CN219949966U - Belt reciprocating stacking device - Google Patents

Belt reciprocating stacking device Download PDF

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Publication number
CN219949966U
CN219949966U CN202321650343.3U CN202321650343U CN219949966U CN 219949966 U CN219949966 U CN 219949966U CN 202321650343 U CN202321650343 U CN 202321650343U CN 219949966 U CN219949966 U CN 219949966U
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support
belt
bracket
roller
swing frame
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魏浩亮
高翔
魏敏
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Xuzhou Wenge Electromechanical Equipment Co ltd
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Xuzhou Wenge Electromechanical Equipment Co ltd
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Abstract

本实用新型公开了一种皮带往复叠带装置,包括放料架、驱动机构和叠带机构,所述驱动机构包括支架一,所述支架一顶部一侧均设有四个导向托辊,所述支架一远离导向托辊的一侧设有牵引辊子,所述牵引辊子上方设有从动辊子,所述叠带机构包括支架二,所述支架二顶部一侧设有减速机二,所述减速机二的两个输出端分别设有驱动轴,所述驱动轴一端设有驱动链轮,所述支架二顶部设有滑道,所述滑道上方设有摆动架,所述摆动架下方设有平板车。本实用新型提供的一种皮带往复叠带装置,自动将皮带叠放在平板车上,减轻了人工叠带劳动强度,提高叠带效率,同时消除了人工叠带的安全隐患。

The utility model discloses a reciprocating belt stacking device, which includes a discharge rack, a driving mechanism and a stacking mechanism. The driving mechanism includes a bracket, and four guide rollers are provided on one side of the top of the bracket. The side of the bracket one away from the guide roller is provided with a traction roller, and a driven roller is provided above the traction roller. The stacking mechanism includes a bracket two, and a reducer is installed on one side of the top of the bracket two. The two output ends of the reducer two are respectively provided with drive shafts, one end of the drive shaft is provided with a drive sprocket, the top of the second bracket is provided with a slideway, a swing frame is provided above the slideway, and a swing frame is provided below the swing frame. Equipped with flatbed truck. The utility model provides a reciprocating belt stacking device that automatically stacks belts on a flatbed truck, thereby reducing the labor intensity of manual stacking, improving the efficiency of stacking, and eliminating potential safety hazards of manual stacking.

Description

一种皮带往复叠带装置A belt reciprocating stacking device

技术领域Technical field

本实用新型涉及皮带叠带领域,特别涉及一种皮带往复叠带装置。The utility model relates to the field of belt stacking, in particular to a reciprocating belt stacking device.

背景技术Background technique

煤矿使用的钢丝绳皮带需定期更换,目前更换井下钢丝绳皮带时需要在地面将成卷的钢丝绳皮带叠放在平板车上以便下井,每卷钢丝绳皮带重10吨以上,人工叠带耗费大量的人力,叠带效率低,同时存在较大的安全隐患。The wire rope belts used in coal mines need to be replaced regularly. Currently, when replacing underground wire rope belts, it is necessary to stack the rolls of steel wire rope belts on a flatbed truck on the ground for going down the mine. Each roll of steel wire rope belts weighs more than 10 tons. Manual stacking consumes a lot of manpower. The efficiency is low and there are great safety risks.

实用新型内容Utility model content

针对现有技术中的上述不足,本实用新型提供了一种皮带往复叠带装置,其目的是解决钢丝绳皮带下井时叠放在平板车上,人工叠带耗费大量的人力,叠带效率低,同时存在较大的安全隐患等问题。In view of the above-mentioned deficiencies in the prior art, this utility model provides a reciprocating belt stacking device, which aims to solve the problem of stacking steel wire rope belts on flatbed trucks when going down the mine. Manual stacking consumes a lot of manpower, and the stacking efficiency is low. At the same time, There are major safety hazards and other issues.

为了达到上述实用新型目的,本实用新型采用的技术方案为:In order to achieve the above-mentioned purpose of the utility model, the technical solutions adopted by the utility model are:

