CN219848813U - Waste gas collecting device for electrolytic lead melting pot - Google Patents
Waste gas collecting device for electrolytic lead melting pot Download PDFInfo
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Abstract
Description
技术领域Technical field
本实用新型涉及电解熔铅锅技术领域,尤其涉及一种电解熔铅锅用废气收集装置。The utility model relates to the technical field of electrolytic lead melting pots, and in particular to a waste gas collection device for electrolytic lead melting pots.
背景技术Background technique
电解熔铅锅是在在铅酸蓄电池生产过程中,为铸球机、铸粒机及巴顿式铅粉机提供熔融铅的设备,在此电解铅生产过程中会有废气产生,此时需要用到废气收集装置来对其产生的废气进行收集处理。The electrolytic lead melting pot is a device that provides molten lead for the ball casting machine, pellet casting machine and Patton lead powder machine during the production process of lead-acid batteries. During the production process of electrolytic lead, waste gas will be generated. At this time, it is necessary to use Go to the exhaust gas collection device to collect and process the exhaust gas generated.
但是现有的电解熔铅锅用废气收集装置在使用中,一般都是对废气及其中所携带的一些细小杂质进行过滤处理,其主要目的是为了避免废气直接排放所对外界环境和人群造成安全隐患,然而由于过滤机构长期对杂质进行阻挡过滤,其过程中可能会造成滤板的堵塞,从而影响后续的过滤效果,并且人为的对滤板进行清理也较为麻烦。However, when the existing exhaust gas collection devices for electrolytic lead melting pots are in use, the exhaust gas and some small impurities carried therein are generally filtered. The main purpose is to avoid the direct discharge of exhaust gas from causing safety to the external environment and people. Hidden danger, however, because the filtering mechanism blocks impurities for a long time, the filter plate may be blocked in the process, thereby affecting the subsequent filtration effect, and it is also troublesome to manually clean the filter plate.
实用新型内容Utility model content
本实用新型的目的是针对现有技术的不足之处,提供一种电解熔铅锅用废气收集装置,通过过滤清理结构配合滑装清理结构实现对滤网上杂质的收集清理功能,解决持续过滤可能会造成滤板的堵塞,从而影响后续的过滤效果,并且人为的对滤板进行清理也较为麻烦问题。The purpose of this utility model is to provide a waste gas collection device for electrolytic lead melting pots in view of the shortcomings of the existing technology. Through the filter cleaning structure and the sliding cleaning structure, the collection and cleaning function of impurities on the filter is realized, and the possibility of continuous filtration is solved. It will cause the filter plate to become clogged, thus affecting the subsequent filtration effect, and it is also troublesome to clean the filter plate manually.
为实现上述目的,本实用新型提供如下技术方案:一种电解熔铅锅用废气收集装置,包括主体,所述主体的上方一侧设置有抽烟管道,且主体的内部上下方设置有喷淋降烟机构,所述喷淋降烟机构的下方设置有过滤清理机构,所述主体的下方一侧设置有辅助净化机构,所述过滤清理机构包括滤架,且滤架的上方一侧设置有驱动电机,所述驱动电机的端部设置有传动丝杆,且传动丝杆的一侧周边设置有丝杆滑套,所述丝杆滑套的下方设置有刷件,所述滤架的两侧下方设置有预留架,且预留架的下方设置有滑动杆,所述滑动杆的内壁设置有滤盒。In order to achieve the above purpose, the present utility model provides the following technical solution: an exhaust gas collection device for electrolytic lead melting pots, including a main body, a smoking duct is provided on the upper side of the main body, and a spray dropper is provided on the upper and lower sides of the main body. Smoke mechanism, a filter cleaning mechanism is provided below the spray smoke reduction mechanism, an auxiliary purification mechanism is provided on the lower side of the main body, the filter cleaning mechanism includes a filter frame, and a drive is provided on the upper side of the filter frame Motor, the end of the drive motor is provided with a transmission screw, and one side of the transmission screw is provided with a screw sliding sleeve. A brush is provided below the screw sliding sleeve. Both sides of the filter frame A reserve frame is provided below, and a sliding rod is provided below the reserve frame, and a filter box is provided on the inner wall of the sliding rod.
