CN219756972U - A protective structure for an insulating cylinder - Google Patents
A protective structure for an insulating cylinder Download PDFInfo
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- CN219756972U CN219756972U CN202321203610.2U CN202321203610U CN219756972U CN 219756972 U CN219756972 U CN 219756972U CN 202321203610 U CN202321203610 U CN 202321203610U CN 219756972 U CN219756972 U CN 219756972U
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Abstract
Description
技术领域Technical field
本实用新型涉及烧结炉技术领域,具体为一种保温筒的防护结构。The utility model relates to the technical field of sintering furnaces, specifically a protective structure for a thermal insulation cylinder.
背景技术Background technique
烧结炉是指使粉末压坯通过烧结获得所需的物理、力学性能以及微观结构的专用设备,更具体的,烧结炉所使用的硬质复合碳毡保温筒,是由多层石墨毡粘连再经硬化处理而成,此类保温筒长期在高温、高压、气流冲刷的作用下,端面会出现分层、变形、脱落等,影响保温筒的整体保温性能。The sintering furnace refers to the special equipment that enables the powder compact to obtain the required physical, mechanical properties and microstructure through sintering. More specifically, the hard composite carbon felt insulation cylinder used in the sintering furnace is made of multiple layers of graphite felt that are adhered and then processed. It is made of hardened materials. Under the action of high temperature, high pressure, and airflow erosion for a long time, the end face of this type of insulation cylinder will delaminate, deform, fall off, etc., affecting the overall insulation performance of the insulation cylinder.
如申请号:201721052424.8,名称为《一种双重防护涂层结构》的中国专利,公开了一种双重防护涂层结构,所述双重防护涂层结构包括粘结涂装在金属基体壁面上的防腐底涂,以及粘结涂装在防腐底涂外表面上的抗冲面涂;所述防腐底涂为环氧纳米钛涂料层,和/或所述抗冲面涂为陶瓷树脂涂料层。上述专利中,通过环氧纳米钛底涂致密的涂层结构、较高的抗渗强度以及良好的耐酸、碱、盐腐蚀性能,可有效抵抗对钢管的渗入腐蚀与电化学腐。For example, application number: 201721052424.8, a Chinese patent titled "A Double Protective Coating Structure", discloses a double protective coating structure. The double protective coating structure includes an anti-corrosion layer bonded and coated on the wall surface of a metal substrate. Primer, and an impact-resistant topcoat bonded to the outer surface of the anti-corrosion primer; the anti-corrosion primer is an epoxy nano-titanium paint layer, and/or the impact-resistant topcoat is a ceramic resin paint layer. In the above-mentioned patent, the dense coating structure, high impermeability strength and good acid, alkali and salt corrosion resistance of the epoxy nano-titanium primer can effectively resist penetrating corrosion and electrochemical corrosion of steel pipes.
保温筒设置防护层目的是提高保温筒的寿命,烧结炉使用的过程中,会遭受到较大的高压施压、气流冲洗等,采用上述专利中的涂层结构,尽管能够起到耐腐蚀等效果,涂层结构在遭受到气流等冲洗后,稳定性难以保证,当涂层结构出现一块缺口脱落时,高温气流会从缺口的一部分侵蚀整个保温筒,从而会影响整个保温筒的使用寿命。The purpose of installing a protective layer on the insulation barrel is to increase the life of the insulation barrel. During the use of the sintering furnace, it will be subject to greater high-pressure pressure, air flushing, etc. The coating structure in the above patent is used, although it can provide corrosion resistance, etc. As a result, the stability of the coating structure is difficult to guarantee after being washed by airflow. When a gap in the coating structure falls off, the high-temperature airflow will erode the entire insulation cylinder from part of the gap, thus affecting the service life of the entire insulation cylinder.
实用新型内容Utility model content
本实用新型的目的在于提供一种保温筒的防护结构,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a protective structure for a thermal insulation cylinder to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种保温筒的防护结构,包括设置在保温筒本体内的防护组件;所述防护组件包括一级骨架层以及二级骨架层,所述一级骨架层设置在位于保温筒本体内壁的一侧,所述二级骨架层位于一级骨架层远离保温筒本体的一侧,所述一级骨架层与二级骨架层之间设置有渗透层;所述二级骨架层远离一级骨架层的一侧设置有防腐蚀涂层以及抗冲面漆层。In order to achieve the above purpose, the present invention provides the following technical solution: a protective structure of a thermal insulation cylinder, including a protective component arranged in the thermal insulation cylinder body; the protective component includes a primary skeleton layer and a secondary skeleton layer, and the protective assembly includes a primary skeleton layer and a secondary skeleton layer. The first-level skeleton layer is arranged on one side of the inner wall of the insulation cylinder body. The second-level skeleton layer is located on the side of the first-level skeleton layer away from the insulation barrel body. A permeability layer is provided between the first-level skeleton layer and the second-level skeleton layer. ; The side of the secondary skeleton layer away from the primary skeleton layer is provided with an anti-corrosion coating and an anti-impact topcoat layer.
