CN219852978U - Metal material welding device - Google Patents
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- CN219852978U CN219852978U CN202320874965.8U CN202320874965U CN219852978U CN 219852978 U CN219852978 U CN 219852978U CN 202320874965 U CN202320874965 U CN 202320874965U CN 219852978 U CN219852978 U CN 219852978U
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- 238000003466 welding Methods 0.000 title claims abstract description 38
- 239000007769 metal material Substances 0.000 title claims abstract description 30
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Abstract
Description
技术领域Technical field
本实用新型属于金属材料焊接装置领域,具体地说是一种金属材料焊接装置。The utility model belongs to the field of metal material welding devices, specifically a metal material welding device.
背景技术Background technique
金属材料焊接是通过对金属材料的接头位置进行加热加压或者对焊条进行加热加压使两个金属材料连接在一起,以此实现金属材料的焊接,通常会使用焊接装置进行,焊接装置主要有焊机和一些其他辅助器具;Welding of metal materials is achieved by heating and pressurizing the joint position of the metal material or heating and pressuring the welding rod to connect two metal materials together. This is usually done using a welding device. The welding device mainly includes Welding machines and some other auxiliary equipment;
根据中国专利申请号为:202120390099.6,公开了一种金属材料焊接装置,包括焊接装置的安装座,所述安装座上端的固定设置有背板,所述背板的外壁通过夹持框架放置有焊枪,所述安装座的中间位置设置有驱动装置,所述驱动装置包括电机,所述电机的输出轴固定连接有转轴,所述转轴与安装座转动连接,所述转轴上开设有两组旋向相反的螺纹段,两组所述螺纹段分别螺纹连接有夹持装置,该一种金属材料焊接装置夹持装置,通过夹持装置中的活动夹持组与固定夹持臂的配合使用,从而方便夹持工件,和对夹持装置的拆卸;According to the Chinese patent application number: 202120390099.6, a metal material welding device is disclosed, which includes a mounting base for the welding device. A backing plate is fixed on the upper end of the mounting base, and a welding gun is placed on the outer wall of the backing plate through a clamping frame. , a driving device is provided at the middle position of the mounting base. The driving device includes a motor. The output shaft of the motor is fixedly connected to a rotating shaft. The rotating shaft is rotationally connected to the mounting base. Two sets of rotation directions are provided on the rotating shaft. Opposite threaded sections, two groups of said threaded sections are threadedly connected with clamping devices respectively. This kind of metal material welding device clamping device uses the movable clamping group in the clamping device in conjunction with the fixed clamping arm, thereby Convenient to clamp workpieces and disassemble the clamping device;
对比案例有效的解决了现有的焊接装置对管类金属材料夹持时较为麻烦的问题,具有方便对管件进行夹持和方便对夹持装置进行拆卸的优点,然而在实际使用中,由于在对管类的金属材料进行焊接时,需要对管件进行旋转焊接,通常是采用人工转动的方式,一人对管件进行旋转,一人进行焊接操作,从而需要两个人配合作业,因此增加了一定的劳动量,而且若是配合有误,容易导致管件焊接失败,进而影响了加工效率。The comparative case effectively solves the troublesome problem of clamping pipe metal materials with existing welding devices. It has the advantages of convenient clamping of pipe fittings and convenient disassembly of the clamping device. However, in actual use, due to the When welding metal materials such as pipes, the pipe fittings need to be rotated and welded, usually by manual rotation. One person rotates the pipe fittings and another person performs the welding operation. This requires two people to cooperate, thus increasing a certain amount of labor. , and if the coordination is incorrect, it may easily lead to pipe fitting welding failure, thus affecting the processing efficiency.
综上,因此本实用新型提供了一种金属材料焊接装置,以解决上述问题。In summary, the present utility model provides a metal material welding device to solve the above problems.
实用新型内容Utility model content
为了解决上述技术问题,本实用新型提供一种金属材料焊接装置,以解决现有技术中由于在对管类的金属材料进行焊接时,需要对管件进行旋转焊接,通常是采用人工转动的方式,一人对管件进行旋转,一人进行焊接操作,从而需要两个人配合作业,因此增加了一定的劳动量,而且若是配合有误,容易导致管件焊接失败,进而影响了加工效率的问题。In order to solve the above technical problems, the present invention provides a metal material welding device to solve the problem in the prior art that when welding metal materials of pipes, the pipe fittings need to be rotated and welded, usually by manual rotation. One person rotates the pipe fittings and another person performs the welding operation, which requires two people to cooperate, which increases a certain amount of labor. Moreover, if the cooperation is incorrect, it is easy to cause the pipe fittings to fail to weld, thereby affecting the processing efficiency.
