CN220029092U - Full-automatic vertical girth welding equipment to dysmorphism pipe fitting - Google Patents
Full-automatic vertical girth welding equipment to dysmorphism pipe fitting Download PDFInfo
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- CN220029092U CN220029092U CN202320194375.0U CN202320194375U CN220029092U CN 220029092 U CN220029092 U CN 220029092U CN 202320194375 U CN202320194375 U CN 202320194375U CN 220029092 U CN220029092 U CN 220029092U
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- 238000003466 welding Methods 0.000 title claims abstract description 135
- 206010066054 Dysmorphism Diseases 0.000 title claims description 4
- 230000007246 mechanism Effects 0.000 claims abstract description 51
- 210000000078 claw Anatomy 0.000 claims description 8
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Abstract
The utility model relates to full-automatic vertical girth welding equipment for special-shaped pipe fittings, which comprises a frame, two welding stations and two clamping jaw mechanisms, wherein a bottom plate is arranged on the frame, the two welding stations are arranged on a support plate at the top of the bottom plate, an automatic feeding mechanism is arranged between the two welding stations, a double-acting linear module is fixedly arranged at the top of the bottom plate, the two clamping jaw mechanisms are respectively and slidably connected with the double-acting linear module through sliding blocks, the clamping jaw centers of the clamping jaw mechanisms are consistent with the rotation center of the welding stations, a welding linear module parallel to the bottom plate is arranged on the support plate and above the welding stations, the welding linear module is slidably connected with a welding mechanism, a finished product of the welding stations flows into a finished product chute arranged at the bottom of the bottom plate through a feed opening on the bottom plate, and the tail end of the finished product chute is connected with a receiver. The utility model can realize full-automatic welding of the special-shaped pipe fitting, thereby improving the welding efficiency and the product identity and realizing more efficient product processing and production.
Description
Technical Field
The utility model relates to the technical field of welding equipment, in particular to full-automatic vertical girth welding equipment for special-shaped pipe fittings.
Background
Most users house or engineering projects are paved with water supply pipelines, the pipelines mainly made of 304 materials are excellent in service performance, various adverse phenomena of water pipelines such as pipeline service life, pipeline cost (investment/maintenance), pipeline hardness, pipeline shock resistance, pipeline compression resistance and pipeline plasticity can be solved, and along with large-area application, the production efficiency and quality of the pipelines are also higher, but due to the requirement of pipeline diversion, some pipe fittings are not straight pipes but tee joints, the welding machine difficulty is high, most of the welding machines on the market are semi-automatic at present, manual welding positioning is needed, then the welding machines are clamped on a turntable, the turntable rotates at constant speed for welding, the whole process needs continuous participation of workers, the production efficiency is underground, the positioning accuracy is completely determined by manual welding positioning, and the identity is poor.
Disclosure of Invention
Aiming at the problems, the utility model provides the full-automatic vertical girth welding equipment for the special-shaped pipe fittings, which realizes the full-automatic welding of the special-shaped pipe fittings, improves the production efficiency and ensures the product identity.
The technical scheme adopted for solving the technical problems is as follows: the utility model provides a full-automatic vertical girth welding equipment to dysmorphism pipe fitting, includes frame, two welding stations and two clamping jaw mechanisms, be equipped with the bottom plate in the frame, two welding stations keep one section horizontal interval locate on the extension board at bottom plate top relatively and center height is unanimous, two be equipped with the automatic feeding mechanism unanimous with welding station height between the welding stations, the bottom plate top is fixed to be equipped with double acting straight line module, two clamping jaw mechanisms all link to each other with double acting straight line module slip alone through the slider, clamping jaw center and the rotation center of welding station of clamping jaw mechanism are unanimous, be equipped with the welding straight line module that is on the extension board and be located the top of welding station and be on a parallel with the bottom plate, sliding connection has welding mechanism on the welding straight line module, the finished product of welding station flows into the finished product spout that the bottom plate bottom set up through the feed opening on the bottom plate, finished product spout end-to-end connection has the receiver.
