CN220027557U - Inclined fabric whole-core belt plasticizing box - Google Patents
Inclined fabric whole-core belt plasticizing box Download PDFInfo
- Publication number
- CN220027557U CN220027557U CN202320277817.8U CN202320277817U CN220027557U CN 220027557 U CN220027557 U CN 220027557U CN 202320277817 U CN202320277817 U CN 202320277817U CN 220027557 U CN220027557 U CN 220027557U
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- air
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- fabric
- plasticizing
- belt
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- 239000004744 fabric Substances 0.000 title claims abstract description 40
- 239000000428 dust Substances 0.000 claims abstract description 27
- 238000010438 heat treatment Methods 0.000 claims abstract description 27
- 238000002791 soaking Methods 0.000 claims abstract description 19
- 238000007598 dipping method Methods 0.000 claims description 16
- 238000005507 spraying Methods 0.000 claims description 11
- 230000004888 barrier function Effects 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000002994 raw material Substances 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 2
- 238000012545 processing Methods 0.000 description 7
- 238000001816 cooling Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000012255 calcium oxide Nutrition 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses a plasticizing box for an inclined fabric whole core belt, which belongs to the technical field of whole core belt production and is technically characterized by comprising a management system, a fabric belt core main body, a soaking tank and a dust collection assembly; the right end of the fabric belt core main body sequentially passes through the treatment system, the soaking tank and extends out of the surface of the soaking tank from left to right; wherein the dust collection assembly is located directly above the treatment system. According to the utility model, the impregnating paste on the fabric belt core main body can be fully smeared, and redundant impregnating paste can be scraped off when the tail part leaves the soaking tank, so that the flatness of a product is improved, and the waste of raw materials is reduced; the original two treatment systems are changed into the existing single treatment system, the left and right sides are in a state of sixty degrees inclined opposite, and the tops are connected, so that the fabric belt core main body can be heated more uniformly in the plasticizing heating box.
Description
Technical Field
The utility model belongs to the technical field of whole core belt production, and particularly relates to a plasticizing box for a whole core belt of an inclined fabric.
Background
The whole belt core conveyer belt is one kind of conveyer belt, and its tensile layer is made of single-layer fabric with special structure woven according to the strength requirement of the product, and through soaking in latex, adhering buffer layer, covering with glue, vulcanizing, and may be all plastic or rubber and plastic.
Traditional whole core area plasticizing equipment all adopts vertical type plasticizing case, generally two sets of plasticizing cases of a production line installation. In the plasticizing process of the whole core belt, the fabric belt core is firstly soaked with paste, and then enters a plasticizing box for heating and plasticizing after the paste is soaked. In traditional equipment, because the impregnating paste is fluid, it is liable to cause the impregnating paste to fall vertically under the action of gravity, forms the accumulation of paste slag, influences the product flatness, causes the raw materials extravagant, can block up the feed opening when serious, produces even conflagration, causes the incident to, vertical type plasticizing box heat concentrates in well upper portion, and is heated unevenly, needs to install two sets of dust absorption (smoke abatement) equipment in whole operation in-process, for this we propose a whole core area plasticizing box of tilting fabric to solve the problem that above-mentioned proposes.
Disclosure of Invention
The utility model aims to provide a plasticizing box for a whole core belt of an inclined fabric, which aims to solve the problems in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: a tilting fabric whole-core belt plasticizing box comprises a processing system, a fabric belt core main body, a soaking tank and a dust collection assembly;
the right end of the fabric belt core main body sequentially passes through the treatment system, the soaking tank and extends out of the surface of the soaking tank from left to right;
wherein the dust collection assembly is located directly above the treatment system.
Preferably, the processing system comprises a plasticizing heating box, the appearance of the plasticizing heating box (11) is in a 'Y' shape, a plurality of air spraying holes are formed in the plasticizing heating box, an air box is arranged below the air spraying holes, a plurality of first air pipes are arranged on the air box, the air box is communicated with the air spraying holes through the first air pipes, a first air pump is arranged at the bottom of the air box, second air pipes are communicated with the left side and the right side of the first air pump, and the other ends of the two second air pipes are communicated with the plasticizing heating box.
