CN220028983U - Spot welding device convenient to adjust - Google Patents
Spot welding device convenient to adjust Download PDFInfo
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- CN220028983U CN220028983U CN202320703552.3U CN202320703552U CN220028983U CN 220028983 U CN220028983 U CN 220028983U CN 202320703552 U CN202320703552 U CN 202320703552U CN 220028983 U CN220028983 U CN 220028983U
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- 238000003466 welding Methods 0.000 title claims abstract description 59
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000003491 array Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 17
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- 230000004927 fusion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
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Abstract
Description
技术领域Technical field
本实用新型涉及焊接设备领域,具体是一种便于调节的点焊装置。The utility model relates to the field of welding equipment, specifically a spot welding device that is easy to adjust.
背景技术Background technique
点焊,是指焊接时利用柱状电极,在两块搭接工件接触面之间形成焊点的焊接方法,点焊是电阻焊的一种,在对薄板结构及钢筋加工焊接时,往往采用点焊的方法,因此会用到点焊机。Spot welding refers to a welding method that uses columnar electrodes to form solder joints between the contact surfaces of two overlapping workpieces. Spot welding is a type of resistance welding. When welding thin plate structures and steel bars, spot welding is often used. Welding method, so a spot welder will be used.
现有的点焊机大都由装置台、固定板、电极和液压杆等组成而来,首先将工件放置在装置台上,通过装置台顶端的固定板将工件夹紧防止工件松动,将两个电极通过液压杆加压工件使两层金属在两电极的压力下形成一定的接触电阻,而焊接电流从一电极流经另一电极时在两接触电阻点形成瞬间的热熔接完成点焊。Most of the existing spot welding machines are composed of a device table, a fixed plate, an electrode and a hydraulic rod. First, the workpiece is placed on the device table, and the workpiece is clamped through the fixed plate on the top of the device table to prevent the workpiece from loosening. The two The electrode presses the workpiece through the hydraulic rod so that the two layers of metal form a certain contact resistance under the pressure of the two electrodes. When the welding current flows from one electrode to the other electrode, an instantaneous thermal fusion is formed at the two contact resistance points to complete the spot welding.
现有的点焊机为了防止工件在焊接过程出现松动往往采用固定板将其夹紧,夹紧过后工件处于无法移动状态,而电极由液压杆控制高度对其工件焊接位置固定,在对不同位置进行焊接时需要重新加固工件,过程较为繁琐,现有的全自动电焊机能对工件完成不同方向的点焊,可生产成本以及维修成本较高;因此,针对上述问题提出一种便于调节的点焊装置。In order to prevent the workpiece from loosening during the welding process, existing spot welding machines often use fixed plates to clamp it. After clamping, the workpiece is in an immovable state, and the electrode is controlled by a hydraulic rod to fix its welding position on the workpiece at different positions. The workpiece needs to be re-reinforced during welding, which is a cumbersome process. The existing fully automatic electric welding machine can complete spot welding of the workpiece in different directions, but the production cost and maintenance cost are high. Therefore, an easy-to-adjust method is proposed to address the above problems. welding device.
实用新型内容Utility model content
为了弥补现有技术的不足,现有的点焊机为了防止工件在焊接过程出现松动往往采用固定板将其夹紧,夹紧过后工件处于无法移动状态,而电极由液压杆控制高度对其工件焊接位置固定,在对不同位置进行焊接时需要重新加固工件,过程较为繁琐,现有的全自动电焊机能对工件完成不同方向的点焊,可生产成本以及维修成本较高的问题,本实用新型提出一种便于调节的点焊装置。In order to make up for the shortcomings of the existing technology, existing spot welders often use fixed plates to clamp the workpiece to prevent it from loosening during the welding process. After clamping, the workpiece is in an immovable state, and the height of the electrode is controlled by a hydraulic rod to align it with the workpiece. The welding position is fixed, and the workpiece needs to be re-reinforced when welding at different positions. The process is cumbersome. The existing fully automatic electric welding machine can complete spot welding of the workpiece in different directions, which solves the problem of high production cost and maintenance cost. This practical A new type of spot welding device is proposed that is easy to adjust.
