CN219960448U - Photovoltaic module support capable of being installed rapidly - Google Patents

Photovoltaic module support capable of being installed rapidly Download PDF

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Publication number
CN219960448U
CN219960448U CN202321149488.5U CN202321149488U CN219960448U CN 219960448 U CN219960448 U CN 219960448U CN 202321149488 U CN202321149488 U CN 202321149488U CN 219960448 U CN219960448 U CN 219960448U
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photovoltaic module
pressing
upright post
edge
mounting frame
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姚标
封�波
张佳
赵建峰
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Sinohydro Bureau 11 Co Ltd
PowerChina 11th Bureau Chongqing Construction Co Ltd
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Sinohydro Bureau 11 Co Ltd
PowerChina 11th Bureau Chongqing Construction Co Ltd
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Abstract

The utility model provides a photovoltaic module bracket capable of being quickly installed, which comprises an adjustable movable bracket, an edge pressing code block and a middle pressing code block; the adjustable movable support comprises a telescopic upright post, an upright post base, a first inclined strut, a second inclined strut, a mounting rack and a hoop, four bolt long holes are distributed at four corners of the upright post base, and the orientation parts of the four bolt long holes are inconsistent; the bottom ends of the first diagonal bracing and the second diagonal bracing are respectively hinged to the two ends of the hoop, and the top ends of the first diagonal bracing and the second diagonal bracing are respectively hinged to the two ends of the mounting frame; the edge pressing edge of the edge pressing code block is used for pressing the outer edge of the photovoltaic module; the two middle pressing edges of the middle pressing code block are used for pressing the adjacent two photovoltaic module connecting parts. The photovoltaic module bracket capable of being quickly installed is convenient to install, good in stress surface, low in flatness requirement and convenient to detach and maintain.

Description

一种可快速安装的光伏组件支架A photovoltaic module bracket that can be quickly installed

技术领域Technical field

本实用新型涉及光伏组件安装技术领域,具体的说,涉及了一种可快速安装的光伏组件支架。The utility model relates to the technical field of photovoltaic module installation, specifically to a photovoltaic module bracket that can be quickly installed.

背景技术Background technique

现有光伏组件支架桩构配件、连接件较多,安装速度慢,且安装精度高,对施工工艺水平要求较高。比如立柱安装主要采用圆孔螺栓安装,对安装精度要求高;光伏组件与横梁之间多采用螺栓直接连接,光伏组件之间采用榫卯结构拼接,其缺点是:光伏组件与横梁之间现场安装时,既要榫卯对齐,又要与横梁通过螺栓固定,空间和安装难度均较高。Existing photovoltaic module supports have many pile components and connectors, are slow to install, require high installation accuracy, and require high levels of construction technology. For example, column installation mainly uses round hole bolts, which requires high installation accuracy; photovoltaic modules and beams are often directly connected by bolts, and photovoltaic modules are spliced using a mortise and tenon structure. The disadvantages are: on-site installation between photovoltaic modules and beams When doing so, both the mortise and tenon joints must be aligned and bolted to the beams, which makes space and installation difficult.

现有技术有尝试解决光伏组件的安装问题,如申请号为202223286007.3,发明名称为:一种光伏组件支架的实用新型专利,包括上支架、下支架和一块可调节的支撑杆组件组成,其上支架上通过设置阵列的安装孔,配合光伏组件的安装,有阵列安装孔提供的容差,可以一定程度的缓解光伏组件受力面小、不易安装等问题。但是,其解决思路仅仅是直接螺栓连接的扩展,安装难度仍然稍高。The existing technology attempts to solve the installation problem of photovoltaic modules. For example, the application number is 202223286007.3, and the invention name is: a utility model patent for a photovoltaic module bracket, which includes an upper bracket, a lower bracket and an adjustable support rod assembly. By setting the mounting holes of the array on the bracket to cooperate with the installation of photovoltaic modules, the tolerance provided by the mounting holes of the array can alleviate the problems of small stress surface and difficulty in installation of photovoltaic modules to a certain extent. However, the solution is only an extension of direct bolt connection, and the installation difficulty is still slightly higher.

