CN220003937U

CN220003937U - A kind of ceramsite sand granulating machine

Info

Publication number: CN220003937U
Application number: CN202321071670.3U
Authority: CN
Inventors: 胡胜利; 吴武灿
Original assignee: Liu Jing Liyang Environmental Protection Technology Co ltd
Current assignee: Liujing Technology Group Co ltd
Priority date: 2023-05-06
Filing date: 2023-05-06
Publication date: 2023-11-14
Anticipated expiration: 2033-05-06

Abstract

The utility model discloses a ceramsite sand granulator, which comprises a granulating pot, wherein an arc scraping plate is arranged in the granulating pot, one end of the arc scraping plate is fixedly connected with a connecting bucket, one end of the connecting bucket, which is far away from the arc scraping plate, is fixedly connected with an L-shaped discharging pipe, one end of the L-shaped discharging pipe, which is far away from the connecting bucket, penetrates through the granulating pot and is fixedly connected with a transmission mechanism, one end of the transmission mechanism, which is far away from the granulating pot, is fixedly connected with a driving shaft, and the granulating pot and the arc scraping plate are driven by the transmission mechanism to realize asynchronous rotation under the condition of the same power source, so that the produced ceramsite sand can be discharged out of the granulating pot through the arc scraping plate, the connecting bucket and the L-shaped discharging pipe while the machine is in operation, the effect of automatic discharging can be realized without stopping, and meanwhile, the sieving effect is achieved, and sand with the volume not up to the standard can be kept in the granulating pot.

Description

Ceramsite sand granulator

Technical Field

The utility model belongs to the technical field of granulators, and particularly relates to a ceramsite sand granulator.

Background

The ceramsite is prepared by sintering various raw materials such as clay, slate, shale, coal gangue, industrial solid waste and the like through ceramics, and is generally used for replacing broken stone and pebble in concrete. The ceramic sand has the appearance characteristics of round or oval spheres, and has the advantages of low density, heat preservation and insulation, excellent impermeability, excellent alkali-resistant aggregate reactivity, low water absorption, good freezing resistance and durability, and the like.

Most of the pelleting machines in the market at present are disc pelleting machines and round pan pelleting machines, the rotation speed is low, water is added into the disc or the round pan, so that the raw materials in the disc or the round pan form round or oval spheres under rotation, when discharging is needed after ceramsite sand forming, discharging can be carried out under the condition of no shutdown, however, it is usually required to manually take out the material, which increases the workload of workers, and when taking out, there may be a case where part of the material is taken out without being formed, so that it may be required to screen the material again, and the unqualified sand grains are rebuilt, which further increases the workload and affects the working efficiency.

Therefore, the utility model aims to solve the problem of manual discharging, realize automatic discharging in the running process of the granulator, and ensure the forming rate of the discharged ceramsite sand at the same time, thereby improving the working efficiency.

Disclosure of Invention

The utility model aims to provide a ceramsite sand granulator which is used for solving the problems in the prior art.

In order to achieve the above purpose, the present utility model adopts the following technical scheme: the utility model provides a haydite sand granulator, includes the granulation pot, the inside arc scraper blade that is provided with of granulation pot, the one end fixed connection of arc scraper blade is connected to fight, the one end fixed connection L shape discharging pipe that arc scraper blade was kept away from to the connection fight, the one end that the connection fight was kept away from to L shape discharging pipe runs through granulation pot and fixedly connected with drive mechanism, one end fixed connection drive shaft that the granulation pot was kept away from to drive mechanism.

Preferably, the outer wall center of the granulating pan is rotationally connected with a fixed disc, one side of the fixed disc, which is far away from the granulating pan, is fixedly connected with a group of second connecting columns, one end of the second connecting columns, which is far away from the fixed disc, is fixedly connected with a triangular disc, the center of the triangular disc is fixedly connected with a fixed rod, the fixed rod penetrates through the fixed disc and the granulating pan, one end of the fixed rod, which is far away from the triangular disc, is fixedly connected with a fixed column, and the bottom end of the fixed column is fixedly connected with a supporting seat.

Preferably, the granulation pot is obliquely arranged, the fixing rod penetrates through the L-shaped discharging pipe, the fixing rod and the L-shaped discharging pipe vertically penetrate through the fixing disc, and the granulation pot and the fixing disc are rotationally connected with the L-shaped discharging pipe.

Preferably, the L-shaped discharging pipe is far away from the outer wall of one end of the connecting hopper and is fixedly connected with a fourth gear, the fixed disc is rotationally connected with a supporting rod, the supporting rod is fixedly connected with a third gear and a second gear, one end of the driving shaft is connected with a power source, and the other end of the driving shaft is fixedly connected with a first gear.

