CN219843116U - Fixed structures, batteries and electrical devices - Google Patents
Fixed structures, batteries and electrical devices Download PDFInfo
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- CN219843116U CN219843116U CN202321810101.6U CN202321810101U CN219843116U CN 219843116 U CN219843116 U CN 219843116U CN 202321810101 U CN202321810101 U CN 202321810101U CN 219843116 U CN219843116 U CN 219843116U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
Description
技术领域Technical field
本申请属于电池技术领域,更具体地说,是涉及一种固定结构、电池及用电装置。The present application belongs to the field of battery technology, and more specifically, relates to a fixed structure, a battery and an electrical device.
背景技术Background technique
在电池中,模组插件通常采用柔性电路板,柔性电路板的输入端与极柱电连接,柔性电路板的输出端通过与电池的端板卡接固定。在端板设计时,需要在端板上设计卡位配合卡持柔性电路板的输出端,以保障柔性电路板的输出端位置的稳定,但采用在端板上设置卡位固定柔性电路板的输出端的方式会使端板结构复杂,不利于端板加工,且会占用端板尺寸,增加电池体积。In batteries, the module plug-in usually uses a flexible circuit board. The input end of the flexible circuit board is electrically connected to the pole, and the output end of the flexible circuit board is fixed by snapping with the end plate of the battery. When designing the end plate, it is necessary to design a clamping position on the end plate to hold the output end of the flexible circuit board to ensure the stability of the output end position of the flexible circuit board. However, the method of fixing the flexible circuit board by setting a clamping position on the end plate is The output mode will make the end plate structure complex, which is not conducive to end plate processing, and will occupy the end plate size and increase the battery volume.
实用新型内容Utility model content
本申请实施例的目的在于提供一种固定结构,以解决现有技术中存在的需要在端板上设计卡位配合卡持柔性电路板的输出端的技术问题。The purpose of the embodiments of the present application is to provide a fixed structure to solve the technical problem in the prior art that a clamping position needs to be designed on the end plate to cooperate with the output end of the flexible circuit board.
第一方面,本申请实施例提供了一种固定结构,固定结构包括:In the first aspect, embodiments of the present application provide a fixed structure. The fixed structure includes:
导电片,用于与电池单体的极柱电连接;Conductive sheet, used for electrical connection with the poles of the battery cells;
支架,与导电片相连;以及,a bracket connected to the conductive sheet; and,
柔性电路板,柔性电路板的输入端与导电片电连接,柔性电路板的输出端与支架相连。Flexible circuit board, the input end of the flexible circuit board is electrically connected to the conductive sheet, and the output end of the flexible circuit board is connected to the bracket.
通过采用支架与导电片连接,能够使得支架与导电片的位置保持稳定;通过将柔性电路板的输出端与支架连接,使得柔性电路板的输出端与导电片和支架保持固定,能够保障柔性电路板的输出端位置的稳定,以便于柔性电路板的输出端与外部电路进行连接。这样不需要在端板上设置卡位,能够一定程度上避免占用端板尺寸,简化端板结构,使得端板厚度更小,结构更简单,从而有助于减小电池的体积。By connecting the bracket to the conductive sheet, the positions of the bracket and the conductive sheet can be kept stable; by connecting the output end of the flexible circuit board to the bracket, the output end of the flexible circuit board can be fixed to the conductive sheet and bracket, thus ensuring the flexible circuit The position of the output end of the board is stable to facilitate the connection between the output end of the flexible circuit board and the external circuit. In this way, there is no need to set a clamping position on the end plate, which can avoid occupying the end plate size to a certain extent and simplify the end plate structure, making the end plate thickness smaller and the structure simpler, thereby helping to reduce the size of the battery.
在一个实施例中,固定结构还包括与柔性电路板的输出端电连接的输出端子和支撑输出端子的支撑板,支撑板与支架相连。In one embodiment, the fixed structure further includes an output terminal electrically connected to the output end of the flexible circuit board and a support plate supporting the output terminal, and the support plate is connected to the bracket.
通过采用上述技术手段,输出端子能够便于外部电路进行连接;支撑板与支架相连,能够使得输出端子和柔性电路板的输出端的位置保持稳定。By adopting the above technical means, the output terminal can facilitate the connection of external circuits; the support plate is connected to the bracket, which can keep the position of the output terminal and the output end of the flexible circuit board stable.
在一个实施例中,支撑板上开设有第一孔位,支架上设有第一连接柱,第一连接柱配合插接于第一孔位;或,支架上开设有第一孔位,支撑板上设有第一连接柱,第一连接柱配合插接于第一孔位。In one embodiment, the support plate is provided with a first hole, and the bracket is provided with a first connecting column, and the first connecting column is plugged into the first hole; or, the bracket is provided with a first hole, and the support is A first connecting post is provided on the board, and the first connecting post is mated and plugged into the first hole.
通过采用上述技术手段,在第一连接柱配合插入第一孔位后,即可一定程度上限制输出端子在平行支架的方向的移动,使得输出端子的位置保持稳定。By using the above technical means, after the first connecting post is inserted into the first hole, the movement of the output terminal in the direction parallel to the bracket can be restricted to a certain extent, so that the position of the output terminal remains stable.
在一个实施例中,支撑板与支架通过第一连接柱铆接固定。In one embodiment, the support plate and the bracket are riveted and fixed through the first connecting column.
通过采用上述技术手段,能够将支撑板与支架锁紧,保持输出端子与支架位置的相对稳定,且不需要采用其它紧固件。By using the above technical means, the support plate and the bracket can be locked to maintain the relative stability of the positions of the output terminal and the bracket without the need to use other fasteners.
在一个实施例中,支撑板上开设有第二孔位,第一孔位和第二孔位分别位于支撑板沿长度方向的两端,支架上设有第二连接柱,第二连接柱配合插接于第二孔位;或,支架上开设有第二孔位,第一孔位和第二孔位分别位于支撑板沿长度方向的两端,支撑板上设有第二连接柱,第二连接柱配合插接于第二孔位。In one embodiment, the support plate is provided with a second hole. The first hole and the second hole are respectively located at both ends of the support plate along the length direction. The bracket is provided with a second connecting column, and the second connecting column matches Plug into the second hole; or, the bracket is provided with a second hole, the first hole and the second hole are respectively located at both ends of the support plate along the length direction, the support plate is provided with a second connecting column, The two connecting posts are matched and plugged into the second hole.
通过采用上述技术手段,能够使得支撑板两端的受力均衡,提高支撑板和输出端子位置的稳定性。By adopting the above technical means, the forces at both ends of the support plate can be balanced, and the stability of the positions of the support plate and the output terminal can be improved.
在一个实施例中,第一孔位为圆形孔;第二孔位为条形孔,条形孔沿支撑板的长度方向设置。In one embodiment, the first hole position is a circular hole; the second hole position is a strip hole, and the strip hole is arranged along the length direction of the support plate.
通过采用上述技术手段,圆形孔能够限制支撑板与支架之间沿X轴或Y轴方向滑动;条形孔能够限制支撑板与支架之间沿X轴方向滑动,同时为第二连接柱在Y轴方向的位置留置一定余地,以便于降低加工与装配的精度要求。By using the above technical means, the circular hole can restrict the sliding between the support plate and the bracket along the X-axis or Y-axis; the strip hole can restrict the sliding between the support plate and the bracket along the Leave a certain margin in the Y-axis direction to reduce the accuracy requirements of processing and assembly.
在一个实施例中,支撑板与支架通过第二连接柱铆接固定。In one embodiment, the support plate and the bracket are riveted and fixed through the second connecting column.
通过采用上述技术手段,能够将支撑板与支架锁紧,保持输出端子与支架位置的相对稳定,且不需要采用其它紧固件。By using the above technical means, the support plate and the bracket can be locked to maintain the relative stability of the positions of the output terminal and the bracket without the need to use other fasteners.
在一个实施例中,导电片上开设有第三孔位,支架上设有第三连接柱,第三连接柱配合插接于第三孔位。In one embodiment, the conductive sheet is provided with a third hole, and the bracket is provided with a third connecting post, and the third connecting post is adapted to be plugged into the third hole.
通过采用上述技术手段,在第三连接柱配合插入第三孔位后,即可一定程度上限制支架在平行导电片的方向移动,使得支架的位置保持稳定。By using the above technical means, after the third connecting post is inserted into the third hole, the movement of the bracket in the direction parallel to the conductive sheet can be restricted to a certain extent, so that the position of the bracket remains stable.
在一个实施例中,导电片与支架通过第三连接柱铆接固定。In one embodiment, the conductive sheet and the bracket are riveted and fixed through a third connecting post.
