CN219979621U - stacking device - Google Patents
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- CN219979621U CN219979621U CN202321699642.6U CN202321699642U CN219979621U CN 219979621 U CN219979621 U CN 219979621U CN 202321699642 U CN202321699642 U CN 202321699642U CN 219979621 U CN219979621 U CN 219979621U
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- 238000003475 lamination Methods 0.000 claims abstract description 159
- 230000007246 mechanism Effects 0.000 claims abstract description 99
- 238000005339 levitation Methods 0.000 claims abstract description 44
- 238000001514 detection method Methods 0.000 claims abstract description 17
- 230000032258 transport Effects 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 37
- 239000002699 waste material Substances 0.000 claims description 26
- 230000000712 assembly Effects 0.000 claims description 9
- 238000000429 assembly Methods 0.000 claims description 9
- 238000010030 laminating Methods 0.000 claims description 4
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 20
- 238000012546 transfer Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 8
- 238000013461 design Methods 0.000 description 6
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- 238000012937 correction Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 230000033764 rhythmic process Effects 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 150000002641 lithium Chemical class 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Abstract
本实用新型提供了一种叠片装置,包括叠片机构,向叠片机构输送第一极片的第一上料机构,以及向叠片机构输送第二极片的第二上料机构,且第一上料机构和第二上料机构分设于叠片机构的宽度方向的两侧;叠片机构包括沿长度方向间隔布置的多个叠片台,以及对应各叠片台布置的叠片机器人组件,各叠片机器人组件均能够抓取第一极片和第二极片并搬运至对应的叠片台上进行交替叠片;第一上料机构和第二上料机构均包括用于输送第一极片或第二极片的磁悬浮输送线体,以及设于磁悬浮输送线体一侧的检测部,检测部能够视觉定位与检测被叠片机器人组件抓取的第一极片或第二极片的姿态。本实用新型所述的叠片装置,能够具有更高的叠片效率,且实用性高。
The utility model provides a stacking device, which includes a stacking mechanism, a first loading mechanism that transports a first pole piece to the stacking mechanism, and a second loading mechanism that delivers a second pole piece to the stacking mechanism, and The first loading mechanism and the second loading mechanism are respectively located on both sides of the lamination mechanism in the width direction; the lamination mechanism includes a plurality of lamination tables spaced apart along the length direction, and a lamination robot arranged corresponding to each lamination table. components, each stacking robot component can grab the first pole piece and the second pole piece and transport them to the corresponding stacking table for alternate stacking; both the first loading mechanism and the second loading mechanism include conveying The magnetic levitation conveyor line body of the first pole piece or the second pole piece, and the detection part provided on one side of the magnetic levitation conveyor line body. The detection part can visually locate and detect the first pole piece or the second pole piece grasped by the stacking robot assembly. Extreme attitude. The lamination device of the utility model can have higher lamination efficiency and is highly practical.
Description
技术领域Technical field
本实用新型涉及电池制造技术领域,特别涉及一种叠片装置。The utility model relates to the technical field of battery manufacturing, and in particular to a stacking device.
背景技术Background technique
目前,锂电池的生产方式主要分为卷绕和叠片两种方式,相较于卷绕方式,叠片方式生产的电芯能量密度更高,质量更好,而叠片工序作为叠片生产方式的关键,在很大程度上决定了叠片式锂电池的生产效率和产品品质。At present, the production methods of lithium batteries are mainly divided into two methods: winding and lamination. Compared with the winding method, the cells produced by the lamination method have higher energy density and better quality, and the lamination process is called lamination production. The key to the method determines to a large extent the production efficiency and product quality of laminated lithium batteries.
在热复合叠片方式中,叠片工序是将通过真空皮带输送过来的正、负极片,经过CCD视觉检测和UVW对位平台定位后,由取放机械手在叠片台进行正、负极片的交替叠片,直至叠片台上的极组达到设定极片数结束,叠台开始下料。In the thermal composite lamination method, the lamination process is to transport the positive and negative electrode sheets through the vacuum belt. After CCD visual inspection and UVW alignment platform positioning, the positive and negative electrode sheets are placed on the lamination table by a pick-and-place robot. Alternately stack the stacks until the pole group on the stacking table reaches the set number of pole pieces, and the stacking table starts unloading.
现有的热复合叠片方式中,通常采用取放机械手搬运,以及CCD视觉加UVW对位定位的叠片方式,该叠片方案的主要缺点是:采用一体式八工位叠台进行叠片,叠片方式单一,且需要CCD视觉与UVW对位平台同时对极片进行定位,叠片效率低下,同时,叠片设备结构复杂,极片转运预留空间小,导致搬运效率,且不易维修。In the existing thermal composite lamination method, pick and place robots are usually used for transportation, and the lamination method of CCD vision and UVW alignment positioning is used. The main disadvantage of this lamination solution is that it uses an integrated eight-station stacking table for lamination. , the stacking method is single and requires CCD vision and UVW alignment platforms to position the pole pieces at the same time. The stacking efficiency is low. At the same time, the structure of the stacking equipment is complex and the reserved space for pole piece transfer is small, resulting in handling efficiency and difficulty in maintenance. .
此外,现有的叠片方案通常采用一对四工位机械手和一体式八工位叠台进行叠片的方式,多工位一体式叠加会造成掉片风险高、踢废补片逻辑复杂及踢废补片时间长等问题,导致整机效率降低。In addition, existing lamination solutions usually use a pair of four-station manipulators and an integrated eight-station stacking table for lamination. Multi-station integrated stacking will cause a high risk of chip dropping, complex logic and complicated chip removal and patching. Problems such as the long time required to kick out scrapped patches lead to a reduction in overall machine efficiency.