本实用新型解决其技术问题所采用的技术方案是:本实用新型所述的一种便于调节的点焊装置,包括装置台;所述装置台顶端固定连接有“凹”形板,所述“凹”形板呈“凹”形的设计,所述“凹”形板内部设置有转动机构;The technical solution adopted by the utility model to solve the technical problem is: the utility model describes an easy-to-adjust spot welding device, which includes a device table; the top of the device table is fixedly connected with a "concave" shaped plate, and the "concave" shaped plate is fixedly connected to the top of the device table. The "concave" shaped plate is designed in a "concave" shape, and a rotating mechanism is provided inside the "concave" shaped plate;
所述转动机构包括第一转动杆,所述第一转动杆的一端转动连接在“凹”形板内壁上,所述第一转动杆的另一端贯穿“凹”形板前侧,且第一转动杆贯穿“凹”形板前侧的一端固定连接有第一电机,所述第一电机螺栓连接在“凹”形板前侧,所述第一转动杆外侧固定连接有第一直齿轮,所述第一直齿轮设置有两组,两组所述第一直齿轮呈线性阵列在第一转动杆外侧,两组所述第一直齿轮一侧皆啮合有第二直齿轮。The rotating mechanism includes a first rotating rod. One end of the first rotating rod is rotationally connected to the inner wall of the "concave" shaped plate. The other end of the first rotating rod penetrates the front side of the "concave" shaped plate, and the first rotating rod The first motor is fixedly connected to one end of the rod that penetrates the front side of the "concave" shaped plate. The first motor is bolted to the front side of the "concave" shaped plate. A first spur gear is fixedly connected to the outside of the first rotating rod. The first spur gear is fixedly connected to the outside of the first rotating rod. There are two sets of spur gears, the two sets of first spur gears are in a linear array outside the first rotating rod, and the two sets of first spur gears are meshed with second spur gears on one side.
优选的,所述第二直齿轮内部设置有螺杆的一端,所述螺杆外侧开设有外螺纹,所述螺杆与第二直齿轮固定连接,所述螺杆靠近两端位置处套设有橡胶垫片,所述橡胶垫片为橡胶材质,所述螺杆螺纹连接有螺纹台,所述螺纹台内部开设有内螺纹,所述螺杆贯穿螺纹台。Preferably, one end of a screw is provided inside the second spur gear, an external thread is provided on the outside of the screw, the screw is fixedly connected to the second spur gear, and rubber gaskets are set near both ends of the screw. , the rubber gasket is made of rubber material, the screw is threadedly connected to a threaded platform, an internal thread is provided inside the threaded platform, and the screw passes through the threaded platform.
优选的,所述螺纹台前侧螺栓连接有第二电机,所述第二电机固定连接有第二转动杆的一端,所述第二转动杆靠近第二电机的一端贯穿螺纹台一侧,所述第二转动杆远离第二电机的一端套设有第三直齿轮,且第三直齿轮与第二转动杆固定连接。Preferably, a second motor is bolted to the front side of the threaded table, and one end of the second rotating rod is fixedly connected to the second motor. The end of the second rotating rod close to the second motor runs through one side of the threaded table, so A third spur gear is set on one end of the second rotating rod away from the second motor, and the third spur gear is fixedly connected to the second rotating rod.
优选的,所述螺纹台内部设置有固定管,所述固定管套设在第二转动杆外侧,所述固定管外侧固定连接有固定杆的一端,所述固定杆远离固定管的一端固定连接在螺纹台内壁上。Preferably, a fixed tube is provided inside the threaded platform, and the fixed tube is sleeved on the outside of the second rotating rod. One end of the fixed rod is fixedly connected to the outside of the fixed tube, and one end of the fixed rod is fixedly connected away from the fixed tube. on the inner wall of the thread table.