通过采用上述技术手段,能够将支架与导电片锁紧,保持支架与导电片位置的相对稳定,且不需要采用其它紧固件。By using the above technical means, the bracket and the conductive sheet can be locked, and the positions of the bracket and the conductive sheet can be kept relatively stable without using other fasteners.
在一个实施例中,导电片的数量为多个,一部分导电片设置于柔性电路板沿宽度方向的一侧,另一部分导电片设置于柔性电路板沿宽度方向的另一侧,柔性电路板沿宽度方向的相对两侧分设有输入端,多个输入端与多个导电片一一对应。In one embodiment, there are multiple conductive sheets. Some of the conductive sheets are disposed on one side of the flexible circuit board along the width direction, and another part of the conductive sheets are disposed on the other side of the flexible circuit board along the width direction. The flexible circuit board is along the width direction. Input terminals are provided on opposite sides in the width direction, and the plurality of input terminals correspond to the plurality of conductive sheets one by one.
通过采用上述技术手段,能够将柔性电路板与两侧导电片连接,使得柔性电路板能够电连接两列电池单体的极柱,提高柔性电路板位置的稳定性。By using the above technical means, the flexible circuit board can be connected to the conductive sheets on both sides, so that the flexible circuit board can electrically connect the poles of the two rows of battery cells and improve the position stability of the flexible circuit board.
在一个实施例中,第三连接柱的数量为多个,多个第三连接柱分设于柔性电路板沿宽度方向的相对两侧,多个第三连接柱与多个第三孔位一一对应。In one embodiment, there are multiple third connection posts, and the plurality of third connection posts are arranged on opposite sides of the flexible circuit board along the width direction. The plurality of third connection posts and the plurality of third holes are one by one. correspond.
通过采用上述技术手段,能够将支架与两侧导电片连接,使得支架的两端受力均衡,提高支架的稳定性。By using the above technical means, the bracket can be connected to the conductive sheets on both sides, so that the forces on both ends of the bracket are balanced and the stability of the bracket is improved.
在一个实施例中,柔性电路板和导电片位于支架的同一侧,导电片朝向支架的一侧凸设有用于与极柱相焊接的焊接盘。In one embodiment, the flexible circuit board and the conductive sheet are located on the same side of the bracket, and a welding pad for welding to the pole is protruded from the side of the conductive sheet facing the bracket.
通过采用上述技术手段,能够便于将导电片与极柱焊接固定,以保持导电片在电池单体上位置的稳定。By adopting the above technical means, the conductive sheet and the pole can be easily welded and fixed to maintain the stability of the position of the conductive sheet on the battery cell.
在一个实施例中,支架对应焊接盘的位置开设有避位孔,焊接盘配合置于避位孔中。In one embodiment, the bracket is provided with a relief hole at a position corresponding to the welding pad, and the welding pad is matched and placed in the relief hole.
通过采用上述技术手段,能够在一定程度上避免支架干扰导电片与极柱焊接,且能够利用焊接盘置于避位孔限制支架与导电片的位置,提高支架与导电片位置的精度和稳定性。By using the above technical means, it is possible to prevent the bracket from interfering with the welding of the conductive sheet and the pole to a certain extent, and the welding disk can be placed in the avoidance hole to limit the position of the bracket and the conductive sheet, improving the accuracy and stability of the position of the bracket and the conductive sheet. .
在一个实施例中,固定结构还包括焊接件,焊接件电连接导电片与柔性电路板的输入端。In one embodiment, the fixed structure further includes a welding part, and the welding part is electrically connected to the input end of the conductive sheet and the flexible circuit board.
通过采用上述技术手段,能够将导电片与柔性电路板的输入端连接导通。By using the above technical means, the conductive sheet can be connected to the input end of the flexible circuit board.
在一个实施例中,支架为塑胶件;和/或,支架为板件。In one embodiment, the bracket is a plastic part; and/or the bracket is a plate part.
通过采用上述技术手段,能够保证支架绝缘,且便于支架的加工,方便通过热铆将支架与导电片和支撑板固定;通过采用板件,有助于减小支架厚度,降低支架占用的高度空间。By using the above technical means, the insulation of the bracket can be ensured, and the processing of the bracket is facilitated, and the bracket, the conductive sheet and the support plate can be fixed by hot riveting. By using plates, it can help to reduce the thickness of the bracket and reduce the height space occupied by the bracket. .
第二方面,本申请实施例还提供一种电池,包括多个电池单体,还包括上述任一实施例中的固定结构。In a second aspect, embodiments of the present application further provide a battery, including a plurality of battery cells and the fixing structure in any of the above embodiments.
通过采用上述技术手段,能够将电池单体的极柱与导电片和柔性电路板连接导通,以便于采集电池单体的数据;且能够便于柔性电路板的输出端位置的固定,简化端板设计,能够利用导电片和支架固定柔性电路板的输出端以便于实现电池的模块化装配,使得电池的装配更加方便。By using the above technical means, the poles of the battery cells can be connected to the conductive sheet and the flexible circuit board to facilitate the collection of battery cell data; it can also facilitate the fixation of the output end position of the flexible circuit board and simplify the end plate. The design can use conductive sheets and brackets to fix the output end of the flexible circuit board to facilitate modular assembly of the battery, making the assembly of the battery more convenient.
第三方面,本申请实施例还提供一种用电装置,包括上述任一实施例中的电池。In a third aspect, embodiments of the present application further provide an electrical device, including the battery in any of the above embodiments.
通过采用上述技术手段,能够便于电池中柔性电路板的输出端的固定,简化电池端板设计,有助于电池的模块化装配,降低成本。By adopting the above technical means, it is possible to facilitate the fixation of the output end of the flexible circuit board in the battery, simplify the design of the battery end plate, contribute to the modular assembly of the battery, and reduce costs.
附图说明Description of the drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the purpose of the present application. For some embodiments, for those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
图1为本申请一些实施例的车辆的结构示意图;Figure 1 is a schematic structural diagram of a vehicle according to some embodiments of the present application;
图2为本申请一些实施例的电池的分解结构示意图;Figure 2 is a schematic diagram of the exploded structure of a battery according to some embodiments of the present application;
图3为本申请实施例提供的固定结构和电池单体等的立体结构示意图;Figure 3 is a schematic three-dimensional structural diagram of the fixed structure and battery cells provided by the embodiment of the present application;
图4为图3中A处的放大图;Figure 4 is an enlarged view of point A in Figure 3;
图5为图3中支架、导电片和柔性电路板的立体结构示意图;Figure 5 is a schematic three-dimensional structural diagram of the bracket, conductive sheet and flexible circuit board in Figure 3;
图6为图5中部分支架与导电片和柔性电路板相连的立体结构示意图;Figure 6 is a schematic three-dimensional structural diagram of part of the bracket connected to the conductive sheet and the flexible circuit board in Figure 5;
图7为图6中支架、导电片和柔性电路板的爆炸图;Figure 7 is an exploded view of the bracket, conductive sheet and flexible circuit board in Figure 6;
图8为本申请实施例提供的支架的立体结构示意图;Figure 8 is a schematic three-dimensional structural diagram of a bracket provided by an embodiment of the present application;
图9为本申请实施例提供的导电片的立体结构示意图;Figure 9 is a schematic three-dimensional structural diagram of the conductive sheet provided by the embodiment of the present application;
图10为本申请实施例提供的柔性电路板的部分结构示意图。Figure 10 is a partial structural schematic diagram of a flexible circuit board provided by an embodiment of the present application.
其中,图中各附图标记:Among them, each figure in the figure is marked with:
1000-车辆;100-电池;200-控制器;300-马达;1000-vehicle; 100-battery; 200-controller; 300-motor;
10-支架;101-避位孔;11-第一连接柱;12-第二连接柱;13-第三连接柱;10-Bracket; 101-Escape hole; 11-First connecting column; 12-Second connecting column; 13-Third connecting column;
20-导电片;201-第三孔位;21-焊接盘;20-conductive sheet; 201-third hole position; 21-soldering pad;
30-柔性电路板;31-支撑板;3101-第一孔位;3102-第二孔位;32-输出端子;33-焊接件;30-Flexible circuit board; 31-Support plate; 3101-First hole position; 3102-Second hole position; 32-Output terminal; 33-Welding parts;
40-电池单体;40-battery cell;
50-箱体;51-第一部分;52-第二部分。50-box; 51-first part; 52-second part.
具体实施方式Detailed ways
下面将结合附图对本申请技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本申请的保护范围。The embodiments of the technical solution of the present application will be described in detail below with reference to the accompanying drawings. The following examples are only used to illustrate the technical solution of the present application more clearly, and are therefore only used as examples and cannot be used to limit the protection scope of the present application.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。Unless otherwise defined, all technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the technical field belonging to this application; the terms used herein are for the purpose of describing specific embodiments only and are not intended to be used in Limitation of this application; the terms "including" and "having" and any variations thereof in the description and claims of this application and the above description of the drawings are intended to cover non-exclusive inclusion.