实用新型内容Utility model content
有鉴于此,本实用新型旨在提出一种叠片装置,以可具有更高的叠片效率。In view of this, the present invention aims to provide a lamination device that can achieve higher lamination efficiency.
为达到上述目的,本实用新型的技术方案是这样实现的:In order to achieve the above purpose, the technical solution of the present invention is achieved as follows:
一种包括叠片机构,向所述叠片机构输送第一极片的第一上料机构,以及向所述叠片机构输送第二极片的第二上料机构,且所述第一上料机构和所述第二上料机构分设于所述叠片机构的宽度方向的两侧;A device includes a stacking mechanism, a first loading mechanism that transports a first pole piece to the stacking mechanism, and a second loading mechanism that delivers a second pole piece to the stacking mechanism, and the first loading mechanism The feeding mechanism and the second feeding mechanism are respectively located on both sides of the lamination mechanism in the width direction;
所述叠片机构包括沿长度方向间隔布置的多个叠片台,以及对应各所述叠片台布置的叠片机器人组件,各所述叠片机器人组件均能够抓取所述第一极片和所述第二极片并搬运至对应的所述叠片台上进行交替叠片;The lamination mechanism includes a plurality of lamination tables spaced apart along the length direction, and a lamination robot assembly arranged corresponding to each of the lamination tables. Each of the lamination robot assemblies is capable of grabbing the first pole piece. and the second pole piece and transport it to the corresponding lamination stage for alternate lamination;
所述第一上料机构和所述第二上料机构均包括用于输送所述第一极片或所述第二极片的磁悬浮输送线体,以及设于所述磁悬浮输送线体一侧的检测部,所述检测部能够视觉定位与检测被所述叠片机器人组件抓取的所述第一极片或所述第二极片的姿态。The first loading mechanism and the second loading mechanism both include a magnetic levitation conveying line for conveying the first pole piece or the second pole piece, and are located on one side of the magnetic levitation conveying line. The detection part is capable of visually locating and detecting the posture of the first pole piece or the second pole piece grasped by the stacking robot assembly.
进一步的,所述磁悬浮输送线体包括磁悬浮环形轨道,以及磁悬浮滑动地设于所述磁悬浮环形轨道上的多个动子组件,各所述动子组件上均放置有所述第一极片或所述第二极片。Further, the magnetic levitation conveying line includes a magnetic levitation ring track, and a plurality of mover assemblies that are magnetically levitation and slidingly disposed on the magnetic levitation ring track, and the first pole piece or the first pole piece is placed on each of the mover components. The second pole piece.
进一步的,所述磁悬浮环形轨道上设有靠近所述叠片机构的取料区,以及设于所述取料区上游的上料区,各所述动子组件能够在所述上料区处承接所述第一极片或所述第二极片,并输送至所述取料区处以供所述叠片机器人组件抓取。Furthermore, the magnetic levitation ring track is provided with a material pickup area close to the lamination mechanism, and a loading area located upstream of the material pickup area, and each of the mover components can be moved at the loading area. The first pole piece or the second pole piece is received and transported to the material picking area for the stacking robot assembly to grab.
进一步的,所述磁悬浮环形轨道上设有位于所述取料区和所述上料区之间的缓冲区,所述缓冲区用于缓存由所述上料区滑动至所述取料区的各所述动子组件。Further, the magnetic levitation ring track is provided with a buffer zone between the loading area and the loading area. The buffer area is used to buffer the materials that slide from the loading area to the loading area. Each of the mover components.
进一步的,所述取料区内设有与各所述叠片台分别对应的取料工位,各所述取料工位能够容纳至少两个所述动子组件,且各所述叠片台上均设有至少两个叠片工位;所述叠片机器人组件包括设于对应的所述叠片台与所述取料工位之间的叠片机器人,所述叠片机器人能够自所述取料工位处抓取各所述动子组件上的所述第一极片或所述第二极片,并分别放置在对应的所述叠片台中的各所述叠片工位上。Further, the material taking area is provided with material taking stations corresponding to each of the lamination tables, each of the material taking stations can accommodate at least two of the mover assemblies, and each of the laminations Each platform is provided with at least two lamination stations; the lamination robot assembly includes a lamination robot located between the corresponding lamination table and the picking station, and the lamination robot can automatically The first pole piece or the second pole piece on each of the mover assemblies is grabbed at the material retrieval station and placed at each lamination station in the corresponding lamination table. superior.
进一步的,各所述叠片台的宽度方向的两侧分别设有用于对叠片时的所述第一极片或所述第二极片进行视觉定位的第一CCD相机组件。Furthermore, first CCD camera components for visually positioning the first pole piece or the second pole piece during lamination are respectively provided on both sides of the lamination stage in the width direction.
进一步的,所述检测部包括与各所述取料工位分别对应设置的第二CCD相机组件。Further, the detection part includes a second CCD camera assembly respectively provided corresponding to each of the material picking stations.
进一步的,所述第一上料机构与所述叠片机构之间和所述第二上料机构与所述叠片机构之间均设有剔废与补片机构,所述剔废与补片机构具有设于所述磁悬浮环形轨道的一侧的废料工位,以及设于所述磁悬浮环形轨道和所述废料工位之间的剔废与补片机器人;Further, a waste removal and patching mechanism is provided between the first loading mechanism and the lamination mechanism and between the second loading mechanism and the lamination mechanism. The chip mechanism has a waste material station located on one side of the magnetic levitation ring track, and a scrap removal and patching robot located between the magnetic levitation ring track and the waste material station;
所述废料工位设于所述取料区的下游,且位于所述取料区与所述上料区之间,所述剔废与补片机器人能够抓取所述检测部检测到的NG的所述第一极片或所述第二极片,并放置在所述废料工位上。The waste material station is located downstream of the material retrieval area and between the material retrieval area and the loading area. The waste removal and patching robot can grab the NG detected by the detection part. The first pole piece or the second pole piece and placed on the scrap station.