Preferably, the third gear is a non-full gear, the number of teeth of the third gear is the same as the number of teeth of the fourth gear, the third gear is matched with the fourth gear, the number of teeth of the first gear is less than the number of teeth of the second gear, and the first gear is meshed with the second gear.

Preferably, the driving shaft is fixedly provided with a rotating disc, one side of the rotating disc, which is close to the granulating pan, is fixedly connected with a group of connecting rods, one end, which is far away from the rotating disc, of each connecting rod is fixedly connected with a first connecting column, and one end, which is far away from the connecting rods, of each first connecting column is fixedly connected with the outer wall of the granulating pan.

Preferably, the scraping plate, the connecting hopper and the part of the L-shaped discharging pipe positioned in the granulating pan are all provided with sieve holes.

The beneficial effects are that:

(1) Through setting up at the inside scraper blade of granulation pot, under drive mechanism's drive, realize unsynchronized rotation under the circumstances of same power supply granulation pot and arc scraper blade, can be when the machine operation, through arc scraper blade, connecting bucket and L shape discharging pipe, discharge the haydite sand of accomplishing the preparation into granulation pot, realize not stopping also can automatic discharging's effect, reach screening effect simultaneously for the sand grain that the volume size is not up to standard continues to stay in the granulation pot.

(2) The drive shaft drives the granulation pot through first spliced pole and rotates, drive arc scraper blade rotation under drive mechanism's effect simultaneously, wherein drive epaxial first gear tooth number is less than second gear tooth number, the third gear is not all-gear simultaneously, and the tooth number is the same with fourth gear tooth number, consequently the granulation pot is first rotated, after rotatory certain time, it takes shape to have some sand grain, arc scraper blade rotates again, scrape the sand grain that is located the granulation pot below, realize the ejection of compact at rotatory in-process, asynchronous rotation's effect is for the sand grain takes shape to leave certain time, avoid being taken shape by arc scraper blade when not taking shape, thereby lead to granulation time to be prolonged, influence efficiency.

Drawings

Fig. 1 is a schematic diagram of the overall structure of the present utility model.

Fig. 2 is a schematic diagram of the internal structure of the present utility model.

Fig. 3 is a schematic diagram showing the connection of the fixing rod and the fixing disc.

Fig. 4 is a schematic diagram of the transmission mechanism of the present utility model.

In the figure: 1. a granulating pot; 2. a fixed plate; 3. an L-shaped discharging pipe; 4. a drive shaft; 5. a rotating disc; 6. a connecting rod; 7. a first connection post; 8. a transmission mechanism; 81. a first gear; 82. a second gear; 83. a third gear; 84. a fourth gear; 85. a support rod; 9. an arc-shaped scraping plate; 10. the connecting hopper; 11. a fixed rod; 12. fixing the column; 13. triangular plate; 14. a second connection post; 15. and a supporting seat.

Detailed Description

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the present utility model will be briefly described below with reference to the accompanying drawings and the description of the embodiments or the prior art, and it is obvious that the following description of the structure of the drawings is only some embodiments of the present utility model, and other drawings can be obtained according to these drawings without inventive effort to a person skilled in the art. It should be noted that the description of these examples is for aiding in understanding the present utility model, but is not intended to limit the present utility model.

Examples: the utility model provides a haydite sand granulator as shown in fig. 1-4, including granulation pot 1, the inside arc scraper blade 9 that is provided with of granulation pot 1, the one end fixed connection of arc scraper blade 9 is fought 10 in the fixed connection, the one end fixed connection L shape discharging pipe 3 that is kept away from arc scraper blade 9 of connecting is fought 10, the one end that the connecting was fought 10 was kept away from to L shape discharging pipe 3 runs through granulation pot 1 and fixedly connected with drive mechanism 8, the one end fixed connection drive shaft 4 that the granulation pot 1 was kept away from to drive mechanism 8, drive shaft 4 is under the effect of drive mechanism 8, make granulation pot 1 rotate first, thereby make the inside raw materials sand grain of granulation pot 1 can take shape for a certain time, drive mechanism 8 makes L shape discharging pipe 3 rotate, thereby drive the inside connecting hopper 10 of granulation pot 1 and arc scraper blade 9 rotate, scrape up the ceramic grain sand that will accord with specification size, and realize automatic discharging under the rotation.

