CN219778690U - Automatic feeding machine for rubber shell of transformer - Google Patents

Abstract

The utility model discloses an automatic loading machine for transformer rubber shells, which includes a vibration plate, a frame, a touch screen, a rubber shell conveying line, an air source processing element, a stacking and collecting mechanism, a jig rubber shell assembly line, and a rubber shell transport mechanism. , display, CCD detection, foot cup, caster, vibration plate frame, display column, jig stacking and cutting and vibration plate docking track, the vibration plate is set on the vibration plate frame, and the vibration plate frame is on the four corners of the frame There are foot cups respectively, and casters are also provided on the four corners of the frame. The air source processing components are set on the side of the frame. The touch screen, plastic shell conveying line, jig plastic shell assembly line, display column, CCD detection, The plastic shell transporting mechanisms are all set on the frame, and the display screen is set on the top of the display column. The utility model reduces labor costs and improves production efficiency. After the CCD detects the wrong direction, it is directly adjusted by rotating the cylinder, reducing the steps of screening materials and improving mechanical efficiency.

Description

An automatic feeding machine for transformer rubber shells

Technical field

The utility model relates to the field of loading machines, in particular to an automatic loading machine for transformer rubber shells.

Background technique

With the increase in the number of winding machines for electrical transformer products, the work of winding machines on product fixtures is now generally done manually. This results in low production efficiency and high labor costs. In order to adapt to the impact of winding machines on product fixtures, There is a large demand, so a machine is needed to reduce labor costs,

In view of the above problems, the present utility model provides an automatic feeding machine for transformer rubber shells with high production efficiency.

Utility model content

The utility model provides an automatic feeding machine for transformer rubber shells with high production efficiency.

The purpose of this utility model is to provide an automatic loading machine for transformer rubber shells, which includes a vibration plate, a frame, a touch screen, a rubber shell conveying line, an air source processing element, a stacking and collecting mechanism, a jig rubber shell assembly line, and a rubber shell Handling mechanism, display, CCD detection, foot cups, casters, vibration plate frame, display column, jig stacking and blanking and vibration plate docking track. The vibration plate is set on the vibration plate frame. The vibration plate frame and the four parts of the frame There are foot cups on the corners, and casters are also provided on the four corners of the rack. The air source processing components are set on the side of the rack. The touch screen, plastic shell conveying line, jig plastic shell assembly line, display column, CCD The detection and plastic shell handling mechanisms are all set on the frame. The display screen is set on the top of the display column. The stacking and folding mechanism is connected to one end of the jig plastic shell assembly line. The jig stacking and unloading is connected to the jig plastic shell assembly line. The end far away from the stacking and folding mechanism is connected, and the vibration plate docking track is connected to the rubber shell conveying line.

Further, the plastic shell handling mechanism includes a first guide shaft, a second guide shaft support, a clamping cylinder, a rotating cylinder, a cylinder connecting plate, a buffer, a linear slide connecting plate, an X-axis cylinder, a drag chain, and a pencil cylinder. Mounting plate, drag chain frame connected to sheet metal, Z-axis cylinder, Z-axis linear slide rail, module base plate, X-axis linear slide rail, rotating cylinder mounting plate and clamping jaw workpiece, the first guide shaft is connected to the first guide shaft support , the X-axis linear guide rail is set on the module base plate, the linear slide rail connecting plate is set on the X-axis linear slide rail, the pen-shaped cylinder mounting plate is set on the top of the linear slide rail connecting plate, and the drag link sheet metal is set on the top of the pen-shaped cylinder mounting plate. The buffers are set at both ends of the X-axis linear slide rail, the X-axis cylinder is set at one end of the module base plate, the Z-axis linear slide rail is set on the linear slide rail connecting plate, the cylinder connecting plate is set on the Z-axis linear slide rail, and the rotating cylinder The mounting plate is set at the bottom of the cylinder connecting plate, the rotating cylinder is connected to the rotating cylinder connecting plate, the clamping jaw cylinder is connected to the rotating cylinder, the clamping jaw workpiece is connected to the clamping jaw cylinder, the Z-axis cylinder is connected to the cylinder connecting plate and fixed on the pen-shaped cylinder installation On the board, the drag chain is set on the back of the module base plate.

