CN219852041U - Multi-station casting equipment - Google Patents
Multi-station casting equipment Download PDFInfo
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- CN219852041U CN219852041U CN202321301099.XU CN202321301099U CN219852041U CN 219852041 U CN219852041 U CN 219852041U CN 202321301099 U CN202321301099 U CN 202321301099U CN 219852041 U CN219852041 U CN 219852041U
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- 238000005266 casting Methods 0.000 title claims abstract description 94
- 239000000110 cooling liquid Substances 0.000 claims description 4
- JJLJMEJHUUYSSY-UHFFFAOYSA-L Copper hydroxide Chemical compound [OH-].[OH-].[Cu+2] JJLJMEJHUUYSSY-UHFFFAOYSA-L 0.000 claims description 2
- 235000012431 wafers Nutrition 0.000 claims 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 27
- 229910052802 copper Inorganic materials 0.000 abstract description 27
- 239000010949 copper Substances 0.000 abstract description 27
- PTVDYARBVCBHSL-UHFFFAOYSA-N copper;hydrate Chemical compound O.[Cu] PTVDYARBVCBHSL-UHFFFAOYSA-N 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000007788 liquid Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
本实用新型涉及一种多工位浇铸设备,包括浇铸壳体,所述浇铸壳体的内部贯穿设有若干铸模,每个所述铸模的顶部设有浇铸口,所述铸模的底部设有脱模口,所述浇铸口的顶部设有若干顶出导杆,所述顶出导杆的一端连接于顶出机构,所述浇铸口的底部设有脱模机构。本实用新型铸模内部的型腔的铜水凝结成铜锭后,成型的铜锭和铸模之间不能自动脱落,顶出机构会带动顶出导杆往下运动使铸模型腔内部的铜锭往下掉落,整个过程节约了人力劳动,并且无需人工接触高温铜锭,保证了工人的安全;生产过程中,浇铸壳体表面是有多个工位的铸模进行工作的,整个顶出装置能够使每个工位内部的铜锭一次性全部脱落,提高了生产效率。
The utility model relates to a multi-station casting equipment, which includes a casting shell. Several casting molds are provided through the interior of the casting shell. The top of each casting mold is provided with a casting port, and the bottom of the casting mold is provided with a stripper. Mold opening, the top of the casting opening is provided with a number of ejection guide rods, one end of the ejection guide rod is connected to the ejection mechanism, and the bottom of the casting opening is provided with a demoulding mechanism. After the copper water in the mold cavity inside the casting mold of this utility model condenses into a copper ingot, the formed copper ingot cannot automatically fall off from the casting mold. The ejection mechanism will drive the ejection guide rod to move downward to make the copper ingot inside the casting mold cavity move toward The whole process saves human labor and does not require manual contact with high-temperature copper ingots, ensuring the safety of workers; during the production process, the surface of the casting shell is worked by multiple station molds, and the entire ejection device can All the copper ingots inside each station can be shed at one time, which improves production efficiency.
Description
技术领域Technical field
本实用新型涉及冶炼设备技术领域,具体涉及一种多工位浇铸设备。The utility model relates to the technical field of smelting equipment, in particular to a multi-station casting equipment.
背景技术Background technique
在工业生产过程中,浇铸成型是将铜水或已准备好的浇铸原料加热直至转化成液态状,接着利用容器将液态状的铜水倾倒至模具内部的铸模,最后经过冷却而制成了铜锭。In the industrial production process, casting is to heat copper water or prepared casting raw materials until it is converted into a liquid state, then use a container to pour the liquid copper water into the casting mold inside the mold, and finally cool it to make copper. ingot.
然而目前铜水在浇铸设备中经过铸模成型后,成型的铜锭和铸模之间不能自动脱落,需要人力利用辅助工具敲打铜锭的一端使其掉落,铜锭本身具有较高温度,并且铸模工位数量也较多,因此人工操作具有一定安全隐患,并降低了工作效率。However, after the molten copper is currently molded in the casting equipment, the formed copper ingot cannot automatically fall off from the casting mold. It requires manpower to use auxiliary tools to knock one end of the copper ingot to make it fall. The copper ingot itself has a high temperature, and the casting mold There are also a large number of work stations, so manual operation has certain safety risks and reduces work efficiency.
