CN219838141U - An automatic demoulding structure for injection molding of special-shaped pipe fittings - Google Patents
An automatic demoulding structure for injection molding of special-shaped pipe fittings Download PDFInfo
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Abstract
Description
技术领域Technical field
本实用新型属于注塑成型管件模具技术领域,具体涉及一种注塑异形管件模具自动脱模结构。The utility model belongs to the technical field of injection molding pipe fitting molds, and specifically relates to an automatic demoulding structure of an injection molding special-shaped pipe fitting mold.
背景技术Background technique
注塑成型是指利用塑料的挤压性和模塑性,将松散的颗粒或者粉状成型物料从注射机的料斗送入高温的机筒内加热熔融塑化,使之成为黏流态溶体,在柱塞或螺杆的高压推动下,以很大的流速通过机筒前端的喷嘴注射进入温度较低的闭合模具中,经过一段时间的保压和冷却定型后,开启模具便可从模腔中脱出具有一定形状和尺寸的塑料制品。Injection molding refers to the use of the extrusion and moldability of plastics to send loose particles or powdery molding materials from the hopper of the injection machine into the high-temperature barrel to heat, melt and plasticize them, turning them into a viscous fluid solution. Driven by the high pressure of the plunger or screw, the injection is injected through the nozzle at the front end of the barrel into the closed mold with a lower temperature at a high flow rate. After a period of pressure holding and cooling, the mold can be released from the mold cavity by opening the mold. Plastic products of certain shapes and sizes.
异形管件模具常常受到产品结构的限制,无法实现一模多腔,或者一模多腔导致模具成本高,模具体积非常,同克数制品的模具无法匹配同克数的注塑机,往往需要更大吨位的注塑机来生产,成本浪费严重,且不一定能够达到自动脱模的效果,因此需要设计一种新的结构,能够实现一模多腔、自动脱模的效果,从而降低生产成本。Special-shaped pipe fitting molds are often limited by the product structure and cannot achieve multiple cavities in one mold, or multiple cavities in one mold lead to high mold costs and very large mold volumes. Molds with the same gram number of products cannot match the same gram number of injection molding machines, and often require larger Tonnage of the injection molding machine to produce is a serious waste of cost, and may not be able to achieve the effect of automatic demoulding. Therefore, it is necessary to design a new structure that can achieve the effect of multiple cavities in one mold and automatic demoulding, thereby reducing production costs.
实用新型内容Utility model content
针对上述问题情况,本实用新型提供一种注塑异形管件模具自动脱模结构,解决现有的异形管件无法实现一模多腔、自动脱模等技术问题。In view of the above problems, the present invention provides an automatic demoulding structure for injection molding of special-shaped pipe fittings, which solves the technical problems of existing special-shaped pipe fittings such as the inability to realize multiple cavities in one mold and automatic demoulding.
为了实现上述目的,本实用新型采取的技术方案为:In order to achieve the above purpose, the technical solution adopted by this utility model is:
一种注塑异形管件模具自动脱模结构,包括定模组件和动模组件,所述定模组件包括由上到下依次连接设置的定模压机板、第一定模模脚、热流道阀针托板、第二定模模脚以及定模型腔模框,所述动模组件包括从上到下依次连接设置的动模型腔模框、动模模脚以及动模压机板,所述自动脱膜结构还包括异形导向柱、拉杆、斜导柱、限位装置、第一滑块以及第二滑块,所述异形导向柱、拉杆以及斜导柱固定于定模型腔模框,限位装置固定于动模型腔模框,起移动限位作用,第一滑块和第二滑块定位在动模型腔模框上,第一滑块设置有第一型芯,第二滑块设置有第二型芯。An automatic demoulding structure for injection molding of special-shaped pipe fittings, including a fixed mold assembly and a movable mold assembly. The fixed mold assembly includes a fixed mold press plate, a first fixed mold foot, and a heat flow device connected in sequence from top to bottom. The valve needle support plate, the second fixed mold mold foot and the fixed mold cavity mold frame, the movable mold assembly includes a movable mold cavity mold frame, a movable mold mold foot and a movable mold press plate connected in sequence from top to bottom, The automatic stripping structure also includes a special-shaped guide column, a pull rod, an inclined guide column, a limiting device, a first slide block and a second slide block. The special-shaped guide column, pull rod and inclined guide column are fixed to the fixed mold cavity mold frame. , the limiting device is fixed on the mold frame of the movable model cavity and functions as a movement limiter. The first slide block and the second slide block are positioned on the mold frame of the movable model cavity. The first slide block is provided with a first core, and the second slide block is provided with a first core. The block is provided with a second core.
