CN219805769U - A CNC machine tool that is resistant to debris splashing - Google Patents
A CNC machine tool that is resistant to debris splashing Download PDFInfo
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Abstract
本实用新型公开了一种防碎屑飞溅的CNC数控机床,属于数控机床领域,一种防碎屑飞溅的CNC数控机床,包括机壳,机壳的背面设置有供水机构,机壳的上表面固定安装有悬臂,悬臂的一端延伸进机壳内部,悬臂外侧位于机壳内部的位置贯穿固定安装有冷却水管,冷却水管的一端连接于供水机构,悬臂延伸进机壳内部的一端固定安装有出水杯,出水杯为开口朝下的杯状结构且与悬臂同轴,出水杯的内部沿轴向插接有与悬臂同轴内法兰环,冷却水管的两侧均固定安装有分流管,它可以实现,能够形成环绕加工点的水帘,周向遮挡抛飞的铁屑,减少偏漏的铁屑,降低CNC数控机床加工工件时铁屑遮挡加工人员视线的情况。
The utility model discloses a CNC numerical control machine tool that is resistant to debris splashing, and belongs to the field of CNC machine tools. A CNC numerical control machine tool that is resistant to debris splashing includes a casing. A water supply mechanism is provided on the back of the casing. The upper surface of the casing A cantilever is fixedly installed. One end of the cantilever extends into the inside of the casing. A cooling water pipe is fixedly installed on the outside of the cantilever inside the casing. One end of the cooling water pipe is connected to the water supply mechanism. The end of the cantilever extending into the inside of the casing is fixedly installed with an outlet. Water cup, the water outlet cup is a cup-shaped structure with an opening facing downwards and is coaxial with the cantilever. The inside of the water outlet cup is axially inserted with an inner flange ring that is coaxial with the cantilever. Split pipes are fixedly installed on both sides of the cooling water pipe. It can be realized that a water curtain can be formed around the processing point to circumferentially block the thrown iron filings, reduce the leakage of iron filings, and reduce the situation where the iron filings block the view of the processing personnel when the CNC machine tool processes the workpiece.
Description
技术领域Technical field
本实用新型涉及数控机床领域,更具体地说,涉及一种防碎屑飞溅的CNC数控机床。The utility model relates to the field of CNC machine tools, and more specifically, to a CNC machine tool that is resistant to debris splashing.
背景技术Background technique
数控机床是数字控制机床(Computernumericalcontrolmachinetools)的简称,是一种装有程序控制系统的自动化机床,较好地解决了复杂、精密、小批量、多品种的零件加工问题,将毛坯件装夹到工作台上,可以进行铣削、钻孔或开槽,加工成符合工艺要求的工件;CNC machine tool is the abbreviation of Computer Numerical Control Machine Tools. It is an automated machine tool equipped with a program control system. It can better solve the problem of complex, precise, small batch and multi-variety parts processing. It can clamp the blank parts to the workpiece. On the table, milling, drilling or grooving can be carried out to process workpieces that meet process requirements;
经专利检索发现,公开号为CN211840169U的中国专利公开了一种数控车床铁屑防飞溅装置,包括机床、主轴箱、三爪卡盘、刀架、滑轨和吸渣器;吸渣器通过支撑杆连接固定座;吸渣器设置有吸口;吸口后部设置有风扇叶片;风扇叶片连接风扇电机;风扇叶片下部设置有收渣板;收渣板侧面设置有排渣口,其虽然通过吸渣器设在三爪卡盘旁,能够将车削加工过程中产生的铁屑及时通过吸渣器吸走,再排放到车床的切削槽中;After a patent search, it was found that the Chinese patent with the publication number CN211840169U discloses an anti-spatter device for CNC lathe iron chips, including a machine tool, a spindle box, a three-jaw chuck, a tool holder, a slide rail and a slag suction device; the slag suction device passes through a support The rod is connected to the fixed seat; the slag suction device is provided with a suction port; a fan blade is provided at the rear of the suction port; the fan blade is connected to a fan motor; a slag collection plate is provided at the bottom of the fan blade; a slag discharge port is provided on the side of the slag collection plate, although it passes through the slag suction port The device is located next to the three-jaw chuck, which can promptly suck away the iron chips generated during the turning process through the slag suction device, and then discharge them into the cutting groove of the lathe;
但是并未解决现有CNC数控机床在加工工件的过程中,通过吸渣器吸走车削加工过程中产生的铁屑,而吸渣器仅能吸取其开口方向的铁屑,不方便围绕加工点,铁屑朝错开吸渣器的方向飞溅,引起偏漏,使得部分铁屑会飞溅到观察窗,造成CNC数控机床加工工件时因铁屑偏漏导致遮挡加工人员视线的问题,为此我们提出一种防碎屑飞溅的CNC数控机床。However, it does not solve the problem that the existing CNC machine tools use a slag suction device to suck away the iron filings generated during the turning process during the processing of the workpiece. The slag suction device can only absorb the iron filings in the direction of its opening, making it inconvenient to move around the processing point. , the iron filings splash in the direction of the staggered slag suction device, causing leakage, so that some iron filings will splash to the observation window, causing the problem of the iron filings leaking and blocking the view of the processing personnel when the CNC machine tool is processing the workpiece. For this reason, we proposed A CNC machine tool that is resistant to debris splashing.