在本申请实施例的描述中,技术术语“第一”“第二”等仅用于区别不同对象,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量、特定顺序或主次关系。在本申请实施例的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。In the description of the embodiments of this application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying the relative importance or implicitly indicating the quantity or specificity of the indicated technical features. Sequence or priority relationship. In the description of the embodiments of this application, "plurality" means two or more, unless otherwise explicitly and specifically limited.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to "an embodiment" means that a particular feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.
在本申请实施例的描述中,术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。In the description of the embodiments of this application, the term "and/or" is only an association relationship describing associated objects, indicating that there can be three relationships, such as A and/or B, which can mean: A exists alone, and A exists simultaneously and B, there are three cases of B alone. In addition, the character "/" in this article generally indicates that the related objects are an "or" relationship.
在本申请实施例的描述中,术语“多个”指的是两个以上(包括两个),同理,“多组”指的是两组以上(包括两组),“多片”指的是两片以上(包括两片)。In the description of the embodiments of this application, the term "multiple" refers to more than two (including two). Similarly, "multiple groups" refers to two or more groups (including two groups), and "multiple pieces" refers to It is more than two pieces (including two pieces).
在本申请实施例的描述中,技术术语“中心”“纵向”“横向”“长度”“宽度”“厚度”“上”“下”“前”“后”“左”“右”“竖直”“水平”“顶”“底”“内”“外”“顺时针”“逆时针”“轴向”“径向”“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。In the description of the embodiments of this application, the technical terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right" and "vertical" The orientation or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. are based on those shown in the accompanying drawings. The orientation or positional relationship is only for the convenience of describing the embodiments of the present application and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the implementation of the present application. Example limitations.
在本申请实施例的描述中,除非另有明确的规定和限定,技术术语“安装”“相连”“连接”“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;也可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of this application, unless otherwise clearly stated and limited, technical terms such as "installation", "connection", "connection" and "fixing" should be understood in a broad sense. For example, it can be a fixed connection or a removable connection. It can be disassembled and connected, or integrated; it can also be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interaction between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of this application can be understood according to specific circumstances.
目前,从市场形势的发展来看,电池的应用越加广泛。电池不仅被应用于水力、火力、风力和太阳能电站等储能电源系统,而且还被广泛应用于电动自行车、电动摩托车、电动汽车等电动交通工具,以及军事装备和航空航天等多个领域。随着电池应用领域的不断扩大,其市场的需求量也在不断地扩增。At present, judging from the development of the market situation, the application of batteries is becoming more and more extensive. Batteries are not only used in energy storage power systems such as hydraulic, thermal, wind and solar power stations, but are also widely used in electric vehicles such as electric bicycles, electric motorcycles and electric cars, as well as in many fields such as military equipment and aerospace. As battery application fields continue to expand, its market demand is also expanding.
在电池的信号采集过程中,电池内会安装柔性电路板,柔性电路板连接导电片,导电片连接电池单体的极柱,以获取电池单体的信号,而柔性电路板的输出端需要与外部电路进行连接,柔性电路板材质柔软,连接部位通常不易保持稳定,在电池使用过程中,易发生震动或移位,继而影响柔性电路板与外部电路连接的稳定性。During the signal collection process of the battery, a flexible circuit board will be installed inside the battery. The flexible circuit board is connected to the conductive sheet, and the conductive sheet is connected to the pole of the battery cell to obtain the signal of the battery cell. The output end of the flexible circuit board needs to be connected to When connecting to an external circuit, the flexible circuit board is made of soft material, and the connection part is usually not easy to maintain stability. During the use of the battery, it is easy to vibrate or shift, which in turn affects the stability of the connection between the flexible circuit board and the external circuit.
在相关技术中,电池厂商会在电池的端板上设计卡位,将柔性电路板的输出端卡接于该卡位,以将柔性电路板的输出端固定,当外部电路与柔性电路板的输出端连接后,连接位置能够与端板保持稳定。然而,采用在端板上设置卡位固定柔性电路板的输出端的方式,一方面会增大端板的尺寸,继而会导致电池的体积增大,另一方面会使得端板的结构更加复杂,增加端板的加工难度,继而增加电池的成本。In related technologies, battery manufacturers will design clamping positions on the end plates of the battery, and clamp the output end of the flexible circuit board to the clamping positions to fix the output end of the flexible circuit board. When the external circuit is connected to the flexible circuit board After the output terminal is connected, the connection position can remain stable with the end plate. However, the method of setting clamping positions on the end plate to fix the output end of the flexible circuit board will, on the one hand, increase the size of the end plate, which will in turn lead to an increase in the volume of the battery. On the other hand, it will make the structure of the end plate more complex. This increases the processing difficulty of the end plate, thereby increasing the cost of the battery.
基于上述考虑,本申请的一些实施例提供了一种固定结构,固定结构通过导电片电连接柔性电路板的输入端和极柱,以传输电池单体的信号,通过支架连接导电片和柔性电路板的输出端,在导电片与极柱固定后,即可使得柔性电路板的输出端与极柱的位置保持稳定,以便于使柔性电路板的输出端与外部电路连接的部位保持稳定,从而能够取消端板上的卡位,简化端板结构,减小端板尺寸,降低端板的加工难度和成本。Based on the above considerations, some embodiments of the present application provide a fixed structure. The fixed structure is electrically connected to the input end and pole of the flexible circuit board through a conductive sheet to transmit the signal of the battery cell, and is connected to the conductive sheet and the flexible circuit through a bracket. At the output end of the board, after the conductive sheet and the pole are fixed, the positions of the output end of the flexible circuit board and the pole can be kept stable, so that the location where the output end of the flexible circuit board is connected to the external circuit can be kept stable. It can eliminate the clamping position on the end plate, simplify the end plate structure, reduce the size of the end plate, and reduce the processing difficulty and cost of the end plate.
以下实施例为了方便说明,以本申请一实施例的一种用电装置为车辆1000为例进行说明。For the convenience of explanation in the following embodiments, an electric device 1000 according to an embodiment of the present application is used as an example.
请参照图1,图1为本申请一些实施例提供的车辆1000的结构示意图。车辆1000的内部设置有电池100,电池100可以设置在车辆1000的底部或头部或尾部。电池100可以用于车辆1000的供电,例如,电池100可以作为车辆1000的操作电源。车辆1000还可以包括控制器200和马达300,控制器200用来控制电池100为马达300供电,例如,用于车辆1000的启动、导航和行驶时的工作用电需求。Please refer to FIG. 1 , which is a schematic structural diagram of a vehicle 1000 provided by some embodiments of the present application. The battery 100 is disposed inside the vehicle 1000 , and the battery 100 may be disposed at the bottom, head, or tail of the vehicle 1000 . The battery 100 may be used to power the vehicle 1000 , for example, the battery 100 may serve as an operating power source for the vehicle 1000 . The vehicle 1000 may also include a controller 200 and a motor 300 . The controller 200 is used to control the battery 100 to provide power to the motor 300 , for example, for starting, navigating and driving the vehicle 1000 .
在本申请的一些实施例中,电池100不仅可以作为车辆1000的操作电源,还可以作为车辆1000的驱动电源,代替或部分地代替燃油或天然气为车辆1000提供驱动动力。In some embodiments of the present application, the battery 100 can not only be used as an operating power source of the vehicle 1000, but also can be used as a driving power source of the vehicle 1000, replacing or partially replacing fuel or natural gas to provide driving power for the vehicle 1000.
请参阅图2,图2为本申请实施例提供的电池100的爆炸示意图。电池100包括固定结构、箱体50和电池单体40,电池单体40容纳于箱体50内。其中,固定结构是用于与电池单体40连接。固定结构可以全部置于箱体50的容纳空间内,也可以部分置于箱体50的容纳空间内。Please refer to FIG. 2 , which is an exploded schematic diagram of the battery 100 provided by the embodiment of the present application. The battery 100 includes a fixed structure, a box body 50 and battery cells 40 . The battery cells 40 are accommodated in the box body 50 . Among them, the fixed structure is used to connect with the battery cells 40 . The fixed structure can be completely placed in the accommodation space of the box 50 , or can be partially placed in the accommodation space of the box 50 .