As the preference, automatic feeding mechanism is including the T type pipe slide of carrying T type pipe fitting and the joint slide of carrying joint spare, the setting height of the front end of T type pipe slide and joint slide all is higher than the setting height of tail end, still including the T type pipe locating component that is close to T type pipe slide tail end and the joint locating component that is close to joint slide tail end, T type pipe slide passes through adjusting bracket mounting in the bottom plate top, simultaneously T type pipe slide bottom link up and inlay has the directional regulating plate of T type pipe, and the T type pipe slide bottom that is close to T type pipe locating regulating plate front end is connected with T type pipe and prevents the screens jacking cylinder through the connecting block, the push rod of T type pipe and prevents screens jacking cylinder runs through T type pipe slide and T type pipe fitting movable butt, the tail end of T type pipe slide is equipped with T type pipe dog, T type pipe locating component is including locating the T type pipe locating cylinder on locating the bottom plate and locating clamp jaw on the cylinder, joint slide passes through supporting shoe and links to each other with the bottom plate top, joint locating component includes the tail end on the bottom plate has the bottom plate locating block, joint clamping jaw end is equipped with the end joint piece, the end is equipped with joint top end joint piece, the end joint piece is pressed tightly, the end is connected with the top joint piece is pressed tightly, the end is pressed tightly to the end joint piece.
Preferably, each clamping jaw mechanism comprises a hollow base, the base is fixedly arranged on one surface of the sliding block, which is far away from the double-acting linear module, a group of telescopic cylinders which extend in the horizontal direction are arranged in the base through supporting frames, each telescopic cylinder is connected with a flange, a buffer spring is arranged between the top of each telescopic rod of each telescopic cylinder and the flange, a T-shaped pipe internal supporting cylinder and a joint spring internal supporting chuck are respectively arranged on each flange, and T-shaped pipe internal supporting claws are arranged on each T-shaped pipe internal supporting cylinder.
Preferably, each welding station comprises a hollow rotary table arranged on the support plate, a flange plate is connected to the rotary surface of the rotary table of the hollow rotary table, a first clamping cylinder is arranged on one surface, far away from the hollow rotary table, of the flange plate, T-shaped pipe clamp claws are arranged on the first clamping cylinder, and meanwhile the flange plate is connected with the hollow rotary table through an installed electrical slip ring to realize rotation.
Preferably, the welding mechanism comprises a welding gun and a fixing seat fixed on the welding linear module, a screw rod is arranged on the fixing seat along the vertical direction, a welding gun sliding block is sleeved on the screw rod, the welding gun is clamped by two welding gun clamps, the side faces of the two welding gun clamps are tightly propped by fastening bolts penetrating through the welding gun sliding block to realize synchronous movement of the welding gun and the welding gun sliding block, and the screw rod drives the movement to realize lifting of the welding gun sliding block through an adjusting knob connected with the top end.
Preferably, a sheet metal shell is arranged outside the frame.
Preferably, the horizontal center-to-center spacing between the two welding stations is 800mm.
Preferably, the double-acting linear module is positioned by a positioning pin and a bolt.
Compared with the prior art, the utility model has the following beneficial effects:
1. the utility model can realize the full-automatic welding of the special-shaped pipe fitting, and comprises the whole procedures of automatic feeding, automatic clamping, automatic feeding, automatic welding and automatic discharging, thereby improving the welding efficiency, ensuring the product identity, designing a special feeding mechanism for feeding and positioning the tee pipe fitting aiming at the T-shaped tee pipe fitting, a clamping mechanism special for clamping and positioning the tee pipe fitting, and special-purpose equipment such as adjustable welding gun clamps special for the tee pipe fitting, and the like, so as to realize the full-automatic welding operation of the T-shaped pipe fitting;
2. the utility model replaces the traditional manual welding and semiautomatic welding, saves labor and cost, and processes and produces products more efficiently.