实用新型内容Utility model content

本实用新型的目的是针对现有技术的不足,从而提供一种安装速度快、对光伏组件受力和适配性好、方便维护的可快速安装的光伏组件支架。The purpose of this utility model is to address the shortcomings of the existing technology, thereby providing a photovoltaic module bracket that is fast in installation speed, has good stress and adaptability to photovoltaic modules, and is convenient for maintenance.

为了实现上述目的,本实用新型所采用的技术方案是:一种可快速安装的光伏组件支架,包括可调节的活动支架、边压码块和中压码块;In order to achieve the above purpose, the technical solution adopted by the present utility model is: a photovoltaic module bracket that can be quickly installed, including an adjustable movable bracket, a side pressure code block and a medium voltage code block;

所述可调节的活动支架包括伸缩立柱、立柱底座、第一斜撑、第二斜撑、安装架和环箍,所述伸缩立柱的顶端与安装架的中部铰接,所述伸缩立柱的底端安装于立柱底座上,所述立柱底座的四角分布四个螺栓长孔,四个螺栓长孔的朝向部分不一致;The adjustable movable support includes a telescopic column, a column base, a first diagonal brace, a second diagonal brace, a mounting frame and a hoop. The top of the telescopic column is hinged to the middle of the mounting frame, and the bottom end of the telescopic column is hinged. Installed on the column base, four long bolt holes are distributed at the four corners of the column base, and the orientations of the four long bolt holes are inconsistent;

所述第一斜撑和第二斜撑的底端分别铰接于所述环箍的两端,所述第一斜撑和第二斜撑的顶端分别铰接于所述安装架的两端;The bottom ends of the first diagonal brace and the second diagonal brace are respectively hinged to both ends of the hoop, and the top ends of the first diagonal brace and the second diagonal brace are respectively hinged to both ends of the mounting frame;

所述边压码块包括一个边缘压边和两次直角折弯的连接部,所述边压码块的边缘压边用于压紧光伏组件的外边缘,所述连接部用于固定在安装架上;The edge pressing block includes an edge pressing and a connecting part bent twice at right angles. The edge pressing of the edge pressing block is used to compress the outer edge of the photovoltaic module. The connecting part is used to be fixed on the installation surface. on the shelf;

所述中压码块包括U形连接部和两个中间压边,所述U形连接部用于固定在安装架上,两个所述中间压边用于压紧相邻的两个光伏组件接续部。The medium-voltage code block includes a U-shaped connection part and two intermediate press edges. The U-shaped connection part is used to be fixed on the mounting frame. The two intermediate press edges are used to compress two adjacent photovoltaic modules. Continuation Department.

基上所述,所述安装架与伸缩立柱铰接处设置有一排铰接孔。As mentioned above, a row of hinge holes is provided at the hinge joint between the mounting frame and the telescopic column.

基上所述,所述安装架与第一斜撑和第二斜撑铰接处分别设置一排铰接孔。Based on the above, a row of hinge holes are respectively provided at the hinge joints between the mounting bracket and the first diagonal brace and the second diagonal brace.

基上所述,所述立柱底座与伸缩立柱之间一体设置。Based on the above, the column base and the telescopic column are integrally arranged.

基上所述, 所述立柱底座上的四个螺栓长孔,处于对角位置的螺栓长孔朝向相同,相邻的两个螺栓长孔朝向垂直。As mentioned above, among the four long bolt holes on the base of the column, the long bolt holes at diagonal positions are oriented in the same direction, and the two adjacent long bolt holes are oriented vertically.

基上所述,所述环箍的直径可调。As mentioned above, the diameter of the hoop is adjustable.

基上所述,所述伸缩立柱的伸缩结构通过一排销孔和销钉固定长度。As mentioned above, the telescopic structure of the telescopic column is fixed in length through a row of pin holes and pins.

基上所述,所述边压码块和中压码块分别通过螺栓和连接板与安装架固定。Based on the above, the side pressure code block and the middle pressure code block are fixed to the mounting frame through bolts and connecting plates respectively.

基上所述,所述边压码块和中压码块均为金属块。Based on the above, the side pressure code block and the medium pressure code block are both metal blocks.