进一步地,所述第一型芯和第二型芯组成型芯单元,型芯单元的数量为多个,均匀分布在定模型腔模框和动模型腔模框之间。Further, the first core and the second core constitute a core unit, and the number of the core units is multiple, evenly distributed between the fixed mold cavity mold frame and the movable mold cavity mold frame.
进一步地,在定模压机板的下方还设置有热流道分流板,热流道分流板固定在热流道阀针托板上,用于对热流道进行分流。Further, a hot runner diverter plate is provided below the fixed mold press plate. The hot runner diverter plate is fixed on the hot runner valve needle support plate and is used to divert the hot runner.
进一步地,所述异形导向柱穿过第一滑块设置,所述斜导柱穿过第二滑块设置。Further, the special-shaped guide post is provided through the first slide block, and the inclined guide post is provided through the second slide block.
进一步地,所述异形导向柱对称设置在定模型腔模框的下部两侧位置,所述拉杆设置在定模型腔模框的四角位置上。Further, the special-shaped guide columns are symmetrically arranged on both sides of the lower part of the fixed mold cavity mold frame, and the tie rods are arranged at the four corners of the fixed mold cavity mold frame.
进一步地,在第一型芯和第二型芯之间设置有浇口,制品设置在在第一型芯和第二型芯之间位置处。Further, a gate is provided between the first core and the second core, and the product is provided at a position between the first core and the second core.
进一步地,第一滑块和第二滑块的数量分别为两个,分别对称设置在动模型腔模框的两侧位置,在第一滑块的内侧位置还设置有挡板。Further, there are two first slide blocks and two second slide blocks respectively, which are symmetrically arranged on both sides of the mold frame of the movable mold cavity, and a baffle is also provided on the inner side of the first slide block.
进一步地,所述限位装置包括相互配合的第一限位块和第二限位块,第二限位块设置有限位柱孔及限位柱,在第二限位块的端部还设置有弹簧。Further, the limiting device includes a first limiting block and a second limiting block that cooperate with each other. The second limiting block is provided with a limiting column hole and a limiting column, and is also provided at the end of the second limiting block. There are springs.
进一步地,所述第一限位块设置在动模型腔模框上,第二限位块连接有弹簧,通过限位柱固定于第一滑块,限位柱孔为第二限位块上下移动起空间限位作用。Further, the first limiting block is arranged on the mold frame of the movable mold cavity, the second limiting block is connected with a spring, and is fixed to the first slide block through the limiting column. The limiting column hole is the upper and lower position of the second limiting block. Movement acts as a space limiter.
进一步地,在热流道阀针托板侧部还设置有热流道温控箱接线盒。Further, a hot runner temperature control box junction box is also provided on the side of the hot runner valve needle support plate.
通过本实用新型技术方案,突破异性管件模具产品结构的限制,采用新的结构,完全实现了一模多腔,自动脱模的效果;同时通过第二滑块的错位滑出排布,节省空间,实现一模多腔的目的。Through the technical solution of this utility model, the limitations of the product structure of the heterosexual pipe fitting mold are broken through, and the new structure is adopted to fully realize the effect of one mold with multiple cavities and automatic demoulding; at the same time, the misaligned sliding arrangement of the second slider saves space. , to achieve the purpose of one mold with multiple cavities.
附图说明Description of the drawings
图1为本实用新型的结构示意图;Figure 1 is a schematic structural diagram of the utility model;
图2为本实用新型的结构示意图(省略动模组件);Figure 2 is a schematic structural diagram of the utility model (the movable mold assembly is omitted);
图3为图2的俯视结构示意图;Figure 3 is a schematic top view of the structure of Figure 2;
图4为本实用新型的限位装置俯视图;Figure 4 is a top view of the limiting device of the present invention;
图5为本实用新型的限位装置和拉杆正视结构图;Figure 5 is a front structural view of the limiting device and pull rod of the present utility model;
图6为本实用新型的脱模状态示意图;Figure 6 is a schematic diagram of the demoulding state of the present utility model;
图中:1、定模压机板;2、第一定模模脚;3、热流道分流板;4、热流道阀针托板;5、热流道温控箱接线盒;6、第二定模模脚;7、定模型腔模框;8、动模型腔模框;9、动模模脚;10、动模压机板;11、异形导向柱;12、拉杆;13、斜导柱;14、浇口;15、第一滑块;16、限位装置;161、第一限位块;162、第二限位块;163、限位柱孔;164、限位柱;165、弹簧;17、挡板;18、第二滑块;19、制品;20、第一型芯;21、第二型芯。In the picture: 1. Fixed mold press plate; 2. First fixed mold foot; 3. Hot runner manifold; 4. Hot runner valve needle support plate; 5. Hot runner temperature control box junction box; 6. Second fixed mold Mold feet; 7. Fixed mold cavity mold frame; 8. Movable mold cavity mold frame; 9. Movable mold mold feet; 10. Dynamic mold press plate; 11. Special-shaped guide column; 12. Tie rod; 13. Inclined guide column; 14. Gate; 15. First slider; 16. Limiting device; 161. First limiting block; 162. Second limiting block; 163. Limiting column hole; 164. Limiting column; 165. Spring ; 17. Baffle; 18. Second slider; 19. Product; 20. First core; 21. Second core.