进一步地,所述防腐蚀涂层与二级骨架层之间设置有耐污染涂料层。Further, a pollution-resistant coating layer is provided between the anti-corrosion coating and the secondary skeleton layer.
进一步地,所述防腐蚀涂层与抗冲面漆层之间设置有自流平型密封层。Further, a self-leveling sealing layer is provided between the anti-corrosion coating and the impact-resistant topcoat layer.
进一步地,所述耐污染涂料层与防腐蚀涂层之间、所述防腐蚀涂层与自流平型密封层之间均设置有粘接层。Further, an adhesive layer is provided between the pollution-resistant paint layer and the anti-corrosion coating, and between the anti-corrosion coating and the self-leveling sealing layer.
进一步地,所述一级骨架层以及二级骨架层的厚度均为0.3-1.0mm。Further, the thickness of the primary skeleton layer and the secondary skeleton layer are both 0.3-1.0 mm.
与现有技术相比,本实用新型的有益效果是:该保温筒的防护结构,通过防护组件、一级骨架层、二级骨架层、渗透层、防腐蚀涂层以及抗冲面漆层之间的配合,在实际使用时,通过一级骨架层与二级骨架层通过渗透层交错设置,从而有效提高整个防护结构的硬度,通过设置防腐蚀涂层,对整个保温筒内壁起到防腐蚀效果,其中设置抗冲面漆层,从而进一步提高该保温筒的抗冲压耐磨的作用。Compared with the existing technology, the beneficial effects of this utility model are: the protective structure of the insulation cylinder is composed of protective components, a primary skeleton layer, a secondary skeleton layer, a permeable layer, an anti-corrosion coating and an anti-impact topcoat layer. In actual use, the first-level skeleton layer and the second-level skeleton layer are staggered through the permeability layer, thereby effectively improving the hardness of the entire protective structure. By setting the anti-corrosion coating, the inner wall of the entire insulation cylinder is protected from corrosion. The effect is that an anti-impact topcoat layer is provided, thereby further improving the impact resistance and wear resistance of the insulation cylinder.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型中记载的一些实施例,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only used in the present utility model. For some of the embodiments described, those of ordinary skill in the art can also obtain other drawings based on these drawings.
图1为本实用新型实施例提供的整体结构示意图;Figure 1 is a schematic diagram of the overall structure provided by an embodiment of the present utility model;
图2为本实用新型实施例提供的整体俯视结构示意图;Figure 2 is a schematic diagram of the overall top structure provided by an embodiment of the present utility model;
图3为本实用新型实施例提供的工作箱内部结构示意图。Figure 3 is a schematic diagram of the internal structure of the work box provided by the embodiment of the present invention.
附图标记说明:1、保温筒本体;2、防护组件;3、一级骨架层;4、二级骨架层;5、渗透层;6、耐污染涂料层;7、防腐蚀涂层;8、自流平型密封层;9、抗冲面漆层。Explanation of reference signs: 1. Insulation cylinder body; 2. Protection component; 3. Primary skeleton layer; 4. Secondary skeleton layer; 5. Penetration layer; 6. Pollution-resistant coating layer; 7. Anti-corrosion coating; 8 , Self-leveling sealing layer; 9. Impact-resistant topcoat layer.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
请参阅图1-3,本实用新型提供一种技术方案:一种保温筒的防护结构,包括设置在保温筒本体1内的防护组件2,防护组件2包括一级骨架层3以及二级骨架层4,一级骨架层3设置在位于保温筒本体1内壁的一侧,二级骨架层4位于一级骨架层3远离保温筒本体1的一侧,一级骨架层3与二级骨架层4之间设置有渗透层5;二级骨架层4远离一级骨架层3的一侧设置有防腐蚀涂层7以及抗冲面漆层9。Please refer to Figures 1-3. The present utility model provides a technical solution: a protective structure for an insulating cylinder, which includes a protective component 2 arranged in the insulating cylinder body 1. The protective component 2 includes a primary skeleton layer 3 and a secondary skeleton. Layer 4, the primary skeleton layer 3 is located on one side of the inner wall of the insulation cylinder body 1, the secondary skeleton layer 4 is located on the side of the primary skeleton layer 3 away from the insulation cylinder body 1, the primary skeleton layer 3 and the secondary skeleton layer A permeable layer 5 is provided between 4; an anti-corrosion coating 7 and an anti-impact topcoat layer 9 are provided on the side of the secondary skeleton layer 4 away from the primary skeleton layer 3.
