CN219816761U - Spraying device of aluminum profile production line - Google Patents
Spraying device of aluminum profile production line Download PDFInfo
- Publication number
- CN219816761U CN219816761U CN202321074171.XU CN202321074171U CN219816761U CN 219816761 U CN219816761 U CN 219816761U CN 202321074171 U CN202321074171 U CN 202321074171U CN 219816761 U CN219816761 U CN 219816761U
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- CN
- China
- Prior art keywords
- spraying
- fixed
- aluminum profile
- workshop
- production line
- Prior art date
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- 238000005507 spraying Methods 0.000 title claims abstract description 94
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 38
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 230000000712 assembly Effects 0.000 claims abstract description 9
- 238000000429 assembly Methods 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 3
- 229910000838 Al alloy Inorganic materials 0.000 claims description 2
- 238000000576 coating method Methods 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 abstract 1
- 239000007921 spray Substances 0.000 description 11
- 239000003973 paint Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The utility model relates to the technical field of spraying, in particular to a spraying device of an aluminum profile production line, which comprises a spraying workshop and further comprises: the fixing components are connected to the middle of the inner top surface of the spraying workshop in a sliding manner; the spraying assembly comprises two spraying assemblies, the two spraying assemblies are installed on the front side and the rear side of the fixed assembly in a staggered mode, the spraying assemblies comprise transverse plates, two threaded rods are connected between the bottom surfaces of the transverse plates and the bottom surface inside a spraying workshop in a rotating mode, lifting plates with two ends connected with the threaded rods on the two sides in a threaded mode are arranged below the transverse plates respectively, the spraying assemblies further comprise spraying units, each spraying unit comprises two vertical plates, a rotating shaft is connected between the two vertical plates in a rotating mode, a mounting plate is fixed to the rotating shaft, and a plurality of nozzles are fixed to the top surface of the mounting plate. According to the utility model, the rotating shaft repeatedly rotates for a certain angle, so that the nozzles on the mounting plate repeatedly swing, the coating can be sprayed on the upper surface and the lower surface of the aluminum profile, the dead angle of spraying is reduced, the aluminum profile does not need to be rotated, and the excessive participation of workers in manual operation is reduced.
Description
Technical Field
The utility model relates to the technical field of spraying, in particular to a spraying device of an aluminum profile production line.
Background
The aluminum profile is an aluminum material with different cross-sectional shapes obtained by hot melting and extrusion of an aluminum bar, and various coatings are required to be sprayed on the surface of the aluminum profile to improve the performances of strength, wear resistance, corrosion resistance and the like in order to prolong the service life of the aluminum profile.
The utility model patent with the publication number of CN218223127U discloses a spraying device for aluminum profiles, which comprises a spraying box, wherein a workbench is arranged on the inner bottom wall of the spraying box, electric push rods are arranged on the left side and the right side of the inner wall of the spraying box, and limiting plates are arranged at the output ends of the two electric push rods.
The utility model does not need to manually hold a spray gun to spray the aluminum profile, so that the labor intensity of workers is reduced, but only the upper surface of the aluminum profile can be sprayed, and then the aluminum profile is turned to spray other surfaces, thereby being time-consuming and labor-consuming, prolonging the operation time, reducing the spraying efficiency, prolonging the time for the workers to contact the paint, and affecting the health of the workers.
Disclosure of Invention
The utility model aims to provide a spraying device of an aluminum profile production line, which aims to solve the problem that a worker is required to manually turn over an aluminum profile in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the utility model provides a spraying device of aluminium alloy production line, includes the spraying workshop, still includes: the fixing assemblies are used for fixing the aluminum profiles and are connected to the middle of the inner top surface of the spraying workshop in a sliding mode; two spraying components for realizing spraying function, two spraying components staggered mounting in both sides around the fixed subassembly, spraying components is including being fixed in the diaphragm that the spraying workshop inner wall is close to roof department, the diaphragm bottom surface is close to both ends department about with all rotate between the inside bottom surface of spraying workshop and be connected with the threaded rod, the diaphragm below be equipped with both ends respectively with both sides threaded rod threaded connection's lifter plate, spraying components is still including being used for through swing spraying in order to reduce the spraying unit at dead angle, the spraying unit including be fixed in side by side two risers on the lifter plate top surface, two rotate between the riser and be connected with the pivot, the pivot is close to the one end of fixed subassembly is fixed with the mounting panel, the mounting panel top surface is fixed with a plurality of nozzles through the clamp rule.