一种金属材料焊接装置,包括加工台,所述加工台的右侧固定连接有固定板,所述加工台的顶部设置有活动板,所述加工台和固定板相对的一侧均设置有转盘,两个所述转盘相对的一侧均固定连接有固定杆,所述固定杆表面的四周均设置有定位板,所述固定杆表面的四周均开设有安装槽,所述安装槽的内腔固定连接有复位弹簧,所述复位弹簧远离安装槽内腔的一端与定位板固定连接,所述固定板和活动板内腔的下端均设置有主动齿轮,所述固定板和活动板内腔的上端均设置有从动齿轮,所述主动齿轮与从动齿轮啮合,两个所述转盘相远离的一侧均固定连接有传动杆,两个所述传动杆均远离转盘的一端分别延伸至固定板和活动板的内腔且分别与两个所述从动齿轮固定连接。A metal material welding device includes a processing table, a fixed plate is fixedly connected to the right side of the processing table, a movable plate is provided on the top of the processing table, and a turntable is provided on the opposite side of the processing table and the fixed plate. , the opposite sides of the two turntables are fixedly connected with fixed rods, positioning plates are provided around the surface of the fixed rods, installation grooves are provided around the surfaces of the fixed rods, and the inner cavity of the installation grooves A return spring is fixedly connected, and one end of the return spring away from the inner cavity of the installation groove is fixedly connected to the positioning plate. The lower ends of the fixed plate and the movable plate inner cavity are equipped with driving gears. The upper ends are equipped with driven gears, the driving gear meshes with the driven gear, and the two turntables are fixedly connected with transmission rods on the far side. The inner cavities of the plate and the movable plate are respectively fixedly connected to the two driven gears.
优选的,所述固定板和活动板相远离的一侧均固定连接有第一电机,两个所述第一电机的输出轴均分别贯穿至固定板和活动板的内腔且分别与两个所述主动齿轮传动连接。Preferably, the sides of the fixed plate and the movable plate that are far away from each other are fixedly connected with first motors, and the output shafts of the two first motors respectively penetrate into the inner cavities of the fixed plate and the movable plate and are respectively connected with the two The driving gear transmission connection.
优选的,所述加工台顶部的前端和后端均开设有滑槽,所述滑槽的内腔滑动连接有滑块。Preferably, a chute is provided at both the front end and the rear end of the top of the processing table, and a slide block is slidably connected to the inner cavity of the chute.
优选的,所述加工台的内腔通过轴承活动连接有螺纹杆,所述螺纹杆的表面螺纹连接有螺纹套,所述螺纹套的正面和背面均固定连接有连接板。Preferably, the inner cavity of the processing table is movably connected with a threaded rod through a bearing, the surface of the threaded rod is threadedly connected with a threaded sleeve, and the front and back of the threaded sleeve are fixedly connected with connecting plates.
优选的,所述滑块的顶部贯穿至加工台的顶部并与活动板固定连接,所述滑块的底部贯穿至加工台的内腔并与连接板固定连接。Preferably, the top of the slider penetrates to the top of the processing table and is fixedly connected to the movable plate, and the bottom of the slider penetrates to the inner cavity of the processing table and is fixedly connected to the connecting plate.
优选的,所述加工台的左侧固定连接有第二电机,所述第二电机的输出轴贯穿至加工台的内腔并与螺纹杆传动连接。Preferably, a second motor is fixedly connected to the left side of the processing table, and the output shaft of the second motor penetrates into the inner cavity of the processing table and is drivingly connected to the threaded rod.