发明内容Contents of the invention
本实用新型主要针对上述存在的问题,发明了一种多工位浇铸设备,铸模内部的型腔的铜水凝结成铜锭后,成型的铜锭和铸模之间不能自动脱落,顶出气缸的驱动轴会带动顶出圆盘往下运动,顶出圆盘会带动顶出导杆往下运动使铸模型腔内部的铜锭往下掉落;生产过程中,浇铸壳体表面是有多个工位的铸模进行工作的,整个顶出装置能够使每个工位内部的铜锭一次性全部脱落。This utility model mainly aims at the above existing problems and invented a multi-station casting equipment. After the copper water in the cavity inside the casting mold condenses into a copper ingot, the formed copper ingot cannot automatically fall off from the casting mold, and the ejection cylinder cannot automatically fall off. The drive shaft will drive the ejection disc to move downward, and the ejection disc will drive the ejection guide rod to move downward, causing the copper ingots inside the casting mold cavity to fall down; during the production process, the surface of the casting shell has multiple The entire ejection device can make all the copper ingots inside each station fall off at one time when the casting mold of the station is working.
本实用新型的发明目的是通过以下技术方案实现的:一种多工位浇铸设备,包括浇铸壳体,所述浇铸壳体的内部贯穿设有若干铸模,每个所述铸模的顶部设有浇铸口,所述铸模的底部设有脱模口,所述浇铸口的顶部设有若干顶出导杆,所述顶出导杆的一端连接于顶出机构,所述浇铸口的底部设有脱模机构。The purpose of the invention of the present utility model is achieved through the following technical solutions: a multi-station casting equipment, including a casting shell, a plurality of casting molds are provided through the interior of the casting shell, and a casting mold is provided on the top of each casting mold. The bottom of the casting mold is provided with a demoulding opening, and the top of the casting opening is provided with a number of ejection guide rods. One end of the ejection guide rod is connected to the ejection mechanism. The bottom of the casting opening is provided with a demoulding opening. mold mechanism.
作为优选,所述顶出机构包括顶出支撑架、顶出支撑板、顶出气缸、顶出滑杆和顶出圆盘,所述浇铸壳体的两侧设有顶出支撑架,所述顶出支撑架的顶部设有顶出支撑板,所述顶出支撑板的表面设有顶出气缸和顶出滑杆,所述顶出气缸的驱动轴末端和顶出滑杆的末端设有顶出圆盘,所述顶出圆盘的底部表面连接于顶出导杆。Preferably, the ejection mechanism includes an ejection support frame, an ejection support plate, an ejection cylinder, an ejection slide rod and an ejection disk, and ejection support frames are provided on both sides of the casting shell. The top of the ejection support frame is provided with an ejection support plate. The surface of the ejection support plate is provided with an ejection cylinder and an ejection slide rod. The end of the drive shaft of the ejection cylinder and the end of the ejection slide rod are provided with an ejection support plate. Eject the disc, the bottom surface of the eject disc is connected to the eject guide rod.
作为优选,所述脱模机构包括脱模固定柱、脱模支撑板、脱模螺杆、脱模块和旋出机构,所述浇铸壳体的底部表面设有若干脱模固定柱,所述脱模固定柱的表面设有若干限位圆片,每个所述限位圆片的表面设有脱模支撑板,每个所述脱模支撑板的表面转动连接有脱模螺杆,所述脱模螺杆的顶部设有脱模块,所述脱模螺杆的底部设有旋出机构。Preferably, the demoulding mechanism includes a demoulding fixing column, a demoulding support plate, a demoulding screw, a demoulding module and a spin-out mechanism. The bottom surface of the casting shell is provided with several demoulding fixing posts. The surface of the fixed column is provided with a number of limiting discs, and the surface of each limiting disc is provided with a demoulding support plate. The surface of each demoulding support plate is rotatably connected to a demoulding screw. The top of the screw is provided with a demoulding module, and the bottom of the demoulding screw is provided with a screw-out mechanism.