Drawings
FIG. 1 is a schematic view of the overall structure of the present utility model;
FIG. 2 is a schematic diagram of the overall structure of the automatic feeding mechanism of the present utility model;
FIG. 3 is a front view of the automatic loading mechanism of the present utility model;
FIG. 4 is a left side view of the automatic loading mechanism of the present utility model;
FIG. 5 is a schematic view of the overall structure of the jaw mechanism of the present utility model;
FIG. 6 is a top view of the jaw mechanism of the present utility model;
FIG. 7 is a schematic view of the internal structure of the upper surface of the hidden base of FIG. 6;
FIG. 8 is a schematic view of the overall structure of the welding station of the present utility model;
FIG. 9 is a front view of a welding station of the present utility model;
FIG. 10 is a left side view of a welding station of the present utility model;
FIG. 11 is a front view of the welding mechanism of the present utility model;
fig. 12 is a side view of the welding mechanism of the present utility model.
Detailed Description
The present utility model will now be described in detail with reference to fig. 1-12, wherein the exemplary embodiments and descriptions of the present utility model are provided for illustration of the present utility model and are not intended to be limiting.
The utility model provides a full-automatic vertical girth welding equipment to special-shaped pipe fitting, it includes frame 4, two welding stations 2 and two clamping jaw mechanisms 3, special-shaped pipe fitting in this scheme is tee bend's T type pipe fitting, be equipped with bottom plate 10 in the frame, the frame is equipped with the panel beating shell outward, can realize the support and the protection work of whole equipment, two welding stations keep one section horizontal interval relatively locate on the extension board at bottom plate top and center height unanimous, concretely, the center horizontal interval of two welding stations is established to 800mm, be equipped with the automatic feeding mechanism 9 unanimous with welding station height between two welding stations, the bottom plate top is fixed to be equipped with double acting straight line module 5, two clamping jaw mechanisms all slide with double acting straight line module alone through the slider and link to each other, double acting straight line module carries out accurate location through locating pin and bolt, clamping jaw center and welding station's rotation center unanimous, be equipped with the welding straight line module 6 that is on the extension board and be located the welding station, sliding connection has welding mechanism 1 on the welding straight line module, the finished product spout 7 that the bottom plate was set up is flowed into to the bottom plate through the feed opening on the welding station, finished product spout end connection has a receiver 8.
The automatic feeding mechanism comprises a T-shaped pipe slideway 901 for conveying a T-shaped pipe fitting 902, a joint slideway 904 for conveying a joint piece 905, a T-shaped pipe locating component close to the tail end of the T-shaped pipe slideway and a joint locating component close to the tail end of the joint slideway, wherein the setting heights of the front ends of the T-shaped pipe slideway and the joint slideway are higher than the setting heights of the tail ends, the T-shaped pipe slideway is arranged at the top of a bottom plate through an adjusting bracket 913, meanwhile, the bottom of the T-shaped pipe slideway is penetrated and embedded with a T-shaped pipe directional adjusting plate 903, the bottom of the T-shaped pipe slideway close to the front end of the T-shaped pipe locating adjusting plate is connected with a T-shaped pipe anti-clamping jacking cylinder 914 through a connecting block, a push rod of the T-shaped pipe anti-clamping jacking cylinder penetrates the T-shaped pipe slideway to be movably abutted with the T-shaped pipe fitting, the tail end of T type pipe slide is equipped with T type pipe dog 908, T type pipe locating component is including locating the T type pipe location clamping jaw cylinder 907 on the bottom plate and locating the T type pipe location clamping jaw 906 on the T type pipe location clamping jaw cylinder, connect the slide and link to each other with the bottom plate top through the supporting shoe, connect locating component including locating the mounting bracket on the bottom plate, the mounting bracket lower extreme is equipped with dog lift cylinder 912, dog lift cylinder's push rod end is connected with connects limit stop 911, connect limit stop and the joint piece bottom activity butt of joint slide tail end, the mounting bracket top is equipped with joint location compress tightly cylinder 909, the push rod end of joint location compress tightly cylinder runs through the mounting bracket and is connected with joint location compress tightly block 910, joint location compress tightly block and the joint piece top activity butt of joint slide tail end.
