CN219774137U - A composite TBM anti-slip stability device for large-slope excavation - Google Patents
A composite TBM anti-slip stability device for large-slope excavation Download PDFInfo
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Abstract
Description
技术领域Technical field
本实用新型涉及隧道掘进机辅助配件技术领域,具体为一种复合式TBM大坡度掘进防滑稳定性装置。The utility model relates to the technical field of auxiliary accessories for tunnel boring machines, and is specifically a composite TBM anti-slip stability device for large-slope excavation.
背景技术Background technique
复合式TBM是中铁隧道装备为城市地铁硬岩隧道施工而研发的一种隧道掘进机。现有的申请号为CN202020319183.4的一种复合式TBM支撑结构,具体公开了一种复合式TBM支撑结构,包括底架,底架的上方设有顶架,顶架与底架之间通过导柱滑动连接,且顶架与底架的中间位置还通过高度调节装置连接,顶架的上方连接有吊装横梁,吊装横梁的中间位置连接有铰链定位盘,顶架的一侧连接有辅助导向架,辅助导向架的下端连接有托架。本实用新型通过对螺旋输送机的吊装和辅助定位,提高双模式TBM的模式转换效率,且能够降低TBM模式转工作的劳动强度;本实用新型通过高度调节装置可以调节底架与顶架之间的距离,从而调整本结构的高度,从而可以适用于不同尺寸螺旋输送机的吊装和辅助定位,然而该申请文献中,不能对大坡度斜面进行支撑防护,坡面容易发生滑落,对掘进机造成损坏。The composite TBM is a tunnel boring machine developed by China Railway Tunnel Equipment for the construction of urban subway hard rock tunnels. The existing application number is a composite TBM support structure CN202020319183.4, which specifically discloses a composite TBM support structure, including a bottom frame. A top frame is provided above the bottom frame, and a top frame is passed between the top frame and the bottom frame. The guide pillars are slidingly connected, and the middle positions of the top frame and the bottom frame are also connected through a height adjustment device. A lifting beam is connected above the top frame, a hinge positioning plate is connected to the middle position of the lifting beam, and an auxiliary guide is connected to one side of the top frame. The lower end of the auxiliary guide frame is connected with a bracket. This utility model improves the mode conversion efficiency of dual-mode TBM by hoisting and auxiliary positioning of the screw conveyor, and can reduce the labor intensity of TBM mode conversion work; this utility model can adjust the distance between the bottom frame and the top frame through the height adjustment device distance, thereby adjusting the height of the structure, so that it can be suitable for hoisting and auxiliary positioning of screw conveyors of different sizes. However, in this application document, large slopes cannot be supported and protected, and the slopes are prone to slipping, causing damage to the tunnel boring machine. damage.
实用新型内容Utility model content
本实用新型旨在解决TBM在大坡面掘进过程中发生滑落造成掘进机损坏的问题。The utility model aims to solve the problem of damage to the tunneling machine caused by the TBM slipping during excavation on a large slope.
为实现以上目的,本实用新型通过以下技术方案予以实现:一种复合式TBM大坡度掘进防滑稳定性装置,包括复合式TBM、底座以及防滑固定装置,复合式TBM安装在底座上,防滑固定装置安装在底座上,防滑固定装置包括防护支撑结构、导向滑动结构以及辅助防护组件,导向滑动结构安装在底座上,防护支撑结构安装在导向滑动结构上,辅助防护组件安装在导向滑动结构上,导向滑动结构包括支撑架、加强架、导轨、定位螺栓以及滑动块。In order to achieve the above objectives, the present utility model is realized through the following technical solutions: a composite TBM anti-skid stability device for large-slope excavation, including a composite TBM, a base and an anti-skid fixing device. The composite TBM is installed on the base, and the anti-skid fixing device Installed on the base, the anti-skid fixing device includes a protective support structure, a guide sliding structure and an auxiliary protection component. The guide sliding structure is installed on the base, the protective support structure is installed on the guide sliding structure, and the auxiliary protection component is installed on the guide sliding structure. The sliding structure includes support frames, reinforcing frames, guide rails, positioning bolts and sliding blocks.
导轨安装在底座上,滑动块安装在导轨上,支撑架安装在滑动块上,加强架安装在滑动块上且与支撑架连接,定位螺栓安装在滑动块上且插装在导轨上。The guide rail is installed on the base, the sliding block is installed on the guide rail, the support frame is installed on the sliding block, the reinforcement frame is installed on the sliding block and connected to the support frame, and the positioning bolt is installed on the sliding block and inserted into the guide rail.