进一步的,所述剔废与补片机构包括靠近所述废料工位布置的补片工位,所述剔废与补片机器人能够在所述补片工位和其一所述动子组件之间,搬运所述检测部检测到的合格的所述第一极片或所述第二极片。Further, the scrap removal and patching mechanism includes a patching station arranged close to the scrap station, and the scrapping and patching robot can operate between the patching station and one of the mover components. During the period, the qualified first pole piece or the second pole piece detected by the detection unit is transported.
进一步的,所述叠片机构包括沿所述长度方向延伸布置的移动滑轨,以及能够驱使各所述叠片台分别沿所述移动滑轨往复滑移的驱动部。Further, the lamination mechanism includes a moving slide rail extending along the length direction, and a driving part capable of driving each of the stacking stages to reciprocate along the moving slide rail.
相对于现有技术,本实用新型具有以下优势:Compared with the existing technology, this utility model has the following advantages:
本实用新型所述的叠片装置,基于叠片机器人组件的抓取灵活性,以及检测部可定位第一极片或第二极片姿态的配合,能够在具有搬运功能的基础上,实现极片纠偏及定位功能,相较于现有技术中采用机械手和UVW对位平台配合纠偏及定位的方式,极大地缩小了叠片段宽度,进而能够给极片转运预留足够的空间,且第一上料机构和第二上料机构均采用磁悬浮输送线体的配合使用,有助于提升极片转运效率,同时,叠片机器人组件加分体式叠片台设计,相较于现有的机械手和一体式叠片台的设计方式,可使得各叠片台之间叠片过程互不干扰,以降低掉片风险,降低剔废补片逻辑复杂性,并减少剔废补片时长,具有更好的可操作性,利于突破现有叠片方式的效率限制。The stacking device of the present invention, based on the grasping flexibility of the stacking robot assembly and the cooperation of the detection part that can position the first pole piece or the second pole piece, can achieve extremely high performance on the basis of having the handling function. Compared with the existing technology that uses a robot and a UVW alignment platform to cooperate with the correction and positioning function, the chip correction and positioning function greatly reduces the width of the stacked segments, thereby reserving enough space for the transfer of the pole pieces, and the first The loading mechanism and the second loading mechanism are both used in conjunction with the magnetic suspension conveyor line, which helps to improve the pole piece transfer efficiency. At the same time, the stacking robot component and the split stacking table design are better than the existing manipulator and The design of the integrated lamination table prevents the lamination processes between each lamination table from interfering with each other, thereby reducing the risk of chip dropping, reducing the logical complexity of scrapping and patching, and reducing the time for scrapping and patching, with better performance The operability is conducive to breaking through the efficiency limitations of existing lamination methods.
此外,磁悬浮输送线体采用磁悬浮环形轨道,利于第一上料机构、第二上料机构和叠片机构之间的布置及协调配合,而具有较好的布置效果。上料区、取料区及缓存区的配合,利于将磁悬浮输送线体的输送效率与叠片机构的叠片操作控制在较好的协作频率上,以提升叠片效率。叠片台上设置多个叠片工位,以及对应各叠片工位设置多个取料工位和多个叠片机器人,利于将极片转运、极片搬运和叠片操作协调在较好的作业节奏上,进一步地提升叠片效率。In addition, the magnetic levitation conveyor line adopts a magnetic levitation ring track, which facilitates the arrangement and coordination between the first loading mechanism, the second loading mechanism and the stacking mechanism, and has a better layout effect. The cooperation of the loading area, the unloading area and the buffer area is conducive to controlling the transportation efficiency of the magnetic levitation conveyor line and the stacking operation of the stacking mechanism at a better cooperation frequency to improve the stacking efficiency. There are multiple lamination stations on the lamination table, as well as multiple picking stations and multiple lamination robots corresponding to each lamination station, which is conducive to better coordination of pole piece transfer, pole piece handling and lamination operations. The operating rhythm further improves lamination efficiency.
另外,第一CCD相机组件的设置,使得不需要在叠片台上设置定位极片的机构,也即使用具有叠片工位的叠片台即可实现叠片作业,可降低叠片台成本,同时,第一CCD相机组件和第二CCD相机组件的使用,还具有结构简单、产品成熟,使用稳定性高的优点。剔废与补片机构的设置,利于实现第一极片和第二极片的废片的剔除及补片,且废料工位和补片工位设置在取料区与上料区之间,并位于取料区的下游,具有布置合理的优点。移动滑轨和驱动部的设置,可实现对各叠片台的分别驱动,利于叠片前叠片台的布置,以及叠片后的集体下料。In addition, the setting of the first CCD camera component eliminates the need to set up a mechanism for positioning the pole piece on the lamination table. That is, the lamination operation can be completed using a lamination table with a lamination station, which can reduce the cost of the lamination table. , at the same time, the use of the first CCD camera component and the second CCD camera component also has the advantages of simple structure, mature product, and high stability of use. The setting of the scrap removal and patching mechanism is conducive to the removal and patching of waste pieces from the first pole piece and the second pole piece, and the waste material station and the patching station are set between the picking area and the loading area. It is located downstream of the reclaiming area and has the advantage of reasonable layout. The arrangement of the moving slide rail and the driving part can realize the separate driving of each lamination table, which is convenient for the layout of the lamination table before lamination and the collective blanking after lamination.