本实用新型相对现有技术具有实质性特点和进步,具体的说,本实用新型具有一下优点:Compared with the existing technology, the utility model has substantial features and improvements. Specifically, the utility model has the following advantages:

1.光伏组件与支架的安装,不直接通过螺栓连接,而是通过边压码块和中压码块连接,边压码块用于压紧光伏组件的外边缘,中压码块用于压紧光伏组件的中间连续处,既能够解决光伏组件的固定问题,又能够解决与支架的连接问题,将原本需要同步作业的方式改为分步操作,降低了难度。1. The installation of photovoltaic modules and brackets is not directly connected through bolts, but through side pressure code blocks and medium voltage code blocks. The side pressure code blocks are used to compress the outer edges of the photovoltaic modules, and the medium voltage code blocks are used to press Tightening the middle continuity of the photovoltaic modules can not only solve the problem of fixing the photovoltaic modules, but also solve the problem of connection with the bracket. The originally required synchronous operation can be changed to a step-by-step operation, which reduces the difficulty.

2.光伏支架的伸缩立柱的立柱底座的螺栓长孔交错布置,朝向不同,区别于现有的圆孔布置,容错率更高,更容易定位和安装。2. The long bolt holes of the telescopic column of the photovoltaic support are arranged in a staggered manner at the base of the column, with different orientations, which is different from the existing round hole layout. It has a higher fault tolerance rate and is easier to position and install.

3.光伏支架整体分为彼此分离的伸缩立柱和斜撑部分,组装后成为整体,对安装架有效支撑,降低安装难度,提高安装效率。3. The whole photovoltaic bracket is divided into telescopic columns and diagonal support parts that are separated from each other. After assembly, they become a whole, which can effectively support the installation frame, reduce the installation difficulty, and improve the installation efficiency.

附图说明Description of the drawings

图1是本实用新型中可快速安装的光伏组件支架的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the photovoltaic module bracket that can be quickly installed in the utility model.

图2是本实用新型中边压码块的结构实体图。Figure 2 is a structural diagram of the edge coding block of the present utility model.

图3是本实用新型中中压码块的结构示意图。Figure 3 is a schematic structural diagram of the medium voltage code block in the present utility model.

图4是本实用新型中立柱底座上螺栓长孔的分布图。Figure 4 is a distribution diagram of long bolt holes on the center column base of the utility model.

图中:1.活动支架;2.边压码块;3.中压码块;4.光伏组件;11.伸缩立柱;12.立柱底座;13.第一斜撑;14.第二斜撑;15.安装架;16.环箍;17.螺栓长孔;21.边缘压边;22.连接部;31.U形连接部;32.中间压边。In the picture: 1. Movable bracket; 2. Side pressure code block; 3. Medium voltage code block; 4. Photovoltaic module; 11. Telescopic column; 12. Column base; 13. First diagonal brace; 14. Second diagonal brace ; 15. Mounting frame; 16. Hoop; 17. Bolt long hole; 21. Edge press; 22. Connection part; 31. U-shaped connection part; 32. Middle press.

具体实施方式Detailed ways

下面通过具体实施方式,对本实用新型的技术方案做进一步的详细描述。The technical solution of the present invention will be described in further detail below through specific implementation modes.

如图1-图4所示,一种可快速安装的光伏组件支架,包括可调节的活动支架1、边压码块2和中压码块3。As shown in Figures 1 to 4, a photovoltaic module bracket that can be quickly installed includes an adjustable movable bracket 1, a side pressure code block 2 and a medium voltage code block 3.

所述可调节的活动支架1包括伸缩立柱11、立柱底座12、第一斜撑13、第二斜撑14、安装架15和环箍16,所述伸缩立柱11的顶端与安装架15的中部铰接,安装架15的中部设置一排铰接孔用于适配不同的安装环境,提高容错,所述伸缩立柱11的底端安装于立柱底座12上,两者可一体设置,所述伸缩立柱的伸缩结构通过一排销孔和销钉固定长度。The adjustable movable support 1 includes a telescopic column 11, a column base 12, a first diagonal brace 13, a second diagonal brace 14, a mounting frame 15 and a hoop 16. The top of the telescopic column 11 is connected to the middle part of the mounting frame 15. Hinged, a row of hinge holes is provided in the middle of the mounting frame 15 to adapt to different installation environments and improve fault tolerance. The bottom end of the telescopic column 11 is installed on the column base 12, and the two can be installed integrally. The telescoping structure is fixed in length via a row of pin holes and pins.