Each clamping jaw mechanism comprises a hollow base, the base is fixedly arranged on one surface of the sliding block, far away from the double-acting linear module, a group of telescopic cylinders 307 which extend and retract along the horizontal direction are arranged in the base through a supporting frame 302, the top end of each telescopic cylinder is connected with a flange 303, a buffer spring is arranged between the top end of each telescopic cylinder and the flange, a T-shaped pipe internal supporting cylinder 304 and a joint spring internal supporting chuck 306 are respectively arranged on the two flanges, a T-shaped pipe internal supporting claw 305 is arranged on the T-shaped pipe internal supporting cylinder, after the T-shaped pipe fitting and the joint fitting are conveyed to a specified feeding position, each clamping jaw mechanism independently slides on the double-acting linear module through the sliding blocks which are respectively and correspondingly connected, after the feeding position is moved, the two telescopic cylinders synchronously move, and meanwhile, the joint spring internal supporting chuck and the T-shaped pipe internal supporting claw are driven to clamp the joint fitting and the T-shaped pipe fitting respectively, and then each clamping jaw mechanism drives the clamped joint fitting and the T-shaped pipe fitting to move to a corresponding welding station on the double-acting linear module.
Each welding station comprises a hollow turntable 201 arranged on a support plate, a flange plate 202 is connected to the rotary surface of the turntable of the hollow turntable, a first clamping cylinder 205 is arranged on one surface, far away from the hollow turntable, of the flange plate, a T-shaped pipe clamp claw 203 is arranged on the first clamping cylinder, meanwhile, the flange plate is connected with the hollow turntable through an installed electrical slip ring 204 to realize rotation, specifically, the hollow turntable is power output and drives the flange plate, the electrical slip ring is only arranged on the flange plate, the front part of the electrical slip ring is fixed with the rotary rear part of the electrical slip ring when the flange plate rotates, the gas circuit and the circuit are prevented from winding due to rotation, the first clamping cylinder moves to drive the T-shaped pipe clamp claw to clamp a T-shaped pipe fitting conveyed by a clamping jaw mechanism, then the clamping jaw mechanism moves again to drive a joint piece to be tightly abutted to the joint position of the T-shaped pipe fitting on the clamping jaw, and finally the hollow turntable rotates to drive the T-shaped pipe fitting to rotate, so that the joint piece is synchronously rotated along with a bearing seat connected with a joint spring inner supporting chuck, and the rotation is simultaneously welded through a welding mechanism.
The welding mechanism comprises a welding gun 103 and a fixing seat 101 fixed on the welding linear module, a screw rod is arranged on the fixing seat along the vertical direction, a welding gun sliding block 104 is sleeved on the screw rod, the welding gun is clamped by two welding gun clamps 105, the side faces of the two welding gun clamps are tightly propped by a fastening bolt 102 penetrating through the welding gun sliding block to realize synchronous movement of the welding gun and the welding gun sliding block, the screw rod drives a regulating knob 106 connected with the top to move to realize lifting of the welding gun sliding block, after the welding station is clamped, the welding gun is adjusted to an adaptive position, and the welding is efficiently performed by the welding gun while the welding station is rotated.