优选的,所述固定杆设置有四组,四组所述固定杆呈线性阵列在固定管外侧。Preferably, the fixed rods are provided in four groups, and the four groups of fixed rods are arranged in a linear array outside the fixed tube.
优选的,所述第三直齿轮一侧啮合有第四直齿轮,所述第四直齿轮内部套设有第三转动杆的一端,且第四直齿轮与第三转动杆固定连接,所述第三转动杆远离第四直齿轮的一端套设在正齿轮内部,所述第三转动杆与正齿轮固定连接。Preferably, a fourth spur gear is meshed with one side of the third spur gear, one end of the third rotating rod is sleeved inside the fourth spur gear, and the fourth spur gear is fixedly connected to the third rotating rod, and the fourth spur gear is fixedly connected to the third rotating rod. One end of the third rotating rod away from the fourth spur gear is sleeved inside the spur gear, and the third rotating rod is fixedly connected to the spur gear.
优选的,所述正齿轮一侧啮合有齿条的一端,所述齿条远离正齿轮的一端固定连接在滑动板顶端,所述滑动板前后两端滑动连接在滑动槽内部,所述滑动槽开设在螺纹台内部。Preferably, one end of the rack is meshed with one side of the spur gear, and the end of the rack away from the spur gear is fixedly connected to the top of the sliding plate. The front and rear ends of the sliding plate are slidingly connected inside the sliding groove, and the sliding groove Set inside the thread table.
优选的,所述滑动板底端螺栓连接有液压杆的一端,所述液压杆远离滑动板的一端固定连接有电极。Preferably, one end of a hydraulic rod is bolted to the bottom end of the sliding plate, and an electrode is fixedly connected to an end of the hydraulic rod away from the sliding plate.
本实用新型的有益之处在于:The benefits of this utility model are:
1.本实用新型通过螺杆的结构设计,实现了移动电极前后位置的功能,解决了现有的点焊机为了防止工件在焊接过程出现松动往往采用固定板将其夹紧,夹紧过后工件处于无法移动状态,而电极由液压杆控制高度对其工件焊接位置固定,在对不同位置进行焊接时需要重新加固工件,过程较为繁琐,现有的全自动电焊机能对工件完成不同方向的点焊,可生产成本以及维修成本较高的问题,提高了工作效率,降低了生产及维修成本;1. Through the structural design of the screw, this utility model realizes the function of moving the front and rear positions of the electrode, solving the problem that existing spot welding machines often use fixed plates to clamp the workpiece in order to prevent it from loosening during the welding process. After clamping, the workpiece is in It cannot move, and the electrode is controlled by a hydraulic rod to fix its welding position on the workpiece. When welding at different positions, the workpiece needs to be re-reinforced. The process is cumbersome. The existing fully automatic electric welding machine can complete spot welding of the workpiece in different directions. , which solves the problem of high production costs and maintenance costs, improves work efficiency, and reduces production and maintenance costs;
2.本实用新型通过齿轮与齿条的结构设计,实现了移动电极左右位置的功能,实现了便捷性对电极左右位置的移动,配合螺杆使用可以对电极不同方向位置进行移动,给工作人员点焊过程带来一定程度上的便捷。2. Through the structural design of gears and racks, this utility model realizes the function of moving the left and right positions of the electrodes, and realizes the convenience of moving the left and right positions of the electrodes. When used with the screw, the electrodes can be moved in different directions, giving the staff points. The welding process brings a certain degree of convenience.