箱体50用于为电池单体40提供容纳空间,箱体50可以采用多种结构。在一些实施例中,箱体50可以包括第一部分51和第二部分52,第一部分51与第二部分52相互盖合,第一部分51和第二部分52共同限定出用于容纳电池单体40的容纳空间。第二部分52可以为一端开口的空心结构,第一部分51可以为板状结构,第一部分51盖设于第二部分52的开口侧,以使第一部分51与第二部分52共同限定出容纳空间;第一部分51和第二部分52也可以是均为一侧开口的空心结构,第一部分51的开口侧盖设于第二部分52的开口侧。当然,第一部分51和第二部分52形成的箱体50可以是多种形状,比如,圆柱体、长方体等。The box 50 is used to provide an accommodation space for the battery cells 40 , and the box 50 can adopt a variety of structures. In some embodiments, the box 50 may include a first part 51 and a second part 52 , the first part 51 and the second part 52 covering each other, the first part 51 and the second part 52 jointly defining a space for accommodating the battery cell 40 of accommodation space. The second part 52 may be a hollow structure with one end open, and the first part 51 may be a plate-like structure. The first part 51 covers the opening side of the second part 52 so that the first part 51 and the second part 52 jointly define a receiving space. ; The first part 51 and the second part 52 may both be hollow structures with one side open, and the opening side of the first part 51 is covered with the opening side of the second part 52. Of course, the box 50 formed by the first part 51 and the second part 52 can be in various shapes, such as cylinder, rectangular parallelepiped, etc.
在一些实施例中,箱体50可以作为车辆1000的底盘结构的一部分。例如,箱体50的部分可以成为车辆1000的底板的至少一部分,或者,箱体50的部分可以成为车辆1000的横梁和纵梁的至少一部分。In some embodiments, box 50 may be part of the chassis structure of vehicle 1000 . For example, portions of the box 50 may become at least part of the floor of the vehicle 1000 , or portions of the box 50 may become at least part of the cross members and longitudinal members of the vehicle 1000 .
当然,在一些实施例中,电池100可以不包括箱体50,而是将多个电池单体40进行电连接,并通过必要的连接结构形成整体后装配到车辆1000中。Of course, in some embodiments, the battery 100 may not include the box 50 , but instead, multiple battery cells 40 may be electrically connected, integrated through necessary connection structures, and then assembled into the vehicle 1000 .
在电池100中,电池单体40可以是多个,多个电池单体40之间可串联或并联或混联,混联是指多个电池单体40中既有串联又有并联。多个电池单体40之间可直接串联或并联或混联在一起,再将多个电池单体40构成的整体容纳于箱体50内。当然,电池100也可以是多个电池单体40先串联或并联或混联组成电池模块,多个电池模块再串联或并联或混联形成一个整体,并容纳于箱体50内。电池100还可以包括其它功能部件,例如,该电池100还可以包括汇流件,用于实现多个电池单体40之间的电连接。In the battery 100 , there may be a plurality of battery cells 40 , and the plurality of battery cells 40 may be connected in series, in parallel, or in mixed connection. Mixed connection means that the plurality of battery cells 40 are connected in series and in parallel. The plurality of battery cells 40 can be directly connected in series, parallel, or mixed together, and then the entire battery cell 40 is accommodated in the box 50 . Of course, the battery 100 can also be composed of multiple battery cells 40 that are first connected in series, parallel, or mixed to form a battery module, and then the multiple battery modules are connected in series, parallel, or mixed to form a whole, and are accommodated in the box 50 . The battery 100 may also include other functional components. For example, the battery 100 may further include a bus for realizing electrical connections between multiple battery cells 40 .
其中,每个电池单体40可以为二次电池或一次电池,其中,二次电池是指在电池单体40放电后可通过充电的方式使活性材料激活而继续使用的电池单体40,一次电池是指在电池单体40的电能耗尽后无法通过充电的方式使活性材料激活而继续使用的电池单体40;电池单体40还可以是锂离子电池、钠离子电池、钠锂离子电池、锂金属电池、钠金属电池、锂硫电池、镁离子电池、镍氢电池、镍镉电池、铅蓄电池等,但不局限于此。电池单体40可以为圆柱形电池单体、棱柱电池单体、软包电池单体或其它形状的电池单体,棱柱电池单体包括方壳电池单体、刀片形电池单体、多棱柱电池,多棱柱电池例如为六棱柱电池等,本申请没有特别的限制。Wherein, each battery cell 40 can be a secondary battery or a primary battery, wherein the secondary battery refers to a battery cell 40 that can be charged to activate the active material and continue to be used after the battery cell 40 is discharged. The battery refers to the battery cell 40 that cannot be activated by charging to activate the active material after the electric energy of the battery cell 40 is exhausted; the battery cell 40 can also be a lithium-ion battery, a sodium-ion battery, or a sodium-lithium-ion battery. , lithium metal batteries, sodium metal batteries, lithium-sulfur batteries, magnesium-ion batteries, nickel-metal hydride batteries, nickel-cadmium batteries, lead-acid batteries, etc., but are not limited to these. The battery cell 40 may be a cylindrical battery cell, a prismatic battery cell, a soft pack battery cell, or a battery cell of other shapes. The prismatic battery cell includes a square shell battery cell, a blade-shaped battery cell, and a multi-prism battery cell. , the polygonal prism battery is, for example, a hexagonal prism battery, etc., and is not particularly limited in this application.
以下实施例为了方便说明,以本申请一实施例的固定结构进行说明。For convenience of explanation, the following embodiments will be described using the fixed structure of an embodiment of the present application.
请参阅图3至图5,本申请一实施例提供的固定结构包括支架10、导电片20和柔性电路板30;导电片20用于与电池单体40的极柱电连接,导电片20与支架10相连;柔性电路板30的输入端与导电片20电连接,柔性电路板30的输出端与支架10相连。Referring to Figures 3 to 5, a fixed structure provided by an embodiment of the present application includes a bracket 10, a conductive sheet 20 and a flexible circuit board 30; the conductive sheet 20 is used to electrically connect with the poles of the battery cells 40, and the conductive sheet 20 is The bracket 10 is connected; the input end of the flexible circuit board 30 is electrically connected to the conductive sheet 20 , and the output end of the flexible circuit board 30 is connected to the bracket 10 .
需要说明的是,柔性电路板30可以但不限于是信号采集电路板;柔性电路板30的输入端是指柔性电路板30与导电片20电连接的部位,柔性电路板30的输入端可以有一个或多个,柔性电路板30的输入端可以但不限于是焊盘或金手指等。柔性电路板30的输出端是指柔性电路板30与外部电路连接的部位,柔性电路板30的输出端可以但不限于是排线座或多个金手指。当柔性电路板30为信号采集电路板时,电池单体40的信号沿导电片20、柔性电路板30的输入端、柔性电路板30的输出端、外部电路的方向依次传输。It should be noted that the flexible circuit board 30 may be, but is not limited to, a signal acquisition circuit board; the input end of the flexible circuit board 30 refers to the part where the flexible circuit board 30 is electrically connected to the conductive sheet 20. The input end of the flexible circuit board 30 may have One or more input terminals of the flexible circuit board 30 may be, but are not limited to, pads or gold fingers. The output end of the flexible circuit board 30 refers to the part where the flexible circuit board 30 is connected to an external circuit. The output end of the flexible circuit board 30 may be, but is not limited to, a cable holder or a plurality of golden fingers. When the flexible circuit board 30 is a signal collection circuit board, the signal of the battery cell 40 is transmitted sequentially along the direction of the conductive sheet 20 , the input end of the flexible circuit board 30 , the output end of the flexible circuit board 30 , and the external circuit.
导电片20可以但不限于是铝巴、铜巴或镍片等,采用导电片20与极柱连接,一方面,有利于增加接触面积,减小电阻;另一方面,具有一定的结构强度,有助于提高稳定性。The conductive sheet 20 can be, but is not limited to, aluminum bar, copper bar or nickel sheet. The conductive sheet 20 is used to connect with the pole. On the one hand, it is beneficial to increase the contact area and reduce resistance; on the other hand, it has a certain structural strength. Helps improve stability.
支架10可以但不限于是板件,支架10可以是绝缘件,如此,可在降低柔性电路板30的输出端与导电片20短路的风险,提高电池100的可靠性。当然,在其它实施列中,支架10也可以是导电件,在此情况下,可以在柔性电路板30的输出端与支架10之间设置绝缘结构,以降低柔性电路板30的输出端与导电片20短路的风险,提高电池100的可靠性。The bracket 10 may be, but is not limited to, a plate member, and the bracket 10 may be an insulating member. In this way, the risk of short circuit between the output end of the flexible circuit board 30 and the conductive sheet 20 can be reduced, and the reliability of the battery 100 can be improved. Of course, in other embodiments, the bracket 10 can also be a conductive component. In this case, an insulating structure can be provided between the output end of the flexible circuit board 30 and the bracket 10 to reduce the contact between the output end of the flexible circuit board 30 and the conductive component. The risk of short circuit of chip 20 is improved and the reliability of battery 100 is improved.