Preferably, a condenser is installed on the bellows, a plurality of fins are installed at the bottom of the condenser, and the fins penetrate through and extend to the inside of the bellows.
Preferably, the wind box is internally provided with a wind isolating module, the wind isolating module comprises a third wind isolating plate, a plurality of first wind isolating plates and a plurality of second wind isolating plates, the first wind isolating plates are arranged between the fins in a left-right staggered mode, the second wind isolating plates are uniformly arranged on the left side and the right side of the second wind isolating plates, and the third wind isolating plates are arranged at the bottom of the wind box.
Preferably, the interior of the dipping tank is filled with dipping paste, and the portion of the fabric tape core body entering the dipping tank is in sufficient contact with the dipping paste.
Preferably, the dust collection assembly comprises a dust collection hopper, a second air pump and a treatment box, wherein the air inlet end of the second air pump is communicated with the dust collection hopper, and the air outlet end of the second air pump is communicated with the treatment box.
Preferably, a plurality of locating frames are sequentially arranged on the treatment box from left to right, the dust collection assembly further comprises a handle, the back surface of the handle is connected with the locating frames, and a plurality of first filter screens, second filter screens and third filter screens are sequentially inserted into the locating frames from left to right.
Preferably, the processing system further comprises a second roller and a first roller, the soaking pool is rotationally connected with two third rollers, the second roller is rotationally connected with the left side of the plasticizing heating box, the first roller is rotationally connected with the top of the plasticizing heating box, and the right end of the fabric belt core main body is sequentially rotationally connected with the second roller, the first roller and the two third rollers; the included angle between the two edges of the plasticizing heating box (11) is 60 DEG
Compared with the prior art, the utility model has the beneficial effects that:
(1) The impregnating paste on the fabric belt core main body can be fully smeared, and redundant impregnating paste can be scraped when the tail part leaves the soaking tank, so that the flatness of the product is improved, and the waste of raw materials is reduced;
(2) The original two treatment systems are changed into the existing single treatment system, the left and right sides are in a state of sixty degrees inclined opposite, and the tops are connected, so that the fabric belt core main body can be heated more uniformly in the plasticizing heating box;
(3) The dust collection assembly is arranged at the connecting position of the top of the treatment system, so that the top of the reprocessing system only needs to be provided with one set of dust collection assembly, the input cost is reduced, the first air pump and the condenser are started when the equipment is stopped, cold air is circularly blown out for cooling, the smoke is reduced, the generation of bubbles on the surface of the belt body is reduced, and the product quality is improved.
Drawings
FIG. 1 is a front cross-sectional view of the present utility model;
FIG. 2 is a diagram showing a connection structure between a third filter screen and a handle in the present utility model;
FIG. 3 is a schematic side cross-sectional view of the utility model 11;
fig. 4 is an enlarged view of the utility model at a in fig. 1.
In the figure: 1. a processing system; 11. plasticizing heating box; 12. a wind spraying hole; 13. a first roller; 14. a second roller; 15. a first air duct; 16. a second air duct; 17. a wind box; 18. a first air pump; 19. a condenser; 2. a fabric belt core body; 3. a soaking pool; 31. dipping the paste; 32. a third roller; 4. a dust collection assembly; 41. a dust collection hopper; 42. a second air pump; 43. a treatment box; 44. a handle; 45. a first filter screen; 46. a second filter screen; 47. a third filter screen; 48. a third filter screen; 5. a wind isolation module; 51. a first air barrier; 52. a second air barrier; 53. and a third air baffle plate.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the present utility model provides a plasticizing box for a tilting fabric whole-core belt, which comprises a processing system 1, a fabric belt core main body 2, a soaking tank 3 and a dust collection assembly 4;
the right end of the fabric belt core main body 2 sequentially passes through the treatment system 1, the soaking tank 3 and extends out of the surface of the soaking tank 3 from left to right;
wherein the suction assembly 4 is located directly above the treatment system 1.