实施方式Implementation
为使本实用新型的目的、技术方案和优点更加清楚,下面将对本实用新型的技术方案进行详细的描述。显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所得到的所有其它实施方式,都属于本实用新型所保护的范围。In order to make the purpose, technical solutions and advantages of the present utility model clearer, the technical solutions of the present utility model will be described in detail below. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present utility model, all other implementations obtained by those of ordinary skill in the art without any creative work fall within the scope of protection of the present utility model.
如图1-6所示,一种注塑异形管件模具自动脱模结构,包括定模组件和动模组件,所述定模组件包括由上到下依次连接设置的定模压机板1、第一定模模脚2、热流道阀针托板4、第二定模模脚6以及定模型腔模框7,所述动模组件包括从上到下依次连接设置的动模型腔模框8、动模模脚9以及动模压机板10。As shown in Figure 1-6, an automatic demoulding structure of an injection mold for special-shaped pipe fittings includes a fixed mold assembly and a movable mold assembly. The fixed mold assembly includes fixed mold press plates 1 connected in sequence from top to bottom. , the first fixed mold foot 2, the hot runner valve needle support plate 4, the second fixed mold foot 6 and the fixed mold cavity mold frame 7. The movable mold assembly includes movable mold cavities connected in sequence from top to bottom. Mold frame 8, movable mold feet 9 and movable mold press plate 10.
本实用新型的自动脱膜结构还包括异形导向柱11、拉杆12、斜导柱13、限位装置16、第一滑块15以及第二滑块18,所述异形导向柱11、拉杆12以及斜导柱13固定于定模型腔模框7,限位装置16固定于动模型腔模框8,起移动限位作用,第一滑块15和第二滑块18定位在动模型腔模框8上,第一滑块15和第二滑块18的数量分别为两个,分别对称设置在动模型腔模框8的两侧位置,在第一滑块15的内侧位置还设置有挡板17。The automatic stripping structure of the present invention also includes a special-shaped guide post 11, a pull rod 12, an inclined guide post 13, a limiting device 16, a first slider 15 and a second slider 18. The special-shaped guide post 11, pull rod 12 and The inclined guide post 13 is fixed on the fixed model cavity mold frame 7, the limiting device 16 is fixed on the movable model cavity mold frame 8, and serves as a movement limiter. The first slider 15 and the second slider 18 are positioned on the movable model cavity mold frame. 8, the number of the first slide block 15 and the second slide block 18 is two respectively, and they are symmetrically arranged on both sides of the movable mold cavity mold frame 8. A baffle is also provided on the inner side of the first slide block 15. 17.
第一滑块15设置有第一型芯20,第二滑块18设置有第二型芯21。所述第一型芯20和第二型芯21组成型芯单元,型芯单元的数量为多个,均匀分布在定模型腔模框7和动模型腔模框之8间,实现一模多腔。在第一型芯20和第二型芯21之间设置有浇口14,制品19设置在在第一型芯20和第二型芯21之间位置处。The first slider 15 is provided with a first core 20 , and the second slider 18 is provided with a second core 21 . The first core 20 and the second core 21 form a core unit. There are multiple core units, which are evenly distributed between the fixed mold cavity frame 7 and the movable mold cavity frame 8 to achieve one mold with multiple molds. cavity. A gate 14 is provided between the first core 20 and the second core 21 , and the product 19 is provided at a position between the first core 20 and the second core 21 .
