CN220028330U - Polar plate shaping machine - Google Patents
Polar plate shaping machine Download PDFInfo
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- CN220028330U CN220028330U CN202321501528.8U CN202321501528U CN220028330U CN 220028330 U CN220028330 U CN 220028330U CN 202321501528 U CN202321501528 U CN 202321501528U CN 220028330 U CN220028330 U CN 220028330U
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- 238000007493 shaping process Methods 0.000 title abstract description 10
- 239000012043 crude product Substances 0.000 claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 238000003825 pressing Methods 0.000 claims abstract description 17
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 7
- 239000010959 steel Substances 0.000 claims abstract description 7
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 230000009977 dual effect Effects 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 239000002184 metal Substances 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000001360 synchronised effect Effects 0.000 description 8
- 230000009471 action Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000007599 discharging Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model belongs to the technical field of metal plate shaping, and particularly relates to a polar plate shaping machine, which comprises a flat pressing mechanism, a positioning mechanism and a deburring mechanism, wherein the flat pressing mechanism comprises a pressurizing lifting plate, a fixing plate and a female die which is fixedly arranged, a polar plate crude product is arranged on the flat pressing mechanism and is positioned between the pressurizing lifting plate and the fixing plate, and the pressurizing lifting plate is used for pressing the polar plate crude product into the female die; the positioning mechanism comprises a first linear driving component and at least two second linear driving components, wherein the first linear driving component and the second linear driving component are arranged on the flat pressing mechanism, the first linear driving component can be abutted against one end part of the polar plate crude product, and the second linear driving components can be respectively abutted against two sides and the other end part of the polar plate crude product; the deburring mechanism comprises a first driver arranged on a first linear driving assembly and a steel brush rigidly connected to the output end of the driver, so that the working strength of workers is reduced, the operation flow is simplified, the time is saved, and the production efficiency is improved.
Description
Technical Field
The utility model belongs to the technical field of metal plate shaping, and particularly relates to a polar plate shaping machine.
Background
The crude product of the cast metal polar plate is usually required to remove burrs on the hanging lugs by using a steel brush so as to hang the polar plate in the subsequent process, avoid the influence of the burrs, remove the burrs at the peripheral edges by turning or polishing, and if the polar plate is deformed, also need to be leveled by using a press.
At present, the deburring is mainly carried out by manually operating a steel brush, then a polar plate is carried to turning or polishing equipment, and after positioning, the deburring is removed, so that the problems of high labor intensity of workers and low production efficiency caused by complex operation exist.
Disclosure of Invention
The utility model provides a polar plate shaping machine, which simplifies the operation flow of polar plate shaping and improves the production efficiency.
Based on the above object, the present utility model provides a polar plate shaper, comprising:
the leveling mechanism comprises a pressurizing lifting plate, a fixing plate and a female die which is fixedly arranged, the polar plate crude product is arranged on the leveling mechanism and is positioned between the pressurizing lifting plate and the fixing plate, and the pressurizing lifting plate is used for pressing the polar plate crude product into the female die;
the positioning mechanism comprises a first linear driving component and at least two second linear driving components, wherein the first linear driving component and the second linear driving component are arranged on the flat pressing mechanism, the first linear driving component can be abutted to one end part of the polar plate crude product, and the two second linear driving components can be respectively abutted to two sides and the other end part of the polar plate crude product; and
the deburring mechanism comprises a first driver arranged on the first linear driving assembly and a steel brush rigidly connected to the output end of the driver.
Optionally, the pressurization lifter plate sets up in the below of fixed plate, fixed plate rigid connection has a plurality of pillars, pillar and pressurization lifter plate run through sliding connection, die rigid connection is in the bottom of fixed plate.
Optionally, the first linear driving assembly comprises a first linear driver, a double linear guide rail and an embedded mounting frame which is connected to the double linear guide rail in a sliding manner, wherein at least one group of first positioning contact pieces are rigidly connected to the mounting frame, and the first driver is fixedly connected to the mounting frame.
Optionally, the first positioning contact is an L-shaped member.
Optionally, the third linear driver is an air cylinder, an electric cylinder or an oil cylinder.
Optionally, the first linear driver comprises a second driver rigidly connected to the fixed plate, a driving belt pulley in driving connection with the second driver, a driven belt pulley fixedly connected to the fixed plate, a synchronous belt in driving connection with the driving belt pulley and the driven belt pulley, and a plurality of tensioning wheels fixedly connected to the fixed plate, wherein the tensioning wheels are in rolling connection with the synchronous belt, and the synchronous belt is fixedly connected with the deburring mechanism.