Further, the CCD detection includes a second guide shaft support, a second guide shaft, a light source, a light source installation block, a camera and a camera installation block. The second guide shaft is connected to the second guide shaft support, and the light source installation block is connected to the camera installation block. They are all sleeved on the second guide shaft, the light source is installed on the light source installation block, and the camera is installed on the camera installation block.

Further, the rubber shell conveying mechanism includes a speed regulating motor, a motor mounting plate, a track support column, a synchronous wheel, a driving wheel, a track body, a blocking block, a detection optical fiber, a blocking cylinder, a rubber shell, a conveyor belt line and a driven wheel, and a motor. Installed on the motor mounting plate, the track body is set on the top of the track support column, the driving wheel is set on one end of the track body, the driven wheel is set on the end of the track body away from the driving wheel, the synchronous wheel is connected to the driving wheel, the rubber shell, the stopper and The detection optical fibers are all set on the track support columns, the synchronous belt is set on the output shaft and synchronous wheel of the motor, the conveyor belt line is set on the driving wheel and the driven wheel, and the blocking cylinder is set on the back of the track.

The utility model has the following advantages: the utility model effectively reduces labor costs and improves production efficiency. After the CCD detects the wrong direction, it is directly adjusted by rotating the cylinder, reducing the steps of screening materials and improving mechanical efficiency.

Description of the drawings

Figure 1 is a schematic structural diagram of the utility model;

Figure 2 is a schematic structural diagram of the handling mechanism of the present utility model;

Figure 3 is a schematic diagram of the rubber shell conveying line mechanism of the present utility model;

Figure 4 is a schematic diagram of the CCD detection of the present utility model.

In the picture: 1. Vibrating plate; 2. Vibrating plate frame; 3. Foot cup; 4. Casters; 5. Rack; 6. Touch screen; 7. Rubber shell conveying line; 8. Air source processing components; 9. Stacked collection Material mechanism; 10. Jig plastic shell assembly line; 11. Display column; 12. Rubber shell handling mechanism; 13. Monitor; 14. CCD detection; 15. Jig stacking and unloading; 16. Vibration plate docking track; 17 , First guide shaft; 18. Second guide shaft support; 19. Clamp cylinder; 20. Rotary cylinder; 21. Cylinder connecting plate; 22. Buffer; 23. Linear slide rail connecting plate; 24. X-axis cylinder ; 25. Drag chain; 26. Pen-shaped cylinder mounting plate; 27. Drag chain frame connected to sheet metal; 28. Z-axis cylinder; 29. Z-axis linear slide rail; 30. Module base plate; 31. X-axis linear slide rail; 32 , Rotating cylinder mounting plate; 33. Clamp workpiece; 34. Second guide shaft support; 35. Second guide shaft; 36. Light source; 37. Light source mounting block; 38. Camera; 39. Camera mounting block; 40. Speed regulating motor; 41. Motor mounting plate; 42. Track support column; 43. Synchronous wheel; 44. Synchronous belt; 45. Driving wheel; 46. Track main body; 47. Stopper block; 48. Detection optical fiber; 49. Blocking Cylinder; 50, rubber shell; 51, conveyor belt line; 52, driven wheel.