附图说明Description of the drawings
构成本实用新型的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The drawings that constitute a part of the present utility model are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation of the present utility model. In the attached picture:
图1为本实用新型实施例所述的叠片装置的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the lamination device according to the embodiment of the present invention;
图2为本实用新型实施例所述的叠片机构的结构示意图;Figure 2 is a schematic structural diagram of the stacking mechanism according to the embodiment of the present utility model;
图3为图2中A处的放大图;Figure 3 is an enlarged view of point A in Figure 2;
图4为本实用新型实施例所述的叠片台的结构示意图;Figure 4 is a schematic structural diagram of the lamination table according to the embodiment of the present utility model;
图5为本实用新型实施例所述的移动滑轨的结构示意图;Figure 5 is a schematic structural diagram of the mobile slide rail according to the embodiment of the present utility model;
图6为图5中B处的放大图;Figure 6 is an enlarged view of B in Figure 5;
图7为本实用新型实施例所述的剔废与补片机构的结构示意图。Figure 7 is a schematic structural diagram of the waste removal and patching mechanism according to the embodiment of the present invention.
附图标记说明:Explanation of reference symbols:
11、叠片台;111、叠片工位;12、叠片机器人;13、移动滑轨;14、齿条;11. Stacking table; 111. Stacking station; 12. Stacking robot; 13. Moving slide rail; 14. Rack;
21、第一极片;22、第二极片;21. The first pole piece; 22. The second pole piece;
31、第一上料机构;32、第二上料机构;33、磁悬浮环形轨道;34、取料区;35、上料区;36、缓冲区;31. The first loading mechanism; 32. The second loading mechanism; 33. Maglev circular track; 34. Retrieving area; 35. Loading area; 36. Buffer area;
41、第一CCD相机组件;41. The first CCD camera component;
51、第二CCD相机组件;51. Second CCD camera assembly;
61、废料工位;62、补片工位;63、剔废与补片机器人。61. Scrap station; 62. Patch station; 63. Scrap removal and patching robot.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。It should be noted that, as long as there is no conflict, the embodiments and features of the embodiments of the present invention can be combined with each other.
在本实用新型的描述中,需要说明的是,若出现“上”、“下”、“内”、“外”等指示方位或位置关系的术语,其为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,若出现“第一”、“第二”等术语,其也仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that if terms indicating orientation or positional relationship such as "upper", "lower", "inner", "outer" appear, they are based on the orientation or position shown in the drawings. The relationship is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, if terms such as “first” and “second” appear, they are used for descriptive purposes only and shall not be understood as indicating or implying relative importance.
此外,在本实用新型的描述中,除非另有明确的限定,术语“安装”、“相连”、“连接”“连接件”应做广义理解。例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以结合具体情况理解上述术语在本实用新型中的具体含义。In addition, in the description of the present utility model, unless otherwise explicitly limited, the terms "installation", "connection", "connection" and "connector" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, or it can be an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be internal to two components. Connected. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood based on specific circumstances.
下面将参考附图并结合实施例来详细说明本实用新型。The utility model will be described in detail below with reference to the accompanying drawings and embodiments.
本实施例涉及一种叠片装置,在整体结构上,如图1至图7所示,其包括叠片机构,向叠片机构输送第一极片21的第一上料机构31,以及向叠片机构输送第二极片22的第二上料机构32,且第一上料机构31和第二上料机构32分设于叠片机构的宽度方向的两侧。This embodiment relates to a lamination device. In terms of the overall structure, as shown in Figures 1 to 7, it includes a lamination mechanism, a first loading mechanism 31 that transports the first pole piece 21 to the lamination mechanism, and a first feeding mechanism 31 that transports the first pole piece 21 to the lamination mechanism. The stacking mechanism transports the second loading mechanism 32 of the second pole piece 22, and the first loading mechanism 31 and the second loading mechanism 32 are respectively located on both sides of the stacking mechanism in the width direction.
其中,叠片机构包括沿长度方向间隔布置的多个叠片台11,以及对应各叠片台11布置的叠片机器人组件,各叠片机器人组件均能够抓取第一极片21和第二极片22并搬运至对应的叠片台11上进行交替叠片。Among them, the lamination mechanism includes a plurality of lamination stages 11 spaced apart along the length direction, and lamination robot components arranged corresponding to each lamination stage 11. Each lamination robot component can grasp the first pole piece 21 and the second pole piece 21. The pole pieces 22 are transported to the corresponding lamination stage 11 for alternate lamination.
第一上料机构31和第二上料机构32均包括用于输送第一极片21或第二极片22的磁悬浮输送线体,以及设于磁悬浮输送线体一侧的检测部,检测部能够视觉定位与检测被叠片机器人组件抓取的第一极片21或第二极片22的姿态。Both the first loading mechanism 31 and the second loading mechanism 32 include a magnetic levitation conveying line for conveying the first pole piece 21 or the second pole piece 22 , and a detection part provided on one side of the magnetic levitation conveying line. The detection part It is possible to visually locate and detect the posture of the first pole piece 21 or the second pole piece 22 grasped by the stacking robot assembly.