Optionally, the edge profile of the cavity of the female die is larger than the edge profile of the crude polar plate, and the distance between the cavity of the female die and the orthographic projection boundary of the crude polar plate is not more than 5mm.
Optionally, the distance between the cavity of the female die and the orthographic projection boundary of the polar plate crude product is 1-4mm.
Optionally, the second driver is a servo motor or a gear motor.
Optionally, the second linear driving assembly comprises a second linear driver fixedly connected to the flat pressing mechanism and a second positioning contact piece rigidly connected to the output end of the second linear driver, and the second positioning contact piece comprises a limiting plate and a stop block perpendicular to the limiting plate.
Optionally, the second linear driving assembly further comprises a fixing seat, and the second positioning contact piece is connected with the fixing seat in an embedded sliding manner.
Optionally, the fixed plate is provided with a plurality of distance meters, and signal ends of the distance meters are aligned with the pressurizing lifting plate.
The beneficial effects of the utility model are as follows: according to the polar plate shaping machine provided by the utility model, the polar plate crude product can be pushed from one end through the first linear driving assembly, the two linear driving assemblies can push the polar plate crude product from two sides, when the first linear driving assembly is pushed, the other end of the polar plate crude product is abutted with the second linear driving assembly, so that the polar plate crude product is positioned at a designated position, and burrs on the surface of the polar plate crude product can be removed by starting the first driver arranged on the first linear driving assembly and the second linear driving assembly in the running process of the first linear driving assembly, so that the working intensity of workers is relieved; besides, after the crude product of the polar plate is removed burrs and positioned, the polar plate is positioned under the cavity of the female die, the female die and the crude product of the polar plate are gradually close to each other through the action of the pressurizing lifting plate until the crude product of the polar plate is pressed into the female die, the burrs can be bent at the edge of the cavity of the female die by utilizing the ductility of metal and attached to the main body of the crude product of the polar plate, meanwhile, the two sides of the crude product of the polar plate can be flattened, and then the pressurizing lifting plate is retracted, so that the obtained polar plate finished product is separated from the female die under the action of self gravity, and therefore, the crude product of the polar plate does not need to be transferred to other equipment after the burrs are removed, thereby simplifying the operation flow, saving the time and improving the production efficiency.
Drawings
Fig. 1 is a schematic perspective view of a polar plate shaper according to an embodiment of the present utility model;
FIG. 2 is an enlarged view of area A of FIG. 1;
fig. 3 is a schematic perspective view of another view angle of the polar plate shaper according to the embodiment of the present utility model;
FIG. 4 is an enlarged view of region B of FIG. 3;
fig. 5 is a front view of a polar plate shaper according to an embodiment of the present utility model;
fig. 6 is a side view of a plate shaper according to an embodiment of the present utility model;
fig. 7 is a schematic perspective view of a female die according to an embodiment of the present utility model.
In the figure: 110. a pressurizing lifting plate; 111. discharging flat plates; 112. a hydraulic cylinder; 120. a fixing plate; 121. a support post; 130. a female die; 140. a range finder; 210. a first linear driving assembly; 211. a first linear driver; 2111. a second driver; 2112. a driving pulley; 2113. a driven pulley; 2114. a synchronous belt; 2115. a tensioning wheel; 212. a mounting frame; 2121. a sliding plate; 2122. a rotating lever; 213. positioning a first contact; 214. a double linear guide rail; 220. a second linear driving assembly; 221. a linear driver II; 222. positioning a second contact element; 2221. a limiting plate; 2222. a stop block; 2223. a cam; 223. a fixing seat; 30. a deburring mechanism; 310. a first driver; 320. a steel brush; 330. a linear driver III; 340. a connecting arm; 40. crude polar plate.
Detailed Description
The present utility model will be further described in detail below with reference to specific embodiments and with reference to the accompanying drawings, in order to make the objects, technical solutions and advantages of the present utility model more apparent.