通过采用支架10与导电片20连接,能够使得支架10与导电片20的位置保持稳定;通过将柔性电路板30的输出端与支架10连接,使得柔性电路板30的输出端与导电片20和支架10保持固定,能够保障柔性电路板30的输出端位置的稳定,以便于柔性电路板30的输出端与外部电路进行连接。这样不需要在端板上设置卡位,能够一定程度上避免占用端板尺寸,简化端板结构,使得端板厚度更小,结构更简单,从而有助于减小电池100的体积,降低电池100成本。By connecting the bracket 10 to the conductive sheet 20, the positions of the bracket 10 and the conductive sheet 20 can be kept stable; by connecting the output end of the flexible circuit board 30 to the bracket 10, the output end of the flexible circuit board 30 is connected to the conductive sheet 20 and The bracket 10 remains fixed, which can ensure the stability of the output end of the flexible circuit board 30 and facilitate the connection between the output end of the flexible circuit board 30 and an external circuit. In this way, there is no need to set a clamping position on the end plate, which can avoid occupying the end plate size to a certain extent and simplify the end plate structure, making the end plate thickness smaller and the structure simpler, thereby helping to reduce the volume of the battery 100 and reduce the cost of the battery. 100 cost.
另外,由于支架10、导电片20和柔性电路板30相互连接,这样可以将三者先行装配,然后作为一个模块装配于电池单体40上,有助于实现电池100的模块化装配,从而有效提高了电池100的装配效率。In addition, since the bracket 10, the conductive sheet 20 and the flexible circuit board 30 are connected to each other, the three can be assembled first and then assembled on the battery cell 40 as a module, which helps to realize the modular assembly of the battery 100, thereby effectively The assembly efficiency of the battery 100 is improved.
在本申请的一个实施例中,请参阅图4至图6,固定结构还包括与柔性电路板30的输出端电连接的输出端子32和支撑输出端子32的支撑板31,支撑板31与支架10相连。In one embodiment of the present application, please refer to FIGS. 4 to 6 , the fixed structure also includes an output terminal 32 electrically connected to the output end of the flexible circuit board 30 and a support plate 31 supporting the output terminal 32 . The support plate 31 is connected to the bracket. 10 connected.
输出端子32可以是通过粘贴、螺钉或卡接等方式固定在支撑板31上,柔性电路板30的输出端与输出端子32电连接。输出端子32可以但不限于是排线座,这样能够方便与外部电路进行快速连接。The output terminal 32 can be fixed on the support plate 31 by pasting, screwing or snapping, and the output end of the flexible circuit board 30 is electrically connected to the output terminal 32 . The output terminal 32 can be, but is not limited to, a cable holder, which can facilitate quick connection with an external circuit.
在支架10为导电件的情况下,支撑板31可以是绝缘板,如此,能够降低柔性电路板30的输出端与导电片20短路的风险,提高电池100的可靠性。When the bracket 10 is a conductive component, the support plate 31 can be an insulating plate. In this way, the risk of short circuit between the output end of the flexible circuit board 30 and the conductive sheet 20 can be reduced, and the reliability of the battery 100 can be improved.
通过采用输出端子32与柔性电路板30连接,能够便于外部电路进行连接;支撑板31与支架10相连,能够使得输出端子32的位置保持稳定。By using the output terminal 32 to be connected to the flexible circuit board 30, the connection of external circuits can be facilitated; the support plate 31 is connected to the bracket 10, so that the position of the output terminal 32 can be kept stable.
在本申请的一个实施例中,请参阅图6、图7及图10,支撑板31上开设有第一孔位3101,支架10上设有第一连接柱11,第一连接柱11插接于第一孔位3101;或,支架上开设有第一孔位,支撑板上设有第一连接柱,第一连接柱插接于第一孔位。In one embodiment of the present application, please refer to Figure 6, Figure 7 and Figure 10. The support plate 31 is provided with a first hole 3101, the bracket 10 is provided with a first connecting column 11, and the first connecting column 11 is plugged into at the first hole 3101; or, the bracket is provided with a first hole, the support plate is provided with a first connecting post, and the first connecting post is plugged into the first hole.
第一孔位3101可以是圆形孔、方形孔或条形孔等,第一连接柱11可以是圆柱或棱柱等。在第一连接柱11设于支架10上,第一孔位3101设于支撑板31上时,第一连接柱11可以但不限于是与支架10相同材质,第一连接柱11可以但不限于是与支架10呈一体成型结构;一个支撑板31上可以有一个或多个第一孔位3101,第一连接柱11的数量可以是一个或多个,第一连接柱11可以是与第一孔位3101一一对应。在第一连接柱设于支撑板上,第一孔位设于支架上时,第一连接柱可以但不限于是与支撑板相同材质,第一连接柱可以但不限于是与支撑板呈一体成型结构;一个支架上可以有一个或多个第一孔位,第一连接柱的数量可以是一个或多个,第一连接柱可以是与第一孔位一一对应。The first hole 3101 may be a circular hole, a square hole, a strip hole, etc., and the first connecting post 11 may be a cylinder, a prism, etc. When the first connecting post 11 is provided on the bracket 10 and the first hole 3101 is provided on the support plate 31 , the first connecting post 11 may be made of, but is not limited to, the same material as the bracket 10 . It is an integrally formed structure with the bracket 10; one support plate 31 can have one or more first holes 3101, the number of the first connecting posts 11 can be one or more, and the first connecting posts 11 can be connected with the first Hole positions 3101 correspond one to one. When the first connecting column is provided on the support plate and the first hole is provided on the bracket, the first connecting column may be, but is not limited to, made of the same material as the support plate. The first connecting column may be, but is not limited to, integral with the support plate. Molding structure: One bracket may have one or more first holes, the number of first connecting posts may be one or more, and the first connecting posts may correspond to the first holes one by one.
通过第一连接柱11与第一孔位3101配合,在第一连接柱11配合插入第一孔位3101后,即可一定程度上限制输出端子32在平行支架10的方向(如图3中XY平面)的移动,使得输出端子32的位置保持稳定。Through the first connecting post 11 mating with the first hole 3101, after the first connecting post 11 is fitted and inserted into the first hole 3101, the output terminal 32 can be limited to a certain extent in the direction of the parallel bracket 10 (XY in Figure 3 plane), so that the position of the output terminal 32 remains stable.
在本申请的一个实施例中,请参阅图6、图7及图8,支撑板31与支架10通过第一连接柱11铆接固定。In one embodiment of the present application, please refer to FIG. 6 , FIG. 7 and FIG. 8 , the support plate 31 and the bracket 10 are riveted and fixed through the first connecting column 11 .
可以理解为,第一连接柱11远离支架10的一端穿出第一孔位3101,在铆接时,第一连接柱11穿出第一孔位3101的部分受压变粗,直至第一连接柱11穿出第一孔位3101的部分的直径大于第一孔位3101的孔径,从而限制支撑板31从支架10上松脱。It can be understood that the end of the first connecting post 11 away from the bracket 10 passes through the first hole 3101. During riveting, the part of the first connecting post 11 that passes through the first hole 3101 is compressed and becomes thicker until the first connecting post 11 becomes thicker. The diameter of the part of 11 that passes through the first hole 3101 is larger than the diameter of the first hole 3101 , thereby restricting the support plate 31 from loosening from the bracket 10 .
通过第一连接柱11铆接,能够将支撑板31与支架10锁紧,保持输出端子32与支架10位置的相对稳定,且不需要采用其它紧固件。By riveting the first connecting column 11, the support plate 31 and the bracket 10 can be locked, keeping the positions of the output terminal 32 and the bracket 10 relatively stable without using other fasteners.
在本申请的一个实施例中,请参阅图6、图7及图8,支撑板31上开设有第二孔位3102,第一孔位3101和第二孔位3102分别位于支撑板31沿长度方向(如图8中Y轴方向)的两端,支架10上设有第二连接柱12,第二连接柱12插接于第二孔位3102;或,支架上开设有第二孔位,第一孔位和第二孔位分别位于支撑板沿长度方向的两端,支撑板上设有第二连接柱,第二连接柱插接于第二孔位。In one embodiment of the present application, please refer to Figures 6, 7 and 8. The support plate 31 is provided with a second hole 3102. The first hole 3101 and the second hole 3102 are respectively located along the length of the support plate 31. direction (the Y-axis direction in Figure 8), the bracket 10 is provided with a second connecting column 12, and the second connecting column 12 is plugged into the second hole 3102; or, the bracket is provided with a second hole, The first hole position and the second hole position are respectively located at both ends of the support plate along the length direction. The support plate is provided with a second connecting column, and the second connecting column is plugged into the second hole position.