附图说明Description of the drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description These are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
图1为本实用新型的正视整体立体结构示意图;Figure 1 is a schematic diagram of the overall three-dimensional structure of the present utility model;
图2为本实用新型的仰视整体立体结构示意图;Figure 2 is a schematic diagram of the overall three-dimensional structure of the utility model when viewed from above;
图3为本实用新型的第一局部立体结构示意图;Figure 3 is a first partial three-dimensional structural diagram of the utility model;
图4为本实用新型的第二局部立体结构示意图;Figure 4 is a second partial three-dimensional structural diagram of the utility model;
图5为本实用新型的第三局部剖面立体结构示意图。Figure 5 is a third partial cross-sectional schematic structural diagram of the utility model.
图中:1、装置台;2、“凹”形板;3、第一转动杆;4、第一电机;5、第一直齿轮;6、第二直齿轮;7、螺杆;8、橡胶垫片;9、螺纹台;10、第二电机;11、第二转动杆;12、第三直齿轮;13、固定管;14、固定杆;15、第四直齿轮;16、第三转动杆;17、正齿轮;18、齿条;19、滑动板;20、滑动槽;21、液压杆;22、电极。In the picture: 1. Installation table; 2. "Concave" shaped plate; 3. First rotating rod; 4. First motor; 5. First spur gear; 6. Second spur gear; 7. Screw; 8. Rubber Gasket; 9. Threaded table; 10. Second motor; 11. Second rotating rod; 12. Third spur gear; 13. Fixed tube; 14. Fixed rod; 15. Fourth spur gear; 16. Third rotation Rod; 17. Spur gear; 18. Rack; 19. Sliding plate; 20. Sliding groove; 21. Hydraulic rod; 22. Electrode.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
请参阅图1-图5所示,一种便于调节的点焊装置,包括装置台1;所述装置台1顶端固定连接有“凹”形板2,所述“凹”形板2呈“凹”形的设计,所述“凹”形板2内部设置有转动机构;Referring to Figures 1 to 5, a spot welding device that is easy to adjust includes a device table 1; a "concave" shaped plate 2 is fixedly connected to the top of the device table 1, and the "concave" shaped plate 2 is in the shape of a "concave" plate. Concave"-shaped design, the "concave"-shaped plate 2 is equipped with a rotating mechanism inside;
所述转动机构包括第一转动杆3,所述第一转动杆3的一端转动连接在“凹”形板2内壁上,所述第一转动杆3的另一端贯穿“凹”形板2前侧,且第一转动杆3贯穿“凹”形板2前侧的一端固定连接有第一电机4,所述第一电机4螺栓连接在“凹”形板2前侧,所述第一转动杆3外侧固定连接有第一直齿轮5,所述第一直齿轮5设置有两组,两组所述第一直齿轮5呈线性阵列在第一转动杆3外侧,两组所述第一直齿轮5一侧皆啮合有第二直齿轮6;The rotating mechanism includes a first rotating rod 3. One end of the first rotating rod 3 is rotationally connected to the inner wall of the "concave" shaped plate 2, and the other end of the first rotating rod 3 passes through the front of the "concave" shaped plate 2. side, and one end of the first rotating rod 3 penetrating the front side of the "concave" shaped plate 2 is fixedly connected to the first motor 4. The first motor 4 is bolted to the front side of the "concave" shaped plate 2. A first spur gear 5 is fixedly connected to the outside of the rod 3. There are two groups of the first spur gears 5. The two groups of the first spur gears 5 are in a linear array outside the first rotating rod 3. The two groups of the first spur gears 5 are arranged in a linear array outside the first rotating rod 3. The spur gear 5 is meshed with a second spur gear 6 on both sides;
工作时,通过螺杆的结构设计,实现了移动电极前后位置的功能,解决了现有的点焊机为了防止工件在焊接过程出现松动往往采用固定板将其夹紧,夹紧过后工件处于无法移动状态,而电极由液压杆控制高度对其工件焊接位置固定,在对不同位置进行焊接时需要重新加固工件,过程较为繁琐,现有的全自动电焊机能对工件完成不同方向的点焊,可生产成本以及维修成本较高的问题,提高了工作效率,降低了生产及维修成本,在第一电机4运行时,第一电机4会带动第一转动杆3在“凹”形板2内部转动,第一转动杆3转动会带动第一直齿轮5转动,由于第一直齿轮5与第二直齿轮6啮合,所以第一直齿轮5转动会带动第二直齿轮6转动。During operation, through the structural design of the screw, the function of moving the front and rear positions of the electrode is realized, which solves the problem that existing spot welding machines often use fixed plates to clamp the workpiece in order to prevent it from loosening during the welding process. After clamping, the workpiece is unable to move. state, and the height of the electrode is controlled by a hydraulic rod to fix the welding position of the workpiece. When welding at different positions, the workpiece needs to be re-reinforced. The process is cumbersome. The existing fully automatic electric welding machine can complete spot welding of the workpiece in different directions, which can The problem of high production and maintenance costs improves work efficiency and reduces production and maintenance costs. When the first motor 4 is running, the first motor 4 will drive the first rotating rod 3 to rotate inside the "concave" shaped plate 2 , the rotation of the first rotating rod 3 will drive the first spur gear 5 to rotate. Since the first spur gear 5 meshes with the second spur gear 6, the rotation of the first spur gear 5 will drive the second spur gear 6 to rotate.