In this embodiment, preferably, the processing system 1 includes a plasticizing heating box 11, a plurality of air spraying holes 12 are installed in the plasticizing heating box 11, an air box 17 is arranged below the air spraying holes 12, a plurality of first air pipes 15 are installed on the air box 17, the air box 17 is communicated with the plurality of air spraying holes 12 through the plurality of first air pipes 15, a first air pump 18 is installed at the bottom of the air box 17, the left side and the right side of the first air pump 18 are both communicated with a second air pipe 16, and the other ends of the two second air pipes 16 are both communicated with the plasticizing heating box 11.
In this embodiment, preferably, the condenser 19 is mounted on the bellows 17, and a plurality of fins are mounted on the bottom of the condenser 19, and each of the plurality of fins penetrates and extends into the bellows 17.
In this embodiment, preferably, the wind shielding module 5 is installed in the wind box 17, the wind shielding module 5 includes a third wind shielding plate 53, a plurality of first wind shielding plates 51 and a plurality of second wind shielding plates 52, the plurality of first wind shielding plates 51 are staggered between the fins from left to right, the plurality of second wind shielding plates 52 are uniformly installed on the left and right sides of the second wind shielding plates 52, and the third wind shielding plates 53 are installed at the bottom of the wind box 17.
In this embodiment, preferably, the inside of the dipping tank 3 is filled with the dipping paste 31, and the portion of the fabric tape core body 2 entering the dipping tank 3 is sufficiently contacted with the dipping paste 31.
In this embodiment, the dust collection assembly 4 preferably includes a dust collection bucket 41, a second air pump 42 and a treatment tank 43, wherein an air inlet end of the second air pump 42 is communicated with the dust collection bucket 41, and an air outlet end of the second air pump 42 is communicated with the treatment tank 43.
In this embodiment, preferably, the processing system 1 further includes a second roller 14 and a first roller 13, the soaking tank 3 is rotatably connected with two third rollers 32, the second roller 14 is rotatably connected with the left side of the plasticizing heating box 11, the first roller 13 is rotatably connected with the top of the plasticizing heating box 11, and the right end of the fabric belt core main body 2 is rotatably connected with the second roller 14, the first roller 13 and the two third rollers 32 in sequence.
Further, the first filter 45, the second filter 46 and the third filter 48 are made of gauze, activated carbon and quicklime in order.
Further, the right end of the handle 44 may be connected to the air inlet end of the first air pump 18, so as to redirect the air flow just processed into the air box 17 for cooling, thereby forming a better air circulation effect.
The working principle and the using flow of the utility model are as follows: when the device is used, firstly, the fabric belt core main body 2 fully soaks the dipping paste 31 through the dipping tank 3 and then leaves the dipping tank 3 to finish the use of the device, in the process, the second air pump 42 is started to absorb impurities and redundant hot air remained on the surface of the fabric belt core main body 2 through the dust suction hopper 41, all dust and air are filtered for three times through the first filter screen 45, the second filter screen 46 and the third filter screen 48 firstly, large-particle dust, impurities and other pollutants are removed in sequence, when the device needs to be replaced, the handle 44 is pulled to draw out the positioning frames 47 from the front, and at the moment, the corresponding first filter screen 45, the second filter screen 46 or the third filter screen 48 is drawn out from the upper side to finish the operation, when the plasticizing heating box 11 stops heating, the condenser 19 and the first air pump 18 are started at the moment, air flow in the plasticizing heating box 11 can enter the air box 17 through the second air pipe 16 and the first air pump 18 to be cooled by the condenser 19, when the air flow enters the air box 17, the air box 17 can be changed into meandering by the plurality of third air baffles 53, the first air baffles 51 and the second air baffles 52, the time for keeping the air flow in the air box 17 is prolonged, the cooling efficiency is improved by matching with fins of the condenser 19, and finally the cooled air flow is uniformly sprayed into the fabric belt core main body 2 in the plasticizing heating box 11 through the first air pipe 15 and the air spraying holes 12 again, so that shutdown automatic cooling is realized.
The electronic components and modules used in the utility model can be commonly used parts which can realize specific functions in the scheme in the market at present, and the specific model and size can be selected and adjusted according to actual needs.