As an implementation manner of this embodiment, as shown in fig. 1-3, a fixed disc 2 is rotationally connected to the center of the outer wall of the granulating pan 1, a set of second connecting columns 14 is fixedly connected to one side of the fixed disc 2 away from the granulating pan 1, one end of the second connecting columns 14 away from the fixed disc 2 is fixedly connected with a triangular disc 13, the center of the triangular disc 13 is fixedly connected with a fixed rod 11, the fixed rod 11 penetrates through the fixed disc 2 and the granulating pan 1, one end of the fixed rod 11 away from the triangular disc 13 is fixedly connected with a fixed column 12, the bottom end of the fixed column 12 is fixedly connected with a supporting seat 15, the fixed disc 2 is fixed at a specific position by the fixed rod 11, the fixed column 12, the triangular disc 13 and the second connecting columns 14, and the fixed disc 2 provides a supporting effect for a transmission mechanism 8, and when the granulating pan 1 rotates, the position of the fixed disc 2 is kept unchanged, so that the transmission mechanism 8 can smoothly run, and the coaxial asynchronous rotation of the granulating pan 1 and the arc-shaped scraping plate 9 is realized.

In this embodiment, as shown in fig. 2, the granulation pot 1 is the slope setting, the dead lever 11 runs through L shape discharging pipe 3, dead lever 11 and L shape discharging pipe 3 all run through the fixed disk 2 perpendicularly, all be connected with L shape discharging pipe 3 rotation on granulation pot 1 and the fixed disk 2, arc scraper blade 9, connect and be located the inside part L shape discharging pipe 3 of granulation pot 1 all be provided with the sieve mesh, when L shape discharging pipe 3 drives arc scraper blade 9 and rotates in granulation pot 1, scrape the ceramic grain sand of granulation pot 1 below, spill in the sieve mesh at the too little sand grain of pivoted in-process volume, leave the haydite sand that accords with the size on arc scraper blade 9, rotate to certain angle, realize the ejection of compact under the direction of connecting bucket 10 and L shape discharging pipe 3, all be provided with the sieve mesh on connecting bucket 10 and the L shape discharging pipe 3, can carry out further screening to the sand grain scraped, the L shape discharging pipe 3 that runs through the slope granulation pot 1 perpendicularly can make haydite sand roll out granulation pot 1 naturally, avoid causing in L shape discharging pipe 3 to block up and pile up.

As an implementation manner of this embodiment, as shown in fig. 1 and 4, the outer wall of one end of the L-shaped discharging pipe 3 far away from the connecting bucket 10 is fixedly connected with the fourth gear 84, the fixed disk 2 is rotationally connected with the supporting rod 85, the supporting rod 85 is fixedly connected with the third gear 83 and the second gear 82, one end of the driving shaft 4 is connected with the power source, the other end of the driving shaft 4 is fixedly connected with the first gear 81, the third gear 83 is a non-full gear, the number of teeth of the third gear 83 is the same as that of the fourth gear 84, the third gear 83 is matched with the fourth gear 84, the number of teeth of the first gear 81 is less than that of the second gear 82, the first gear 81 is meshed with the second gear 82, the driving shaft 4 drives the first gear 81 at the end of the driving shaft to rotate, the first gear 81 is meshed with the second gear 82, so as to drive the supporting rod 85 and the third gear 83 to rotate, and the third gear 83 is meshed with the fourth gear 84 when rotating to a certain extent, so as to drive the fourth gear 84 and the L-shaped discharging pipe 3 to rotate, so that the arc-shaped scraper 9 rotates in the granulating pot 1, the granulating pot 1 and the scraper 9 do not rotate synchronously, the granulating pot 1 and the granulating pot 9 are not rotate, the sand particles are not to be scraped, and the granulating time is not to be sieved, and the granulating time is kept from the granulating time is prolonged, and the granulating time is formed, and the granulating is the granulating time is formed.

In this embodiment, as shown in fig. 1 and 2, a rotating disc 5 is fixedly installed on a driving shaft 4, one side of the rotating disc 5, close to the pelleting pot 1, is fixedly connected with a group of connecting rods 6, one end, away from the rotating disc 5, of each connecting rod 6 is fixedly connected with a first connecting column 7, one end, away from the connecting rods 6, of each connecting rod is fixedly connected with the outer wall of the pelleting pot 1, the driving shaft 4 drives the rotating disc 5 to rotate, thereby driving the first connecting columns 7, so that the pelleting pot 1 starts to rotate, after spraying water to the inside, raw material sand grains in the pelleting pot 1 are made into round spheres or oval spheres, the position in the middle of the first connecting columns 7 is used for placing a transmission mechanism 8, and the driving shaft 4 can also drive the transmission mechanism 8, so that the pelleting pot 1 and an arc scraping plate 9 can realize asynchronous rotation under the condition of coaxial rotation.