进一步的,所述第二直齿轮6内部设置有螺杆7的一端,所述螺杆7外侧开设有外螺纹,所述螺杆7与第二直齿轮6固定连接,所述螺杆7靠近两端位置处套设有橡胶垫片8,所述橡胶垫片8为橡胶材质,所述螺杆7螺纹连接有螺纹台9,所述螺纹台9内部开设有内螺纹,所述螺杆7贯穿螺纹台9;Furthermore, one end of the screw rod 7 is provided inside the second spur gear 6, and an external thread is provided on the outside of the screw rod 7. The screw rod 7 is fixedly connected to the second spur gear 6, and the screw rod 7 is located near both ends. A rubber gasket 8 is set in the sleeve. The rubber gasket 8 is made of rubber material. The screw rod 7 is threadedly connected to a threaded platform 9. There are internal threads inside the threaded platform 9. The screw rod 7 penetrates the threaded platform 9;
工作时,第二直齿轮6转动会带动螺杆7转动,由于螺杆7与螺纹台9螺纹连接,所以螺纹台9在两组螺杆7同方向转动下,螺纹台9会实现移动的目的,当螺纹台9移动到一定程度时在接触到橡胶垫片8时,橡胶垫片8作为橡胶材质,可以对螺纹台9表面起到一定的缓冲效果,防止螺纹台9表面受到冲击受损。When working, the rotation of the second spur gear 6 will drive the screw rod 7 to rotate. Since the screw rod 7 is threaded with the threaded table 9, the screw table 9 will achieve the purpose of movement when the two groups of screw rods 7 rotate in the same direction. When the table 9 moves to a certain extent and contacts the rubber gasket 8, the rubber gasket 8, as a rubber material, can have a certain buffering effect on the surface of the threaded table 9 to prevent the surface of the threaded table 9 from being damaged by impact.
进一步的,所述螺纹台9前侧螺栓连接有第二电机10,所述第二电机10固定连接有第二转动杆11的一端,所述第二转动杆11靠近第二电机10的一端贯穿螺纹台9一侧,所述第二转动杆11远离第二电机10的一端套设有第三直齿轮12,且第三直齿轮12与第二转动杆11固定连接;Furthermore, a second motor 10 is bolted to the front side of the threaded platform 9. The second motor 10 is fixedly connected to one end of the second rotating rod 11, and one end of the second rotating rod 11 close to the second motor 10 passes through On one side of the threaded platform 9, the end of the second rotating rod 11 away from the second motor 10 is covered with a third spur gear 12, and the third spur gear 12 is fixedly connected to the second rotating rod 11;
工作时,通过齿轮与齿条的结构设计,实现了移动电极左右位置的功能,实现了便捷性对电极左右位置的移动,配合螺杆使用可以对电极不同方向位置进行移动,给工作人员点焊过程带来一定程度上的便捷,在第二电机10运行时,第二电机10会带动第二转动杆11转动,而第二转动杆11转动会带动第三直齿轮12转动。During work, through the structural design of gears and racks, the function of moving the left and right positions of the electrodes is realized, and the left and right positions of the electrodes can be moved conveniently. When used with the screw, the electrodes can be moved in different directions to facilitate the spot welding process. It brings convenience to a certain extent. When the second motor 10 is running, the second motor 10 will drive the second rotating rod 11 to rotate, and the rotation of the second rotating rod 11 will drive the third spur gear 12 to rotate.