The foregoing has outlined and described the basic principles, features, and advantages of the present utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides a whole core area plasticization case of tilting fabric which characterized in that: comprises a treatment system (1), a fabric belt core main body (2), a soaking tank (3) and a dust collection assembly (4);
the right end of the fabric belt core main body (2) sequentially passes through the treatment system (1) and the soaking tank (3) from left to right and extends out of the surface of the soaking tank (3); the dust collection assembly (4) is positioned right above the treatment system (1);
the treatment system (1) comprises a plasticizing heating box (11), the appearance of the plasticizing heating box (11) is in a 'Y' -shape, a plurality of air spraying holes (12) are formed in the plasticizing heating box (11), an air box (17) is arranged below the air spraying holes (12), a plurality of first air pipes (15) are arranged on the air box (17), the air box (17) is communicated with the air spraying holes (12) through the first air pipes (15), a first air pump (18) is arranged at the bottom of the air box (17), second air pipes (16) are communicated with the left side and the right side of the first air pump (18), and the other ends of the two second air pipes (16) are all communicated with the plasticizing heating box (11).
2. A tilting fabric whole core belt plasticizing box according to claim 1, characterized in that: the condenser (19) is arranged on the bellows (17), a plurality of fins are arranged at the bottom of the condenser (19), and the fins penetrate through and extend to the inside of the bellows (17).
3. A tilting fabric whole core belt plasticizing box according to claim 1, characterized in that: install in bellows (17) and separate wind module (5), separate wind module (5) including third air barrier (53), a plurality of first air barrier (51) and a plurality of second air barrier (52), a plurality of first air barrier (51) are from left to right staggered arrangement between the fin, a plurality of second air barrier (52) are even install in the left and right sides of second air barrier (52), third air barrier (53) are installed in the bottom of bellows (17).
4. A tilting fabric whole core belt plasticizing box according to claim 3, wherein: the inside of the dipping tank (3) is filled with dipping paste (31), and the part of the fabric tape core main body (2) entering the dipping tank (3) is fully contacted with the dipping paste (31).
5. A tilting fabric whole core belt plasticizing box according to claim 1, characterized in that: the dust collection assembly (4) comprises a dust collection hopper (41), a second air pump (42) and a treatment box (43), wherein the air inlet end of the second air pump (42) is communicated with the dust collection hopper (41), and the air outlet end of the second air pump (42) is communicated with the treatment box (43).
6. A tilting fabric core belt plasticating box according to claim 5, wherein: the dust collection assembly is characterized in that a plurality of locating frames (47) are sequentially arranged on the treatment box (43) from left to right, the dust collection assembly (4) further comprises a handle (44), the back of the handle (44) is connected with the locating frames (47), and a plurality of first filter screens (45), second filter screens (46) and third filter screens (48) are sequentially inserted into the locating frames (47) from left to right.
7. A tilting fabric core belt plasticating box according to claim 5, wherein: the treatment system (1) further comprises a second roller (14) and a first roller (13), two third rollers (32) are rotationally connected to the soaking tank (3), the second roller (14) is rotationally connected with the left side of the plasticizing heating box (11), the first roller (13) is rotationally connected with the top of the plasticizing heating box (11), and the right end of the fabric belt core main body (2) is sequentially rotationally connected with the second roller (14), the first roller (13) and the two third rollers (32).
8. A tilting fabric whole core belt plasticizing box according to claim 1, characterized in that: the included angle between the two sides of the plasticizing heating box (11) is 60 degrees.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320277817.8U CN220027557U (en) | 2023-02-21 | 2023-02-21 | Inclined fabric whole-core belt plasticizing box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320277817.8U CN220027557U (en) | 2023-02-21 | 2023-02-21 | Inclined fabric whole-core belt plasticizing box |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220027557U true CN220027557U (en) | 2023-11-17 |
Family
ID=88737259
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320277817.8U Active CN220027557U (en) | 2023-02-21 | 2023-02-21 | Inclined fabric whole-core belt plasticizing box |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220027557U (en) |
-
2023
- 2023-02-21 CN CN202320277817.8U patent/CN220027557U/en active Active
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