through the fixing piece, the pressing cylinder is provided with a second connecting piece, two pressing cushion blocks are arranged on the second connecting piece, a supporting plate is arranged below the pressing cushion blocks, a limiting device is further arranged below the second connecting piece, and the pressing mechanism further comprises a proximity sensor and a supporting frame, wherein the proximity sensor is arranged on the supporting frame and is fixed on the supporting plate.
6. The welding fixture for the new energy battery tray according to claim 5, wherein a limiting device is further arranged below the second connecting piece, the limiting device comprises a limiting male head, the limiting male head is connected to the second connecting piece, a limiting female head is arranged below the limiting male head, and the limiting female head is fixed on the substrate.
7. The welding fixture for the new energy battery tray according to claim 1, wherein the plugging strip positioning mechanism comprises a plugging strip positioning cylinder, the plugging strip positioning cylinder is provided with a connecting plate, and the connecting plate is provided with a groove positioning block and a frame positioning block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321595486.9U CN220029214U (en) | 2023-06-21 | 2023-06-21 | New energy battery tray welding fixture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321595486.9U CN220029214U (en) | 2023-06-21 | 2023-06-21 | New energy battery tray welding fixture |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220029214U true CN220029214U (en) | 2023-11-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321595486.9U Active CN220029214U (en) | 2023-06-21 | 2023-06-21 | New energy battery tray welding fixture |
Country Status (1)
| Country | Link |
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| CN (1) | CN220029214U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119388015A (en) * | 2024-11-22 | 2025-02-07 | 江苏固铝科技有限公司 | A welding clamping tool for a new energy battery storage tray |
-
2023
- 2023-06-21 CN CN202321595486.9U patent/CN220029214U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119388015A (en) * | 2024-11-22 | 2025-02-07 | 江苏固铝科技有限公司 | A welding clamping tool for a new energy battery storage tray |
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