优选的,导轨上均匀开设有定位孔。Preferably, the guide rails are evenly provided with positioning holes.
优选的,防护支撑结构包括第一伸缩气缸、第二伸缩气缸、第一连接铰座、第二连接铰座、定位架以及防护板;第一伸缩气缸安装在支撑架上,第二伸缩气缸安装在支撑架上,第一连接铰座安装在第一伸缩气缸伸缩端,第二连接铰座安装在第二伸缩气缸伸缩端,定位架安装在第一连接铰座与第二连接铰座上,防护板安装在定位架上。Preferably, the protective support structure includes a first telescopic cylinder, a second telescopic cylinder, a first connecting hinge seat, a second connecting hinge seat, a positioning frame and a protective plate; the first telescopic cylinder is installed on the support frame, and the second telescopic cylinder is installed on the supporting frame. On the support frame, the first connecting hinge base is installed on the telescopic end of the first telescopic cylinder, the second connecting hinge base is installed on the telescopic end of the second telescopic cylinder, and the positioning frame is installed on the first connecting hinge base and the second connecting hinge base. The protective plate is installed on the positioning frame.
优选的,支撑架上设置有定位座,第一伸缩气缸以及第二伸缩气缸安装在定位座上。Preferably, the support frame is provided with a positioning seat, and the first telescopic cylinder and the second telescopic cylinder are installed on the positioning seat.
优选的,辅助防护组件包括防护壳以及加强肋板;防护壳安装在支撑架上,加强肋板安装在支撑架与防护壳之间。Preferably, the auxiliary protection component includes a protective shell and a reinforcing rib; the protective shell is installed on the support frame, and the reinforcing rib is installed between the support frame and the protective shell.
优选的,防护壳为弧形结构。Preferably, the protective shell has an arc-shaped structure.
本实用新型具备以下有益效果:The utility model has the following beneficial effects:
1、本案设置有导向滑动结构,通过导向滑动结构各部件之间的配合,可以方便对整体装置进行移动,方便与大坡度斜面接触,操作简单;1. This case is equipped with a guide sliding structure. Through the cooperation between the components of the guide sliding structure, the entire device can be moved conveniently, making it easy to contact with large slopes, and the operation is simple;
2、本案设置有防护支撑结构,通过防护支撑结构各部件之间的配合,可以对大坡度斜面进行支撑防护,防止大坡度斜面发生坍塌滑落,保证掘进机的安全;2. This case is equipped with a protective support structure. Through the cooperation between the components of the protective support structure, large-slope slopes can be supported and protected to prevent collapse and sliding of large-slope slopes and ensure the safety of the tunnel boring machine;
3、本案设置有辅助防护组件,通过辅助防护组件各部件之间的配合,可以进一步对掘进机进行加强防护,避免大坡度斜面发生滑落对掘进机造成破坏。3. This case is equipped with an auxiliary protection component. Through the cooperation between the components of the auxiliary protection component, the tunnel boring machine can be further protected to avoid damage to the tunnel boring machine caused by slipping on large slopes.
附图说明Description of the drawings
图1为本实用新型的三维主视结构示意图;Figure 1 is a schematic three-dimensional structural view of the utility model;
图2为本实用新型的三维侧视结构示意图;Figure 2 is a three-dimensional side structural schematic diagram of the utility model;
图中:1、复合式TBM;2、底座;3、支撑架;4、加强架;5、导轨;6、定位螺栓;7、滑动块;8、第一伸缩气缸;9、第二伸缩气缸;10、第一连接铰座;11、第二连接铰座;12、定位架;13、防护板;14、定位座;15、防护壳;16、加强肋板。In the picture: 1. Composite TBM; 2. Base; 3. Support frame; 4. Reinforcement frame; 5. Guide rail; 6. Positioning bolt; 7. Sliding block; 8. First telescopic cylinder; 9. Second telescopic cylinder ; 10. First connecting hinge seat; 11. Second connecting hinge seat; 12. Positioning frame; 13. Protective plate; 14. Positioning seat; 15. Protective shell; 16. Reinforced ribs.
具体实施方式Detailed ways
基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
请参阅图1-2,一种复合式TBM大坡度掘进防滑稳定性装置,主要由复合式TBM1、底座2以及防滑固定装置组成。复合式TBM1安装在底座2上,防滑固定装置安装在底座2上。Please refer to Figure 1-2, a composite TBM anti-skid stability device for large-slope excavation, which mainly consists of a composite TBM1, a base 2 and an anti-skid fixing device. The composite TBM1 is installed on the base 2, and the anti-skid fixing device is installed on the base 2.