进一步的,所述刷件通过驱动电机、传动丝杆与丝杆滑套和滤架构成水平传动结构,且丝杆滑套与刷件两者相连接。Furthermore, the brush element forms a horizontal transmission structure through a driving motor, a transmission screw rod, a screw rod sliding sleeve and a filter frame, and the screw rod sliding sleeve and the brush element are connected.
进一步的,所述滤盒通过滑动杆与预留架和滤架构成滑装结构,且预留架沿着滤架的竖直中轴线对称分布。Furthermore, the filter box forms a sliding structure with the reserved frame and the filter frame through a sliding rod, and the reserved frame is symmetrically distributed along the vertical central axis of the filter frame.
进一步的,所述喷淋降烟机构包括喷淋架,且喷淋架的一侧设置有水泵,所述水泵的另一端设置有连接管道,所述喷淋架的下方分布有喷淋头,所述主体的内部底端设置有收集架,且收集架的一侧设置有排水阀。Further, the spray smoke reduction mechanism includes a spray frame, and a water pump is provided on one side of the spray frame, and a connecting pipe is provided on the other end of the water pump, and sprinkler heads are distributed below the spray frame. A collection rack is provided at the inner bottom end of the main body, and a drain valve is provided on one side of the collection rack.
进一步的,所述喷淋头沿着喷淋架的底端等距分布,且喷淋架、水泵与连接管道三者之间相连接。Further, the sprinkler heads are equidistantly distributed along the bottom end of the sprinkler frame, and the sprinkler frame, the water pump and the connecting pipe are connected.
进一步的,所述辅助净化机构包括侧装架,且侧装架的内部设置有预装槽,所述预装槽的内部设置有净化滤网,且净化滤网的上方设置有把手,所述侧装架的一端中部设置有排放管道。Further, the auxiliary purification mechanism includes a side-mounted frame, and a pre-installed groove is provided inside the side-mounted frame. A purification filter screen is provided inside the pre-installation groove, and a handle is provided above the purification filter screen. A discharge pipe is provided in the middle of one end of the side-mounted frame.
进一步的,所述预装槽与净化滤网设置有三组,且净化滤网与把手之间为固定连接。Furthermore, there are three groups of pre-installation tanks and purification filters, and the purification filter and the handle are fixedly connected.
本实用新型的有益效果在于:The beneficial effects of this utility model are:
(1)本实用新型杂质和废渣处于滤架上方,为了避免长期堆积沉淀可能导致的滤孔堵塞现象,人员在每次废气排放作业完成后,可启动驱动电机,使其刷件可通过传动丝杆与丝杆滑套等传动部件的传动在滤架表面进行持续性的往复清理,从而使其废渣杂质可以进入两侧预留架内部的滤盒中,后续人员只需要从主体外部将其滤盒抽出进行清理即可,便携实用。(1) The impurities and waste residue of this utility model are located above the filter frame. In order to avoid the clogging of the filter holes that may be caused by long-term accumulation of sediment, personnel can start the drive motor after each exhaust gas discharge operation is completed so that the brush parts can pass through the transmission wire. The transmission components such as rods and screw sleeves continuously clean back and forth on the surface of the filter frame, so that waste residue and impurities can enter the filter boxes inside the reserved frames on both sides. Subsequent personnel only need to filter them from the outside of the main body. Just pull out the box for cleaning, it is portable and practical.
(2)本实用新型沿着喷淋架下方所分布的喷淋头可对抽烟管道内所传输的废气管道进行喷淋降烟作业,减少废气的在主体内部的弥漫扩散,接着喷淋水会对废气中所含有的杂质废渣等进行附水加重处理,使其可以被过滤清理机构进行初步过滤处理,避免最终排出气体中含有不良杂质。(2) The spray heads distributed along the bottom of the spray frame of this utility model can perform spray and smoke reduction operations on the exhaust gas pipes transmitted in the smoking pipes, reducing the diffuse diffusion of exhaust gas inside the main body, and then the spray water will The impurities, waste residues, etc. contained in the exhaust gas are added with water and weighted, so that they can be preliminarily filtered by the filtration and cleaning mechanism to prevent the final discharged gas from containing undesirable impurities.