As shown in fig. 1-7, the present utility model provides a plate shaper, comprising: the leveling mechanism comprises a pressurizing lifting plate 110, a fixed plate 120 and a female die 130 fixedly arranged, the polar plate crude product 40 is placed on the leveling mechanism and is positioned between the pressurizing lifting plate 110 and the fixed plate 120, and the pressurizing lifting plate 110 is used for pressing the polar plate crude product 40 into the female die 130; the positioning mechanism comprises a first linear driving component 210 and at least two second linear driving components 220 which are arranged on the flat pressing mechanism, the first linear driving component 210 can be abutted against one end part of the polar plate crude product 40, and the two second linear driving components 220 can be respectively abutted against two sides and the other end part of the polar plate crude product 40; the deburring mechanism 30 includes a first driver 310 disposed on the first linear drive assembly 210 and a steel brush 320 rigidly connected to the output end of the driver.
Compared with the prior art, the polar plate shaping machine provided by the embodiment of the utility model can push the polar plate crude product 40 from one end through the first linear driving component 210, the two linear driving components two 220 can push the polar plate crude product 40 from two sides, and when the first linear driving component 210 is pushed, the other end of the polar plate crude product 40 can be abutted with the second linear driving component 220, so that the polar plate crude product 40 is positioned at a designated position, and burrs on the surface of the polar plate crude product 40 can be removed by starting the first driver 310 arranged on the first linear driving component 210 in the running process of the first linear driving component 210 and the second linear driving component 220, so that the working strength of workers is reduced; besides, after the crude polar plate 40 is deburred and positioned, the crude polar plate 40 is positioned under the cavity of the female die 130, the female die 130 and the crude polar plate 40 are gradually close to each other under the action of the pressurizing lifting plate 110 until the crude polar plate 40 is pressed into the female die 130, the edges of the cavity of the female die 130 bend the burrs and are attached to the main body of the crude polar plate 40 by utilizing the ductility of metal, meanwhile, the two sides of the crude polar plate 40 can be flattened, then the pressurizing lifting plate 110 is retracted, and the obtained polar plate finished product is separated from the female die 130 under the action of self gravity, so that the crude polar plate 40 does not need to be transferred to other equipment after the burrs are removed, the operation flow is simplified, the time is saved, and the production efficiency is improved. Further, the flash of the plate crude product 40 is attached to the main body, and the waste of materials is reduced.
It should be noted that, after the plate crude product 40 is positioned, the first linear driving assembly 210 and the second linear driving assembly 220 are automatically separated from each other, so as to avoid affecting the subsequent deburring operation.
In this embodiment, the pressing lifting plate 110 is disposed below the fixing plate 120, the fixing plate 120 is rigidly connected with a plurality of support columns 121, the support columns 121 and the pressing lifting plate 110 are connected in a penetrating and sliding manner, and the female die 130 is rigidly connected to the bottom of the fixing plate 120.
Specifically, referring to fig. 6, the pressurizing and lifting plate 110 includes a plate made of rigid material, a hydraulic cylinder 112 disposed at the bottom of the plate, and a discharging plate 111 detachably disposed on the plate, four corners of the plate are respectively connected with four support columns 121 in a penetrating and sliding manner, the plate crude product 40 is placed on the discharging plate 111, and after the plate crude product is positioned, the hydraulic cylinder 112 is started to drive the plate to move along the support columns 121, so as to approach the fixing plate 120.
Further, a plurality of distance meters 140 are installed on the fixed plate 120, and signal ends of the distance meters 140 are aligned to the pressurizing and lifting plate 110, so that the distance between the pressurizing and lifting plate 110 and the fixed plate 120 can be accurately controlled, excessive extrusion or insufficient extrusion of polar plates can be avoided, and meanwhile, the requirements of processing polar plates with different specifications can be met by changing different female dies 130 and setting corresponding parameters.
The distance meter 140 may be a laser distance measuring sensor or a radar distance measuring sensor.
In this embodiment, the first linear driving assembly 210 includes a first linear driver 211, a double linear guide 214, and a mounting frame 212 slidably coupled to the double linear guide 214, wherein at least one set of positioning contacts 213 is rigidly coupled to the mounting frame 212, and the first driver 310 is fixedly coupled to the mounting frame 212.
Specifically, the dual linear guide rail 214 is fixedly installed at the bottom of the fixing plate 120 and is located at two sides of the female die 130, the first linear driver 211 drives the mounting rack 212 to move along the dual linear guide rail 214, so that the first positioning contact 213 can be abutted against one end of the crude polar plate 40, the crude polar plate 40 is positioned in the moving process of the first positioning contact 213, and after the shaped polar plate is obtained, the polar plate can be pushed out to the next process or the conveying mechanism.
Wherein, a group of positioning contact pieces I213 has two contact piece monomers, which is helpful to keep the crude product 40 of the push polar plate from shifting, and the contact piece monomers are L-shaped.
