Winch movable head sheave lubricator
Technical Field
The utility model relates to the field of oiling of movable head sheave, in particular to a movable head sheave oiling device of a winch.
Background
The hoist engine is one of the necessary equipment of mining enterprise inclined shaft, and the head sheave is as hoist engine hoisting system's important component part, and it is mainly for the effect that promotes wire rope and provide direction and support, at present, in prior art, to moving the head sheave and oiling mostly manual oiling when oiling, and need the staff to climb the derrick and annotate, not only operation is dangerous, and consumes man-hour.
Therefore, a hoist has been proposed to move the head sheave lubricator to solve the above-described problems.
Disclosure of Invention
The utility model aims to solve the problems, and aims to provide a winch moving head sheave lubricator, so that the problems that when the moving head sheave is oiled, manual oiling is mostly carried out, workers are required to climb a derrick to oile, the operation is dangerous and the labor hour is consumed are solved.
The utility model realizes the aim through the following technical proposal, the winch moving head sheave oil injector comprises: the two derricks are fixedly connected with brackets at the tops of the two derricks, and a mounting plate is fixedly connected to the tops of the brackets; the oiling mechanism is used for oiling the movable head sheave and is arranged between the two derricks; the oiling mechanism comprises an oiling component and a backflow component, wherein the oiling component used for oiling the movable head sheave is arranged between the two derricks, and the backflow component used for refluxing redundant grease is arranged at the rear side of the oiling component.
Preferably, the oiling subassembly includes two fixed mounting in the mount pad of derrick inside wall, two the equal fixedly connected with dead lever in one side that the mount pad is adjacent, two the equal fixedly connected with fixed bearing wheel in one side that the dead lever is adjacent, two the removal head sheave body is all installed to one side that the fixed bearing wheel is adjacent, can install the removal head sheave body, is convenient for carry out the purpose of oiling to the removal head sheave body.
Preferably, the oil tank is installed in the surface penetration of mounting panel, the booster pump is installed to one side at mounting panel top, the end of giving vent to anger of booster pump communicates with one side of oil tank, the bottom intercommunication of oil tank has the filter, the filler pipe is all installed to the both sides of filter, the one end that the filler pipe kept away from the filter communicates with the top of fixed bearing wheel, can automize and annotate the oil to removing the head sheave body, lubricates it.
Preferably, the first filter is installed at the top of oil tank inner chamber, the motor is installed at the top of oil tank, the output of motor runs through the oil tank and extends to the inner chamber of oil tank, the output fixedly connected with puddler of motor, the bottom fixedly connected with stirring vane of puddler can stir the grease of oil tank inner chamber, avoids the grease to condense at the inner chamber of oil tank, leads to the condition that the precipitate appears.
Preferably, two brush plates are fixedly arranged on the top of the surface of the stirring rod, and the top of each brush plate is contacted with the bottom of the first filter plate.
Preferably, the reflux assembly comprises reflux boxes arranged at the rear sides of the two derricks, the inner cavity of each reflux box is provided with a second filter plate, two sides of the bottom of each reflux box are respectively communicated with a reflux pipe, and one end of each reflux pipe, which is far away from the reflux box, is communicated with the bottom of the fixed bearing wheel.
Preferably, the oil pump is installed to the rear side at mounting panel top, the oil feed end intercommunication of oil pump has the connecting tube, the one end that the oil pump was kept away from to the connecting tube runs through the backward flow case and extends to the top of second filter, the play oil end of oil pump communicates with one side of oil tank, can retrieve unnecessary grease, avoids appearing the extravagant condition of grease.
Preferably, the two sides of the reflux box are fixedly connected with cross bars, and one end of the cross bars, which is far away from the reflux box, is fixedly connected with the derrick.
Preferably, the rectangular hole has been seted up on the surface of mounting panel, the equal fixedly connected with mounting in both sides of oil tank, and the one end and the inner wall fixed connection of rectangular hole that keep away from the oil tank of mounting.