(3)本实用新型经由上方喷淋降烟机构与过滤清理机构的处理后,其废气会进入侧装架,此时侧装架内部所分布的不同组预装槽、净化滤网会对废气进行深层次的过滤净化处理,其净化滤网可以是活性炭等功能性滤网,以此达到废气收集和处理排放的目的。(3) After the utility model is processed by the upper spray smoke reduction mechanism and the filter cleaning mechanism, the exhaust gas will enter the side-mounted frame. At this time, the different sets of pre-installed tanks and purification filters distributed inside the side-mounted frame will affect the exhaust gas. To carry out in-depth filtration and purification treatment, the purification filter can be a functional filter such as activated carbon, so as to achieve the purpose of waste gas collection and treatment of emissions.
综上所述,本实用新型具有喷淋降烟、滤网防堵和清理、深层净化等优点。To sum up, the utility model has the advantages of spraying to reduce smoke, preventing clogging and cleaning of the filter, and deep purification.
附图说明Description of the drawings
图1为本实用新型立体结构示意图;Figure 1 is a schematic diagram of the three-dimensional structure of the utility model;
图2为本实用新型内部结构示意图;Figure 2 is a schematic diagram of the internal structure of the utility model;
图3为本实用新型过滤清理机构局部结构示意图;Figure 3 is a partial structural diagram of the filtering and cleaning mechanism of the present utility model;
图4为本实用新型辅助净化机构结构示意图。Figure 4 is a schematic structural diagram of the auxiliary purification mechanism of the present utility model.
图中:1、主体;2、抽烟管道;3、喷淋降烟机构;301、喷淋架;302、水泵;303、连接管道;304、喷淋头;305、收集架;306、排水阀;4、过滤清理机构;401、滤架;402、驱动电机;403、传动丝杆;404、丝杆滑套;405、刷件;406、预留架;407、滑动杆;408、滤盒;5、辅助净化机构;501、侧装架;502、预装槽;503、净化滤网;504、把手;505、排放管道。In the picture: 1. Main body; 2. Smoking pipe; 3. Spray smoke reduction mechanism; 301. Spray rack; 302. Water pump; 303. Connecting pipe; 304. Sprinkler head; 305. Collection rack; 306. Drain valve ; 4. Filter cleaning mechanism; 401. Filter frame; 402. Drive motor; 403. Transmission screw; 404. Screw sleeve; 405. Brush; 406. Reserved rack; 407. Sliding rod; 408. Filter box ; 5. Auxiliary purification mechanism; 501. Side-mounted frame; 502. Pre-installed tank; 503. Purification filter; 504. Handle; 505. Discharge pipe.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", The directions indicated by "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" etc. Or the positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the equipment or components referred to must have a specific orientation, be constructed in a specific orientation, and operation, therefore it cannot be construed as a limitation of the present invention. In addition, the terms “first” and “second” are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise clearly and specifically limited.
实施例一Embodiment 1
如图1-3所示,本实施例提供一种电解熔铅锅用废气收集装置,包括主体1,主体1的上方一侧设置有抽烟管道2,且主体1的内部上下方设置有喷淋降烟机构3,喷淋降烟机构3的下方设置有过滤清理机构4,喷淋降烟机构3包括喷淋架301,且喷淋架301的一侧设置有水泵302,水泵302的另一端设置有连接管道303,喷淋架301的下方分布有喷淋头304,主体1的内部底端设置有收集架305,且收集架305的一侧设置有排水阀306,喷淋头304沿着喷淋架301的底端等距分布,且喷淋架301、水泵302与连接管道303三者之间相连接,沿着喷淋架301下方所分布的喷淋头304可对抽烟管道2内所传输的废气管道进行喷淋降烟作业,减少废气的在主体1内部的弥漫扩散,接着喷淋水会对废气中所含有的杂质废渣等进行附水加重处理,使其可以被过滤清理机构4进行初步过滤处理,避免最终排出气体中含有不良杂质;主体1的下方一侧设置有辅助净化机构5,过滤清理机构4包括滤架401,且滤架401的上方一侧设置有驱动电机402,驱动电机402的端部设置有传动丝杆403,且传动丝杆403的一侧周边设置有丝杆滑套404,丝杆滑套404的下方设置有刷件405,刷件405通过驱动电机402、传动丝杆403与丝杆滑套404和滤架401构成水平传动结构,且丝杆滑套404与刷件405两者相连接,滤架401的两侧下方设置有预留架406,且预留架406的下方设置有滑动杆407,滑动杆407的内壁设置有滤盒408,滤盒408通过滑动杆407与预留架406和滤架401构成滑装结构,且预留架406沿着滤架401的竖直中轴线对称分布,杂质和废渣处于滤架401上方,为了避免长期堆积沉淀可能导致的滤孔堵塞现象,人员在每次废气排放作业完成后,可启动驱动电机402,使其刷件405可通过传动丝杆403与丝杆滑套404等传动部件的传动在滤架401表面进行持续性的往复清理,从而使其废渣杂质可以进入两侧预留架406内部的滤盒408中,后续人员只需要从主体1外部将其滤盒408抽出进行清理即可,便携实用。