一种皮带往复叠带装置,包括放料架、驱动机构和叠带机构,所述放料架顶部设有轴,所述驱动机构包括支架一,所述支架一顶部一侧均设有四个导向托辊,所述支架一顶部导向托辊中间设有两个水平托辊,所述支架一远离导向托辊的一侧设有牵引辊子,所述支架一顶部两侧相对设有两个驱动支座,所述驱动支座顶部螺纹连接有丝杠,所述丝杠顶部设有手轮,所述丝杠底部转动连接有连接块且两个连接块之间设有从动辊子,所述从动辊子设置在牵引辊子上部,所述支架一靠近牵引辊子的一侧设有电机座,所述电机座顶部设有减速机一,所述减速机一的输入端连接有调速电机一,所述减速机一的输出端设有联轴器,所述牵引辊子的一端通过联轴器与减速机一连接;A belt reciprocating stacking device includes a discharge rack, a driving mechanism and a stacking mechanism. The top of the discharge rack is provided with a shaft. The driving mechanism includes a bracket. Four sides are provided on one side of the top of the bracket. Guide rollers, there are two horizontal rollers in the middle of the top guide roller of the bracket, a traction roller is provided on the side of the bracket away from the guide roller, and two driving rollers are installed opposite each other on both sides of the top of the bracket. Support, the top of the driving support is threadedly connected to a screw, the top of the screw is provided with a handwheel, the bottom of the screw is rotationally connected to a connecting block, and a driven roller is provided between the two connecting blocks. The driven roller is arranged on the upper part of the traction roller. The side of the bracket close to the traction roller is provided with a motor seat. The top of the motor seat is provided with a reducer. The input end of the reducer is connected to a speed-regulating motor. The output end of the first reducer is provided with a coupling, and one end of the traction roller is connected to the first reducer through the coupling;

所述叠带机构包括支架二,所述支架二顶部一侧设有减速机二,所述减速机二的输入端连接有调速电机二,所述减速机二的两个输出端均设有驱动轴,所述驱动轴远离减速机二的一侧设有两个带立式轴承座轴承,所述驱动轴在两个带立式轴承座轴承之间设有驱动链轮,所述支架二顶部远离驱动链轮的一侧设有张紧链轮,所述驱动链轮和张紧链轮之间设有局部带弯板链条,所述支架二顶部在驱动链轮和张紧链轮之间设有滑道,所述滑道上方设有摆动架,所述摆动架包括两根摆杆,所述摆动架远离调速电机二的一侧设有伸缩杆,所述摆动架下方设有平板车。The stacked belt mechanism includes a bracket two. A reducer is provided on one side of the top of the bracket two. The input end of the reducer two is connected to a speed regulating motor. Both output ends of the reducer two are equipped with a speed regulating motor. The drive shaft is provided with two bearings with vertical bearing seats on the side away from the reducer 2. The drive shaft is provided with a drive sprocket between the two bearings with vertical bearing seats. The support 2 A tensioning sprocket is arranged on the side of the top away from the driving sprocket. A partial chain with a bent plate is arranged between the driving sprocket and the tensioning sprocket. The top of the second bracket is between the driving sprocket and the tensioning sprocket. There is a slideway between them, and a swing frame is provided above the slideway. The swing frame includes two swing rods. A telescopic rod is provided on the side of the swing frame away from the speed-regulating motor 2. There is a telescopic rod below the swing frame. flatbed truck.

进一步的,所述摆动架与牵引辊子平行设置。Further, the swing frame is arranged parallel to the traction roller.

进一步的,所述摆动架两端分别与局部带弯板链条连接。Further, both ends of the swing frame are respectively connected to partial chains with bent plates.

进一步的,所述伸缩杆一端与支架一连接且另一端与摆动架连接。Further, one end of the telescopic rod is connected to the bracket and the other end is connected to the swing frame.

本实用新型的有益效果为:The beneficial effects of this utility model are:

本实用新型的一种皮带往复叠带装置,叠带时导向托辊防止皮带跑偏,牵引辊子自动牵引成卷的皮带,叠带机构将皮带叠放在平板车上,减轻了人工叠带劳动强度,提高叠带效率,同时消除了人工叠带的安全隐患。This utility model is a belt reciprocating stacking device. When stacking, the guide roller prevents the belt from running off. The traction roller automatically pulls the rolled belt. The stacking mechanism stacks the belt on the flatbed truck, which reduces the labor intensity of manual stacking. , improve the efficiency of tape stacking and eliminate the safety hazards of manual tape stacking.

附图说明Description of the drawings

图1为本实用新型的主视结构示意图;Figure 1 is a schematic view of the front structure of the utility model;

图2为本实用新型的俯视结构示意图;Figure 2 is a schematic top view of the structure of the utility model;

图3为本实用新型的链条传动结构示意图;Figure 3 is a schematic diagram of the chain transmission structure of the present utility model;

图4为本实用新型的驱动支座结构示意图。Figure 4 is a schematic structural diagram of the driving support of the present invention.