具体的,该保温筒的防护结构,包括设置在保温筒本体1内的防护组件2,通过在保温筒本体1内部设置有防护组件2,能够提高保温筒本体1的使用寿命,提高该保温筒的实用性;其中防护组件2包括一级骨架层3以及二级骨架层4,通过设置骨架层,能够更加的将防护组件2与保温筒本体1进行连接,提高防护组件2与保温筒本体1之间连接的稳定性,从而减少防护组件2从保温筒内壁上脱落的风险,提高该保温筒的使用寿命,使用效果好;其中一级骨架层3设置在位于保温筒本体1内壁的一侧,二级骨架层4位于一级骨架层3远离保温筒本体1的一侧,一级骨架层3与第二骨架层交错,一级骨架层3与二级骨架层4之间设置有渗透层5,通过渗透层5,可以使得一级骨架层3与二级骨架层4融为一体,提高防护组件2的稳定性,进而可以有效的提高该防护组件2的实用性;其中在二级骨架层4远离一级骨架层3的一侧设置有防腐蚀涂层7以及抗冲面漆层9,更具体的防腐蚀涂层7设置在二级骨架层4上,其中防腐蚀涂层7具体为环氧纳米钛涂料,其中环氧纳米钛底涂应具有致密的涂层结构;环氧纳米钛底涂应具有较高的抗渗强度;环氧纳米钛底涂应具有良好的耐酸、碱、盐腐蚀性能;环氧纳米钛涂料与环氧界面粘结剂粘结强度应>5MP;抗冲面漆层9设置在防腐蚀涂层7远离二级骨架层4的一侧,抗冲面漆层9为陶瓷树脂涂料层,陶瓷树脂涂料层具有坚韧、高强的抗冲耐磨性能与致密光滑的表面,进一步提高保温筒的效果。Specifically, the protective structure of the thermal insulation cylinder includes a protective component 2 arranged inside the thermal insulation cylinder body 1. By disposing the protective component 2 inside the thermal insulation cylinder body 1, the service life of the thermal insulation cylinder body 1 can be improved, and the service life of the thermal insulation cylinder can be improved. Practicality; The protective component 2 includes a primary skeleton layer 3 and a secondary skeleton layer 4. By setting the skeleton layer, the protective component 2 and the thermal insulation cylinder body 1 can be more easily connected, and the protective component 2 and the thermal insulation cylinder body 1 can be more easily connected. The stability of the connection between them reduces the risk of the protective component 2 falling off the inner wall of the thermal insulation cylinder, improves the service life of the thermal insulation cylinder, and has good use effect; the first-level skeleton layer 3 is provided on one side of the inner wall of the thermal insulation cylinder body 1 , the secondary framework layer 4 is located on the side of the primary framework layer 3 away from the insulation cylinder body 1, the primary framework layer 3 intersects with the second framework layer, and a permeability layer is provided between the primary framework layer 3 and the secondary framework layer 4 5. Through the permeable layer 5, the primary skeleton layer 3 and the secondary skeleton layer 4 can be integrated to improve the stability of the protective component 2, thereby effectively improving the practicality of the protective component 2; among them, the secondary skeleton The side of layer 4 away from the primary skeleton layer 3 is provided with an anti-corrosion coating 7 and an anti-impact topcoat layer 9. More specifically, the anti-corrosion coating 7 is provided on the secondary skeleton layer 4, wherein the anti-corrosion coating 7 is specifically It is an epoxy nano-titanium coating, in which the epoxy nano-titanium primer should have a dense coating structure; the epoxy nano-titanium primer should have high impermeability strength; the epoxy nano-titanium primer should have good acid and alkali resistance , salt corrosion performance; the bonding strength of the epoxy nano-titanium coating and the epoxy interface adhesive should be >5MP; the impact-resistant topcoat layer 9 is set on the side of the anti-corrosion coating 7 away from the secondary skeleton layer 4, and the impact-resistant surface The paint layer 9 is a ceramic resin coating layer. The ceramic resin coating layer has tough, high-strength impact and wear resistance and a dense and smooth surface, which further improves the effect of the insulation cylinder.
本实用新型提供的另一种实施例,防腐蚀涂层7与二级骨架层4之间设置有耐污染涂料层6。In another embodiment provided by the present invention, a pollution-resistant coating layer 6 is provided between the anti-corrosion coating 7 and the secondary skeleton layer 4 .