As shown in Figures 1-3, this embodiment provides a waste gas collection device for electrolytic lead melting pots, including a main body 1. A smoking duct 2 is provided on the upper side of the main body 1, and a spray pipe is provided on the upper and lower sides of the main body 1. Smoke reduction mechanism 3, a filter cleaning mechanism 4 is provided below the spray smoke reduction mechanism 3, the spray smoke reduction mechanism 3 includes a spray frame 301, and a water pump 302 is provided on one side of the spray frame 301, and a water pump 302 is provided on the other end of the water pump 302 A connecting pipe 303 is provided, a sprinkler head 304 is distributed below the sprinkler frame 301, a collection frame 305 is provided at the inner bottom of the main body 1, and a drain valve 306 is provided on one side of the collection frame 305, and the sprinkler head 304 is provided along the The bottom end of the spray rack 301 is equidistantly distributed, and the spray rack 301, the water pump 302 and the connecting pipe 303 are connected. The spray heads 304 distributed along the bottom of the spray rack 301 can be used in the smoking duct 2 The transmitted exhaust gas pipeline is sprayed and smoke-reduced to reduce the diffuse diffusion of the exhaust gas inside the body 1. Then the spray water will add water and aggravate the impurities and residues contained in the exhaust gas, so that they can be filtered and cleaned by the mechanism 4. Carry out preliminary filtration to avoid undesirable impurities in the final discharged gas; an auxiliary purification mechanism 5 is provided on the lower side of the main body 1. The filter cleaning mechanism 4 includes a filter frame 401, and a driving motor 402 is provided on the upper side of the filter frame 401. , a transmission screw 403 is provided at the end of the driving motor 402, and a screw sliding sleeve 404 is provided around one side of the driving screw 403. A brush 405 is provided below the screw sliding sleeve 404, and the brush 405 passes through the driving motor. 402. The transmission screw 403, the screw sliding sleeve 404 and the filter frame 401 form a horizontal transmission structure, and the screw sliding sleeve 404 and the brush 405 are connected. Reserved racks 406 are provided below both sides of the filter frame 401. And a sliding rod 407 is provided below the reserved frame 406, and a filter box 408 is provided on the inner wall of the sliding rod 407. The filter box 408 forms a sliding structure with the reserved frame 406 and the filter frame 401 through the sliding rod 407, and the reserved frame 406 The impurities and waste residue are symmetrically distributed along the vertical central axis of the filter frame 401, and are located above the filter frame 401. In order to avoid clogging of the filter holes that may be caused by long-term accumulation of sediment, personnel can start the drive motor 402 after each exhaust gas discharge operation is completed. , so that the brush 405 can continuously reciprocate on the surface of the filter frame 401 through the transmission of the transmission components such as the transmission screw 403 and the screw sleeve 404, so that waste residue and impurities can enter the interior of the reserve frames 406 on both sides. In the filter box 408, subsequent personnel only need to pull out the filter box 408 from the outside of the main body 1 for cleaning, which is portable and practical.