Preferably, the spraying workshop further comprises guide rails and a driving belt, wherein the guide rails and the driving belt are distributed in an annular mode and penetrate through the spraying workshop, the guide rails are located on the inner side of the driving belt, the guide rails penetrate through a section of the spraying workshop and are fixed in the middle of the inner top surface of the spraying workshop, the fixing assembly comprises a sliding seat which is connected with the guide rails in a sliding mode, and the sliding seat is fixed on the side face, close to the guide rails, of the driving belt.
Preferably, the edges of the left side and the right side of the bottom surface of the sliding seat are respectively fixed with a vertical plate, the opposite surfaces of the two vertical plates are respectively and regularly fixed with a plurality of fixed plates, the vertical plates are respectively and slidably connected with movable plates above the fixed plates, and the adjacent fixed plates and the movable plates are fixed through bolts.
Preferably, the top surface of the transverse plate is fixed with a lifting motor with an output shaft coaxially connected with one of the threaded rods, and the two threaded rods are connected through belt transmission.
Preferably, gears are coaxially connected to the positions, close to the left end and the right end, of the outer side wall of the rotating shaft, two rotating rods are connected between the vertical plates in a parallel rotating mode, the two rotating rods are distributed on the upper side and the lower side of the rotating shaft in a parallel mode, half gears are coaxially connected to the positions, close to the two sides, of the left end and the right end of the outer side wall of the rotating rod, of the gears, and the two half gears are meshed with the gears in corresponding positions in a staggered mode.
Preferably, one end of the rotating rod extends out of the adjacent vertical plate and is coaxially connected with a driving gear, and the two driving gears are meshed with each other.
Preferably, a plurality of the nozzles are communicated with a same connecting hose, and the connecting hose is communicated with an external supply device through a connecting pipe.
Preferably, a driving motor is fixed on the top surface of the lifting plate near the driving gear, and an output shaft of the driving motor is coaxially connected with one of the rotating rods.
Compared with the prior art, the utility model has the beneficial effects that:
according to the utility model, the transverse plate, the threaded rod, the lifting plate, the belt, the lifting motor and the spraying unit are arranged, the lifting plate is sequentially meshed with the gears at the corresponding positions in the lifting process, so that the rotating shaft repeatedly rotates for a certain angle, the nozzles on the mounting plate repeatedly swing along with the rotating shaft, the upper surface and the lower surface of the aluminum profile can be sprayed, the spraying efficiency is effectively improved, excessive manual operation of workers is not needed, and the health of the workers is effectively protected.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the utility model;
FIG. 2 is a schematic view of a partial structure of the utility model;
FIG. 3 is a schematic view of a fixing assembly according to the present utility model;
FIG. 4 is a schematic view of the spray assembly of the present utility model;
FIG. 5 is a partial exploded view of the spray assembly of the present utility model;
FIG. 6 is a schematic view of the structure of the spray unit of the utility model;
fig. 7 is a schematic view showing a partial structure of a spray unit in the utility model.
In the figure:
1. a spraying workshop;
2. a fixing assembly; 20. a slide; 21. a vertical plate; 22. a fixing plate; 23. a movable plate;
3. a spray assembly; 30. a cross plate; 31. a threaded rod; 32. a lifting plate; 33. a belt; 34. a lifting motor; 35. a spraying unit; 350. a riser; 351. a rotating shaft; 352. a gear; 353. a rotating rod; 354. a half gear; 355. a drive gear; 356. a mounting plate; 357. a nozzle; 358. a connecting hose; 36. a driving motor;
4. a guide rail;
5. and driving the belt.