基于上述的整体介绍,本实施例中,作为一种示例性结构,仍如图1所示,磁悬浮输送线体包括磁悬浮环形轨道33,以及磁悬浮滑动地设于磁悬浮环形轨道33上的多个动子组件,各动子组件上均放置有第一极片21或第二极片22。Based on the above overall introduction, in this embodiment, as an exemplary structure, as still shown in Figure 1, the magnetic levitation conveyor line includes a magnetic levitation ring track 33, and a plurality of magnetic levitation slidingly arranged on the magnetic levitation ring track 33. Sub-assembly, each mover sub-assembly is equipped with a first pole piece 21 or a second pole piece 22.
通过磁悬浮输送线体采用磁悬浮环形轨道33,利于第一上料机构31、第二上料机构32和叠片机构之间的布置及协调配合,而具有较好的布置效果。The use of magnetic levitation ring track 33 in the magnetic levitation conveying line body facilitates the arrangement and coordination between the first loading mechanism 31, the second loading mechanism 32 and the stacking mechanism, and has a better arrangement effect.
当然,上述磁悬浮环形轨道33和动子组件的设置关系可参照现有技术中常见的磁悬浮输送系统,例如磁悬浮环形轨道33上集成有用于与动子组件磁悬浮驱动配合的定子组件等。Of course, the above-mentioned arrangement relationship between the magnetic levitation ring track 33 and the mover assembly can refer to the common magnetic levitation transportation system in the prior art. For example, the magnetic levitation ring track 33 is integrated with a stator assembly for magnetic levitation driving cooperation with the mover assembly.
并且本实施例的第一极片21和第二极片22分别指用于叠片的负极片单元和正极片,此处的负极片单元是指负极片袋(负极片的两侧设有隔膜,且两侧隔膜把极片封装在一起的集成体)。And the first pole piece 21 and the second pole piece 22 in this embodiment refer to the negative pole piece unit and the positive pole piece used for lamination respectively, and the negative pole piece unit here refers to the negative pole piece bag (diaphragms are provided on both sides of the negative pole piece). , and the diaphragms on both sides encapsulate the pole pieces together).
同时,需提及的是,本实施例中,第一上料机构31和第二上料机构32的结构形式基本相同,二者可视为以各叠片台11的中心连线为轴线镜像设置,不同之处仅在于第一上料机构31用于转运第一极片21,第二上料机构32用于转运第二极片22。At the same time, it should be mentioned that in this embodiment, the structural forms of the first loading mechanism 31 and the second loading mechanism 32 are basically the same, and they can be regarded as mirror images with the center line of each stacking table 11 as the axis. The only difference is that the first loading mechanism 31 is used to transfer the first pole piece 21 , and the second loading mechanism 32 is used to transfer the second pole piece 22 .
本实施例中,作为一种优选的实施形式,磁悬浮环形轨道33上设有靠近叠片机构的取料区34,以及设于取料区34上游的上料区35,各动子组件能够在上料区35处承接第一极片21或第二极片22,并输送至取料区34处以供叠片机器人组件抓取。In this embodiment, as a preferred implementation form, the magnetic levitation ring track 33 is provided with a pickup area 34 close to the stacking mechanism, and a loading area 35 located upstream of the pickup area 34. Each mover assembly can be The loading area 35 receives the first pole piece 21 or the second pole piece 22 and transports them to the picking area 34 for the stacking robot assembly to grab.
并且,作为一种优选的设置形式,本实施例的磁悬浮环形轨道33上设有位于取料区34和上料区35之间的缓冲区36,缓冲区36用于缓存由上料区35滑动至取料区34的各动子组件。Moreover, as a preferred arrangement form, the magnetic levitation ring track 33 of this embodiment is provided with a buffer zone 36 between the pickup area 34 and the loading area 35. The buffer area 36 is used to cache the materials slid by the loading area 35. To each moving sub-assembly of the material taking area 34.
通过上料区35、取料区34及缓冲区36的配合,利于将磁悬浮输送线体的输送效率与叠片机构的叠片操作控制在较好的协作频率上,以提升叠片效率。Through the cooperation of the loading area 35, the unloading area 34 and the buffer area 36, it is helpful to control the transportation efficiency of the magnetic levitation conveyor line and the lamination operation of the lamination mechanism at a better cooperation frequency to improve the lamination efficiency.
再者,考虑到叠片效率提升需求,本实施例中,作为一种优选的实施形式,如图2至图4所示,取料区34内设有与各叠片台11分别对应的取料工位,各取料工位能够容纳至少两个动子组件,且各叠片台11上均设有至少两个叠片工位111。Furthermore, taking into account the need to improve lamination efficiency, in this embodiment, as a preferred implementation form, as shown in FIGS. 2 to 4 , the material removal area 34 is provided with a material removal device corresponding to each lamination stage 11 respectively. Each material picking station can accommodate at least two mover assemblies, and each lamination table 11 is provided with at least two lamination stations 111 .
叠片机器人组件包括设于对应的叠片台11与取料工位之间的叠片机器人12,叠片机器人12能够自取料工位处抓取各动子组件上的第一极片21或第二极片22,并分别放置在对应的叠片台11中的各叠片工位111上。The lamination robot assembly includes a lamination robot 12 located between the corresponding lamination table 11 and the material picking station. The lamination robot 12 can grab the first pole piece 21 on each mover assembly from the material picking station. or the second pole piece 22, and are respectively placed on each lamination station 111 in the corresponding lamination stage 11.