In one embodiment, the linear actuator 211 includes a second actuator 2111 rigidly coupled to the fixed plate 120, a driving pulley 2112 drivingly coupled to the second actuator 2111, a driven pulley 2113 fixedly coupled to the fixed plate 120, a timing belt 2114 drivingly coupled to the driving pulley 2112 and the driven pulley 2113, and a plurality of tensioning pulleys 2115 fixedly coupled to the fixed plate 120, the tensioning pulleys 2115 being in rolling connection with the timing belt 2114, the timing belt 2114 being fixedly coupled to the deburring mechanism 30.
Specifically, two driving pulleys 2112 and two driven pulleys 2113 are fixedly connected at two ends of the fixed plate 120, the two driving pulleys 2112 are connected through a rotation shaft, an output end of the second driver 2111 is in driving connection with one of the driving pulleys 2112, one driving pulley 2112, one driven pulley 2113 and at least one tensioning pulley 2115 are a set of transmission sets, two synchronous belts 2114 are respectively arranged on the two transmission sets, each synchronous belt 2114 is respectively fixedly connected with two sliding plates 2121, specifically can be fixed through bolts and a pressing block, and accordingly, the second driver 2111 is started to drive the driving pulleys 2112 to drive the synchronous belts 2114, so that the sliding plates 2121 move along the double linear guide rails 214, namely the mounting frame 212, the deburring mechanism 30 fixed on the mounting frame 212 and the positioning contact member 213. In addition, by designing the length of the fixing plate 120, the length of the double linear guide 214 and the synchronous belt 2114 with the corresponding length, the distance of the electrode plate pushed can be controlled.
The second driver 2111 is a servo motor or a gear motor.
In this embodiment, referring to fig. 3 and 4, the mounting rack 212 includes two sliding plates 2121 embedded in the dual linear guide 214, a rotating rod 2122 pivotally connected to the two sliding plates 2121, and a first driver 310 and a first positioning contact 213 fixedly connected to the rotating rod 2122; the deburring mechanism 30 further comprises a third linear driver 330 obliquely arranged on the sliding plate 2121, wherein the output end of the third linear driver 330 is hinged with a connecting arm 340, and the connecting arm 340 is fixedly connected with the rotating rod 2122. The third linear driver 330 is an air cylinder, an electric cylinder or an oil cylinder.
In this embodiment, the edge profile of the cavity of the female die 130 is larger than the edge profile of the crude polar plate 40, and the distance between the cavity of the female die 130 and the orthographic projection boundary of the crude polar plate 40 is no more than 5mm. Thus, the flash of the crude polar plate 40 can be bent by the edge of the cavity of the female die 130, and can be attached to the polar plate main body through the ductility of metal; preferably, the cavity of the female die 130 is 1-4mm from the orthographic projection boundary of the plate crude 40.
In this embodiment, the second linear driving assembly 220 includes a second linear driver 221 fixedly connected to the platen press mechanism, and a second positioning contact 222 rigidly connected to an output end of the second linear driver 221, where the second positioning contact 222 includes a limiting plate 2221 and a stop 2222 perpendicular to the limiting plate 2221, the limiting plate 2221 includes 2-4 cams 2223 fixedly arranged on the body, and the cams 2223 are used for contacting the side edges of the plate crude product 40.
Specifically, referring to fig. 1 and 2, two linear driving assemblies two 220 are oppositely disposed at two sides of the discharging plate 111, that is, two linear drivers two 221 are symmetrically fixed on the pressurizing lifting plate 110, and two positioning contacts two 222 are respectively driven by two linear drivers two 221 to push the plate crude product 40 from two sides, wherein the limiting plate 2221 is abutted with two sides of the plate crude product 40, and the stop block 2222 is abutted with an end of the plate crude product 40, so that the plate crude product 40 can be accurately positioned in cooperation with the action of the linear driving assemblies one 210.
Further, in order to enhance the stability of the second positioning contact 222 when driven by the second linear driver 221, the second linear driver 220 further includes a fixing seat 223, and the second positioning contact 222 is slidably connected with the fixing seat 223.
The second linear driver 221 is a cylinder, an electric cylinder or an oil cylinder.
Those of ordinary skill in the art will appreciate that: the discussion of any of the embodiments above is merely exemplary and is not intended to suggest that the scope of protection of the utility model is limited to these examples; the technical features of the above embodiments or in the different embodiments may also be combined within the idea of the utility model, the steps may be implemented in any order and there are many other variations of the different aspects of one or more embodiments of the utility model as described above, which are not provided in detail for the sake of brevity.