Preferably, the number of the brackets is four, and the four brackets are fixedly connected with the bottom of the mounting plate.
The beneficial effects of the utility model are as follows:
1. through setting up the oiling subassembly, when carrying out the oiling to the removal head sheave body, the motor drives the puddler and rotates, the puddler drives the stirring leaf and rotates when rotating, stir the grease of oil tank inner chamber, in the stirring, the booster pump absorbs outside gas injection oil tank's inner chamber, carry out the pressure boost to the inside of oil tank, and the grease of oil tank inner chamber is with the inner chamber of the automatic injection filter of increase of pressure, the intercommunication of rethread filter and oiling pipe is with the automatic injection of grease to decide the inner chamber of bearing wheel, the purpose that can automize the oiling, do not need the manual oiling of staff, simultaneously can avoid needing the staff to climb up the derrick and carry out the oiling, not only the operation danger, and consume man-hour problem;
2. through setting up the backward flow subassembly, when the oiling subassembly is to the inside oiling of fixed bearing wheel, unnecessary grease is in the pipeline of automatic inflow back flow through the intercommunication of fixed bearing wheel and back flow, through the oil pump with the intercommunication of connecting pipe to the grease of backward flow case inner chamber absorb, and through the setting of second filter, can filter when absorbing unnecessary grease, avoid the inside impurity of fixed bearing wheel to get into the inner chamber of oil tank, cause the pollution to the grease of oil tank inner chamber, and played and retrieved unnecessary grease, reduce the extravagant condition of grease and appear.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic cross-sectional view of the fuel tank of the present utility model;
FIG. 3 is a schematic view of a reflow assembly according to the present utility model;
fig. 4 is a schematic rear view of the present utility model.
In the figure: 1. a derrick; 2. a bracket; 3. a mounting plate; 4. an oiling mechanism; 41. an oiling assembly; 411. a mounting base; 412. a fixed rod; 413. a fixed bearing wheel; 414. moving the crown block body; 415. an oil tank; 416. a booster pump; 417. a filter; 418. a filler pipe; 419. a motor; 4101. a stirring rod; 4102. stirring the leaves; 4103. brushing a plate; 4104. a first filter plate; 42. a reflow assembly; 421. a reflow box; 422. a second filter plate; 423. a return pipe; 424. an oil pump; 425. and connecting pipes.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The specific implementation method comprises the following steps: as shown in fig. 1 to 4, the hoist moving head sheave lubricator includes: the two derricks 1, the tops of the two derricks 1 are fixedly connected with a bracket 2, and the top of the bracket 2 is fixedly connected with a mounting plate 3; the oiling mechanism 4 is used for oiling the movable head sheave, and the oiling mechanism 4 is arranged between the two derricks 1; the oiling mechanism 4 comprises an oiling component 41 and a backflow component 42, wherein the oiling component 41 for oiling the movable head sheave is arranged between the two derricks 1, and the backflow component 42 for refluxing the redundant grease is arranged at the rear side of the oiling component 41; the number of the brackets 2 is four, and the four brackets 2 are fixedly connected with the bottom of the mounting plate 3.