具体的,防腐蚀涂层7与二级骨架层4之间设置有耐污染涂料层6;其中是由两层高耐污性涂料均匀涂布而成,包括聚合物乳液,二氧化钛纳米粉,二氧化硅纳米粉,填料,低表面张力疏水助剂,成膜助剂,分散剂,消泡剂,润湿剂,水等成分。采用该高耐污性涂料生产建筑外墙涂料能够提升涂料的防水和耐污性,使用效果好。Specifically, a pollution-resistant coating layer 6 is provided between the anti-corrosion coating 7 and the secondary skeleton layer 4; it is composed of two layers of highly stain-resistant coatings evenly coated, including polymer emulsion, titanium dioxide nanopowder, and Silica nanopowder, fillers, low surface tension hydrophobic additives, film-forming additives, dispersants, defoaming agents, wetting agents, water and other ingredients. Using this highly stain-resistant coating to produce building exterior wall coatings can improve the waterproofing and stain resistance of the coating and achieve good results.
本实用新型提供的另一种实施例,防腐蚀涂层7与抗冲面漆层9之间设置有自流平型密封层8。In another embodiment provided by the present invention, a self-leveling sealing layer 8 is provided between the anti-corrosion coating 7 and the anti-impact topcoat layer 9 .
具体的,防腐蚀涂层7与抗冲面漆层9之间设置有自流平型密封层8,自流平型密封层8厚度为0.5-1mm,其材料包括现有的聚硫密封剂以及MS、STP、STPE、SPU及SPUR等耐候密封剂,尤其是自流平型同类产品,具有耐候、阻蚀性能的同类产品更佳,更进一步的优选聚硫密封剂,从而可以有效的提高该保温筒防护结构的实用性。Specifically, a self-leveling sealing layer 8 is provided between the anti-corrosion coating 7 and the impact-resistant topcoat layer 9. The thickness of the self-leveling sealing layer 8 is 0.5-1mm, and its materials include existing polysulfide sealants and MS. , STP, STPE, SPU and SPUR and other weather-resistant sealants, especially self-leveling similar products. Similar products with weather resistance and corrosion resistance are better. Polysulfide sealants are further preferred, which can effectively improve the insulation cylinder. Practicality of protective structures.
本实用新型提供的另一种实施例,耐污染涂料层6与防腐蚀涂层7之间、防腐蚀涂层7与自流平型密封层8之间均设置有粘接层。In another embodiment provided by the present invention, an adhesive layer is provided between the pollution-resistant paint layer 6 and the anti-corrosion coating 7 , and between the anti-corrosion coating 7 and the self-leveling sealing layer 8 .
其中,耐污染涂料层6与防腐蚀涂层7之间、防腐蚀涂层7与自流平型密封层8之间均设置有粘接层,其中采用高强粘结性能的环氧界面粘结,能够进一步提高各个图层之间的稳定性,使用效果好。Among them, an adhesive layer is provided between the pollution-resistant coating layer 6 and the anti-corrosion coating 7, and between the anti-corrosion coating 7 and the self-leveling sealing layer 8, in which epoxy interface bonding with high-strength bonding performance is used. It can further improve the stability between each layer, and the effect is good.
本实用新型提供的另一种实施例,一级骨架层3以及二级骨架层4的厚度均为0.3-1.0mm,进而提高该防护组件2的强度。In another embodiment of the present invention, the thicknesses of the primary frame layer 3 and the secondary frame layer 4 are both 0.3-1.0 mm, thereby improving the strength of the protective component 2 .
需要注意的是,本申请中所涉及的用电设备及均可通过蓄电池供电或外接电源。It should be noted that the electrical equipment involved in this application can be powered by batteries or external power sources.
在本实用新型的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, unless otherwise explicitly stipulated and limited, the terms "installation", "connection", "connection" and "fixing" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. Connection, or integration; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interaction between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
本实用新型使用到的标准零件均可以从市场上购买,异形件根据说明书的和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接等常规手段,机械、零件和设备均采用现有技术中,常规的型号,加上电路连接采用现有技术中常规的连接方式,在此不再详述。The standard parts used in this utility model can be purchased from the market, and the special-shaped parts can be customized according to the instructions and drawings. The specific connection methods of each part are all mature bolts, rivets, and welding in the existing technology. The machinery, parts and equipment all adopt conventional models in the prior art, and circuit connections adopt conventional connection methods in the prior art, which will not be described in detail here.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention. , substitutions and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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| CN202321203610.2U CN219756972U (en) | 2023-05-18 | 2023-05-18 | A protective structure for an insulating cylinder |
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Denomination of utility model: A protective structure for insulation cylinder Granted publication date: 20230926 Pledgee: China Construction Bank Corporation Xiangtan Branch|Shanghai Pudong Development Bank Co., Ltd. Xiangtan Branch Pledgor: Xiangtan Xinda Powder Metallurgy Technology Co.,Ltd. Registration number: Y2025980019293 |