可以理解的是,叠片台11上设置多个叠片工位111,以及对应各叠片工位111设置多个取料工位和多个叠片机器人12,利于将极片转运、极片搬运和叠片操作协调在较好的作业节奏上,进一步地提升叠片效率。It can be understood that multiple lamination stations 111 are provided on the lamination table 11, and multiple picking stations and multiple lamination robots 12 are provided corresponding to each lamination station 111, which facilitates the transfer and transfer of pole pieces. The handling and lamination operations are coordinated at a better operating rhythm, further improving lamination efficiency.
本实施例中,作为一种优选的实施形式,继续参照图3所示,各叠片台11的宽度方向的两侧分别设有用于对叠片时的第一极片21或第二极片22进行视觉定位的第一CCD相机组件41。In this embodiment, as a preferred implementation form, as shown in FIG. 3 , both sides of each lamination stage 11 in the width direction are respectively provided with first pole pieces 21 or second pole pieces for stacking. 22 performs visual positioning of the first CCD camera assembly 41.
同时,也作为一种优选的实施形式,检测部包括与各取料工位分别对应设置的第二CCD相机组件51。当然,具体结构中,第二CCD相机组件51优选设置为包括两个第二CCD相机单元,两个第二CCD相机单元分别对应取料工位处的动子组件的两端(也即取料工位处第一极片21或第二极片22的两端),以确保纠偏及定位效果。At the same time, as a preferred implementation form, the detection part includes a second CCD camera assembly 51 respectively provided corresponding to each material picking station. Of course, in the specific structure, the second CCD camera assembly 51 is preferably configured to include two second CCD camera units, and the two second CCD camera units respectively correspond to both ends of the mover assembly at the material picking station (that is, the material picking station (both ends of the first pole piece 21 or the second pole piece 22) at the work station to ensure the correction and positioning effect.
此处,第一CCD相机组件41的设置,使得不需要在叠片台11上设置定位极片的机构,也即使用具有叠片工位111的叠片台11即可实现叠片作业,能够降低叠片台11成本,同时,第一CCD相机组件41和第二CCD相机组件51的使用,还具有结构简单、产品成熟,使用稳定性高的优点。Here, the arrangement of the first CCD camera assembly 41 eliminates the need to provide a mechanism for positioning the pole piece on the lamination stage 11 , that is, the lamination operation can be accomplished using the lamination stage 11 having a lamination station 111 , and the lamination operation can be realized. The cost of the stacking table 11 is reduced. At the same time, the use of the first CCD camera assembly 41 and the second CCD camera assembly 51 also has the advantages of simple structure, mature products, and high stability of use.
此外,本实施例中,作为一种优选的实施形式,如图1及图7所示,第一上料机构31与叠片机构之间和第二上料机构32与叠片机构之间均设有剔废与补片机构,剔废与补片机构具有设于磁悬浮环形轨道33的一侧的废料工位61,以及设于磁悬浮环形轨道33和废料工位61之间的剔废与补片机器人63。In addition, in this embodiment, as a preferred implementation form, as shown in Figures 1 and 7, there are A waste removal and patching mechanism is provided. The waste removal and patching mechanism has a waste material station 61 located on one side of the magnetic levitation ring track 33, and a waste removal and patching device located between the magnetic levitation ring track 33 and the waste material station 61. Tablet Robot 63.
具体来讲,废料工位61设于取料区34的下游,且位于取料区34与上料区35之间,剔废与补片机器人63能够抓取检测部检测到的NG的第一极片21或第二极片22,并放置在废料工位61上。Specifically, the waste material station 61 is located downstream of the material retrieval area 34 and between the material retrieval area 34 and the material loading area 35. The waste removal and patching robot 63 can grab the first part of the NG detected by the detection part. The pole piece 21 or the second pole piece 22 is placed on the scrap station 61 .
并且,同样作为一种优选的改进形式,本实施例中,剔废与补片机构包括靠近废料工位61布置的补片工位62,剔废与补片机器人63能够在补片工位62和其一动子组件之间,搬运检测部检测到的合格的第一极片21或第二极片22。Moreover, as a preferred improved form, in this embodiment, the scrapping and patching mechanism includes a patching station 62 arranged close to the scrapping station 61 , and the scrapping and patching robot 63 can operate at the patching station 62 The qualified first pole piece 21 or the second pole piece 22 detected by the detection unit is transported between the moving subassembly and the moving subassembly.
如此,能够通过剔废与补片机构的设置,利于实现第一极片21和第二极片22的废片的剔除及补片,且废料工位61和补片工位62设置在取料区34与上料区35之间,并位于取料区34的下游,具有布置合理的优点。In this way, the scrap removal and patching mechanism can be arranged to facilitate the removal and patching of the waste pieces of the first pole piece 21 and the second pole piece 22, and the waste material station 61 and the patching station 62 are arranged at the pick-up position. Between the area 34 and the loading area 35, and located downstream of the unloading area 34, it has the advantage of reasonable layout.
另外,本实施例中,作为一种示例性结构,如图5及图6所示,叠片机构包括沿长度方向延伸布置的移动滑轨13,以及能够驱使各叠片台11分别沿移动滑轨13往复滑移的驱动部。In addition, in this embodiment, as an exemplary structure, as shown in FIGS. 5 and 6 , the lamination mechanism includes a moving slide rail 13 extending along the length direction, and can drive each stacking table 11 to move along the moving slide rail 13 respectively. The driving part of the rail 13 reciprocates.
可以理解的是,移动滑轨13和驱动部的设置,能够实现对各叠片台11的分别驱动,利于叠片前叠片台11的布置,以及叠片后的集体下料。It can be understood that the arrangement of the moving slide rail 13 and the driving part can realize the respective driving of each lamination table 11, which is beneficial to the arrangement of the lamination table 11 before lamination and the collective unloading after lamination.