第二孔位3102可以是圆形孔、方形孔或条形孔等,第二连接柱12可以是圆柱或棱柱等。在第二连接柱12设于支架10上,第二孔位3102设于支撑板31上时,第二连接柱12可以但不限于是与支架10相同材质,第二连接柱12可以但不限于是与支架10呈一体成型结构;一个支撑板31上可以有一个或多个第二孔位3102,第二连接柱12的数量可以是一个或多个,第二连接柱12可以是与第二孔位3102一一对应。在第二连接柱设于支撑板上,第二孔位设于支架上时,第二连接柱可以但不限于是与支撑板相同材质,第二连接柱可以但不限于是与支撑板呈一体成型结构;一个支架上可以有一个或多个第二孔位,第二连接柱的数量可以是一个或多个,第二连接柱可以是与第二孔位一一对应。The second hole position 3102 may be a circular hole, a square hole, a strip hole, etc., and the second connecting post 12 may be a cylinder, a prism, etc. When the second connecting post 12 is provided on the bracket 10 and the second hole 3102 is provided on the support plate 31 , the second connecting post 12 may be made of, but is not limited to, the same material as the bracket 10 . It is an integrally formed structure with the bracket 10; one support plate 31 can have one or more second holes 3102, the number of the second connecting posts 12 can be one or more, and the second connecting posts 12 can be connected with the second The hole positions correspond one to one. When the second connecting column is provided on the support plate and the second hole is provided on the bracket, the second connecting column may be, but is not limited to, made of the same material as the support plate. The second connecting column may be, but is not limited to, integral with the support plate. Molding structure: One bracket may have one or more second holes, the number of second connecting posts may be one or more, and the second connecting posts may correspond to the second holes one-to-one.
通过第二连接柱12配合插入第二孔位3102,能够进一步限制输出端子32在平行支架10的方向(如图3中XY平面)的移动,使得输出端子32的位置保持稳定。By inserting the second connecting post 12 into the second hole 3102, the movement of the output terminal 32 in the direction parallel to the bracket 10 (XY plane in FIG. 3) can be further restricted, so that the position of the output terminal 32 remains stable.
在一个实施例中,请参阅图7及图10,第一孔位3101为圆形孔;第二孔位3102为条形孔,条形孔沿支撑板31的长度方向设置。In one embodiment, please refer to FIG. 7 and FIG. 10 , the first hole 3101 is a circular hole; the second hole 3102 is a strip hole, and the strip hole is arranged along the length direction of the support plate 31 .
需要说明的是,第一孔位3101可以但不限于是与第一连接柱11的横截面大小相适配,第二孔位3102的长度大于第二连接柱12的直径。It should be noted that the first hole 3101 may be, but is not limited to, adapted to the cross-sectional size of the first connecting post 11 , and the length of the second hole 3102 is greater than the diameter of the second connecting post 12 .
第一孔位3101采用圆形孔,第一连接柱11插入第一孔位3101中时,并不会限制支撑板31与支架10转动;第二孔位3102采用条形孔,第二连接柱12插入第二孔位3102中,且第一连接柱11插入第一孔位3101中时,则会限制支撑板31与支架10转动。在第一连接柱11和第二连接柱12的位置存在Y轴方向的加工偏差时,条形孔能够兼容偏差,以便于降低加工精度要求,方便装配,并在一定程度上保证装配柔性电路板30和输出端子32的位置精度。The first hole 3101 adopts a circular hole. When the first connecting post 11 is inserted into the first hole 3101, it will not restrict the rotation of the support plate 31 and the bracket 10; the second hole 3102 adopts a strip hole, and the second connecting post 11 does not restrict the rotation of the support plate 31 and the bracket 10. 12 is inserted into the second hole 3102, and when the first connecting column 11 is inserted into the first hole 3101, the rotation of the support plate 31 and the bracket 10 will be restricted. When there is a processing deviation in the Y-axis direction in the position of the first connecting column 11 and the second connecting column 12, the strip hole can be compatible with the deviation, so as to reduce the processing accuracy requirements, facilitate assembly, and ensure the assembly of flexible circuit boards to a certain extent. 30 and output terminal 32 position accuracy.
在一个实施例中,支撑板31与支架10通过第二连接柱12铆接固定。In one embodiment, the support plate 31 and the bracket 10 are riveted and fixed through the second connecting column 12 .
可以理解为,第二连接柱12远离支架10的一端穿出第二孔位3102,在铆接时,第二连接柱12穿出第二孔位3102的部分受压变粗,直至第二连接柱12穿出第二孔位3102的部分的直径大于第二孔位3102的宽度,从而限制支撑板31从支架10上松脱。It can be understood that the end of the second connecting post 12 away from the bracket 10 passes through the second hole 3102. During riveting, the part of the second connecting post 12 that passes through the second hole 3102 is compressed and becomes thicker until the second connecting post 12 becomes thicker. The diameter of the part of 12 that passes through the second hole 3102 is larger than the width of the second hole 3102, thereby restricting the support plate 31 from loosening from the bracket 10.
通过第二连接柱12铆接,能够将支撑板31与支架10锁紧,保持输出端子32与支架10位置的相对稳定,且不需要采用其它紧固件。By riveting the second connecting column 12, the support plate 31 and the bracket 10 can be locked to maintain the relative stability of the positions of the output terminal 32 and the bracket 10 without using other fasteners.
在本申请的一个实施例中,请参阅图6、图7及图9,导电片20上开设有第三孔位201,支架10上设有第三连接柱13,第三连接柱13插接于第三孔位201。In one embodiment of the present application, please refer to Figures 6, 7 and 9. The conductive sheet 20 is provided with a third hole 201, the bracket 10 is provided with a third connecting post 13, and the third connecting post 13 is plugged in. At the third hole position 201.
第三孔位201可以是圆形孔、方形孔或条形孔等,第三连接柱13可以是圆柱或棱柱等。第三连接柱13可以但不限于是与支架10相同材质,第三连接柱13可以但不限于是与支架10呈一体成型结构;一个支撑板31上可以有一个或多个第三孔位201,第三连接柱13的数量可以是一个或多个,第三连接柱13可以是与第三孔位201一一对应。The third hole 201 may be a circular hole, a square hole, a strip hole, etc., and the third connecting post 13 may be a cylinder, a prism, etc. The third connecting column 13 may be, but is not limited to, made of the same material as the bracket 10 . The third connecting column 13 may be, but is not limited to, an integrally formed structure with the bracket 10 . One support plate 31 may have one or more third holes 201 . , the number of the third connecting posts 13 may be one or more, and the third connecting posts 13 may correspond to the third holes 201 one-to-one.
通过第三连接柱13与第三孔位201配合,在第三连接柱13配合插入第三孔位201后,即可一定程度上限制支架10在平行导电片20的方向(如图3中XY平面)移动,使得支架10的位置保持稳定。Through the third connecting post 13 cooperating with the third hole 201, after the third connecting post 13 is inserted into the third hole 201, the bracket 10 can be restricted to a certain extent in the direction parallel to the conductive sheet 20 (XY in Figure 3 plane) movement so that the position of the bracket 10 remains stable.
在本申请的一个实施例中,导电片20与支架10通过第三连接柱13铆接固定。In one embodiment of the present application, the conductive sheet 20 and the bracket 10 are riveted and fixed through the third connecting column 13 .
可以理解为,第三连接柱13远离支架10的一端穿出第三孔位201,在铆接时,第三连接柱13穿出第三孔位201的部分受压变粗,直至第三连接柱13穿出第三孔位201的部分的直径大于第三孔位201的孔径,从而限制导电片20从支架10上松脱。It can be understood that the end of the third connecting column 13 away from the bracket 10 penetrates the third hole 201. During riveting, the part of the third connecting column 13 that penetrates the third hole 201 is compressed and becomes thicker until the third connecting column 13 passes through the third hole 201. The diameter of the part of 13 that passes through the third hole 201 is larger than the diameter of the third hole 201 , thereby restricting the conductive sheet 20 from loosening from the bracket 10 .
通过第三连接柱13铆接,能够将支架10与导电片20锁紧,保持支架10与导电片20位置的相对稳定,且不需要采用其它紧固件。By riveting the third connecting column 13, the bracket 10 and the conductive sheet 20 can be locked, keeping the positions of the bracket 10 and the conductive sheet 20 relatively stable without using other fasteners.