附图标记对照表:Reference symbol comparison table:

1、放料架;2、驱动机构;3、叠带机构;4、支架一;5、导向托辊;6、水平托辊;7、牵引辊子;8、从动辊子;9、驱动支座;10、丝杠;11、手轮;12、减速机一;13、调速电机一;14、支架二;15、减速机二;16、调速电机二;17、带立式轴承座轴承;18、驱动链轮;19、张紧链轮;20、局部带弯板链条;21、滑道;22、摆动架;23、摆杆;24、平板车;25、轴;26、伸缩杆;27、联轴器;28、电机座;29、驱动轴;30、连接块。1. Unloading rack; 2. Driving mechanism; 3. Belt stacking mechanism; 4. Bracket one; 5. Guide roller; 6. Horizontal roller; 7. Traction roller; 8. Driven roller; 9. Driving support ; 10. Lead screw; 11. Handwheel; 12. Reducer one; 13. Speed-regulating motor one; 14. Bracket two; 15. Reducer two; 16. Speed-regulating motor two; 17. Bearing with vertical bearing seat ; 18. Driving sprocket; 19. Tensioning sprocket; 20. Partially curved chain; 21. Slide; 22. Swing frame; 23. Swing bar; 24. Flatbed truck; 25. Shaft; 26. Telescopic rod; 27. Coupling; 28. Motor base; 29. Drive shaft; 30. Connection block.

具体实施方式Detailed ways

下面结合附图来进一步说明本实用新型的具体实施方式。其中相同的零部件用相同的附图标记表示。The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings. Identical components are designated with the same reference numerals.

需要说明的是,下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向,词语“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。It should be noted that the words "front", "back", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the words "inside" and "outside" ” refers to the direction toward or away from the geometric center of a specific part, respectively.

为了使本实用新型的内容更容易被清楚地理解,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。In order to make the content of the present utility model easier to understand clearly, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the present utility model.

如图1至图4所示,一种皮带往复叠带装置,包括放料架1、驱动机构2和叠带机构3,所述放料架1顶部设有轴25,叠带时先将轴25穿入成卷的皮带,再将皮带吊装到放料架1上;所述驱动机构2包括支架一4,所述支架一4顶部一侧均设有四个导向托辊5,导向托辊5可以根据皮带宽度进行调整,防止皮带牵引过程中发生跑偏;所述支架一4顶部导向托辊5中间设有两个水平托辊6,水平托辊6可以防止皮带在牵引过程中下垂。As shown in Figures 1 to 4, a reciprocating belt stacking device includes a discharge rack 1, a driving mechanism 2 and a stacking mechanism 3. The top of the discharge rack 1 is provided with a shaft 25. When stacking, the shaft is first 25 is inserted into the rolled belt, and then the belt is hoisted to the discharge rack 1; the driving mechanism 2 includes a bracket 4, and four guide rollers 5 are provided on one side of the top of the bracket 4. The guide rollers 5 can be adjusted according to the width of the belt to prevent deviation of the belt during traction; two horizontal rollers 6 are provided in the middle of the top guide roller 5 of the bracket 4, and the horizontal rollers 6 can prevent the belt from sagging during the traction process.

所述支架一4远离导向托辊5的一侧设有牵引辊子7,所述支架一4顶部两侧相对设有两个驱动支座9,所述驱动支座9顶部螺纹连接有丝杠10,所述丝杠10顶部设有手轮11,所述丝杠10底部转动连接有连接块30且两个连接块30之间设有从动辊子8,所述从动辊子8设置在牵引辊子7上部,旋转手轮11,丝杠10带动连接块30和从动辊子8上下运动,可以调整牵引辊子7和从动辊子8之间的距离,达到压紧皮带的目的;所述支架一4靠近牵引辊子7的一侧设有电机座28,所述电机座28顶部设有减速机一12,所述减速机一12的输入端连接有调速电机一13,所述减速机一12的输出端设有联轴器27,所述牵引辊子7的一端通过联轴器27与减速机一12连接;将皮带头从牵引辊子7和从动辊子8中间穿过,调整驱动支座9上方的两个手轮11将皮带压紧,启动调速电机一13,开始牵引成卷的皮带。A traction roller 7 is provided on the side of the bracket 4 away from the guide roller 5. Two drive supports 9 are provided on both sides of the top of the bracket 4. A screw 10 is threadedly connected to the top of the drive support 9. , the top of the screw 10 is provided with a handwheel 11, the bottom of the screw 10 is rotatably connected to a connecting block 30, and a driven roller 8 is provided between the two connecting blocks 30. The driven roller 8 is arranged on the traction roller. 7 upper part, rotate the handwheel 11 and the screw 10 to drive the connecting block 30 and the driven roller 8 to move up and down, and the distance between the traction roller 7 and the driven roller 8 can be adjusted to achieve the purpose of compressing the belt; the bracket 14 A motor base 28 is provided on the side close to the traction roller 7. A reducer 12 is provided on the top of the motor base 28. The input end of the reducer 12 is connected to a speed regulating motor 13. The output end is provided with a coupling 27, and one end of the traction roller 7 is connected to the reducer 12 through the coupling 27; pass the belt head through the middle of the traction roller 7 and the driven roller 8, and adjust the top of the drive support 9 The two handwheels 11 press the belt tightly, start the speed regulating motor 13, and start pulling the rolled belt.