进一步的,所述螺纹台9内部设置有固定管13,所述固定管13套设在第二转动杆11外侧,所述固定管13外侧固定连接有固定杆14的一端,所述固定杆14远离固定管13的一端固定连接在螺纹台9内壁上;Further, a fixed tube 13 is provided inside the threaded platform 9. The fixed tube 13 is sleeved on the outside of the second rotating rod 11. One end of the fixed rod 14 is fixedly connected to the outside of the fixed tube 13. The fixed rod 14 One end away from the fixed pipe 13 is fixedly connected to the inner wall of the threaded platform 9;
工作时,在第三直齿轮12转动时因为只有第二电机10作为支撑点可能出现晃动的情况,加装固定管13通过固定杆14对固定管13固定,可以对第二转动杆11起到固定的目的,让第二转动杆11在固定管13内部平稳运行。During operation, when the third spur gear 12 rotates, since only the second motor 10 serves as a support point, the shaking may occur. The fixed tube 13 is fixed through the fixed rod 14, which can play a role in the second rotating rod 11. The purpose of fixation is to allow the second rotating rod 11 to run smoothly inside the fixed tube 13.
进一步的,所述固定杆14设置有四组,四组所述固定杆14呈线性阵列在固定管13外侧;Further, the fixed rods 14 are provided in four groups, and the four groups of fixed rods 14 are arranged in a linear array outside the fixed tube 13;
工作时,固定杆14设置四组可以让其固定更加牢固。During operation, four groups of fixing rods 14 can be fixed more firmly.
进一步的,所述第三直齿轮12一侧啮合有第四直齿轮15,所述第四直齿轮15内部套设有第三转动杆16的一端,且第四直齿轮15与第三转动杆16固定连接,所述第三转动杆16远离第四直齿轮15的一端套设在正齿轮17内部,所述第三转动杆16与正齿轮17固定连接;Further, the third spur gear 12 is meshed with a fourth spur gear 15 on one side, and one end of the third rotating rod 16 is set inside the fourth spur gear 15, and the fourth spur gear 15 and the third rotating rod 16 is fixedly connected, one end of the third rotating rod 16 away from the fourth spur gear 15 is sleeved inside the spur gear 17, and the third rotating rod 16 is fixedly connected to the spur gear 17;
工作时,第三直齿轮12转动会带动第四直齿轮15转动,而第四直齿轮15固定在第三转动杆16外侧,所以第四直齿轮15转动会随之带动第三转动杆16转动,第三转动杆16转动又会带动正齿轮17转动。When working, the rotation of the third spur gear 12 will drive the fourth spur gear 15 to rotate, and the fourth spur gear 15 is fixed on the outside of the third rotating rod 16, so the rotation of the fourth spur gear 15 will drive the third rotating rod 16 to rotate. , the rotation of the third rotating rod 16 will drive the spur gear 17 to rotate.