在本申请的一个实施例中,请参阅图3至图5,导电片20的数量为多个,一部分导电片20设置于柔性电路板30沿宽度方向Y的一侧,另一部分导电片20设置于柔性电路板30沿宽度方向Y的另一侧,柔性电路板30沿宽度方向Y的相对两侧分设有输入端,多个输入端与多个导电片20一一对应。In one embodiment of the present application, please refer to FIGS. 3 to 5 . There are multiple conductive sheets 20 . Some of the conductive sheets 20 are disposed on one side of the flexible circuit board 30 along the width direction Y, and the other conductive sheets 20 are disposed on one side of the flexible circuit board 30 along the width direction Y. On the other side of the flexible circuit board 30 along the width direction Y, the flexible circuit board 30 is provided with input terminals on opposite sides along the width direction Y. The plurality of input terminals correspond to the plurality of conductive sheets 20 one by one.
导电片20可以是排列呈两列,两列导电片20并列设置,两列导电片20分别位于柔性电路板30沿宽度方向Y的相对两侧,各导电片20与柔性电路板30相邻的输入端电连接。The conductive sheets 20 may be arranged in two rows. The two rows of conductive sheets 20 are arranged side by side. The two rows of conductive sheets 20 are respectively located on opposite sides of the flexible circuit board 30 along the width direction Y. Each conductive sheet 20 is adjacent to the flexible circuit board 30 . The input terminals are electrically connected.
每一列导电片20中导电片20的数量可以是一个或多个,每一列导电片20可以是沿柔性电路板30的长度方向(如图3中X轴方向)设置。柔性电路板30上设有两列输入端,两列输入端分别位于柔性电路板30沿宽度方向(如图3中Y轴方向)的两侧,各输入端与相邻的导电片20电连接。The number of conductive sheets 20 in each column of conductive sheets 20 may be one or more, and each column of conductive sheets 20 may be arranged along the length direction of the flexible circuit board 30 (the X-axis direction in FIG. 3 ). The flexible circuit board 30 is provided with two rows of input terminals. The two rows of input terminals are respectively located on both sides of the flexible circuit board 30 along the width direction (the Y-axis direction in Figure 3). Each input terminal is electrically connected to the adjacent conductive sheet 20. .
通过两侧导电片20与柔性电路板30的输入端电连接,使得柔性电路板30能够电连接两列电池单体40的极柱,提高柔性电路板30位置的稳定性。By electrically connecting the conductive sheets 20 on both sides to the input terminals of the flexible circuit board 30 , the flexible circuit board 30 can electrically connect the poles of the two rows of battery cells 40 , thereby improving the positional stability of the flexible circuit board 30 .
在本申请的一个实施例中,请参阅图4、图6及图7,第三连接柱13的数量为多个,多个第三连接柱13分设于柔性电路板30沿宽度方向的相对两侧,多个第三连接柱13与多个第三孔位201一一对应。In one embodiment of the present application, please refer to FIG. 4 , FIG. 6 and FIG. 7 , the number of the third connecting pillars 13 is multiple, and the plurality of third connecting pillars 13 are arranged on two opposite sides of the flexible circuit board 30 along the width direction. On the other hand, the plurality of third connecting posts 13 correspond to the plurality of third holes 201 in one-to-one correspondence.
换言之,支架10横跨柔性电路板30,支架10的长度方向(如图3中Y轴方向)的两端均设有第三连接柱13,支架10两端的导电片20上开设有第三孔位201,支架10两端的第三连接柱13与两个导电片20上的第三孔位201一一对应。In other words, the bracket 10 spans the flexible circuit board 30. The third connecting posts 13 are provided at both ends of the bracket 10 in the length direction (the Y-axis direction in Figure 3). The conductive sheets 20 at both ends of the bracket 10 are provided with third holes. Position 201, the third connecting posts 13 at both ends of the bracket 10 correspond to the third hole positions 201 on the two conductive sheets 20 in a one-to-one correspondence.
支架10两端的第三连接柱13分别插入两个导电片20上的第三孔位201中,能够将支架10与两个导电片20连接,使得支架10的两端受力均衡,提高支架10的稳定性。The third connecting posts 13 at both ends of the bracket 10 are respectively inserted into the third holes 201 on the two conductive sheets 20 to connect the bracket 10 to the two conductive sheets 20 so that the forces on both ends of the bracket 10 are balanced and the bracket 10 is improved. stability.
在本申请的一个实施例中,请参阅图4、图6及图9,柔性电路板30和导电片20位于支架10的同一侧,导电片20朝向支架10的一侧凸设有用于与极柱相焊接的焊接盘21。In one embodiment of the present application, please refer to Figures 4, 6 and 9. The flexible circuit board 30 and the conductive sheet 20 are located on the same side of the bracket 10. The conductive sheet 20 has a protrusion on the side facing the bracket 10 for connecting with the pole. Welding pad 21 for column phase welding.
焊接盘21的形状可以是与极柱顶面适配,焊接盘21与导电片20可以是一体结构,如焊接盘21可以是由导电片20中部冲坑形成,各导电片20上焊接盘21的数量可以是一个或多个。The shape of the welding pad 21 can be adapted to the top surface of the pole, and the welding pad 21 and the conductive sheet 20 can be an integrated structure. For example, the welding pad 21 can be formed by punching a pit in the middle of the conductive sheet 20, and the welding pad 21 on each conductive sheet 20 The number can be one or more.
通过在导电片20靠近支架10一侧设置焊接盘21,在焊接盘21与极柱焊接时,导电片20与极柱固定,以保持导电片20在电池单体40上位置的稳定,支架10位于导电片20下侧,有助于减小支架10占用极柱高度方向的空间。By arranging the welding pad 21 on the side of the conductive sheet 20 close to the bracket 10, when the welding pad 21 is welded to the pole, the conductive sheet 20 is fixed to the pole to maintain the stability of the position of the conductive sheet 20 on the battery cell 40. The bracket 10 Located on the lower side of the conductive sheet 20, it helps to reduce the space occupied by the bracket 10 in the height direction of the pole.
在本申请的一个实施例中,请参阅图6至图8,支架10对应焊接盘21的位置开设有避位孔101,焊接盘21配合置于避位孔101中,焊接盘21用于与极柱穿过避位孔101相焊接。In one embodiment of the present application, please refer to Figures 6 to 8. The bracket 10 is provided with a relief hole 101 corresponding to the position of the welding pad 21. The welding pad 21 is matched with the relief hole 101. The welding pad 21 is used to connect with the welding pad 21. The poles pass through the escape holes 101 and are welded together.
在一些实施例中,焊接盘21穿设于避位孔101并与极柱相焊接,避位孔101的内壁可以是与焊接盘21外周面部分或全部贴合,在装配时,能够起到一定的定位作用,便于提高支架10与导电片20的对位精度。避位孔101的形状与焊接盘21的形状可以相同或不同,如在焊接盘21呈圆形时,避位孔101可以是圆形、方形或正六边形等形状。避位孔101的一侧也可以设置缺口,使得避位孔101能够有一定的扩张余地,以便于焊接盘21置入避位孔101。In some embodiments, the welding pad 21 passes through the escape hole 101 and is welded to the pole. The inner wall of the escape hole 101 can be partially or completely attached to the outer circumferential surface of the welding pad 21, which can play a role during assembly. A certain positioning effect facilitates improving the alignment accuracy of the bracket 10 and the conductive sheet 20 . The shape of the relief hole 101 and the shape of the welding pad 21 may be the same or different. For example, when the welding pad 21 is circular, the relief hole 101 may be circular, square or regular hexagonal. A notch can also be provided on one side of the relief hole 101 so that the relief hole 101 has a certain room for expansion so that the welding pad 21 can be placed in the relief hole 101 .
当然,在其它实施例中,也可以是极柱穿设于避位孔101并与焊接盘21相焊接。Of course, in other embodiments, the pole may also be inserted through the escape hole 101 and welded to the welding pad 21 .
在焊接盘21与极柱焊接时,避位孔101能够在一定程度上避免支架10干扰焊接盘21与极柱焊接,且能够利用焊接盘21置于避位孔101限制支架10与导电片20的位置,提高支架10与导电片20位置的精度和稳定性。When the welding pad 21 and the pole are welded, the escape hole 101 can prevent the bracket 10 from interfering with the welding of the welding pad 21 and the pole to a certain extent, and the welding pad 21 can be placed in the escape hole 101 to limit the bracket 10 and the conductive sheet 20 position to improve the accuracy and stability of the position of the bracket 10 and the conductive sheet 20.
在本申请的一个实施例中,请参阅图5至图7,固定结构还包括焊接件33,焊接件33电连接导电片20与柔性电路板30的输入端。In one embodiment of the present application, please refer to FIGS. 5 to 7 , the fixed structure further includes a welding member 33 , and the welding member 33 electrically connects the conductive sheet 20 and the input end of the flexible circuit board 30 .