所述叠带机构3包括支架二14,所述支架二14顶部一侧设有减速机二15,所述减速机二15的输入端连接有调速电机二16,调速电机二16通过变频器控制,可以实现调速和正、反转;所述减速机二15的两个输出端分别设有驱动轴29,所述驱动轴29远离减速机二15的一侧设有两个带立式轴承座轴承17,所述驱动轴29在两个带立式轴承座轴承17之间设有驱动链轮18,所述支架二14顶部远离驱动链轮18的一侧设有张紧链轮19,所述驱动链轮18和张紧链轮19之间设有局部带弯板链条20,局部带弯板链条20可以在市场上直接购买,张紧链轮19将局部带弯板链条20张紧,防止出现掉链、跳链情况的发生。The stacking mechanism 3 includes a bracket 14. A reducer 15 is provided on one side of the top of the bracket 14. The input end of the reducer 15 is connected to a speed regulating motor 16. The speed regulating motor 16 is driven by a frequency converter. The two output ends of the reducer 215 are respectively provided with drive shafts 29, and the drive shaft 29 is provided with two vertical belts on the side away from the reducer 215. Bearing seat 17, the drive shaft 29 is provided with a drive sprocket 18 between the two vertical bearing seats 17, and a tensioning sprocket 19 is provided on the side of the top of the second bracket 14 away from the drive sprocket 18 , there is a partial chain with bending plates 20 between the driving sprocket 18 and the tensioning sprocket 19. The partial chain with bending plates 20 can be purchased directly in the market. The tensioning sprocket 19 will have 20 partial chains with bending plates. Tight to prevent chain drop or chain skipping.

所述支架二14顶部在驱动链轮18和张紧链轮19之间设有滑道21,所述滑道21上方设有摆动架22,所述摆动架22两端分别与局部带弯板链条20连接,调速电机二16通过驱动轴29和驱动链轮18带动局部带弯板链条20运动,局部带弯板链条20带动摆动架22沿滑道21运动,通过调整调速电机二16正、反转实现摆动架22往复运动;所述摆动架22与牵引辊子7平行设置,保证皮带往复叠带时不会跑偏;所述摆动架22包括两根摆杆23,所述摆动架22远离调速电机二16的一侧设有伸缩杆26,所述摆动架22下方设有平板车24,将皮带头从两根摆杆23中间穿过,通过摆动架22的往复运动,将皮带叠放在平板车24上,伸缩杆26一端与支架一4连接且另一端与摆动架22连接,可以防止皮带下垂;当皮带压紧后,可用手持遥控器对本装置进行操作,本装置只需两人操作,每天可以叠四车皮带,效率是人工的10倍,安全可靠,减轻工人的劳动强度。The top of the second bracket 14 is provided with a slideway 21 between the driving sprocket 18 and the tensioning sprocket 19. A swing frame 22 is provided above the slideway 21. Both ends of the swing frame 22 are connected with local curved plates. The chain 20 is connected, and the speed-regulating motor 216 drives the partial chain 20 with a bending plate through the drive shaft 29 and the drive sprocket 18. The partial chain 20 with a bending plate drives the swing frame 22 to move along the slide 21. By adjusting the speed-regulating motor 216 Forward and reverse rotation realizes the reciprocating motion of the swing frame 22; the swing frame 22 is arranged parallel to the traction roller 7 to ensure that the belt will not deviate when reciprocating and stacking the belt; the swing frame 22 includes two swing bars 23, and the swing frame 22 includes two swing bars 23. 22 is provided with a telescopic rod 26 on the side away from the speed regulating motor 216, and a flatbed truck 24 is provided below the swing frame 22. Pass the belt head through the middle of the two swing bars 23, and through the reciprocating motion of the swing frame 22, the belt Stacked on the flatbed truck 24, one end of the telescopic rod 26 is connected to the bracket 14 and the other end is connected to the swing frame 22, which can prevent the belt from sagging; when the belt is tightened, the device can be operated with a hand-held remote control, which requires only two With human operation, four carts of belts can be stacked every day. The efficiency is 10 times that of manual work. It is safe and reliable and reduces the labor intensity of workers.