Detailed Description
The following description of the embodiments of the present utility model will be made more apparent and fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1 to 7, the present utility model provides a technical solution:
the spraying device of the aluminum profile production line comprises a spraying workshop 1 and further comprises: the fixing assemblies 2 are used for fixing aluminum profiles, and the fixing assemblies 2 are connected to the middle of the inner top surface of the spraying workshop 1 in a sliding manner; the utility model discloses a spraying device for aluminum profiles, which comprises two spraying components 3 for realizing a spraying function, wherein the two spraying components 3 are installed on the front side and the rear side of a fixed component 2 in a staggered manner, the spraying components 3 comprise transverse plates 30 fixed on the inner wall of a spraying workshop 1 and close to the top wall, threaded rods 31 are rotatably connected between the positions, close to the left end and the right end, of the bottom surface of the transverse plates 30 and the inner bottom surface of the spraying workshop 1, lifting plates 32 with two ends respectively in threaded connection with the threaded rods 31 on the two sides are arranged below the transverse plates 30, the spraying components 3 further comprise spraying units 35 for reducing spraying dead angles through swinging spraying, the spraying units 35 comprise two vertical plates 350 fixed on the top surfaces of the lifting plates 32 side by side, a rotating shaft 351 is rotatably connected between the two vertical plates 350, one end, close to the rotating shaft 351, of the rotating shaft is close to the fixed with a mounting plate 356, of the top surface of the mounting plate 356 is regularly fixed with a plurality of nozzles 357 through hoops.
In this embodiment, the spraying workshop 1 further includes a guide rail 4 and a driving belt 5 which are annularly distributed and pass through the spraying workshop 1, the guide rail 4 is located at the inner side of the driving belt 5, the guide rail 4 passes through a section of the spraying workshop 1 and is fixed at the middle of the inner top surface of the spraying workshop 1, the fixing component 2 includes a sliding seat 20 slidably connected with the guide rail 4, the sliding seat 20 is fixed on the side surface of the driving belt 5, close to the guide rail 4, other sections of the guide rail 4 and the driving belt 5 can be provided with various operation workshops such as a drying workshop, a cooling workshop and a storage workshop, the driving belt 5 is driven to work by an external driving device, the driving belt 5 drives the sliding seat 20 to slide along the guide rail 4, and the sliding seat moves and stays in each workshop, so that the spraying workshop is suitable for production line work.
Specifically, the edges of the left side and the right side of the bottom surface of the sliding seat 20 are respectively fixed with a vertical plate 21, the opposite surfaces of the two vertical plates 21 are respectively and regularly fixed with a plurality of fixed plates 22, the vertical plates 21 are respectively and slidably connected with a movable plate 23 above each fixed plate 22, and the adjacent fixed plates 22 and the movable plates 23 are fixed through bolts, so that aluminum profiles with different sizes can be conveniently fixed.
Specifically, the top surface of the transverse plate 30 is fixed with a lifting motor 34 with an output shaft coaxially connected with one of the threaded rods 31, and the two threaded rods 31 are in transmission connection through a belt 33, so that both ends of the lifting plate 32 are supported by the threaded rods 31, and the stability of the spraying assembly 3 is improved.
Further, gears 352 are coaxially connected to the outer side wall of the rotating shaft 351 near the left and right ends, two rotating rods 353 are rotatably connected between the two vertical plates 350 side by side, the two rotating rods 353 are distributed on the upper side and the lower side of the rotating shaft 351 side by side, half gears 354 are coaxially connected to the left and right ends of the outer side wall of the rotating rod 353 near the gears 352 on the two sides, the two half gears 354 of the two rotating rods 353 are meshed with the gears 352 at corresponding positions in a staggered mode, the rotating shaft 351 repeatedly rotates for a certain angle, and the mounting plate 356 and the nozzle 357 repeatedly swing up and down along with the rotating shaft.
In addition, one end of the rotating rod 353 extends out of the adjacent vertical plate 350 and is coaxially connected with a driving gear 355, the two driving gears 355 are meshed with each other, so that the rotating directions of the two rotating rods 353 are opposite, and the left half gear 354 and the right half gear 352 are sequentially meshed.