实施例二Embodiment 2
如图4所示,其中与实施例一中相同或相应的部件采用与实施例一相应的附图标记,为简便起见,下文仅描述与实施例一的区别点。该实施例二与实施例一的不同之处在于:辅助净化机构5包括侧装架501,且侧装架501的内部设置有预装槽502,预装槽502的内部设置有净化滤网503,且净化滤网503的上方设置有把手504,侧装架501的一端中部设置有排放管道505,预装槽502与净化滤网503设置有三组,且净化滤网503与把手504之间为固定连接,经由上方喷淋降烟机构3与过滤清理机构4的处理后,其废气会进入侧装架501,此时侧装架501内部所分布的不同组预装槽502、净化滤网503会对废气进行深层次的过滤净化处理,其净化滤网503可以是活性炭等功能性滤网,以此达到废气收集和处理排放的目的。As shown in FIG. 4 , components that are identical or corresponding to those in Embodiment 1 are given corresponding reference numerals as in Embodiment 1. For the sake of simplicity, only the differences from Embodiment 1 will be described below. The difference between the second embodiment and the first embodiment is that the auxiliary purification mechanism 5 includes a side-mounted frame 501, and a pre-installation tank 502 is provided inside the side-mounted frame 501, and a purification filter 503 is provided inside the pre-installation tank 502. , and a handle 504 is provided above the purification filter 503, a discharge pipe 505 is provided in the middle of one end of the side-mounted frame 501, there are three groups of pre-installation tanks 502 and purification filters 503, and there is a gap between the purification filter 503 and the handle 504. Fixed connection, after being processed by the upper spray smoke reduction mechanism 3 and the filter cleaning mechanism 4, the exhaust gas will enter the side-mounted frame 501. At this time, different sets of pre-installed tanks 502 and purification filters 503 are distributed inside the side-mounted frame 501. The exhaust gas will be filtered and purified in depth, and the purification filter 503 can be a functional filter such as activated carbon, so as to achieve the purpose of collecting and processing the exhaust gas.
工作步骤Work steps
步骤一、沿着喷淋架301下方所分布的喷淋头304可对抽烟管道2内所传输的废气管道进行喷淋降烟作业,减少废气的在主体1内部的弥漫扩散,接着喷淋水会对废气中所含有的杂质废渣等进行附水加重处理,使其可以被过滤清理机构4进行初步过滤处理,避免最终排出气体中含有不良杂质。Step 1. The sprinkler heads 304 distributed along the bottom of the spray frame 301 can perform spray and smoke reduction operations on the exhaust gas pipes transmitted in the smoking duct 2 to reduce the diffuse diffusion of exhaust gas inside the main body 1, and then spray water. The impurities, waste residues, etc. contained in the exhaust gas will be added with water to increase the weight, so that they can be preliminarily filtered by the filtering and cleaning mechanism 4 to avoid the final exhaust gas from containing undesirable impurities.
步骤二、杂质和废渣处于滤架401上方,为了避免长期堆积沉淀可能导致的滤孔堵塞现象,人员在每次废气排放作业完成后,可启动驱动电机402,使其刷件405可通过传动丝杆403与丝杆滑套404等传动部件的传动在滤架401表面进行持续性的往复清理,从而使其废渣杂质可以进入两侧预留架406内部的滤盒408中,后续人员只需要从主体1外部将其滤盒408抽出进行清理即可,便携实用。Step 2: Impurities and waste residue are above the filter frame 401. In order to avoid filter hole clogging that may be caused by long-term accumulation of sediment, personnel can start the drive motor 402 after each exhaust gas discharge operation is completed, so that the brush 405 can pass through the transmission wire. The transmission components such as the rod 403 and the screw sleeve 404 perform continuous reciprocating cleaning on the surface of the filter frame 401, so that waste residue and impurities can enter the filter boxes 408 inside the reserved frames 406 on both sides. Follow-up personnel only need to Just pull out the filter box 408 from the outside of the main body 1 for cleaning, which is portable and practical.
步骤三、经由上方喷淋降烟机构3与过滤清理机构4的处理后,其废气会进入侧装架501,此时侧装架501内部所分布的不同组预装槽502、净化滤网503会对废气进行深层次的过滤净化处理,其净化滤网503可以是活性炭等功能性滤网,以此达到废气收集和处理排放的目的。Step 3: After being processed by the upper spray smoke reduction mechanism 3 and the filter cleaning mechanism 4, the exhaust gas will enter the side-mounted frame 501. At this time, different sets of pre-installed tanks 502 and purification filters 503 are distributed inside the side-mounted frame 501. The exhaust gas will be filtered and purified in depth, and the purification filter 503 can be a functional filter such as activated carbon, so as to achieve the purpose of collecting and processing the exhaust gas.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the present utility model. Within the protection scope of utility model.
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