进一步的,所述正齿轮17一侧啮合有齿条18的一端,所述齿条18远离正齿轮17的一端固定连接在滑动板19顶端,所述滑动板19前后两端滑动连接在滑动槽20内部,所述滑动槽20开设在螺纹台9内部;Furthermore, one end of the rack 18 is engaged with one side of the spur gear 17. The end of the rack 18 away from the spur gear 17 is fixedly connected to the top of the sliding plate 19. The front and rear ends of the sliding plate 19 are slidingly connected to the sliding groove. 20 inside, the sliding groove 20 is opened inside the threaded platform 9;
工作时,正齿轮17与齿条18配合使用,在正齿轮17朝不同方向转动时会让齿条18实现前后移动,由于齿条18与滑动板19固定连接,所以齿条18在前后移动的同时会带动滑动板19移动,滑动板19在滑动槽20内部滑动,滑动槽20对滑动板19起到限位的作用,防止滑动板19位置偏移导致装置失灵。When working, the spur gear 17 and the rack 18 are used together. When the spur gear 17 rotates in different directions, the rack 18 will move forward and backward. Since the rack 18 is fixedly connected to the sliding plate 19, the rack 18 will move forward and backward. At the same time, the sliding plate 19 is driven to move, and the sliding plate 19 slides inside the sliding groove 20. The sliding groove 20 plays a role in limiting the position of the sliding plate 19, preventing the position of the sliding plate 19 from shifting and causing device failure.
进一步的,所述滑动板19底端螺栓连接有液压杆21的一端,所述液压杆21远离滑动板19的一端固定连接有电极22;Further, one end of the hydraulic rod 21 is bolted to the bottom end of the sliding plate 19, and an electrode 22 is fixedly connected to the end of the hydraulic rod 21 away from the sliding plate 19;
工作时,液压杆21在滑动板19的移动下与之发生移动,液压杆21带动电极22移动从而实现对电极22不同位置的移动。During operation, the hydraulic rod 21 moves with the sliding plate 19 , and the hydraulic rod 21 drives the electrode 22 to move, thereby realizing the movement of the electrode 22 to different positions.
工作原理:通过螺杆的结构设计,实现了移动电极前后位置的功能,解决了现有的点焊机为了防止工件在焊接过程出现松动往往采用固定板将其夹紧,夹紧过后工件处于无法移动状态,而电极由液压杆控制高度对其工件焊接位置固定,在对不同位置进行焊接时需要重新加固工件,过程较为繁琐,现有的全自动电焊机能对工件完成不同方向的点焊,可生产成本以及维修成本较高的问题,提高了工作效率,降低了生产及维修成本,在第一电机4运行时,第一电机4会带动第一转动杆3在“凹”形板2内部转动,第一转动杆3转动会带动第一直齿轮5转动,由于第一直齿轮5与第二直齿轮6啮合,所以第一直齿轮5转动会带动第二直齿轮6转动,第二直齿轮6转动会带动螺杆7转动,由于螺杆7与螺纹台9螺纹连接,所以螺纹台9在两组螺杆7同方向转动下,螺纹台9会实现移动的目的,当螺纹台9移动到一定程度时在接触到橡胶垫片8时,橡胶垫片8作为橡胶材质,可以对螺纹台9表面起到一定的缓冲效果,防止螺纹台9表面受到冲击受损。Working principle: Through the structural design of the screw, the function of moving the front and rear positions of the electrode is realized, which solves the problem that existing spot welding machines often use fixed plates to clamp the workpiece in order to prevent it from loosening during the welding process. After clamping, the workpiece is unable to move. state, and the height of the electrode is controlled by a hydraulic rod to fix the welding position of the workpiece. When welding at different positions, the workpiece needs to be re-reinforced. The process is cumbersome. The existing fully automatic electric welding machine can complete spot welding of the workpiece in different directions, which can The problem of high production and maintenance costs improves work efficiency and reduces production and maintenance costs. When the first motor 4 is running, the first motor 4 will drive the first rotating rod 3 to rotate inside the "concave" shaped plate 2 , the rotation of the first rotating rod 3 will drive the first spur gear 5 to rotate. Since the first spur gear 5 meshes with the second spur gear 6, the rotation of the first spur gear 5 will drive the second spur gear 6 to rotate. The second spur gear The rotation of 6 will drive the screw rod 7 to rotate. Since the screw rod 7 is threaded with the threaded table 9, the screw table 9 will rotate in the same direction when the two sets of screw rods 7 rotate. When the screw table 9 moves to a certain extent, the screw table 9 will move. When it comes into contact with the rubber gasket 8, the rubber gasket 8, as a rubber material, can have a certain buffering effect on the surface of the thread table 9 and prevent the surface of the thread table 9 from being damaged by impact.