实用新型内容Utility model content
1.要解决的技术问题1. Technical problems to be solved
针对现有技术中存在的问题,本实用新型的目的在于提供一种防碎屑飞溅的CNC数控机床,它可以实现,能够形成环绕加工点的水帘,周向遮挡抛飞的铁屑,减少偏漏的铁屑,降低CNC数控机床加工工件时铁屑遮挡加工人员视线的情况。In view of the problems existing in the prior art, the purpose of this utility model is to provide a CNC numerical control machine tool that is resistant to debris splashing, which can form a water curtain surrounding the processing point, circumferentially shield the thrown iron filings, and reduce The leakage of iron filings can reduce the situation of iron filings blocking the view of the processing personnel when the CNC machine tool processes the workpiece.
2.技术方案2.Technical solutions
为解决上述问题,本实用新型采用如下的技术方案。In order to solve the above problems, the present utility model adopts the following technical solutions.
一种防碎屑飞溅的CNC数控机床,包括机壳,所述机壳的背面设置有供水机构,所述机壳的上表面固定安装有悬臂,所述悬臂的一端延伸进机壳内部,所述悬臂外侧位于机壳内部的位置贯穿固定安装有冷却水管,所述冷却水管的一端连接于供水机构,所述悬臂延伸进机壳内部的一端固定安装有出水杯,所述出水杯为开口朝下的杯状结构且与悬臂同轴,所述出水杯的内部沿轴向插接有与悬臂同轴内法兰环,所述冷却水管的两侧均固定安装有分流管,两个所述分流管的一端均延伸进出水杯与内法兰环之间的空隙。A CNC machine tool that is resistant to debris splashing, including a casing. A water supply mechanism is provided on the back of the casing. A cantilever is fixedly installed on the upper surface of the casing. One end of the cantilever extends into the interior of the casing. A cooling water pipe is fixedly installed on the outer side of the cantilever inside the casing. One end of the cooling water pipe is connected to the water supply mechanism. A water outlet cup is fixedly installed on one end of the cantilever extending into the inside of the casing. The water outlet cup has an opening facing toward the casing. The cup-shaped structure below is coaxial with the cantilever. The inside of the water outlet cup is axially inserted with an inner flange ring coaxial with the cantilever. Split pipes are fixedly installed on both sides of the cooling water pipe. Two of the One end of the diverter pipe extends into the gap between the inlet and outlet water cup and the inner flange ring.
进一步的,所述供水机构包括安装在机壳背面的冷却水池,所述冷却水池的上表面安装有增压泵,所述增压泵的输出端连接于冷却水管的一端。Further, the water supply mechanism includes a cooling pool installed on the back of the casing, a booster pump is installed on the upper surface of the cooling pool, and the output end of the booster pump is connected to one end of the cooling water pipe.