In the implementation process, the automatic feeding mechanism respectively conveys the T-shaped pipe fitting and the joint piece to the corresponding feeding position through the T-shaped pipe slideway and the joint slideway, the T-shaped pipe fitting is conveyed in an orderly manner through lifting and correcting the conveying position of the T-shaped pipe fitting through the T-shaped pipe anti-blocking lifting cylinder in the conveying process, then the T-shaped pipe positioning clamping jaw cylinder moves to drive the T-shaped pipe positioning clamping jaw to grab the T-shaped pipe fitting at the appointed feeding position, the joint positioning compression cylinder drives the joint positioning compression block to move downwards, so that the joint positioning compression block is movably abutted to the top of the joint piece and fixed, then the clamping jaw mechanisms respectively clamp the T-shaped pipe fitting and the joint piece, the clamping jaw mechanisms slide to the corresponding first group of welding station positions on the double-acting linear module through the connected sliding blocks, the clamping jaw mechanisms feed the two workpieces after the clamping, the welding station clamping and the rotating, the welding mechanism performs welding, meanwhile the second group of the mechanism also slides on the linear module through the connected sliding blocks, so that the welding position is moved to the appointed feeding position of the automatic feeding mechanism to start double-acting, the welding mechanism slides to the corresponding second group of welding station positions, the welding station is again, the welding station is finished, and the welding station is finished by the first group of the sliding position and the welding station is finished, and the welding station is finished by the welding station.
The foregoing has described in detail the technical solutions provided by the embodiments of the present utility model, and specific examples have been applied to illustrate the principles and implementations of the embodiments of the present utility model, where the above description of the embodiments is only suitable for helping to understand the principles of the embodiments of the present utility model; meanwhile, as for those skilled in the art, according to the embodiments of the present utility model, there are variations in the specific embodiments and the application scope, and the present description should not be construed as limiting the present utility model.
Claims (8)
1. Full-automatic vertical girth welding equipment to dysmorphism pipe fitting, its characterized in that: including frame (4), two welding stations (2) and two clamping jaw mechanisms (3), be equipped with bottom plate (10) in the frame, two welding stations keep one section horizontal interval locate on the extension board at bottom plate top relatively and center height unanimous, two be equipped with between the welding stations with welding station highly unanimous autoloading mechanism (9), the bottom plate top is fixed to be equipped with double acting sharp module (5), two clamping jaw mechanisms all link to each other with double acting sharp module slip alone through the slider, clamping jaw center and the rotation center of welding stations unanimous of clamping jaw mechanism, be equipped with welding sharp module (6) that are on the extension board and lie in the top of welding stations and be parallel to the bottom plate, sliding connection has welding mechanism (1) on the welding sharp module, the finished product of welding stations flows into finished product spout (7) that the bottom plate bottom set up through the feed opening on the bottom plate, finished product spout end-to-end connection has receiver (8).
2. The full-automatic vertical girth welding apparatus for special-shaped pipe fittings according to claim 1, wherein: the automatic feeding mechanism comprises a T-shaped pipe slideway (901) for conveying a T-shaped pipe fitting (902) and a joint slideway (904) for conveying a joint piece (905), the set heights of the front ends of the T-shaped pipe slideway and the joint slideway are higher than the set heights of the tail ends, the automatic feeding mechanism further comprises a T-shaped pipe positioning component close to the tail ends of the T-shaped pipe slideway and a joint positioning component close to the tail ends of the joint slideway, the T-shaped pipe slideway is installed at the top of a bottom plate through an adjusting bracket (913), meanwhile, the bottom of the T-shaped pipe slideway is penetrated and inlaid with a T-shaped pipe directional adjusting plate (903), the bottom of the T-shaped pipe slideway close to the front end of the T-shaped pipe positioning adjusting plate is connected with a T-shaped pipe anti-blocking position jacking cylinder (914) through a connecting block, a push rod of the T-shaped pipe anti-blocking position jacking cylinder penetrates through the T-shaped pipe slideway and the T-shaped pipe fitting movably abutted to each other, the tail ends of the T-shaped pipe slideway are provided with T-shaped pipe stoppers (908), the T-shaped pipe positioning component comprises a T-shaped pipe positioning clamping jaw (907) arranged on the bottom plate and a joint positioning jaw (907) arranged on the bottom plate, a T-shaped pipe positioning clamping jaw (912) arranged on the bottom plate, a joint clamping jaw (912) is arranged on the bottom plate) and a lifting joint clamping jaw (mounting frame) and a lifting block (906) connected with the top end of the lifting joint, and the lifting block (906) through a lifting joint, and the top end of the lifting block is arranged, the push rod end of the joint positioning and compressing cylinder penetrates through the mounting frame to be connected with a joint positioning and compressing block (910), and the joint positioning and compressing block is movably abutted to the top end of a joint piece at the tail end of the joint slideway.