Detailed ways

The utility model provides an automatic feeding machine for transformer rubber shells, which includes a vibration plate 1, a frame 5, a touch screen 6, a rubber shell conveying line 7, an air source processing element 8, a stacking and collecting mechanism 9, and a jig and rubber shell assembly. Line 10, plastic shell handling mechanism 12, display 13, CCD detection 14, foot cup 3, caster 4, vibration plate shelf 2, display column 11, jig stacking and unloading 15 and vibration plate docking track 16, vibration plate 1 setting On the vibration plate frame 2, foot cups 3 are respectively provided at the four corners of the vibration plate frame 2 and the frame 5. The frame 5 is also provided with casters 4 at the four corners. The air source processing element 8 is arranged on the frame 5. On the side, the touch screen 6, plastic case conveying line 7, fixture plastic case assembly line 10, display column 11, CCD detection 14, and plastic case transport mechanism 12 are all installed on the frame 5, and the touch screen 6 is installed on the top of the display column 11 , the stacking and folding mechanism 9 is connected to one end of the jig plastic shell assembly line 10, the jig stacking and blanking 15 is connected to one end of the jig plastic shell assembly line 10 away from the stacking and folding mechanism 9, and the vibration plate docking track 16 is connected to The rubber shell conveying line 7 is connected.

In this embodiment, the rubber shell transporting mechanism includes a first guide shaft 17, a first guide shaft support 18, a clamping cylinder 19, a rotating cylinder 20, a cylinder connecting plate 21, a buffer 22, a linear slide connecting plate 23, X-axis cylinder 24, drag chain 25, pen-shaped cylinder mounting plate 26, drag chain frame connection sheet metal 27, Z-axis cylinder 28, Z-axis linear slide rail 29, module base plate 30, X-axis linear slide rail 31, rotating cylinder mounting plate 32 and the clamp workpiece 33, the first guide shaft 17 is connected to the first guide shaft support 18, the X-axis linear guide rail 31 is provided on the module base plate 30, and the linear slide rail connecting plate 23 is provided on the X-axis linear slide rail 31, The pen-shaped cylinder mounting plate 26 is set on the top of the linear slide rail connecting plate 23, the drag link sheet metal 27 is set on the top of the pen-shaped cylinder mounting plate 26, the buffers 22 are set on both ends of the X-axis linear slide rail 31, and the X-axis cylinder 24 is set on the module At one end of the bottom plate 30, the Z-axis linear slide rail 29 is arranged on the linear slide rail connecting plate 23, the cylinder connecting plate 21 is arranged on the Z-axis linear slide rail 29, and the rotating cylinder mounting plate 32 is arranged on the bottom end of the cylinder connecting plate 21. The cylinder 20 is connected to the rotating cylinder connecting plate 32, the clamping jaw cylinder 19 is connected to the rotating cylinder 20, the clamping jaw workpiece 33 is connected to the clamping jaw cylinder 19, the Z-axis cylinder 28 is connected to the cylinder connecting plate 21 and fixed on the pen-shaped cylinder mounting plate 26 , the drag chain 25 is arranged on the back of the module base plate 30 .

In this embodiment, the CCD detection includes a second guide shaft support 34, a second guide shaft 35, a light source 36, a light source installation block 37, a camera 38 and a camera installation block 39. The second guide shaft 35 and the first guide shaft support 34 connection, the light source mounting block 37 and the camera mounting block 39 are both sleeved on the second guide shaft 35, the light source 36 is mounted on the light source mounting block 37, and the camera 38 is mounted on the camera mounting block 39.

In this embodiment, the rubber shell conveying mechanism includes a speed regulating motor 40, a motor mounting plate 41, a track support column 42, a synchronous wheel 43, a driving wheel 45, a synchronous belt 44, a track body 46, a stopper 47, a detection optical fiber 48, Blocking cylinder 49, rubber shell 50, conveyor belt line 51 and driven wheel 52, the speed regulating motor 40 is installed on the motor mounting plate 41, the track main body 46 is set on the top of the track support column 42, and the driving wheel 45 is set on one end of the track main body 46. The driven wheel 52 is arranged on the end of the track main body 46 away from the driving wheel 45. The synchronous wheel 43 is connected to the driving wheel 45. The rubber shell 50, the stopper 47 and the detection optical fiber 48 are all arranged on the track support column 42. The synchronous belt 44 is set On the output shaft of the speed regulating motor 40 and the synchronous wheel 43, the conveyor belt line 51 is sleeved on the driving wheel 45 and the driven wheel 52, and the blocking cylinder 49 is provided on the back of the track body 46.