所述立柱底座12的四角分布四个螺栓长孔17,四个螺栓长孔17的朝向部分不一致,具体的,本实施例中,对角处的螺栓长孔朝向相同,相邻的螺栓长孔朝向彼此垂直,该设计也是为了提高容错,使得伸缩立柱与基座的安装能够更加精准,方便作业。Four long bolt holes 17 are distributed in the four corners of the column base 12, and the orientations of the four long bolt holes 17 are inconsistent. Specifically, in this embodiment, the long bolt holes at the diagonal corners are oriented in the same direction, and the adjacent long bolt holes are oriented in the same direction. Oriented perpendicular to each other, this design is also to improve fault tolerance, making the installation of telescopic columns and bases more precise and convenient for operation.

所述第一斜撑13和第二斜撑14的底端分别铰接于所述环箍16的两端,所述第一斜撑13和第二斜撑14的顶端分别铰接于所述安装架15的两端,安装架15的两端分别设置一排铰接孔,目的也是提高安装的容错率,环箍16在最终安装时通常安装在基座上,且直径可调,以提供更稳定的支撑力。The bottom ends of the first diagonal brace 13 and the second diagonal brace 14 are respectively hinged to both ends of the hoop 16, and the top ends of the first diagonal brace 13 and the second diagonal brace 14 are respectively hinged to the mounting bracket. 15, a row of hinge holes are provided at both ends of the mounting bracket 15, in order to improve the fault tolerance rate of the installation. The hoop 16 is usually installed on the base during final installation, and the diameter is adjustable to provide a more stable Supportive force.

所述边压码块2包括一个边缘压边21和两次直角折弯的连接部22,边缘压边21和连接部22连续,整体为金属压块,所述边压码块的边缘压边21用于压紧光伏组件4的外边缘,所述连接部22用于固定在安装架15上。The side pressing block 2 includes an edge pressing block 21 and a connecting part 22 bent at right angles twice. The edge pressing block 21 and the connecting part 22 are continuous and the whole is a metal pressing block. The edge pressing block of the side pressing block 2 21 is used to compress the outer edge of the photovoltaic module 4 , and the connecting portion 22 is used to be fixed on the mounting bracket 15 .

所述中压码块3包括U形连接部31和两个中间压边32,中间压边32成型于U形连接部31的左右两翼处,整体为金属压块,所述U形连接部31用于固定在安装架15上,两个所述中间压边32用于压紧相邻的两个光伏组件4的接续部。The medium-pressure code block 3 includes a U-shaped connection part 31 and two intermediate press edges 32. The intermediate press edges 32 are formed at the left and right wings of the U-shaped connection part 31 and are made of a metal pressing block as a whole. The U-shaped connection part 31 For being fixed on the mounting frame 15 , the two middle pressing edges 32 are used for pressing the joints of two adjacent photovoltaic modules 4 .

所述边压码块2和中压码块3分别通过螺栓和连接板与安装架15固定。The side pressure code block 2 and the middle pressure code block 3 are respectively fixed to the mounting frame 15 through bolts and connecting plates.

结构原理:Structural principle:

光伏组件4可理解为光伏板,光伏板通常并非完整的一整块板,而是由较多块小板拼接成的大板,板与板之间在现有技术中采用榫卯拼合提高结构强度和连续性。The photovoltaic module 4 can be understood as a photovoltaic panel. The photovoltaic panel is usually not a complete panel, but a large panel made up of many small panels. In the prior art, mortise and tenon joints are used to improve the structure of the panels. Strength and continuity.

本实施例中,边压码块2和中压码块3可以根据光伏板的分布布局情况,预先安装在安装架15上,螺栓预紧,留出余量。In this embodiment, the side pressure code block 2 and the medium voltage code block 3 can be pre-installed on the mounting frame 15 according to the distribution layout of the photovoltaic panels, and the bolts are pre-tightened to leave a margin.