在定模压机板1的下方还设置有热流道分流板3,热流道分流板3固定在热流道阀针托板4上,通过热流道分流板3,对热流道进行分流,满足一模多腔的要求。在热流道阀针托板4侧部还设置有热流道温控箱接线盒5。There is also a hot runner manifold plate 3 under the fixed mold press plate 1. The hot runner manifold plate 3 is fixed on the hot runner valve needle support plate 4. The hot runner manifold plate 3 is used to divert the hot runner to meet the needs of multiple molds. cavity requirements. A hot runner temperature control box junction box 5 is also provided on the side of the hot runner valve needle support plate 4.
本实用新型的异形导向柱11穿过第一滑块15设置,所述斜导柱13穿过第二滑块18设置。其中,异形导向柱11对称设置在定模型腔模框7的下部两侧位置,所述拉杆12设置在定模型腔模框7的四角位置上。拉杆12端部具有90度直角面卡扣处,另一端穿过第一限位块161设置。The special-shaped guide post 11 of the present invention is provided through the first slide block 15 , and the inclined guide post 13 is provided through the second slide block 18 . Among them, the special-shaped guide columns 11 are symmetrically arranged on both sides of the lower part of the fixed mold cavity mold frame 7 , and the tie rods 12 are arranged at the four corners of the fixed mold cavity mold frame 7 . The end of the tie rod 12 has a 90-degree right-angled surface buckle, and the other end is set through the first limiting block 161 .
本实用新型的限位装置16包括相互配合的第一限位块161和第二限位块162,第二限位块162设置有限位柱孔163及限位柱164,在第二限位块162的端部还设置有弹簧165。第一限位块161和第二限位块162具有可以相互配合的斜面。The limiting device 16 of the present invention includes a first limiting block 161 and a second limiting block 162 that cooperate with each other. The second limiting block 162 is provided with a limiting column hole 163 and a limiting column 164. In the second limiting block The end of 162 is also provided with a spring 165. The first limiting block 161 and the second limiting block 162 have inclined surfaces that can cooperate with each other.
其中,第一限位块161设置在动模型腔模框8上,第二限位块162连接有弹簧165,通过限位柱164固定于第一滑块15,限位柱孔163为第二限位块162上下移动起空间限位作用。Among them, the first limiting block 161 is arranged on the movable mold cavity mold frame 8, the second limiting block 162 is connected with a spring 165, and is fixed to the first slider 15 through the limiting column 164, and the limiting column hole 163 is the second limiting block 161. The limiting block 162 moves up and down to play a space limiting role.
本实用新型的模具生产流程如下:通过注射成型周期到后,到达开模阶段,开模开始,通过异形导向柱11平面运动,斜导柱13滑出第二滑块18,此时第二滑块18处制品19一半已经脱离第二型芯21,制品19另一半在第一滑块15的第一型芯20上;接下去通过拉杆12 90度直角面卡扣处和第二限位块162的运动作用使第一滑块15上浮使产品脱离型腔,同时在行进的过程中通过第一限位块161抵住第二限位块162在弹簧165的作用下下沉,使拉杆12整体不受干涉脱离出来,再通过异形导向柱11斜面滑出第一滑块15,滑出的同时制品19的另一半通过挡板17的作用,使产品脱离第一滑块15的第一型芯20,达到脱模的效果;同时通过第二滑块18的错位滑出排布,节省空间,实现一模多腔的目的。The mold production process of the present utility model is as follows: after the injection molding cycle is completed, the mold opening stage is reached. The mold opening begins. Through the plane movement of the special-shaped guide pillar 11, the inclined guide pillar 13 slides out of the second slider 18. At this time, the second slider Half of the product 19 at block 18 has separated from the second core 21, and the other half of the product 19 is on the first core 20 of the first slider 15; next, the 90-degree right-angle surface buckle of the tie rod 12 and the second limiting block are The movement of 162 causes the first slider 15 to float up, causing the product to escape from the mold cavity. At the same time, during the traveling process, the first limiter 161 resists the second limiter 162 and sinks under the action of the spring 165, causing the pull rod 12 to The whole product can be detached without interference, and then slide out of the first slide block 15 through the slope of the special-shaped guide column 11. While sliding out, the other half of the product 19 passes through the action of the baffle 17, causing the product to escape from the first shape of the first slide block 15. The core 20 achieves the effect of demoulding; at the same time, through the misalignment of the second slider 18, the arrangement saves space and achieves the purpose of one mold with multiple cavities.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以所述权利要求的保护范围为准。The above are only specific implementations of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person familiar with the technical field can easily think of changes or modifications within the technical scope disclosed by the present utility model. Replacements shall be covered by the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope of the claims.
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