进一步的,所述出水杯的内壁沿圆周阵列分布有多个引流板,所述引流板的上端固定连接于内法兰环的下表面。Further, a plurality of guide plates are distributed along the circumferential array on the inner wall of the water outlet cup, and the upper ends of the guide plates are fixedly connected to the lower surface of the inner flange ring.
进一步的,所述冷却水池的内部沿竖直方向固定安装有金属框,所述金属框为“口”形结构且内部固定安装有过滤网布。Further, a metal frame is fixedly installed in the vertical direction inside the cooling pool. The metal frame has a "mouth"-shaped structure and a filter mesh is fixedly installed inside.
进一步的,所述出水杯的外侧粘接有呈环形结构的弹性垫,所述弹性垫上开设有多个减配孔。Furthermore, an elastic pad in an annular structure is bonded to the outside of the water outlet cup, and a plurality of reduction holes are opened in the elastic pad.
进一步的,所述冷却水池的数量为至少两个,所述弹性垫的下表面和出水杯的下表面平齐。Further, the number of the cooling water pools is at least two, and the lower surface of the elastic pad is flush with the lower surface of the water outlet cup.
3.有益效果3. Beneficial effects
相比于现有技术,本实用新型的优点在于:Compared with the existing technology, the advantages of this utility model are:
(1)本方案切削时,由伺服系统移动工作台及悬臂的主轴,带动刀具切削毛坯件,切下的碎屑形成小段铁屑,并被抛飞,同时启动供水机构,为冷却水管泵送冷却水,水流射到毛坯件的加工点,通过分流管分流部分冷却水,送入出水杯,使得分流水逐渐充满出水杯和内法兰环的间隙,然后沿出水杯的内壁分布且朝下喷出,能够形成环绕加工点的水帘,周向遮挡抛飞的铁屑,带动铁屑落到机壳的下壁,方便进行收集,减少偏漏的铁屑,降低CNC数控机床加工工件时铁屑遮挡加工人员视线的情况。(1) When cutting in this solution, the servo system moves the workbench and the cantilevered spindle to drive the tool to cut the blank. The cut chips form small pieces of iron chips and are thrown away. At the same time, the water supply mechanism is started to pump the cooling water pipes. Cooling water is injected into the processing point of the blank, and part of the cooling water is diverted through the diverter pipe and sent into the outlet cup, so that the diverted water gradually fills the gap between the outlet cup and the inner flange ring, and then distributes along the inner wall of the outlet cup and downwards The spray can form a water curtain surrounding the processing point, circumferentially blocking the thrown iron filings, driving the iron filings to fall to the lower wall of the casing for easy collection, reducing leakage of iron filings, and reducing the time required for CNC machine tools to process workpieces. Iron filings block the view of the processing worker.
(2)本方案对工件进行冷却时,通过操作控制系统启动增压泵,抽吸冷却水池中的冷却水,泵送给冷却水管,能够增大出水杯中分流水的压强,方便增强水帘的冲击作用,以较大的冲击作用冲落抛飞的铁屑,进一步缩短铁屑抛飞的路径。(2) When cooling the workpiece in this solution, the booster pump is started through the operation control system, the cooling water in the cooling pool is sucked, and the pump is sent to the cooling water pipe, which can increase the pressure of the diverted water in the water outlet cup and facilitate the strengthening of the water curtain. The impact effect of the machine is to wash away the thrown iron chips with a larger impact, further shortening the path of the thrown iron chips.
附图说明Description of the drawings
图1为本实用新型的主视的结构示意图;Figure 1 is a schematic structural diagram of the front view of the utility model;
图2为本实用新型的剖视的结构示意图;Figure 2 is a schematic cross-sectional structural diagram of the utility model;
图3为本实用新型的图1中A处的放大结构示意图;Figure 3 is an enlarged structural schematic diagram of position A in Figure 1 of the present invention;
图4为本实用新型的图2中B处的放大结构示意图。Figure 4 is an enlarged structural schematic diagram of position B in Figure 2 of the present invention.