然后将光伏板拼装,光伏板连续处,通过中压码块3对其连续的两块光伏板的边缘进行压紧,在最外侧的光伏板边缘处,通过边压码块2进行压紧,安装完成后,对各边压码块2和中压码块3的螺栓进一步紧固,即可完成全部光伏板的安装,既方便又高效,不会因现有技术中的光伏板拼接问题和固定问题同步,出现安装效率低的问题。Then assemble the photovoltaic panels. Where the photovoltaic panels are continuous, use the medium voltage code block 3 to compress the edges of the two consecutive photovoltaic panels. At the edge of the outermost photovoltaic panel, use the edge pressure code block 2 to compress. After the installation is completed, further tighten the bolts of the compression code block 2 and the medium voltage code block 3 on each side to complete the installation of all photovoltaic panels, which is convenient and efficient, and will not be caused by the splicing problems of photovoltaic panels in the existing technology. Fixed issue with synchronization, resulting in low installation efficiency.

依托于新疆阜康市60万千瓦光伏+60万千瓦时储能项目,所施工的光伏组件支架构件安装中。通过该可快速安装的光伏组件支架,加快了支架和光伏组件的安装速度,提升了整体安装效果和质量,为光伏组件后期发电运行提供了强有力的保障。Relying on the 600,000-kilowatt photovoltaic + 600,000-kilowatt-hour energy storage project in Fukang City, Xinjiang, the photovoltaic module support components are being installed. The photovoltaic module bracket that can be quickly installed speeds up the installation of the bracket and photovoltaic modules, improves the overall installation effect and quality, and provides a strong guarantee for the later power generation operation of the photovoltaic modules.

最后应当说明的是: 上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下做出各种变化。Finally, it should be noted that: The preferred embodiments of this patent have been described in detail above, but this patent is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, other embodiments can be implemented without departing from this patent. Various changes are made based on the purpose.

Claims (9)

1. But photovoltaic module support of quick installation, its characterized in that: the device comprises an adjustable movable bracket, an edge pressing code block and a middle pressing code block;
the adjustable movable support comprises a telescopic upright post, an upright post base, a first inclined strut, a second inclined strut, a mounting frame and a hoop, wherein the top end of the telescopic upright post is hinged with the middle part of the mounting frame, the bottom end of the telescopic upright post is arranged on the upright post base, four bolt long holes are distributed at four corners of the upright post base, and the orientation parts of the four bolt long holes are inconsistent;
the bottom ends of the first diagonal bracing and the second diagonal bracing are respectively hinged to the two ends of the hoop, and the top ends of the first diagonal bracing and the second diagonal bracing are respectively hinged to the two ends of the mounting frame;
the edge pressing code block comprises an edge pressing edge and a connecting part which is bent twice at right angles, wherein the edge pressing edge of the edge pressing code block is used for pressing the outer edge of the photovoltaic module, and the connecting part is used for being fixed on the mounting frame;
the middle pressing code block comprises a U-shaped connecting part and two middle pressing edges, wherein the U-shaped connecting part is used for being fixed on the mounting frame, and the two middle pressing edges are used for pressing two adjacent photovoltaic module connecting parts.
2. The rapidly installable photovoltaic module bracket of claim 1, wherein: a row of hinge holes are formed in the hinge position of the mounting frame and the telescopic upright post.
3. The rapidly installable photovoltaic module bracket of claim 1 or 2, wherein: and a row of hinge holes are respectively formed at the hinge positions of the mounting frame, the first diagonal bracing and the second diagonal bracing.
4. A rapidly installable photovoltaic module holder according to claim 3, wherein: and the upright post base and the telescopic upright post are integrally arranged.
5. The rapidly installable photovoltaic module bracket of claim 4, wherein: and the four bolt long holes on the upright post base are in the same orientation, and the two adjacent bolt long holes are in the vertical orientation.
6. The rapidly installable photovoltaic module bracket of claim 1 or 2 or 4 or 5, wherein: the diameter of the hoop is adjustable.
7. The rapidly installable photovoltaic module bracket of claim 6, wherein: the telescopic structure of the telescopic upright post is fixed in length through a row of pin holes and pins.
8. The rapidly installable photovoltaic module bracket of claim 7, wherein: the side pressing code blocks and the middle pressing code blocks are fixed with the mounting frame through bolts and connecting plates respectively.
9. The rapidly installable photovoltaic module bracket of claim 8, wherein: the side code pressing blocks and the middle code pressing blocks are metal blocks.
CN202321149488.5U 2023-05-15 2023-05-15 Photovoltaic module support capable of being installed rapidly Active CN219960448U (en)

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