当然,具体实施时,上述驱动部驱动各叠片台11的方式采用现有技术手段进行实现便可,例如具体可在移动滑轨13的一侧布置齿条14,驱动部包括分设于各叠片台11上的驱动电机,并在各驱动电机的驱动连接有能够与齿条14啮合传动的驱动齿轮,并通过使得各驱动齿轮型号不同的方式,实现各叠片台11的滑移速度不同,由此实现各叠片台11的分别驱动,以及不同位置的停放。Of course, during specific implementation, the above-mentioned driving part driving each lamination table 11 can be realized by using existing technical means. For example, the rack 14 can be arranged on one side of the moving slide rail 13. The drive motor on the stacking stage 11 is connected with a driving gear that can mesh with the rack 14, and the sliding speed of each stacking stage 11 is different by making the driving gear model different. , thereby realizing the separate driving of each stacking stage 11 and the parking at different positions.
值得提及的是,本实施例叠片装置中未提及的各结构,均可参照本领域技术人员所熟知的常见相关设备,例如,剔废与补片机器人63和叠片机器人12可采用四轴机器人、动子组件上设置有用于承载极片的治具等。It is worth mentioning that the various structures not mentioned in the stacking device of this embodiment can refer to common related equipment well known to those skilled in the art. For example, the scrapping and patching robot 63 and the stacking robot 12 can be used. The four-axis robot and mover assembly are equipped with jigs for carrying pole pieces, etc.
本实施例的叠片装置在具体设置及布局时,可使得每个动子组件携带两片极片(第一极片21或第二极片22),并配置五个叠片台,各叠片台处配置一个叠片机器人组件(也即两个叠片机器人,供十二个叠片机器人),且在各叠片台11上均设置两个叠片工位111,以实现分体式双工位叠台设计,随后将各叠片台11(叠片机器人组件)之间的间距设置为850mm,进而实现各叠片台11可在叠片过程中以850mm间距分体独立进行叠片的设计形式,同时通过移送滑轨和驱动部的配合设置,使得叠片完成后的各叠片台11,能够以175mm的工位间距在下料区(设置在移动滑轨13远离叠片区域的一端)同时合体下料。When the lamination device of this embodiment is specifically set up and laid out, each mover assembly can carry two pole pieces (the first pole piece 21 or the second pole piece 22), and be configured with five lamination stages, each stacked A lamination robot assembly is configured at the lamination table (that is, two lamination robots for twelve lamination robots), and two lamination stations 111 are provided on each lamination table 11 to achieve a split double According to the workstation stacking design, the distance between each stacking station 11 (stacking robot assembly) is then set to 850mm, so that each stacking station 11 can be separated and independently stacked at a distance of 850mm during the stacking process. The design form, and at the same time, through the cooperative arrangement of the transfer slide rail and the driving part, each stacking table 11 after the lamination is completed can be placed in the unloading area (set at the end of the moving slide rail 13 away from the lamination area) with a work station spacing of 175mm. ) are combined and cut at the same time.
并且,在该叠片装置的结构布局中,可设置两个剔废与补片机构,分别对应第一上料机构31和第二上料机构32,以完成相应极片(第一极片21或第二极片22)的剔废及补片作业。Moreover, in the structural layout of the stacking device, two scrapping and patching mechanisms can be provided, corresponding to the first feeding mechanism 31 and the second feeding mechanism 32 respectively, to complete the corresponding pole pieces (the first pole piece 21 Or the scrapping and patching operations of the second pole piece 22).
如此,通过采用四轴机器人搬运、纠偏及双工位叠片方式的方式,以及结合上述结构布局(五个叠片台)的方案设计,相较于现有采用一对四工位机械手和一体式八工位叠台的叠片方案,可突破其480ppm极限叠片效率的限制,实现800ppm叠片效率,也即解决了现有以取放机械手搬运、CCD视觉及UVW对位平台定位等为基础,使用八工位叠片台的叠片方案,存在效率瓶颈的问题。In this way, by using a four-axis robot to carry, correct and double-station stacking methods, and combining the above-mentioned structural layout (five stacking stations) scheme design, compared with the existing use of a pair of four-station manipulators and an integrated The laminating solution of the eight-station stacking platform can break through the limit of its 480ppm ultimate lamination efficiency and achieve 800ppm lamination efficiency, which solves the existing problems of pick-and-place robot handling, CCD vision and UVW alignment platform positioning. Basically, the lamination solution using an eight-station lamination table has an efficiency bottleneck problem.
在叠片时,第一上料机构31和第二上料机构32分别在各自的上料区35接收上一个工序转运所转运过来的极片(第一极片21和第二极片22),且每个动子组件接两片。接完片后的各动子组件通过磁悬浮环形轨道33移动至缓冲区36,等待取料区34的各动子组件上的极片被对应的叠片机器人12取走。When laminating, the first loading mechanism 31 and the second loading mechanism 32 receive the pole pieces (the first pole piece 21 and the second pole piece 22) transferred from the previous process in their respective loading areas 35. , and each mover assembly is connected to two pieces. After receiving the pieces, each mover assembly moves to the buffer area 36 through the magnetic levitation ring track 33, and waits for the pole piece on each mover assembly in the pickup area 34 to be taken away by the corresponding stacking robot 12.