图中标号说明:Description of numbers in the figure:
1、机壳;2、悬臂;3、冷却水管;4、出水杯;5、内法兰环;6、分流管;7、冷却水池;8、增压泵;9、引流板;10、金属框;11、过滤网布;12、弹性垫;13、减配孔。1. Chassis; 2. Cantilever; 3. Cooling water pipe; 4. Water outlet cup; 5. Inner flange ring; 6. Diverter pipe; 7. Cooling pool; 8. Booster pump; 9. Drainage plate; 10. Metal Frame; 11. Filter cloth; 12. Elastic pad; 13. Reduce holes.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述;显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例,基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model; obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. For example, based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
实施例:Example:
请参阅图1-4,一种防碎屑飞溅的CNC数控机床,适用于型号为VMC650、VMC850或VMC1060的CNC数控机床,包括机壳1,机壳1上设置有控制系统,用于控制整个机床运行,机壳1的背面设置有供水机构,机壳1的上表面固定安装有悬臂2,悬臂2上装配有通过伺服系统驱动的主轴以及安装在主轴下端的刀具,此技术方案为现有技术,图中未画出,悬臂2的一端延伸进机壳1内部,悬臂2外侧位于机壳1内部的位置贯穿固定安装有冷却水管3,冷却水管3的一端连接于供水机构,悬臂2延伸进机壳1内部的一端固定安装有出水杯4,出水杯4为开口朝下的杯状结构且与悬臂2同轴,出水杯4的内部沿轴向插接有与悬臂2同轴内法兰环5,冷却水管3的另一端贯穿于出水杯4和内法兰环5,冷却水管3的两侧均固定安装有分流管6,两个分流管6的一端均延伸进出水杯4与内法兰环5之间的空隙,先将毛坯件装夹到工作台上,切削时,由伺服系统移动工作台及悬臂2的主轴,带动刀具切削毛坯件,切下的碎屑形成小段铁屑,并被抛飞,同时启动供水机构,为冷却水管3泵送冷却水,水流射到毛坯件的加工点,进行冷却,通过分流管6分流部分冷却水,送入出水杯4,由于出水杯4和内法兰环5的间隙狭窄,使得分流水逐渐充满出水杯4和内法兰环5的间隙,然后沿出水杯4的内壁分布且朝下喷出,能够形成环绕加工点的水帘,周向遮挡抛飞的铁屑,带动铁屑落到机壳1的下壁,方便进行收集,减少偏漏的铁屑,降低CNC数控机床加工工件时铁屑遮挡加工人员视线的情况。Please refer to Figure 1-4, a CNC CNC machine tool that is resistant to debris splashing, suitable for CNC CNC machine tools with models VMC650, VMC850 or VMC1060, including a casing 1, and a control system is provided on the casing 1 for controlling the entire When the machine tool is running, a water supply mechanism is provided on the back of the casing 1. A cantilever 2 is fixedly installed on the upper surface of the casing 1. The cantilever 2 is equipped with a spindle driven by a servo system and a tool installed at the lower end of the spindle. This technical solution is an existing technical solution. Technology, not shown in the figure, one end of the cantilever 2 extends into the inside of the casing 1, and a cooling water pipe 3 is fixedly installed on the outside of the cantilever 2 inside the casing 1. One end of the cooling water pipe 3 is connected to the water supply mechanism, and the cantilever 2 extends A water outlet cup 4 is fixedly installed at one end inside the casing 1. The water outlet cup 4 is a cup-shaped structure with an opening facing downwards and is coaxial with the cantilever 2. An internal method coaxial with the cantilever 2 is inserted into the inside of the water outlet cup 4 along the axial direction. The other end of the cooling water pipe 3 runs through the water outlet cup 4 and the inner flange ring 5. The cooling water pipe 3 is fixedly installed with branch pipes 6 on both sides. In the gap between the flange rings 5, the blank is first clamped to the workbench. During cutting, the servo system moves the workbench and the spindle of the cantilever 2 to drive the tool to cut the blank, and the cut debris forms small pieces of iron chips. , and is thrown away. At the same time, the water supply mechanism is started to pump cooling water to the cooling water pipe 3. The water is sprayed to the processing point of the blank for cooling. Part of the cooling water is diverted through the diverter pipe 6 and sent to the water outlet cup 4. Since the water outlet cup The gap between 4 and the inner flange ring 5 is narrow, so that the diverted water gradually fills the gap between the water outlet cup 4 and the inner flange ring 5, and then distributes along the inner wall of the water outlet cup 4 and sprays downward, forming a water curtain surrounding the processing point. , circumferentially blocks the thrown iron filings, drives the iron filings to fall to the lower wall of the casing 1, facilitates collection, reduces leakage of iron filings, and reduces the situation where the iron filings block the view of the processing personnel when the CNC machine tool processes the workpiece.