与现有技术相比,本实用新型具有如下有益效果:Compared with the existing technology, the utility model has the following beneficial effects:
1、本实用新型通过设置固定杆、定位板、安装槽和复位弹簧,起到了能够对不同口径的管类金属材料进行固定的效果,复位弹簧的复位弹力推动定位板与管件的内壁贴合,从而能够对管件进行张紧固定,进而能对不同口径的管件进行固定,有效的提高了对管类金属材料的固定效率。1. This utility model has the effect of fixing pipe metal materials of different diameters by arranging a fixing rod, a positioning plate, a mounting groove and a return spring. The return elastic force of the return spring pushes the positioning plate to fit with the inner wall of the pipe fitting. Therefore, the pipe fittings can be tensioned and fixed, and pipe fittings of different diameters can be fixed, effectively improving the fixing efficiency of pipe metal materials.
2、本实用新型通过设置固定板、活动板、转盘、主动齿轮、从动齿轮和传动杆,起到了能够在焊接时对管类金属材料进行旋转的效果,主动齿轮转动时带动从动齿轮进行转动,从动齿轮转动时带动传动杆进行转动,传动杆转动时带动转盘进行转动,转盘转动时带动管件进行旋转,从而能够实现对管类金属材料的旋转,有效的减少了劳动量,提高了焊接时的稳定性,进而能够有效的提高了焊接加工效率。2. By arranging a fixed plate, a movable plate, a turntable, a driving gear, a driven gear and a transmission rod, the utility model has the effect of being able to rotate the pipe metal material during welding. When the driving gear rotates, it drives the driven gear. Rotation, when the driven gear rotates, it drives the transmission rod to rotate, when the transmission rod rotates, it drives the turntable to rotate, and when the turntable rotates, it drives the pipe fittings to rotate, so that the rotation of pipe metal materials can be realized, effectively reducing the labor load and improving the efficiency. The stability during welding can effectively improve the welding processing efficiency.
附图说明Description of the drawings
图1是本实用新型主视结构示意图;Figure 1 is a schematic diagram of the front structure of the utility model;
图2是本实用新型固定杆的正视剖面结构示意图;Figure 2 is a schematic front cross-sectional structural view of the fixed rod of the present utility model;
图3是本实用新型活动板的侧视剖面结构示意图;Figure 3 is a schematic side view of the movable panel of the present utility model;
图4是本实用新型加工台的正视剖面结构示意图。Figure 4 is a schematic front cross-sectional structural view of the processing table of the present utility model.
图中:In the picture:
1、加工台;2、固定板;3、活动板;4、转盘;5、固定杆;6、定位板;7、安装槽;8、复位弹簧;9、主动齿轮;10、从动齿轮;11、传动杆;12、第一电机;13、滑槽;14、滑块;15、螺纹杆;16、螺纹套;17、连接板;18、第二电机。1. Processing table; 2. Fixed plate; 3. Movable plate; 4. Turntable; 5. Fixed rod; 6. Positioning plate; 7. Installation slot; 8. Return spring; 9. Driving gear; 10. Driven gear; 11. Transmission rod; 12. First motor; 13. Chute; 14. Slider; 15. Threaded rod; 16. Threaded sleeve; 17. Connecting plate; 18. Second motor.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型的实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不能用来限制本实用新型的范围。The embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
如图1-4所示,本实用新型提供一种金属材料焊接装置,包括加工台1,加工台1的右侧固定连接有固定板2,加工台1的顶部设置有活动板3,加工台1和固定板2相对的一侧均设置有转盘4,两个转盘4相对的一侧均固定连接有固定杆5,固定杆5表面的四周均设置有定位板6,固定杆5表面的四周均开设有安装槽7,安装槽7的内腔固定连接有复位弹簧8,复位弹簧8远离安装槽7内腔的一端与定位板6固定连接,固定板2和活动板3内腔的下端均设置有主动齿轮9,固定板2和活动板3内腔的上端均设置有从动齿轮10,主动齿轮9与从动齿轮10啮合,两个转盘4相远离的一侧均固定连接有传动杆11,两个传动杆11均远离转盘4的一端分别延伸至固定板2和活动板3的内腔且分别与两个从动齿轮10固定连接。As shown in Figures 1-4, the utility model provides a metal material welding device, which includes a processing table 1. A fixed plate 2 is fixedly connected to the right side of the processing table 1. A movable plate 3 is provided on the top of the processing table 1. The processing table 1 1 is provided with a turntable 4 on the side opposite to the fixed plate 2, and a fixed rod 5 is fixedly connected to the opposite side of the two turntables 4. Positioning plates 6 are provided around the surface of the fixed rod 5, and positioning plates 6 are provided around the surface of the fixed rod 5. Both have installation slots 7, and the inner cavity of the installation slot 7 is fixedly connected with a return spring 8. One end of the return spring 8 away from the inner cavity of the installation slot 7 is fixedly connected to the positioning plate 6. The lower ends of the inner cavities of the fixed plate 2 and the movable plate 3 are both A driving gear 9 is provided, and a driven gear 10 is provided at the upper end of the inner cavity of the fixed plate 2 and the movable plate 3. The driving gear 9 meshes with the driven gear 10, and the two turntables 4 are fixedly connected with transmission rods on the far side. 11. The ends of the two transmission rods 11 away from the turntable 4 respectively extend to the inner cavities of the fixed plate 2 and the movable plate 3 and are fixedly connected to the two driven gears 10 respectively.