通过齿轮与齿条的结构设计,实现了移动电极左右位置的功能,实现了便捷性对电极左右位置的移动,配合螺杆使用可以对电极不同方向位置进行移动,给工作人员点焊过程带来一定程度上的便捷,在第二电机10运行时,第二电机10会带动第二转动杆11转动,而第二转动杆11转动会带动第三直齿轮12转动,在第三直齿轮12转动时因为只有第二电机10作为支撑点可能出现晃动的情况,加装固定管13通过固定杆14对固定管13固定,可以对第二转动杆11起到固定的目的,让第二转动杆11在固定管13内部平稳运行,第三直齿轮12转动会带动第四直齿轮15转动,而第四直齿轮15固定在第三转动杆16外侧,所以第四直齿轮15转动会随之带动第三转动杆16转动,第三转动杆16转动又会带动正齿轮17转动,正齿轮17与齿条18配合使用,在正齿轮17朝不同方向转动时会让齿条18实现前后移动,由于齿条18与滑动板19固定连接,所以齿条18在前后移动的同时会带动滑动板19移动,滑动板19在滑动槽20内部滑动,滑动槽20对滑动板19起到限位的作用,防止滑动板19位置偏移导致装置失灵,液压杆21在滑动板19的移动下与之发生移动,液压杆21带动电极22移动从而实现对电极22不同位置的移动。Through the structural design of gears and racks, the function of moving the left and right positions of the electrodes is realized, and the left and right positions of the electrodes are moved conveniently. When used with the screw, the electrodes can be moved in different directions, which brings certain stability to the spot welding process of the workers. To a certain extent, when the second motor 10 is running, the second motor 10 will drive the second rotating rod 11 to rotate, and the rotation of the second rotating rod 11 will drive the third spur gear 12 to rotate. When the third spur gear 12 rotates Because only the second motor 10 serves as a support point and may shake, adding a fixed tube 13 to fix the fixed tube 13 through the fixed rod 14 can fix the second rotating rod 11 so that the second rotating rod 11 can The fixed tube 13 runs smoothly inside. The rotation of the third spur gear 12 will drive the fourth spur gear 15 to rotate. The fourth spur gear 15 is fixed outside the third rotating rod 16, so the rotation of the fourth spur gear 15 will drive the third spur gear 15 to rotate. The rotating rod 16 rotates, and the rotation of the third rotating rod 16 will drive the spur gear 17 to rotate. The spur gear 17 is used in conjunction with the rack 18. When the spur gear 17 rotates in different directions, the rack 18 will move forward and backward. Because the rack 18 is fixedly connected to the sliding plate 19, so when the rack 18 moves forward and backward, it will drive the sliding plate 19 to move. The sliding plate 19 slides inside the sliding groove 20. The sliding groove 20 plays a role in limiting the sliding plate 19 to prevent sliding. The position deviation of the plate 19 causes the device to malfunction. The hydraulic rod 21 moves with the sliding plate 19. The hydraulic rod 21 drives the electrode 22 to move to realize the movement of the electrode 22 to different positions.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。The basic principles, main features and advantages of the present utility model are shown and described above. Those skilled in the industry should understand that the present utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model can be There will also be various changes and improvements in the new model, and these changes and improvements all fall within the scope of the claimed utility model.
Claims (8)
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| CN202320703552.3U CN220028983U (en) | 2023-04-03 | 2023-04-03 | Spot welding device convenient to adjust |
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