参阅图2,供水机构包括安装在机壳1背面的冷却水池7,冷却水池7的数量为至少两个,可以交替工作,以便向空闲的冷却水池7添加冷却水,冷却水池7的上表面安装有增压泵8,增压泵8的输出端连接于冷却水管3的一端,增压泵8的进水口通过接头安装有至少两个进水管,进水管的一端分别延伸进冷却水池7内部,对工件进行冷却时,通过操作控制系统启动增压泵8,抽吸冷却水池7中的冷却水,泵送给冷却水管3,能够增大出水杯4中分流水的压强,方便增强水帘的冲击作用,以较大的冲击作用冲落抛飞的铁屑,进一步缩短铁屑抛飞的路径。Referring to Figure 2, the water supply mechanism includes a cooling pool 7 installed on the back of the casing 1. The number of cooling pools 7 is at least two and can work alternately to add cooling water to the idle cooling pool 7. The upper surface of the cooling pool 7 is installed There is a booster pump 8. The output end of the booster pump 8 is connected to one end of the cooling water pipe 3. The water inlet of the booster pump 8 is equipped with at least two water inlet pipes through joints. One end of the water inlet pipe extends into the interior of the cooling water pool 7. When cooling the workpiece, the booster pump 8 is started through the operation control system to suck the cooling water in the cooling pool 7 and pump it to the cooling water pipe 3, which can increase the pressure of the diverted water in the water outlet cup 4 and facilitate the enhancement of the water curtain. The impact effect will wash away the thrown iron chips with a larger impact, further shortening the path of the thrown iron chips.
参阅图2和图4,出水杯4的内壁沿圆周阵列分布有多个引流板9,引流板9的上端固定连接于内法兰环5的下表面,用过多个引流板9分别引流出水杯4中的分流水,使得分流水竖直朝下射向铁屑,减少偏离工件的分流水,有利于分流水集中。Referring to Figures 2 and 4, there are multiple guide plates 9 distributed along the circumferential array on the inner wall of the water outlet cup 4. The upper end of the guide plate 9 is fixedly connected to the lower surface of the inner flange ring 5, and the multiple guide plates 9 are used to guide out the water. The diverted water in the water cup 4 causes the diverted water to shoot vertically downward toward the iron filings, thereby reducing the diverted water deviating from the workpiece and conducive to the concentration of the diverted water.
参阅图1和图2,冷却水池7的进水口连接于机壳1内部的漏水口,冷却水池7的内部沿竖直方向固定安装有金属框10,金属框10为“口”形结构且内部固定安装有过滤网布11,将机壳1内部漏出的冷却水引入冷却水池7,并用金属框10中的过滤网布11过滤废渣,使得洁净的冷却水流向增压泵8。Referring to Figures 1 and 2, the water inlet of the cooling pool 7 is connected to the water leakage inside the casing 1. A metal frame 10 is fixedly installed in the vertical direction inside the cooling pool 7. The metal frame 10 has a "mouth"-shaped structure and an internal A filter cloth 11 is fixedly installed, and the cooling water leaking from the inside of the casing 1 is introduced into the cooling pool 7 , and the filter cloth 11 in the metal frame 10 is used to filter the waste residue, so that the clean cooling water flows to the booster pump 8 .