Working principle: when the automatic sand granulating device is used, a power source is started, the power source drives the driving shaft 4 to rotate, thereby driving the rotating disc 5 to rotate, under the action of the first connecting column 7, the granulating pan 1 is driven to rotate, the rotating speed of the granulating pan 1 is slower, raw sand always lies below the granulating pan 1, after spraying water to the inside, the inside raw sand is gradually molded under rotation, the driving shaft 4 also drives the first gear 81 at the end part of the driving shaft to rotate when rotating, the first gear 81 is meshed with the second gear 82, so that the supporting rod 85 and the third gear 83 are driven to rotate, the third gear 83 is meshed with the fourth gear 84 when rotating to a certain extent, thereby driving the fourth gear 84 and the L-shaped discharging pipe 3 to rotate, the arc scraping plate 9 rotates in the granulating pan 1, the fixed disc 2 is fixed by the fixed rod 11, the fixed column 12, the triangular disc 13 and the second connecting column 14, the transmission mechanism 8 is realized, the granulating pan 1 and the arc scraping plate 9 realize coaxial asynchronous rotation under the condition that the granulating pan 1 rotates first, the scraper 9 is meshed with the second gear 82, the ceramic particle is meshed with the fourth gear 84, the ceramic particle is continuously discharged from the granulating pan 3 when the granulating pan 1, and the ceramic particle is continuously rotated, and the ceramic particle is not in line with the arc-shaped sieve particle is formed, and the large-shaped, and the ceramic particle is continuously discharged from the granulating pan 3 when the granulating pan is continuously rotated under the conditions of the high-shaped sieve, and the sieve particle is connected with the sieve-shaped, and the sieve particle is discharged, and the sieve particle is continuously, and the sieve is discharged.

Finally, it should be noted that: the foregoing description is only of the preferred embodiments of the utility model and is not intended to limit the scope of the utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A ceramsite sand granulator, comprising a granulation pot (1), characterized in that an arc-shaped scraper (9) is provided inside the granulation pot (1), and the arc-shaped scraper (9) ) is fixedly connected to the connecting bucket (10), and one end of the connecting bucket (10) away from the arc-shaped scraper (9) is fixedly connected to the L-shaped discharge pipe (3), and the L-shaped discharge pipe (3) is away from the curved scraper (9). One end of the connecting bucket (10) penetrates the granulation pot (1) and is fixedly connected to a transmission mechanism (8). The end of the transmission mechanism (8) away from the granulation pot (1) is fixedly connected to the drive shaft (4).

2. A ceramsite sand granulator according to claim 1, characterized in that a fixed plate (2) is rotatably connected to the center of the outer wall of the granulating pot (1), and the fixed plate (2) is away from the granulating pot (1). A set of second connecting posts (14) are fixedly connected to one side of the grain pot (1), and one end of the second connecting posts (14) away from the fixed plate (2) is fixedly connected to the triangular plate (13). The triangular plate (13) 13) The fixed rod (11) is fixedly connected in the center. The fixed rod (11) penetrates the fixed plate (2) and the granulation pot (1). The end of the fixed rod (11) away from the triangular plate (13) is fixedly connected. Column (12), the bottom end of the fixed column (12) is fixedly connected to the support base (15).

3. A ceramsite sand granulator according to claim 2, characterized in that the granulation pot (1) is arranged at an angle, and the fixed rod (11) penetrates the L-shaped discharge pipe (3) , the fixed rod (11) and the L-shaped discharge pipe (3) both vertically penetrate the fixed plate (2), and the granulating pot (1) and the fixed plate (2) are both connected with the L-shaped discharge pipe (3) Turn the connection.

4. A ceramsite sand granulator according to claim 2, characterized in that the outer wall of one end of the L-shaped discharge pipe (3) away from the connecting bucket (10) is fixedly connected to the fourth gear (84), A support rod (85) is rotatably connected to the fixed plate (2), and a third gear (83) and a second gear (82) are fixedly connected to the support rod (85). The drive shaft (4) One end is connected to the power source, and the other end of the drive shaft (4) is fixedly connected to the first gear (81).

5. A ceramsite sand granulator according to claim 4, characterized in that the third gear (83) is a non-full gear, and the number of teeth of the third gear (83) is the same as that of the fourth gear (84). ) have the same number of teeth, the third gear (83) matches the fourth gear (84), the number of teeth of the first gear (81) is less than the number of teeth of the second gear (82), the first gear (81) and the fourth gear (84) match The second gear (82) meshes.

6. A ceramsite sand granulator according to claim 1, characterized in that a rotating disk (5) is fixedly installed on the driving shaft (4), and the rotating disk (5) is close to the granulating pot. One side of (1) is fixedly connected to a set of connecting rods (6), and one end of the connecting rod (6) away from the rotating disk (5) is fixedly connected to a first connecting column (7). The first connecting column (7) The end far away from the connecting rod (6) is fixedly connected to the outer wall of the granulation pot (1).

7. A ceramsite sand granulator according to claim 1, characterized in that the arc-shaped scraper (9), the connecting bucket (10) and the partial L-shaped part located inside the granulation pot (1) The discharge pipe (3) is provided with sieve holes.