One or more embodiments of the present utility model are intended to embrace all such alternatives, modifications and variations as fall within the broad scope of the present utility model. Accordingly, any omissions, modifications, equivalents, improvements and others which are within the spirit and principles of the one or more embodiments of the utility model are intended to be included within the scope of the utility model.
Claims (10)
1. A pole plate shaper, comprising:
the leveling mechanism comprises a pressurizing lifting plate (110), a fixing plate (120) and a female die (130) which is fixedly arranged, the polar plate crude product (40) is arranged on the leveling mechanism and is positioned between the pressurizing lifting plate (110) and the fixing plate (120), and the pressurizing lifting plate (110) is used for pressing the polar plate crude product (40) into the female die (130);
the positioning mechanism comprises a first linear driving assembly (210) and at least two second linear driving assemblies (220), wherein the first linear driving assembly (210) is arranged on the flat pressing mechanism, the first linear driving assembly (210) can be abutted against one end part of the polar plate crude product (40), and the two second linear driving assemblies (220) can be respectively abutted against two sides and the other end part of the polar plate crude product (40); and
the deburring mechanism (30) comprises a first driver (310) arranged on the first linear driving assembly (210) and a steel brush (320) rigidly connected to the output end of the driver.
2. The pole plate shaper as set forth in claim 1, wherein the pressing lifter plate (110) is disposed below the fixed plate (120), the fixed plate (120) is rigidly connected with a plurality of struts (121), the struts (121) are slidably connected with the pressing lifter plate (110) in a penetrating manner, and the female die (130) is rigidly connected to the bottom of the fixed plate (120).
3. The pole plate shaper of claim 1, wherein the first linear drive assembly (210) comprises a first linear drive (211), a dual linear guide (214), and a mounting bracket (212) slidably coupled to the dual linear guide (214), wherein the mounting bracket (212) is rigidly coupled to at least one set of positioning contacts (213), and wherein the first drive (310) is fixedly coupled to the mounting bracket (212).
4. A plate shaper as set forth in claim 3, wherein the first positioning contact (213) is an L-shaped member.
5. The pole plate shaper as set forth in claim 3, wherein the linear driver one (211) comprises a driver two (2111) rigidly connected to the fixed plate (120), a driving pulley (2112) drivingly connected to the driver two (2111), a driven pulley (2113) fixedly connected to the fixed plate (120), a timing belt (2114) drivingly connected to the driving pulley (2112) and the driven pulley (2113), and a plurality of tensioning pulleys (2115) fixedly connected to the fixed plate (120), the tensioning pulleys (2115) being in rolling connection with the timing belt (2114), the timing belt (2114) being fixedly connected to the deburring mechanism (30).
6. The plate shaper according to claim 1, wherein an edge profile of a cavity of the female die (130) is larger than an edge profile of the plate crude (40), the cavity of the female die (130) being no more than 5mm from an orthographic projection boundary of the plate crude (40).
7. The plate shaper according to claim 6, wherein the cavity of the female die (130) is 1-4mm from the orthographic projection boundary of the plate blank (40).
8. The plate shaper according to any of claims 1-7, wherein the second linear drive assembly (220) comprises a second linear drive (221) fixedly connected to the platen mechanism, and a second positioning contact (222) rigidly connected to an output end of the second linear drive (221), the second positioning contact (222) comprising a limiting plate (2221) and a stop (2222) perpendicular to the limiting plate (2221).
9. The pole plate shaper of claim 8, wherein the second linear drive assembly (220) further comprises a mounting base (223), the second positioning contact (222) being in embedded sliding connection with the mounting base (223).
10. The pole shaper according to any of claims 1-7, wherein the fixture plate (120) is equipped with a number of rangefinders (140), the signal ends of the rangefinders (140) being aligned with the pressurizing lift plate (110).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321501528.8U CN220028330U (en) | 2023-06-13 | 2023-06-13 | Polar plate shaping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321501528.8U CN220028330U (en) | 2023-06-13 | 2023-06-13 | Polar plate shaping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220028330U true CN220028330U (en) | 2023-11-17 |
Family
ID=88725334
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321501528.8U Active CN220028330U (en) | 2023-06-13 | 2023-06-13 | Polar plate shaping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220028330U (en) |
-
2023
- 2023-06-13 CN CN202321501528.8U patent/CN220028330U/en active Active
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