本实用新型提供的一种皮带往复叠带装置,叠带时导向托辊5防止皮带跑偏,牵引辊子7自动牵引成卷的皮带,叠带机构3将皮带叠放在平板车24上,减轻了人工叠带劳动强度,提高叠带效率,同时消除了人工叠带的安全隐患。The utility model provides a reciprocating belt stacking device. When stacking the belt, the guide roller 5 prevents the belt from running off. The traction roller 7 automatically pulls the rolled belt. The belt stacking mechanism 3 stacks the belt on the flatbed truck 24, which reduces the load. The labor intensity of manual stacking is reduced, the efficiency of stacking is improved, and the safety hazards of manual stacking are eliminated.

以上所述仅为本实用新型专利的较佳实施例而已,并不用以限制本实用新型专利,凡在本实用新型专利的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型专利的保护范围之内。The above are only preferred embodiments of the present utility model patent, and are not intended to limit the utility model patent. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model patent shall be It is included in the protection scope of this utility model patent.

Claims (4)

1. The utility model provides a belt reciprocating belt stacking device, includes blowing frame (1), actuating mechanism (2) and belt stacking mechanism (3), its characterized in that, blowing frame (1) top is equipped with axle (25), actuating mechanism (2) are including support one (4), support one (4) top one side all is equipped with four direction bearing roller (5), be equipped with two horizontal bearing roller (6) in the middle of support one (4) top direction bearing roller (5), support one (4) one side of keeping away from direction bearing roller (5) is equipped with traction roller (7), support one (4) top both sides are equipped with two drive support (9) relatively, drive support (9) top threaded connection has lead screw (10), lead screw (10) top is equipped with hand wheel (11), lead screw (10) bottom rotation is connected with connecting block (30) and two connecting blocks (30) between be equipped with driven roller (8), driven roller (8) set up in traction roller (7) upper portion, one side that support one (4) are close to traction roller (7) is equipped with motor mount (28), one motor mount (12) is equipped with speed reducer (12) motor mount (13), the output end of the first speed reducer (12) is provided with a coupler (27), and one end of the traction roller (7) is connected with the first speed reducer (12) through the coupler (27);
the utility model provides a folding belt mechanism (3) including support two (14), support two (14) top one side is equipped with speed reducer two (15), the input of speed reducer two (15) is connected with speed regulating motor two (16), two outputs of speed reducer two (15) all are equipped with drive shaft (29), one side that speed reducer two (15) were kept away from to drive shaft (29) is equipped with two vertical bearing frame bearings (17) in area, drive shaft (29) are equipped with drive sprocket (18) between two vertical bearing frame bearings (17) in area, one side that drive sprocket (18) was kept away from at support two (14) top is equipped with tensioning sprocket (19), be equipped with local area bent plate chain (20) between drive sprocket (18) and tensioning sprocket (19), support two (14) tops are equipped with slide (21) between drive sprocket (18) and tensioning sprocket (19), slide (21) top is equipped with swing frame (22), swing frame (22) include two swing frame (23), one side that speed regulating motor two (16) were kept away from to swing frame (22) is equipped with swing frame (24), swing frame (24) below flatbed.
2. A belt reciprocating taping device as claimed in claim 1, wherein: the swinging frame (22) is arranged in parallel with the traction roller (7).
3. A belt reciprocating taping device as claimed in claim 2, wherein: two ends of the swinging frame (22) are respectively connected with a local bending plate chain (20).
4. A belt reciprocating taping device as claimed in claim 1, wherein: one end of the telescopic rod (26) is connected with the first bracket (4) and the other end of the telescopic rod is connected with the swinging bracket (22).
CN202321650343.3U 2023-06-27 2023-06-27 Belt reciprocating stacking device Expired - Fee Related CN219949966U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321650343.3U CN219949966U (en) 2023-06-27 2023-06-27 Belt reciprocating stacking device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321650343.3U CN219949966U (en) 2023-06-27 2023-06-27 Belt reciprocating stacking device

Publications (1)

Publication Number Publication Date
CN219949966U true CN219949966U (en) 2023-11-03

Family

ID=88545501

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321650343.3U Expired - Fee Related CN219949966U (en) 2023-06-27 2023-06-27 Belt reciprocating stacking device

Country Status (1)

Country Link
CN (1) CN219949966U (en)

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Granted publication date: 20231103