防滑固定装置主要由防护支撑结构、导向滑动结构以及辅助防护组件组成。导向滑动结构安装在底座2上,防护支撑结构安装在导向滑动结构上,辅助防护组件安装在导向滑动结构上,导向滑动结构包括支撑架3、加强架4、导轨5、定位螺栓6以及滑动块7。The anti-skid fixing device mainly consists of a protective support structure, a guide sliding structure and auxiliary protective components. The guide sliding structure is installed on the base 2, the protective support structure is installed on the guide sliding structure, and the auxiliary protection components are installed on the guide sliding structure. The guide sliding structure includes a support frame 3, a reinforcement frame 4, a guide rail 5, a positioning bolt 6 and a sliding block. 7.
导轨5安装在底座2上,滑动块7安装在导轨5上,支撑架3安装在滑动块7上,加强架4安装在滑动块7上且与支撑架3连接,定位螺栓6安装在滑动块7上且插装在导轨5上;导轨5上均匀开设有定位孔。The guide rail 5 is installed on the base 2, the sliding block 7 is installed on the guide rail 5, the support frame 3 is installed on the sliding block 7, the reinforcement frame 4 is installed on the sliding block 7 and connected to the support frame 3, and the positioning bolt 6 is installed on the sliding block 7 and inserted into the guide rail 5; the guide rail 5 is evenly provided with positioning holes.
在具体实施过程中,防护支撑结构主要由第一伸缩气缸8、第二伸缩气缸9、第一连接铰座10、第二连接铰座11、定位架12以及防护板13组成。第一伸缩气缸8安装在支撑架3上,第二伸缩气缸9安装在支撑架3上,第一连接铰座10安装在第一伸缩气缸8伸缩端,第二连接铰座11安装在第二伸缩气缸9伸缩端,定位架12安装在第一连接铰座10与第二连接铰座11上,防护板13安装在定位架12上。支撑架3上设置有定位座14,第一伸缩气缸8以及第二伸缩气缸9安装在定位座14上。In the specific implementation process, the protective support structure mainly consists of the first telescopic cylinder 8, the second telescopic cylinder 9, the first connecting hinge seat 10, the second connecting hinge seat 11, the positioning frame 12 and the protective plate 13. The first telescopic cylinder 8 is installed on the support frame 3, the second telescopic cylinder 9 is installed on the support frame 3, the first connecting hinge base 10 is installed on the telescopic end of the first telescopic cylinder 8, and the second connecting hinge base 11 is installed on the second telescopic cylinder 8. At the telescopic end of the telescopic cylinder 9, the positioning frame 12 is installed on the first connecting hinge base 10 and the second connecting hinge base 11, and the protective plate 13 is installed on the positioning frame 12. The support frame 3 is provided with a positioning seat 14, and the first telescopic cylinder 8 and the second telescopic cylinder 9 are installed on the positioning seat 14.
辅助防护组件主要由防护壳15以及加强肋板16组成。防护壳15安装在支撑架3上,加强肋板16安装在支撑架3与防护壳15之间,防护壳15为弧形结构。The auxiliary protection component mainly consists of a protective shell 15 and a reinforced rib 16. The protective shell 15 is installed on the support frame 3, and the reinforcing rib 16 is installed between the support frame 3 and the protective shell 15. The protective shell 15 has an arc-shaped structure.
当掘进机对大坡度斜面进行时,通过复合式TBM1进行掘进挖掘,为防止大坡度斜面发生滑落对掘进机造成损坏,通过安装在底座2上的防滑固定装置对大坡度斜面进行支撑防护。避免大坡度斜面发生滑落坍塌,防滑固定装置主要由防护支撑结构、导向滑动结构以及辅助防护组件组成。When the tunnel boring machine performs excavation on a large slope, the composite TBM1 is used for tunneling and excavation. In order to prevent the large slope from slipping and causing damage to the tunnel boring machine, the large slope is supported and protected by an anti-slip fixing device installed on the base 2. To prevent slipping and collapse on large slopes, the anti-skid fixing device mainly consists of a protective support structure, a guide sliding structure and auxiliary protective components.
通过导向滑动结构各部件之间的配合,可以方便对整体装置进行移动,方便与大坡度斜面接触,操作简单。通过防护支撑结构各部件之间的配合,可以对大坡度斜面进行支撑防护,防止大坡度斜面发生坍塌滑落,保证掘进机的安全。通过辅助防护组件各部件之间的配合,可以进一步对掘进机进行加强防护,避免大坡度斜面发生滑落对掘进机造成破坏。Through the cooperation between the various components of the guide sliding structure, the entire device can be moved conveniently, and the contact with the large slope can be facilitated, and the operation is simple. Through the cooperation between the various components of the protective support structure, large-slope slopes can be supported and protected to prevent collapse and sliding of large-slope slopes and ensure the safety of the tunnel boring machine. Through the cooperation between the various components of the auxiliary protection component, the tunnel boring machine can be further protected to prevent damage to the tunnel boring machine caused by slipping on large slopes.