3. The full-automatic vertical girth welding apparatus for special-shaped pipe fittings according to claim 1, wherein: each clamping jaw mechanism comprises a hollow base, the base is fixedly arranged on one surface of the sliding block, which is far away from the double-acting linear module, a group of telescopic cylinders (307) which extend and retract along the horizontal direction are arranged in the base through supporting frames (302), each telescopic cylinder is connected with a flange (303) on the top end of each telescopic rod, a buffer spring is arranged between the top end of each telescopic rod of each telescopic cylinder and the flange, two T-shaped intraductal supporting cylinders (304) and joint spring intraductal supporting chucks (306) are respectively arranged on the flanges, and T-shaped intraductal supporting claws (305) are arranged on the T-shaped intraductal supporting cylinders.
4. The full-automatic vertical girth welding apparatus for special-shaped pipe fittings according to claim 1, wherein: each welding station comprises a hollow rotary table (201) arranged on a support plate, a flange plate (202) is connected to the rotary surface of the rotary table of the hollow rotary table, a first clamping cylinder (205) is arranged on one surface, far away from the hollow rotary table, of the flange plate, T-shaped pipe clamp claws (203) are arranged on the first clamping cylinder, and meanwhile the flange plate is connected with the hollow rotary table through an installed electrical slip ring (204) to realize rotation.
5. The full-automatic vertical girth welding apparatus for special-shaped pipe fittings according to claim 1, wherein: the welding mechanism comprises a welding gun (103) and a fixing seat (101) fixed on the welding linear module, a screw rod is arranged on the fixing seat along the vertical direction, a welding gun sliding block (104) is sleeved on the screw rod, the welding gun is clamped by two welding gun clamps (105), the side faces of the welding gun clamps are tightly propped by fastening bolts (102) penetrating through the welding gun sliding block to realize synchronous movement of the welding gun and the welding gun sliding block, and the screw rod drives a movement through an adjusting knob (106) connected with the top end to realize lifting of the welding gun sliding block.
6. The full-automatic vertical girth welding apparatus for special-shaped pipe fittings according to claim 1, wherein: a sheet metal shell is arranged outside the frame.
7. The full-automatic vertical girth welding apparatus for special-shaped pipe fittings according to claim 1, wherein: the horizontal distance between the centers of the two welding stations is 800mm.
8. The full-automatic vertical girth welding apparatus for special-shaped pipe fittings according to claim 1, wherein: the double-acting linear module is positioned through a positioning pin and a bolt.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320194375.0U CN220029092U (en) | 2023-02-13 | 2023-02-13 | Full-automatic vertical girth welding equipment to dysmorphism pipe fitting |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320194375.0U CN220029092U (en) | 2023-02-13 | 2023-02-13 | Full-automatic vertical girth welding equipment to dysmorphism pipe fitting |
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CN220029092U true CN220029092U (en) | 2023-11-17 |
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CN202320194375.0U Active CN220029092U (en) | 2023-02-13 | 2023-02-13 | Full-automatic vertical girth welding equipment to dysmorphism pipe fitting |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118123340A (en) * | 2024-04-12 | 2024-06-04 | 江苏凯锐特精密五金有限公司 | Feeding system for metal part welding |
-
2023
- 2023-02-13 CN CN202320194375.0U patent/CN220029092U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118123340A (en) * | 2024-04-12 | 2024-06-04 | 江苏凯锐特精密五金有限公司 | Feeding system for metal part welding |
CN118123340B (en) * | 2024-04-12 | 2024-08-23 | 江苏凯锐特精密五金有限公司 | Feeding system for metal part welding |
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