取完片的各动子组件和缓冲区36的载有极片的各动子组件同时移动,载有极片的各动子组件运动至取料区34等待叠片机器人12取片,叠片机器人12借助第二CCD相机组件51的视觉定位参数来调整极片姿态,完成极片纠偏然后进行取片,取完片后的动子组件移动至上料区35再次等待接料,叠片机器人12取完片后将极片搬运至叠片台11进行正、负极片(第一极片21和第二极片22)交替叠片。Each movable subassembly after taking out the pieces and each movable subassembly carrying the pole piece in the buffer area 36 move at the same time, and each movable subassembly carrying the pole piece moves to the picking area 34 to wait for the stacking robot 12 to pick up the pieces, and stack the pieces. The robot 12 uses the visual positioning parameters of the second CCD camera assembly 51 to adjust the posture of the pole piece, complete the pole piece deviation and then pick up the piece. After picking up the piece, the mover assembly moves to the loading area 35 to wait for the material to be received again. The stacking robot 12 After taking out the pieces, the pole pieces are transported to the lamination stage 11 for alternating stacking of positive and negative pole pieces (the first pole piece 21 and the second pole piece 22).
若在叠片机器人12取片过程中出现极片NG,该次取片放弃,带有NG极片的动子组件和其他取完片的动子组件一起运转至剔废及补片工位62,由剔废及补片机器人首先进行剔废处理,随后由于剔废致使缺少极片的叠片工位111,最后可通过对所有缺片的叠片工位111再进行数轮叠片操作,直至缺片的叠片工位111上的极组中的极片达到设定数量为止。If the pole piece NG occurs during the picking process of the stacking robot 12, the piece picking will be abandoned, and the mover assembly with the NG pole piece and other mover assemblies that have picked up the pieces will run to the scrapping and patching station 62 together. , the waste removal and patching robot first performs waste removal processing, and then the lamination station 111 that lacks pole pieces due to waste removal can finally perform several rounds of lamination operations on all the lamination stations 111 that are missing pole pieces. Until the number of pole pieces in the pole group on the laminating station 111 with missing pieces reaches the set number.
等所有叠片工位111上的极组的极片数量达到设定值后,叠片机器人12停止,叠片台11借助移动滑轨13平移下料。在叠片台11下料移动过程中,所有叠片台11合并保持各工位175mm间距一起移动至下料区,等完成下料后,各叠片台11按原轨迹返回,在移动过程中分体回各自叠片位置,并保持间距为850mm,之后进行新的极组叠片。After the number of pole pieces of the pole groups on all lamination stations 111 reaches the set value, the lamination robot 12 stops, and the lamination table 11 translates and unloads materials with the help of the moving slide rail 13 . During the unloading and moving process of the lamination table 11, all the lamination tables 11 are merged and moved to the unloading area while maintaining a 175mm distance between each station. After the unloading is completed, each lamination table 11 returns according to the original trajectory. During the movement Separate the components back to their respective lamination positions and keep the spacing at 850mm, and then proceed to laminate the new pole group.
需注意的是,剔废情况由以下两种:第一种,动子组件上的两个极片全为NG片,则两片全部剔废至废料工位61(设有废料盒),第二种情况为一片NG,另一片OK,则NG片由剔废及补片机器人放置废料工位61,OK片由剔废及补片机器人放置于补片工位62上,等待下一OK片进行配对,置于动子组件上运送走,该动子组件在上料区35则不需停止接料。It should be noted that there are two situations of scrapping: the first one, the two pole pieces on the mover assembly are all NG pieces, then both pieces will be scrapped to the scrap station 61 (with a scrap box), and the In the two cases, one piece is NG and the other is OK, then the NG piece is placed in the scrap station 61 by the scrapping and patching robot, and the OK piece is placed in the patching station 62 by the scrapping and patching robot, waiting for the next OK piece. Pairing is performed, and the mover assembly is placed on the mover assembly and transported away. The mover assembly does not need to stop receiving materials in the loading area 35.
本实施例的叠片装置,基于叠片机器人组件的抓取灵活性,以及检测部可定位第一极片21或第二极片22姿态的配合,能够在具有搬运功能的基础上,实现极片纠偏及定位功能,相较于现有技术中采用机械手和UVW对位平台配合纠偏及定位的方式,极大地缩小了叠片段宽度,进而能够给极片转运预留足够的空间,且第一上料机构31和第二上料机构32均采用磁悬浮输送线体的配合使用,有助于提升极片转运效率,同时,叠片机器人组件加分体式叠片台11设计,相较于现有的机械手和一体式叠片台11的设计方式,可使得各叠片台11之间叠片过程互不干扰,以降低掉片风险,降低剔废补片逻辑复杂性,并减少剔废补片时间长,具有更好的可操作性,利于突破现有叠片方式的效率限制。The stacking device of this embodiment, based on the grasping flexibility of the stacking robot component and the cooperation of the detection part that can position the first pole piece 21 or the second pole piece 22, can achieve extremely high performance on the basis of having the handling function. Compared with the existing technology that uses a robot and a UVW alignment platform to cooperate with the correction and positioning function, the chip correction and positioning function greatly reduces the width of the stacked segments, thereby reserving enough space for the transfer of the pole pieces, and the first The loading mechanism 31 and the second loading mechanism 32 both use a magnetic levitation conveyor line, which helps to improve the pole piece transfer efficiency. At the same time, the stacking robot component and the split stacking table 11 are designed to be more efficient than existing ones. The design of the robot arm and the integrated lamination table 11 can prevent the lamination processes between the lamination tables 11 from interfering with each other, thereby reducing the risk of chip dropping, reducing the logical complexity of rejecting scrap patches, and reducing the number of scrap patches. It takes a long time and has better operability, which is conducive to breaking through the efficiency limitations of the existing lamination methods.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in within the protection scope of this utility model.
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