As shown in fig. 1-4, the oiling component 41 comprises two mounting seats 411 fixedly mounted on the inner side wall of the derrick 1, wherein one side adjacent to the two mounting seats 411 is fixedly connected with a fixed rod 412, one side adjacent to the two fixed rods 412 is fixedly connected with a fixed bearing wheel 413, and one side adjacent to the two fixed bearing wheels 413 is provided with a movable head sheave body 414; the surface of the mounting plate 3 is provided with an oil tank 415 in a penetrating way, one side of the top of the mounting plate 3 is provided with a booster pump 416, the air outlet end of the booster pump 416 is communicated with one side of the oil tank 415, the bottom of the oil tank 415 is communicated with a filter 417, both sides of the filter 417 are provided with an oil injection pipe 418, and one end of the oil injection pipe 418 away from the filter 417 is communicated with the top of the fixed bearing wheel 413; the top of the inner cavity of the oil tank 415 is provided with a first filter plate 4104, the top of the oil tank 415 is provided with a motor 419, the output end of the motor 419 penetrates through the oil tank 415 and extends to the inner cavity of the oil tank 415, the output end of the motor 419 is fixedly connected with a stirring rod 4101, and the bottom end of the stirring rod 4101 is fixedly connected with a stirring blade 4102; two brush boards 4103 are fixedly arranged on the top of the surface of the stirring rod 4101, and the top of the brush boards 4103 is contacted with the bottom of the first filter board 4104; rectangular holes are formed in the surface of the mounting plate 3, fixing pieces are fixedly connected to two sides of the oil tank 415, one end of the fixing piece, away from the oil tank 415, is fixedly connected with the inner wall of the rectangular holes, the motor 419 drives the stirring rod 4101 to rotate, the stirring rod 4101 drives the stirring blades 4102 to rotate while rotating, grease in the inner cavity of the oil tank 415 is stirred, the booster pump 416 absorbs external gas to be injected into the inner cavity of the oil tank 415 while stirring, the inside of the oil tank 415 is pressurized, grease in the inner cavity of the oil tank 415 is automatically injected into the inner cavity of the filter 417 along with the increase of pressure, and the grease is automatically injected into the inner cavity of the fixed bearing wheel 413 through the communication of the filter 417 and the oil injection pipe 418.
As shown in fig. 1-4, the backflow assembly 42 comprises backflow boxes 421 arranged at the rear sides of the two derricks 1, a second filter plate 422 is arranged in the inner cavity of each backflow box 421, backflow pipes 423 are communicated with two sides of the bottom of each backflow box 421, and one end, away from the backflow boxes 421, of each backflow pipe 423 is communicated with the bottom of a fixed bearing wheel 413; an oil pump 424 is arranged on the rear side of the top of the mounting plate 3, an oil inlet end of the oil pump 424 is communicated with a connecting pipe 425, one end of the connecting pipe 425 away from the oil pump 424 penetrates through the reflux tank 421 and extends to the top of the second filter plate 422, and an oil outlet end of the oil pump 424 is communicated with one side of the oil tank 415; both sides of the backflow box 421 are fixedly connected with cross rods, one end of the cross rods, away from the backflow box 421, is fixedly connected with the derrick 1, and when the oil injection assembly 41 injects oil into the fixed bearing wheel 413, redundant grease automatically flows into a pipeline of the backflow pipe 423 through the communication between the fixed bearing wheel 413 and the backflow pipe 423 and is sucked through the communication between the oil pump 424 and the connecting pipe 425.
According to the utility model, when the movable head sheave body 414 is filled with oil, the motor 419 drives the stirring rod 4101 to rotate, the stirring rod 4101 drives the stirring blade 4102 to rotate while rotating, oil in the inner cavity of the oil tank 415 is stirred, the booster pump 416 sucks external gas and injects the gas into the inner cavity of the oil tank 415 while stirring, the inside of the oil tank 415 is pressurized, the oil in the inner cavity of the oil tank 415 is automatically injected into the inner cavity of the filter 417 along with the increase of pressure, then the oil is automatically injected into the inner cavity of the fixed bearing sheave 413 through the communication between the filter 417 and the oil injection pipe 418, and when the oil injection assembly 41 is used for injecting the oil into the inner part of the fixed bearing sheave 413, the redundant oil automatically flows into a pipeline of the return pipe 423 through the communication between the fixed bearing sheave 413 and the return pipe 423, and the oil in the inner cavity of the return pipe 421 is sucked through the communication between the oil pump 424 and the connecting pipe 425, so that the problems that when the movable head sheave is filled with oil, the oil is mostly manually filled, the oil is required to climb the derrick 1 by workers, the operation is dangerous, and the working time is consumed are effectively solved.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.