作为本实用新型的一种实施方式,固定板2和活动板3相远离的一侧均固定连接有第一电机12,两个第一电机12的输出轴均分别贯穿至固定板2和活动板3的内腔且分别与两个主动齿轮9传动连接,通过设置第一电机12,起到了能够对主动齿轮9提供动力的效果,从而能够使主动齿轮9带动从动齿轮10进行转动。As an embodiment of the present invention, the sides of the fixed plate 2 and the movable plate 3 that are far away from each other are fixedly connected with a first motor 12, and the output shafts of the two first motors 12 penetrate through the fixed plate 2 and the movable plate respectively. 3 and are respectively connected with the two driving gears 9. By providing the first motor 12, it has the effect of providing power to the driving gear 9, so that the driving gear 9 can drive the driven gear 10 to rotate.
作为本实用新型的一种实施方式,加工台1顶部的前端和后端均开设有滑槽13,滑槽13的内腔滑动连接有滑块14,通过设置滑槽13和滑块14,起到了能够对活动板3的运动轨迹进行限位的效果,从而能够有效的防止活动板3在运动时位置发生偏移。As an embodiment of the present invention, a chute 13 is provided at both the front end and the rear end of the top of the processing table 1. The inner cavity of the chute 13 is slidably connected with a slider 14. By providing the chute 13 and the slider 14, This has the effect of limiting the movement trajectory of the movable plate 3, thereby effectively preventing the position of the movable plate 3 from shifting during movement.
作为本实用新型的一种实施方式,加工台1的内腔通过轴承活动连接有螺纹杆15,螺纹杆15的表面螺纹连接有螺纹套16,螺纹套16的正面和背面均固定连接有连接板17,通过设置螺纹杆15、螺纹套16和连接板17,起到了能够带动活动板3进行位移的效果,从而能够对不同长度的管件进行固定。As an embodiment of the present invention, the inner cavity of the processing table 1 is movably connected with a threaded rod 15 through a bearing. The surface of the threaded rod 15 is threadedly connected with a threaded sleeve 16. The front and back sides of the threaded sleeve 16 are fixedly connected with connecting plates. 17. By arranging the threaded rod 15, the threaded sleeve 16 and the connecting plate 17, it has the effect of driving the movable plate 3 to move, so that pipe fittings of different lengths can be fixed.
作为本实用新型的一种实施方式,滑块14的顶部贯穿至加工台1的顶部并与活动板3固定连接,滑块14的底部贯穿至加工台1的内腔并与连接板17固定连接。As an embodiment of the present invention, the top of the slider 14 penetrates to the top of the processing table 1 and is fixedly connected to the movable plate 3 , and the bottom of the slider 14 penetrates to the inner cavity of the processing table 1 and is fixedly connected to the connecting plate 17 .
作为本实用新型的一种实施方式,加工台1的左侧固定连接有第二电机18,第二电机18的输出轴贯穿至加工台1的内腔并与螺纹杆15传动连接,通过设置第二电机18,起到了能够带动螺纹杆15进行转动的效果,从而能够使螺纹杆15带动螺纹套16进行运动。As an embodiment of the present invention, a second motor 18 is fixedly connected to the left side of the processing table 1. The output shaft of the second motor 18 penetrates into the inner cavity of the processing table 1 and is drivingly connected to the threaded rod 15. By providing a third The second motor 18 has the effect of driving the threaded rod 15 to rotate, so that the threaded rod 15 can drive the threaded sleeve 16 to move.