It should be noted that, the plurality of nozzles 357 are connected to the same connection hose 358, the connection hose 358 is connected to the external supply device through the connection pipe, the paint spraying pump provides power to spray paint on the aluminum profile by the nozzles 357, and the connection hose 358 is used for conveying paint and can be lifted along with the lifting plate 32.
It is noted that, a driving motor 36 is fixed on the top surface of the lifting plate 32 near the driving gear 355, an output shaft of the driving motor 36 is coaxially connected with one of the rotating rods 353, and the driving motor 36 is used as a power source to drive the driving gear 355 and the rotating rod 353 to rotate.
Finally, it should be noted that the components such as the lifting motor 34 and the driving motor 36 in the present utility model are all universal standard components or components known to those skilled in the art, the structure and principle thereof are all known by those skilled in the art or known by routine experimental methods, at the idle position of the present device, all the electric devices mentioned above refer to power elements, electric devices and adaptive controllers and power sources which are connected by wires, the specific connection means should refer to the working principle in the present utility model, and the electric connection between the electric devices is completed according to the sequence of operation, and the detailed connection means is known in the art.
When the spraying device of the aluminum profile production line is used, bolts are unscrewed, the movable plates 23 are lifted upwards, all aluminum profiles are placed on the fixed plates 22 on the two sides, then the bolts are screwed, the adjacent movable plates 23 and the fixed plates 22 clamp the aluminum profiles, the driving belt 5 is driven to move by an external driving device, the sliding seat 20 slides along the guide rail 4, and the fixed assembly 2 moves to the spraying assembly 3 to stop;
the output shaft of the lifting motor 34 drives the threaded rod 31 coaxially connected with the lifting motor to rotate, the threaded rod 31 drives the other threaded rod 31 to rotate through the belt 33, the two threaded rods 31 rotate to drive the lifting plate 32 to lift, in the lifting plate 32 lifting process, the output shaft of the driving motor 36 drives the driving gear 355 coaxially connected with the lifting plate to rotate, the driving gear 355 drives the other driving gear 355, the two rotating rods 353 rotate along with the other driving gear 355 and rotate in opposite directions, the two groups of half gears 354 on the two rotating rods 353 are sequentially meshed with the gears 352 in corresponding positions, the rotating shafts 351 repeatedly rotate for a certain angle, the mounting plate 356 repeatedly swings up and down along with the rotating shafts, the paint spraying pump conveys paint in an external supply device into the nozzle 357, the nozzle 357 repeatedly swings up and down to spray the upper surface and the lower surface of an aluminum profile, the aluminum profile does not need to be turned over, and the two spraying components 3 can completely spray the upper surface, the lower surface, the front surface and the rear surface of the aluminum profile is more practical.
Claims (8)
1. The utility model provides a spraying device of aluminium alloy production line, includes spraying workshop (1), its characterized in that still includes:
the fixing assemblies (2) are used for fixing the aluminum profiles, and the fixing assemblies (2) are connected to the middle of the inner top surface of the spraying workshop (1) in a sliding mode;
two spraying components (3) for realizing spraying function, two spraying components (3) crisscross install in both sides around fixed subassembly (2), spraying components (3) are including being fixed in diaphragm (30) that spraying workshop (1) inner wall is close to roof department, diaphragm (30) bottom surface is close to both ends department about with all rotate between the inside bottom surface of spraying workshop (1) and be connected with threaded rod (31), diaphragm (30) below be equipped with both ends respectively with both sides threaded rod (31) threaded connection's lifter plate (32), spraying components (3) are still including being used for through the swing in order to reduce spraying unit (35) at spraying dead angle, spraying unit (35) are including being fixed in side by side two riser (350) on lifter plate (32) top surface, two rotate between riser (350) and be connected with pivot (351), pivot (351) are close to one end that fixed with mounting panel (356) of fixed with in fixed component (2), mounting panel (356) top surface is fixed with a plurality of nozzles (357) through the clamp rule.