作为优选,所述旋出机构包括旋出固定块和旋出助力杆,所述旋出固定块设置在脱模螺杆的底部,所述旋出固定块的表面中部设有旋出助力杆,该设置为了便于驱动脱模螺杆转动。Preferably, the unscrewing mechanism includes a unscrewing fixed block and a unscrewing assist rod. The unscrewing fixed block is arranged at the bottom of the demoulding screw. The unscrewing fixed block is provided with a unscrewing assisting rod in the middle of its surface. It is set up to facilitate the rotation of the demoulding screw.
作为优选,相邻的脱模支撑板之间错位放置,相邻的脱模螺杆的长度不同,该设置为了便于旋转脱模螺杆。Preferably, adjacent demoulding support plates are placed in a staggered position, and adjacent demoulding screws have different lengths. This arrangement is to facilitate the rotation of the demoulding screws.
作为优选,所述浇铸壳体的内部设有冷却液,该设置是为对铸模起到降温作用。Preferably, a cooling liquid is provided inside the casting shell, which is provided to cool the casting mold.
作为优选,所述浇铸壳体的底部中部设有壳体支撑柱,所述壳体支撑柱的底部设有壳体支撑板,该设置是为了增强整体装置的稳定性。Preferably, a housing support column is provided in the middle of the bottom of the cast housing, and a housing support plate is provided at the bottom of the housing support column. This arrangement is to enhance the stability of the overall device.
与现有技术相比,本实用新型具有以下有益效果:1、铸模内部的型腔的铜水凝结成铜锭后,成型的铜锭和铸模之间不能自动脱落,顶出气缸的驱动轴会带动顶出圆盘往下运动,顶出圆盘会带动顶出导杆往下运动使铸模型腔内部的铜锭往下掉落,整个顶出的过程节约了人力劳动,并且无需人工接触高温铜锭,保证了工人的安全;2、生产过程中,浇铸壳体表面是有多个工位的铸模进行工作的,整个顶出装置能够使每个工位内部的铜锭一次性全部脱落,提高了生产效率。Compared with the existing technology, this utility model has the following beneficial effects: 1. After the copper water in the cavity inside the casting mold condenses into a copper ingot, the formed copper ingot cannot automatically fall off from the casting mold, and the driving shaft of the ejection cylinder will The ejection disc is driven to move downward, and the ejection disc will drive the ejection guide rod to move downward, causing the copper ingots inside the casting mold cavity to fall down. The entire ejection process saves human labor and does not require manual exposure to high temperatures. Copper ingots ensure the safety of workers; 2. During the production process, the surface of the casting shell is worked with multiple station molds, and the entire ejection device can make all the copper ingots inside each station fall off at one time. Improved production efficiency.
附图说明Description of the drawings
图1为本实用新型的立体图;Figure 1 is a perspective view of the utility model;
图2为本实用新型的立体图;Figure 2 is a perspective view of the utility model;
图3为本实用新型的立体图;Figure 3 is a perspective view of the utility model;
图4为本实用新型的局部放大图;Figure 4 is a partial enlarged view of the utility model;
图5为本实用新型的脱模机构区域的立体图。Figure 5 is a perspective view of the demoulding mechanism area of the present utility model.