具体工作原理:Specific working principle:
首先将两根需要焊接的管类金属材料分别套设在两侧定位板6的表面,向中间挤压定位板6,定位板6逐渐靠近固定杆5,定位板6在运动时对复位弹簧8造成挤压,使复位弹簧8受力发生形变,然后将管件套在定位板6的表面,复位弹簧8的复位弹力推动定位板6与管件的内壁紧密贴合,形成张紧固定,从而能够对管件进行固定,然后通过外设控制器启动第二电机18,第二电机18的输出轴转动带动螺纹杆15进行转动,螺纹杆15转动时带动螺纹套16向右侧运动,螺纹套16运动时通过连接板17带动滑块14向右侧运动,滑块14运动时带动活动板3向固定板2靠近,从而能够使两个管件抵接,然后通过焊机对管件进行焊接操作,当需要对管件进行转动时,通过外设控制器启动第一电机12,第一电机12的输出轴转动带动主动齿轮9进行转动,主动齿轮9转动时带动从动齿轮10进行转动,从动齿轮10转动时带动传动杆11进行转动,传动杆11转动时带动转盘4进行转动,转盘4转动时带动管件进行转动,从而能够实现管件的旋转,以此解决了由于在对管类的金属材料进行焊接时,需要对管件进行旋转焊接,通常是采用人工转动的方式,一人对管件进行旋转,一人进行焊接操作,从而需要两个人配合作业,因此增加了一定的劳动量,而且若是配合有误,容易导致管件焊接失败,进而影响了加工效率的问题。First, two pipe metal materials that need to be welded are placed on the surfaces of the positioning plates 6 on both sides respectively, and the positioning plates 6 are squeezed toward the middle. The positioning plates 6 gradually approach the fixed rod 5. The positioning plates 6 move against the return spring 8 Causes extrusion, so that the return spring 8 is deformed due to force, and then the pipe fitting is placed on the surface of the positioning plate 6. The return elastic force of the return spring 8 pushes the positioning plate 6 to closely fit the inner wall of the pipe fitting, forming a tension and fixation, so that the positioning plate 6 can be The pipe fitting is fixed, and then the second motor 18 is started through the peripheral controller. The output shaft of the second motor 18 rotates to drive the threaded rod 15 to rotate. When the threaded rod 15 rotates, it drives the threaded sleeve 16 to move to the right. When the threaded sleeve 16 moves, The connecting plate 17 drives the slider 14 to move to the right. When the slider 14 moves, it drives the movable plate 3 to approach the fixed plate 2, so that the two pipe fittings can be brought into contact, and then the pipe fittings are welded by a welding machine. When it is necessary to When the pipe fitting rotates, the first motor 12 is started through the peripheral controller. The output shaft of the first motor 12 rotates to drive the driving gear 9 to rotate. When the driving gear 9 rotates, it drives the driven gear 10 to rotate. When the driven gear 10 rotates, The transmission rod 11 is driven to rotate. When the transmission rod 11 rotates, it drives the turntable 4 to rotate. When the turntable 4 rotates, it drives the pipe fittings to rotate, so that the rotation of the pipe fittings can be realized. This solves the problem that when welding metal materials of pipes, Pipe fittings need to be rotated and welded, usually by manual rotation. One person rotates the pipe fittings and one person performs the welding operation. This requires two people to cooperate, thus increasing a certain amount of labor. Moreover, if the coordination is incorrect, the pipe fittings may easily be damaged. The welding fails, which affects the processing efficiency.
本实用新型的实施方式是为了示例和描述起见而给出的,尽管上面已经示出和描述了本实用新型的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本实用新型的限制,本领域的普通技术人员在本实用新型的范围内可以对上述实施例进行变化、修改、替换和变型。The embodiments of the present utility model are given for the sake of illustration and description. Although the embodiments of the present utility model have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and cannot be understood as limiting the scope of the present utility model. Novel limitations, those of ordinary skill in the art can make changes, modifications, replacements and modifications to the above embodiments within the scope of the present invention.
Claims (6)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320874965.8U CN219852978U (en) | 2023-04-13 | 2023-04-13 | Metal material welding device |
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CN202320874965.8U CN219852978U (en) | 2023-04-13 | 2023-04-13 | Metal material welding device |
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