In this embodiment, the product plastic shell is sent to the CCD for detection through the loading of the vibrating plate 1. The CCD detection determines the direction of the rubber shell. If the direction is correct, the plastic shell transport mechanism is used to directly place it on the jig seat on the stacking and unloading line. in. If the direction is wrong, adjust the direction through the rotating cylinder 20 on the plastic shell transport mechanism, and then place it in the jig seat. In this way, the plastic shell insertion action is completed, and then the materials are stacked and collected.

Although the specific embodiments of the present invention have been described in detail with reference to the accompanying drawings, this should not be understood as limiting the scope of protection of the patent. Within the scope described in the claims, various modifications and transformations that can be made by those skilled in the art without creative work still fall within the protection scope of this patent.

Claims (4)

1. The utility model provides a transformer rubber shell automatic feeding machine, includes vibration dish, frame, touch-sensitive screen, glues shell transfer chain, air source processing element, piles up receiving mechanism, tool rubber shell assembly line, glues shell transport mechanism, display, CCD detection, foot cup, truckle, vibration dish shelf, display screen stand, tool and piles up unloading and vibration dish butt joint track, its characterized in that: the vibration dish sets up on vibration dish shelf, be equipped with the foot cup respectively on four angles of vibration dish shelf and frame, still be equipped with the truckle on four angles of frame, the air supply processing element sets up in the frame side, touch-sensitive screen, gluey shell transfer chain, tool gluey shell assembly line, display screen stand, CCD detection, gluey shell transport mechanism all set up in the frame, the display screen sets up on display screen stand top, the windrow is folded mechanism and is connected with the one end of tool gluey shell assembly line, the tool stacks the unloading and is kept away from the one end that the windrow was folded mechanism with the tool gluey shell assembly line and is connected, vibration dish butt joint track and gluey shell transfer chain are connected.

2. An automatic feeding machine for rubber shells of transformers according to claim 1, characterized in that: the rubber shell carrying mechanism comprises a first guide shaft, a first guide shaft support, a clamping jaw cylinder, a rotary cylinder, a cylinder connecting plate, a buffer, a linear slide rail connecting plate, an X-axis cylinder, a drag chain, a pen-shaped cylinder mounting plate, a drag chain frame connecting sheet metal, a Z-axis cylinder, a Z-axis linear slide rail, a module bottom plate, an X-axis linear slide rail, a rotary cylinder mounting plate and clamping jaw workpieces, wherein the first guide shaft is connected with the first guide shaft support, the X-axis linear slide rail is arranged on the module bottom plate, the linear slide rail connecting plate is arranged on the X-axis linear slide rail, the pen-shaped cylinder mounting plate is arranged on the top end of the linear slide rail connecting plate, the buffer is arranged at two ends of the X-axis linear slide rail, the X-axis cylinder is arranged at one end of the module bottom plate, the Z-axis linear slide rail is arranged on the linear slide rail connecting plate, the rotary cylinder is arranged at the bottom end of the cylinder connecting plate, the clamping jaw cylinders are connected with the rotary cylinder connecting plate, the workpieces are connected with the rotary cylinder, and the clamping jaw cylinders are connected with the Z-axis linear slide rail, the Z-axis cylinder connecting plate is fixedly arranged on the back of the module bottom plate, and the pen-shaped cylinder connecting plate is arranged on the back of the cylinder connecting plate.

3. An automatic feeding machine for rubber shells of transformers according to claim 1, characterized in that: the CCD detection comprises a second guide shaft support, a second guide shaft, a light source installation block, a camera and a camera installation block, wherein the second guide shaft is connected with the second guide shaft support, the light source installation block and the camera installation block are both sleeved on the guide shaft, the light source is installed on the light source installation block, and the camera is installed on the camera installation block.

4. An automatic feeding machine for rubber shells of transformers according to claim 1, characterized in that: the rubber shell conveying mechanism comprises a speed regulating motor, a motor mounting plate, a rail supporting column, a synchronous wheel, a driving wheel, a rail main body, a blocking block, detection optical fibers, a blocking cylinder, a rubber shell, a conveying belt line and a driven wheel.