图中标记:1、浇铸壳体;11、壳体支撑柱;12、壳体支撑板;2、铸模;21、浇铸口;22、脱模口;3、顶出导杆;4、顶出机构;41、顶出支撑架;42、顶出支撑板;43、顶出气缸;44、顶出滑杆;45、顶出圆盘;5、脱模机构;51、脱模固定柱;52、限位圆片;53、脱模支撑板;54、脱模螺杆;55、脱模块;6、旋出机构;61、旋出固定块;62、旋出助力杆。Markings in the figure: 1. Casting shell; 11. Shell support column; 12. Shell support plate; 2. Casting mold; 21. Casting port; 22. Ejection port; 3. Ejection guide rod; 4. Ejection Mechanism; 41. Eject support frame; 42. Eject support plate; 43. Eject cylinder; 44. Eject slide rod; 45. Eject disc; 5. Ejection mechanism; 51. Ejection fixed column; 52 , limit disc; 53. demoulding support plate; 54. demoulding screw; 55. demoulding module; 6. unscrewing mechanism; 61. unscrewing fixed block; 62. unscrewing assist rod.
具体实施方式Detailed ways
下面结合附图所表示的实施例对本实用新型作进一步描述:The utility model will be further described below in conjunction with the embodiments shown in the accompanying drawings:
如图1至图5所示,一种多工位浇铸设备,包括由钢材制造而成的浇铸壳体1,所述浇铸壳体1的底部中部设有壳体支撑柱11,所述壳体支撑柱11的底部设有壳体支撑板12,该设置是为了增强整体装置的稳定性,所述浇铸壳体1的内部贯穿设有若干铸模2,铸模2的整个型腔贯穿整个浇铸壳体1的内部,铸模2的顶部是固定连接于浇铸壳体1的顶部表面,每个所述铸模2的顶部也就是型腔的顶部设有浇铸口21,所述铸模2的底部设有脱模口22,将加热好的铜水由浇铸口21倒入,直至凝结成指定形状后由脱模口22掉落,所述浇铸口21的顶部设有若干顶出导杆3,所述顶出导杆3的一端连接于顶出机构4,具体而言,所述顶出机构4包括顶出支撑架41、顶出支撑板42、顶出气缸43、顶出滑杆44和顶出圆盘45,所述浇铸壳体1的两侧外部设有固定安装于地面的顶出支撑架41,所述顶出支撑架41的顶部固定安装有顶出支撑板42,所述顶出支撑板42的表面设有顶出气缸43和顶出滑杆44,顶出气缸43和顶出滑杆44的末端是穿过顶出支撑板42并可在内部滑动的,所述顶出气缸43的驱动轴末端和顶出滑杆44的末端固定安装有顶出圆盘45,所述顶出圆盘45的底部表面固定连接有若干顶出导杆3,这样设置后,顶出气缸43的驱动轴伸缩时会带动顶出圆盘45上下运动,顶出圆盘45会带动每个顶出导杆3上下运动,在上下滑动过程中,顶出滑杆44只起到支撑和导向作用,由于铜水在铸模2型腔内部凝结后的铜锭不会直接掉落,因此顶出导杆3在往下滑动的过程中会使铸模2型腔内部的铜锭往下掉落。As shown in Figures 1 to 5, a multi-station casting equipment includes a casting shell 1 made of steel. A shell support column 11 is provided in the middle of the bottom of the casting shell 1. The shell The bottom of the support column 11 is provided with a shell support plate 12. This arrangement is to enhance the stability of the overall device. Several casting molds 2 are provided inside the casting shell 1, and the entire cavity of the casting mold 2 runs through the entire casting shell. 1, the top of the casting mold 2 is fixedly connected to the top surface of the casting shell 1. The top of each casting mold 2, that is, the top of the cavity, is provided with a casting port 21, and the bottom of the casting mold 2 is provided with a demoulding opening. 22, pour the heated copper water from the casting port 21 until it condenses into a specified shape and then falls from the demoulding port 22. The top of the casting port 21 is provided with a number of ejection guide rods 3. The ejection One end of the guide rod 3 is connected to the ejection mechanism 4. Specifically, the ejection mechanism 4 includes an ejection support frame 41, an ejection support plate 42, an ejection cylinder 43, an ejection slide rod 44 and an ejection disk. 45. There are ejection support frames 41 fixedly installed on the ground on both sides of the casting shell 1. An ejection support plate 42 is fixedly installed on the top of the ejection support frame 41. The ejection support plate 42 The surface of the ejection cylinder 43 and the ejection slide rod 44 are provided with an ejection cylinder 43 and an ejection slide rod 44. The ends of the ejection cylinder 43 and the ejection slide rod 44 pass through the ejection support plate 42 and can slide inside. The drive of the ejection cylinder 43 An ejection disc 45 is fixedly installed at the end of the shaft and the end of the ejection slide rod 44. A number of ejection guide rods 3 are fixedly connected to the bottom surface of the ejection disc 45. After this arrangement, the drive shaft of the ejection cylinder 43 When telescopic, the ejection disc 45 will be driven to move up and down, and the ejection disc 45 will drive each ejection guide rod 3 to move up and down. During the up and down sliding process, the ejection slide bar 44 only plays a supporting and guiding role. Due to the copper The copper ingots after water condenses inside the cavity of the casting mold 2 will not fall directly, so the ejection guide rod 3 will cause the copper ingots inside the cavity of the casting mold 2 to fall downwards.