焊接件33可以是导电板件或导线等,焊接件33可以设置于柔性电路板30和导电片20背向支架10的一侧,如此,能够从柔性电路板30远离支架10的一侧对焊接件33进行焊接,方便装配。当然,在其它实施例中,焊接件33可以设置于柔性电路板30和导电片20面向支架10的一侧。The welding part 33 may be a conductive plate or a wire, etc. The welding part 33 may be disposed on the side of the flexible circuit board 30 and the conductive sheet 20 facing away from the bracket 10 , so that it can be welded from the side of the flexible circuit board 30 away from the bracket 10 Part 33 is welded to facilitate assembly. Of course, in other embodiments, the welding member 33 may be disposed on the side of the flexible circuit board 30 and the conductive sheet 20 facing the bracket 10 .
焊接件33连接导电片20和柔性电路板30的输入端,从而能够实现导电片20与柔性电路板30的连接导通。The welding member 33 connects the conductive sheet 20 and the input end of the flexible circuit board 30 , thereby enabling connection and conduction between the conductive sheet 20 and the flexible circuit board 30 .
在本申请的一个实施例中,请参阅图3至图5,支架10为塑胶件;和/或,支架10为板件。In one embodiment of the present application, please refer to FIGS. 3 to 5 , the bracket 10 is a plastic part; and/or the bracket 10 is a plate part.
需要说明的是,支架10可以是热塑性塑胶,也可以是部分热固性材料与部分热塑性材料组合而成,例如,第一连接柱11、第二连接柱12和第三连接柱13由热塑性材料构成。It should be noted that the bracket 10 may be made of thermoplastic plastic, or may be a combination of part thermosetting material and part thermoplastic material. For example, the first connecting column 11 , the second connecting column 12 and the third connecting column 13 are made of thermoplastic material.
采用塑胶件,能够一定程度上保证支架10绝缘,且便于支架10的加工,方便通过热铆将支架10与导电片20和支撑板31固定。采用板件结构,有助于降低支架10占用极柱高度方向(如图3中Z轴方向)的空间。The use of plastic parts can ensure the insulation of the bracket 10 to a certain extent, facilitate the processing of the bracket 10, and facilitate the fixing of the bracket 10 to the conductive sheet 20 and the support plate 31 through hot riveting. The use of a plate structure helps to reduce the space occupied by the bracket 10 in the height direction of the pole (Z-axis direction in Figure 3).
本申请实施例还提供一种电池,包括多个电池单体40,还包括上述任一实施例中的固定结构,电池单体40的极柱与导电片20电连接。An embodiment of the present application also provides a battery, which includes a plurality of battery cells 40 and a fixed structure as in any of the above embodiments. The poles of the battery cells 40 are electrically connected to the conductive sheet 20 .
可选地,导电片20与电池单体40的极柱可以是通过焊接固定,如此,能够使得导电片20与极柱连接稳定。Alternatively, the conductive sheet 20 and the poles of the battery cells 40 may be fixed by welding, so that the connection between the conductive sheet 20 and the poles can be stabilized.
电池单体40可以是方形电池单体或圆形电池单体等,多个电池单体40可以是并列、串联或混合连接方式。The battery cells 40 may be square battery cells or circular battery cells, etc., and the plurality of battery cells 40 may be connected in parallel, in series, or in a hybrid manner.
通过导电片20将电池单体40的极柱与柔性电路板30连接导通,以便于采集电池单体40的数据;且能够便于柔性电路板30的输出端位置的固定,简化端板设计,能够利用导电片20和支架10固定柔性电路板30的输出端以便于实现电池的模块化装配,简化柔性电路板30的装配过程,使得电池的装配更加方便。The poles of the battery cell 40 are connected to the flexible circuit board 30 through the conductive sheet 20, so as to facilitate the collection of data of the battery cell 40; and it can facilitate the fixation of the output end position of the flexible circuit board 30, simplifying the design of the end plate. The conductive sheet 20 and the bracket 10 can be used to fix the output end of the flexible circuit board 30 to facilitate modular assembly of the battery, simplify the assembly process of the flexible circuit board 30, and make the assembly of the battery more convenient.
本申请实施例还提供一种用电装置,包括上述任一实施例中所述的电池。An embodiment of the present application also provides an electrical device, including the battery described in any of the above embodiments.
用电装置可为但不限于为车辆1000、便携式设备、轮船、航天器、电动玩具和电动工具等等。车辆1000可以是燃油汽车、燃气汽车或新能源汽车,新能源汽车可以是纯电动汽车、混合动力汽车或增程式汽车等。航天器包括飞机、火箭、航天飞机和宇宙飞船等等。电动玩具包括固定式或移动式的电动玩具,例如,游戏机、电动汽车玩具、电动轮船玩具和电动飞机玩具等等。电动工具包括金属切削电动工具、研磨电动工具、装配电动工具和铁道用电动工具,例如,电钻、电动砂轮机、电动扳手、电动螺丝刀、电锤、冲击电钻、混凝土振动器和电刨等等。The electrical device may be, but is not limited to, a vehicle 1000, a portable device, a ship, a spacecraft, an electric toy, an electric tool, etc. The vehicle 1000 may be a fuel vehicle, a gas vehicle, or a new energy vehicle. The new energy vehicle may be a pure electric vehicle, a hybrid vehicle, or a range-extended vehicle. Spacecraft include airplanes, rockets, space shuttles, spacecraft, etc. Electric toys include fixed or mobile electric toys, such as game consoles, electric car toys, electric ship toys, electric airplane toys, etc. Power tools include metal cutting power tools, grinding power tools, assembly power tools and railway power tools, such as electric drills, electric grinders, electric wrenches, electric screwdrivers, electric hammers, impact drills, concrete vibrators and planers, etc.
用电装置中除了上述的电池100外,一般还包括其它结构。如当用电装置为车辆1000时,除电池100外,往往还包括马达300、控制器200等设备。In addition to the above-mentioned battery 100, the electrical device generally also includes other structures. For example, when the electrical device is a vehicle 1000, in addition to the battery 100, it often also includes a motor 300, a controller 200 and other equipment.
通过采用上述固定结构,能够便于电池中柔性电路板30的输出端的固定,简化电池端板设计,有助于电池的模块化装配。而且,能够保障柔性电路板30与外部电路连接位置的稳定,提高用电装置运行的可靠性。By adopting the above fixing structure, the output end of the flexible circuit board 30 in the battery can be easily fixed, the battery end plate design can be simplified, and the modular assembly of the battery can be facilitated. Moreover, the stability of the connection position between the flexible circuit board 30 and the external circuit can be ensured, and the reliability of the operation of the electrical device can be improved.
根据本申请的一些实施例,提供了一种固定结构。固定结构包括支架10、导电片20和柔性电路板30。支架10可采用塑胶件,支架10与导电片20和柔性电路板30的输出端通过热铆固定,导电片20与电池单体40的极柱通过焊接固定,从而使得柔性电路板30的输出端与电池单体40的极柱保持相对稳定。本申请实施例中,支架10还可以与热敏电阻检测支架进行集成,提高通用性。支架10、导电片20与柔性电路板30可先进行组装,在电池装配时支架10、导电片20与柔性电路板30一体来料,整体集成度高,装配精度可通过热铆保证,有助于减少产线员工额外的操作。According to some embodiments of the present application, a fixed structure is provided. The fixed structure includes a bracket 10, a conductive sheet 20 and a flexible circuit board 30. The bracket 10 can be made of plastic parts. The bracket 10, the conductive sheet 20 and the output end of the flexible circuit board 30 are fixed by heat riveting, and the conductive sheet 20 and the pole of the battery cell 40 are fixed by welding, so that the output end of the flexible circuit board 30 The poles of the battery cells 40 remain relatively stable. In the embodiment of the present application, the bracket 10 can also be integrated with the thermistor detection bracket to improve versatility. The bracket 10, the conductive sheet 20 and the flexible circuit board 30 can be assembled first. During the battery assembly, the bracket 10, the conductive sheet 20 and the flexible circuit board 30 are supplied as one piece. The overall integration is high and the assembly accuracy can be ensured by hot riveting, which is helpful. To reduce extra operations for production line employees.
以上所述仅为本申请的较佳实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本申请的保护范围之内。The above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application shall be included in the protection of the present application. within the range.
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| CN118693476A (en) * | 2024-08-16 | 2024-09-24 | 深圳海辰储能科技有限公司 | Energy storage devices and electrical equipment |
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| CN118693476A (en) * | 2024-08-16 | 2024-09-24 | 深圳海辰储能科技有限公司 | Energy storage devices and electrical equipment |
| CN118693476B (en) * | 2024-08-16 | 2024-12-13 | 深圳海辰储能科技有限公司 | Energy storage device and electric equipment |
| WO2026036988A1 (en) * | 2024-08-16 | 2026-02-19 | 深圳海辰储能科技有限公司 | Energy storage apparatus and electric device |
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