为方便对整体装置进行移动,将支撑架3安装在滑动块7上,推动支撑架3,支撑架3通过滑动块7在导轨5上向大坡度斜面进行移动靠近。当安装在支撑架3上的防滑固定结构靠近到大坡度斜面后,通过辅助防护组件对掘进机进行加强防护,启动防滑固定结构,对大坡度斜面进行支撑加固。In order to facilitate the movement of the whole device, the support frame 3 is installed on the sliding block 7, and the support frame 3 is pushed, and the support frame 3 moves toward the steep slope on the guide rail 5 through the sliding block 7. When the anti-skid fixed structure installed on the support frame 3 approaches the steep slope, the tunnel boring machine is protected through the auxiliary protection component, and the anti-skid fixed structure is activated to support and reinforce the steep slope.
为防止滑落,保证支撑架3在滑轨上的位置稳固,支撑架3通过定位螺栓6进行定位固定。同时加强架4对支撑架3进行加强支撑,保证支撑架3的稳定,确保支撑架3具有足够的支撑能力。而导轨5上的定位孔方便定位螺栓6的安装固定。In order to prevent slipping and ensure that the position of the support frame 3 on the slide rail is stable, the support frame 3 is positioned and fixed through positioning bolts 6. At the same time, the reinforcing frame 4 strengthens and supports the supporting frame 3 to ensure the stability of the supporting frame 3 and ensure that the supporting frame 3 has sufficient supporting capacity. The positioning holes on the guide rail 5 facilitate the installation and fixation of the positioning bolts 6 .
当支撑架3移动到大坡度斜面附近并固定后,启动第一伸缩气缸8。第一伸缩气缸8通过第一连接铰座10带动定位架12向大坡度斜面靠近并通过安装在定位架12上的防护板13与大坡度斜面接触并挤压斜面,接触后关闭第一伸缩气缸8。After the support frame 3 moves to the vicinity of the steep slope and is fixed, the first telescopic cylinder 8 is started. The first telescopic cylinder 8 drives the positioning frame 12 to approach the steep slope through the first connecting hinge 10 and contacts the steep slope through the protective plate 13 installed on the positioning frame 12 and squeezes the slope. After contact, the first telescopic cylinder is closed. 8.
通过第一连接铰座10对定位架12进行角度调整后启动第二伸缩气缸9。第二伸缩气缸9通过第二连接铰座11带动另一端定位架12向大坡度斜面靠近,带动定位架12上的防护板13向大坡度斜面靠近。当防护板13与大坡度斜面接触后,第二伸缩气缸9持续加压一段时间,对大坡度斜面进行支撑加固,确保对大坡度斜面的支撑,防止斜面土层滑落。The second telescopic cylinder 9 is activated after adjusting the angle of the positioning frame 12 through the first connecting hinge base 10 . The second telescopic cylinder 9 drives the other end positioning frame 12 to approach the steep slope through the second connecting hinge seat 11, and drives the protective plate 13 on the positioning frame 12 to approach the steep slope. When the protective plate 13 comes into contact with the steep slope, the second telescopic cylinder 9 continues to pressurize for a period of time to support and reinforce the steep slope to ensure support for the steep slope and prevent the slope soil from sliding down.
为进一步保证掘进机的安全,防止大坡度斜面土层滑落对掘进机造成损坏,在支撑架3上安装加强肋板16。将防护壳15安装在加强肋板16与支撑架3之间,通过防护壳15对掘进机进行加强防护,防止土层掉落对掘进机造成影响。防护壳15为弧形结构,可以尽量避免土层堆积到防护壳15上,同时提供足够的防护能力。In order to further ensure the safety of the tunnel boring machine and prevent damage to the tunnel boring machine caused by soil sliding on a large slope, reinforcing ribs 16 are installed on the support frame 3. The protective shell 15 is installed between the reinforcing rib plate 16 and the support frame 3, and the protective shell 15 is used to strengthen the protection of the tunnel boring machine and prevent the soil layer from falling and affecting the tunnel boring machine. The protective shell 15 has an arc-shaped structure, which can avoid soil accumulation on the protective shell 15 as much as possible while providing sufficient protection capability.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention. , substitutions and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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| GR01 | Patent grant | ||
| GR01 | Patent grant |