2. The spraying device of the aluminum profile production line according to claim 1, wherein: the spraying workshop (1) is still including being annular distribution and passing guide rail (4) and drive belt (5) of spraying workshop (1), guide rail (4) are located drive belt (5) are inboard, guide rail (4) pass one section of spraying workshop (1) is fixed in the inside top surface middle part of spraying workshop (1), fixed subassembly (2) include with guide rail (4) sliding connection's slide (20), slide (20) are fixed in drive belt (5) are close to on the side of guide rail (4).
3. The spraying device of the aluminum profile production line according to claim 2, wherein: the left side edge and the right side edge of the bottom surface of the sliding seat (20) are respectively fixed with a vertical plate (21), a plurality of fixing plates (22) are respectively and regularly fixed on opposite surfaces of the vertical plates (21), the vertical plates (21) are respectively and slidably connected with movable plates (23) above the fixing plates (22), and the adjacent fixing plates (22) and the movable plates (23) are fixed through bolts.
4. The spraying device of the aluminum profile production line according to claim 1, wherein: the top surface of the transverse plate (30) is fixedly provided with a lifting motor (34) with an output shaft coaxially connected with one threaded rod (31), and the two threaded rods (31) are in transmission connection through a belt (33).
5. The spraying device of the aluminum profile production line according to claim 1, wherein: the gear (352) is coaxially connected to the outer side wall of the rotating shaft (351) close to the left end and the right end, two rotating rods (353) are connected between the vertical plates (350) in a parallel rotating mode, the two rotating rods (353) are distributed on the upper side and the lower side of the rotating shaft (351) side by side, half gears (354) are coaxially connected to the gear (352) close to the left end and the right end of the outer side wall of the rotating rods (353), and the two half gears (354) of the two rotating rods (353) are meshed with the gears (352) in the corresponding positions in a staggered mode.
6. The spraying device of the aluminum profile production line according to claim 5, wherein: one end of the rotating rod (353) extends out of the adjacent vertical plate (350) and is coaxially connected with a driving gear (355), and the two driving gears (355) are meshed with each other.
7. The spraying device of the aluminum profile production line according to claim 1, wherein: the nozzles (357) are connected with a connecting hose (358), and the connecting hose (358) is connected with an external supply device through a connecting pipe.
8. The spraying device of the aluminum profile production line according to claim 6, wherein: a driving motor (36) is fixed on the top surface of the lifting plate (32) close to the driving gear (355), and an output shaft of the driving motor (36) is coaxially connected with one rotating rod (353).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321074171.XU CN219816761U (en) | 2023-05-08 | 2023-05-08 | Spraying device of aluminum profile production line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321074171.XU CN219816761U (en) | 2023-05-08 | 2023-05-08 | Spraying device of aluminum profile production line |
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CN219816761U true CN219816761U (en) | 2023-10-13 |
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CN202321074171.XU Active CN219816761U (en) | 2023-05-08 | 2023-05-08 | Spraying device of aluminum profile production line |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN119281552A (en) * | 2024-12-12 | 2025-01-10 | 潍坊广华铝材有限公司 | Aluminum profile surface spraying equipment |
-
2023
- 2023-05-08 CN CN202321074171.XU patent/CN219816761U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN119281552A (en) * | 2024-12-12 | 2025-01-10 | 潍坊广华铝材有限公司 | Aluminum profile surface spraying equipment |
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GR01 | Patent grant | ||
TR01 | Transfer of patent right | ||
TR01 | Transfer of patent right |
Effective date of registration: 20240721 Address after: 11-15, No. 33 Binhe Road, Shenfu Demonstration Zone, Shenyang City, Liaoning Province, China 110000 Patentee after: Liaoning Yixin Aluminum Industry Co.,Ltd. Country or region after: China Address before: 528100 central science and Technology Industrial Zone, Sanshui District, Foshan City, Guangdong Province Patentee before: Guangdong jinhuahai Aluminum Co.,Ltd. Country or region before: China |