在本实施例中,所述浇铸壳体1的内部设有冷却液,冷却液可优先选择为水,该设置是为对铸模2起到降温作用,所述浇铸口21的底部设有脱模机构5,脱模机构5的设置是为了将脱模口22首先堵住,直至铸模2内部的铜水逐渐凝固成铜锭,最后利用脱模机构5解除对于脱模口22的堵塞,具体而言,所述脱模机构5包括脱模固定柱51、脱模支撑板53、脱模螺杆54、脱模块55和旋出机构6,所述浇铸壳体1的底部表面固定安装有若干脱模固定柱51,所述脱模固定柱51的表面固定安装有两个限位圆片52,每个所述限位圆片52的表面固定安装有脱模支撑板53,安装完成后相邻的脱模支撑板42之间错位放置,每个所述脱模支撑板53的表面内部螺纹转动连接有脱模螺杆54,相邻的脱模螺杆54的长度不同,这样设置为了便于旋转脱模螺杆54,所述脱模螺杆54的顶部固定安装有脱模块55,脱模块55的形状等同于脱模口22末端的形状,脱模块55的设置是为了对脱模口22进行堵塞,所述脱模螺杆54的底部设有旋出机构6,所述旋出机构6包括旋出固定块61和旋出助力杆62,所述旋出固定块61固定安装在脱模螺杆54的底部,所述旋出固定块61的表面中部设有旋出助力杆62,这样设置后,工人通过握住旋出助力杆62旋转带动脱模螺杆54,由于脱模螺杆54和脱模支撑板53之间可转动的连接,脱模螺杆54会上下带动脱模块55移动,实现了对于脱模口22的堵塞和放开。In this embodiment, there is a cooling liquid inside the casting shell 1, and the cooling liquid can be preferably water. This setting is to have a cooling effect on the casting mold 2. The bottom of the casting opening 21 is provided with a demoulding device. Mechanism 5. The demoulding mechanism 5 is set up to first block the demoulding opening 22 until the copper liquid inside the casting mold 2 gradually solidifies into a copper ingot. Finally, the demoulding mechanism 5 is used to remove the blockage of the demoulding opening 22. Specifically, In other words, the demoulding mechanism 5 includes a demoulding fixed column 51, a demoulding support plate 53, a demoulding screw 54, a demoulding module 55 and a screw-out mechanism 6. Several demoulding devices are fixedly installed on the bottom surface of the casting shell 1. Fixed column 51, two limiting discs 52 are fixedly installed on the surface of the demoulding fixed column 51, and a demoulding support plate 53 is fixedly installed on the surface of each limiting disc 52. After the installation is completed, the adjacent The demoulding support plates 42 are placed in a staggered position. The internal surface of each demoulding support plate 53 is threadedly connected to a demoulding screw 54. The adjacent demoulding screws 54 have different lengths. This arrangement is to facilitate the rotation of the demoulding screw. 54. A demoulding module 55 is fixedly installed on the top of the demoulding screw 54. The shape of the demoulding module 55 is equal to the shape of the end of the demoulding port 22. The demoulding module 55 is provided to block the demoulding port 22. The demoulding module 55 is The bottom of the mold screw 54 is provided with a screw-out mechanism 6. The screw-out mechanism 6 includes a screw-out fixing block 61 and a screw-out assist rod 62. The screw-out fixing block 61 is fixedly installed on the bottom of the demoulding screw 54. The unscrewing assist rod 62 is provided in the middle of the surface of the unscrewing fixed block 61. After this arrangement, the worker holds the unscrewing assisting rod 62 and rotates it to drive the demoulding screw 54. Since there is space between the demoulding screw 54 and the demoulding support plate 53 Through the rotational connection, the demoulding screw 54 will drive the demoulding module 55 up and down to achieve blocking and releasing of the demoulding port 22 .