参阅图1和图3,出水杯4的外侧粘接有呈环形结构的弹性垫12,弹性垫12的材质为橡胶,受挤压时能够形变,弹性垫12的下表面和出水杯4的下表面平齐,弹性垫12上开设有多个减配孔13,出水杯4的外壁贴近工件上表面凸出的部分时,通过弹性垫12受挤压时形变,留出工件位移的余量,防止硬碰撞工件的情况发生,并由减配孔13降低弹性垫12的配重,不会剧烈增大悬臂2的载荷。Referring to Figures 1 and 3, an elastic pad 12 with an annular structure is bonded to the outside of the water outlet cup 4. The elastic pad 12 is made of rubber and can deform when squeezed. The lower surface of the elastic pad 12 and the lower surface of the water outlet cup 4 The surface is flush, and a plurality of reduction holes 13 are provided on the elastic pad 12. When the outer wall of the water outlet cup 4 is close to the protruding part on the upper surface of the workpiece, the elastic pad 12 deforms when it is squeezed, leaving a margin for the displacement of the workpiece. This prevents hard collisions with the workpiece, and reduces the counterweight of the elastic pad 12 through the weight reduction hole 13, so that the load of the cantilever 2 will not be drastically increased.
工作原理:先将毛坯件装夹到工作台上,切削时,由伺服系统移动工作台及悬臂2的主轴,带动刀具切削毛坯件,切下的碎屑形成小段铁屑,并被抛飞,通过操作控制系统启动增压泵8,抽吸冷却水池7中的冷却水,泵送给冷却水管3,为冷却水管3泵送冷却水,水流射到毛坯件的加工点,进行冷却,通过分流管6分流部分冷却水,送入出水杯4,由于出水杯4和内法兰环5的间隙狭窄,使得分流水逐渐充满出水杯4和内法兰环5的间隙,然后沿出水杯4的内壁分布且朝下喷出,能够形成环绕加工点的水帘,周向遮挡抛飞的铁屑,以较大的冲击作用冲落抛飞的铁屑,进一步缩短铁屑抛飞的路径,带动铁屑落到机壳1的下壁,方便进行收集,减少偏漏的铁屑,降低CNC数控机床加工工件时铁屑遮挡加工人员视线的情况。Working principle: First, clamp the blank to the workbench. During cutting, the servo system moves the workbench and the spindle of the cantilever 2 to drive the tool to cut the blank. The cut chips form small pieces of iron chips and are thrown away. The booster pump 8 is started through the operation control system to suck the cooling water in the cooling pool 7 and pump it to the cooling water pipe 3 to pump the cooling water to the cooling water pipe 3. The water is injected to the processing point of the blank for cooling and is diverted through the shunt. The pipe 6 diverts part of the cooling water and sends it into the water outlet cup 4. Due to the narrow gap between the water outlet cup 4 and the inner flange ring 5, the diverted water gradually fills the gap between the water outlet cup 4 and the inner flange ring 5, and then flows along the edge of the water outlet cup 4. The inner wall is distributed and sprays downward, which can form a water curtain surrounding the processing point, circumferentially shield the thrown iron chips, and wash away the thrown iron chips with a large impact, further shortening the path of the thrown iron chips, and driving the The iron filings fall to the lower wall of the casing 1 for easy collection, thereby reducing the leakage of iron filings and reducing the situation where the iron filings block the view of the processing personnel when the CNC machine tool processes the workpiece.
以上所述,仅为本实用新型较佳的具体实施方式;但本实用新型的保护范围并不局限于此。任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其改进构思加以等同替换或改变,都应涵盖在本实用新型的保护范围内。The above are only preferred embodiments of the present invention; however, the protection scope of the present invention is not limited thereto. Any person familiar with the technical field who is familiar with the technical field shall make equivalent substitutions or changes based on the technical solutions and improvement concepts of the present utility model within the technical scope disclosed by the present utility model, and they shall be covered by the protection scope of the present utility model.
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| CN202321003980.1U CN219805769U (en) | 2023-04-28 | 2023-04-28 | A CNC machine tool that is resistant to debris splashing |
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Effective date of registration: 20250626 Address after: 516000 Guangdong Province, Huiyang District, Xiaojin Kou Street, Jinluo Road, No. 67 Patentee after: Huizhou Sanhui Precision Technology Co.,Ltd. Country or region after: China Address before: 516000 Guangdong Province, Huizhou City, Zhongkai High-tech Zone, Huihuan Street, Pingnan Dongsheng Village, Building A, first floor, No. 30 factory Patentee before: Huizhou Youde Technology Co.,Ltd. Country or region before: China |