本实用新型的工作原理及使用方法:The working principle and usage method of this utility model:
工人首先通过握住旋出助力杆62旋转带动脱模螺杆54,使脱模螺杆54往上运动并带动脱模块55往上移动,直至对脱模口22进行了堵塞,接着将加热成液态的铜水利用容器将液态状的铜水倾倒至浇铸壳体1内部的铸模2,铜水流入至铸模2内部的型腔时,浇铸壳体1内部的水会对齐进行冷却,铸模2内部的型腔的铜水凝结成铜锭后,工人同理握住旋出助力杆62旋转使脱模块55往下移动,直至完全脱离脱模口22,由于成型的铜锭和铸模2之间不能自动脱落,接着打开顶出气缸43,顶出气缸43的驱动轴会带动顶出圆盘45往下运动,顶出圆盘45会带动每个顶出导杆3往下运动,在往下滑动过程中,顶出导杆3起到支撑和导向作用,这样顶出导杆3往下滑动的过程中会使铸模2型腔内部的铜锭往下掉落,最后顶出气缸43的驱动轴复位。The worker first holds the unscrewing power rod 62 and rotates it to drive the demoulding screw 54, so that the demoulding screw 54 moves upward and drives the demoulding module 55 to move upward until the demoulding port 22 is blocked, and then the liquid is heated. The copper water uses a container to pour the liquid copper water into the casting mold 2 inside the casting shell 1. When the copper water flows into the cavity inside the casting mold 2, the water inside the casting shell 1 will be aligned for cooling, and the mold inside the casting mold 2 will After the copper water in the cavity condenses into a copper ingot, the worker holds the unscrewing assist rod 62 and rotates it to move the demoulding module 55 downward until it is completely separated from the demoulding opening 22, because the formed copper ingot cannot automatically fall off from the mold 2. , then open the ejection cylinder 43, the driving shaft of the ejection cylinder 43 will drive the ejection disc 45 to move downward, and the ejection disc 45 will drive each ejection guide rod 3 to move downward. During the downward sliding process , the ejection guide rod 3 plays a supporting and guiding role, so that when the ejection guide rod 3 slides downward, the copper ingot inside the cavity of the casting mold 2 will fall down, and finally the driving shaft of the ejection cylinder 43 will be reset.
文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrations of the spirit of the present invention. Those skilled in the technical field to which this utility model belongs can make various modifications or additions to the described specific embodiments or adopt similar replacement methods, but this will not deviate from the spirit of the utility model or exceed the appended claims. defined range.
Claims (7)
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| CN202321301099.XU CN219852041U (en) | 2023-05-24 | 2023-05-24 | Multi-station casting equipment |
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Denomination of utility model: Multi station casting equipment Granted publication date: 20231020 Pledgee: Bank of Jinhua Limited by Share Ltd. science and Technology Branch Pledgor: ZHEJIANG YONGWANG WELDING MATERIAL MANUFACTURING CO.,LTD. Registration number: Y2025980001710 |