CN219733691U - High-efficiency axial flow fan - Google Patents
High-efficiency axial flow fan Download PDFInfo
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- CN219733691U CN219733691U CN202321287831.2U CN202321287831U CN219733691U CN 219733691 U CN219733691 U CN 219733691U CN 202321287831 U CN202321287831 U CN 202321287831U CN 219733691 U CN219733691 U CN 219733691U
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Abstract
本实用新型涉及轴流风机技术领域,且公开了高效轴流风机,包括第一套筒,所述第一套筒的内部设置有套座;本实用新型通过在第一套筒内部安装有套座,再经过步进电机安装于套座中,当该轴流风机进行工作时,套座可以对步进电机进行防护,防止步进电机直接与输送的气体直接接触,避免步进电机被带有腐蚀性气体的气流腐蚀,保障步进电机的使用寿命,通过第二套筒的设计,配合第二套筒上面的安装座,经过在安装座上面开设有卡位槽,当需要更换扇叶时,只需要将固定栓从压板上面拧下,使其与步进电机的输出端分离,压板拿出,这样,卡位块便可以从卡位槽中的限位插杆中拿出,便于更换,无需使用多个螺栓限位,提高更换的效率。
The utility model relates to the technical field of axial flow fans, and discloses a high-efficiency axial flow fan, which includes a first sleeve, and a sleeve seat is provided inside the first sleeve; in the utility model, a sleeve is installed inside the first sleeve seat, and then installed in the sleeve through the stepper motor. When the axial flow fan is working, the sleeve can protect the stepper motor, prevent the stepper motor from direct contact with the transported gas, and prevent the stepper motor from being belted. Airflow corrosion caused by corrosive gases ensures the service life of the stepper motor. Through the design of the second sleeve, it cooperates with the mounting base on the second sleeve, and a detent slot is provided on the mounting base. When the fan blade needs to be replaced, At this time, you only need to unscrew the fixing bolt from the pressure plate to separate it from the output end of the stepper motor, and take out the pressure plate. In this way, the clamping block can be taken out from the limit insertion rod in the clamping slot, which is convenient for Replacement eliminates the need to use multiple bolt limits, improving replacement efficiency.
Description
技术领域Technical field
本实用新型涉及轴流风机技术领域,具体为高效轴流风机。The utility model relates to the technical field of axial flow fans, specifically a high-efficiency axial flow fan.
背景技术Background technique
在工业生产、建筑物通风换气工程中,需要使用到风机,现有的风机形式大致分为两类,一种为轴流风机,另一种为离心风机,轴流式风机通常用在较为恶劣的环境中,比如尘土多、气体腐蚀等流量要求较高而压力要求较低的场合,其有点为气体输送量大、噪音小和效率高。In industrial production and building ventilation projects, fans need to be used. The existing fan forms are roughly divided into two categories, one is axial flow fan and the other is centrifugal fan. Axial flow fan is usually used in more In harsh environments, such as dusty, gas corrosive and other occasions with higher flow requirements and lower pressure requirements, the advantage is large gas delivery volume, low noise and high efficiency.
如申请号为CN218717579U,一种高效轴流风机,包括风机,所述风机的底部固定连接有底座,所述底座两侧的底部均开设有槽口槽,所述槽口槽的两端均固定连接有转动环,所述底座的两侧均开设有斜面槽,所述底座通过转动环转动连接有支撑板。本实用新型的优点在于:通过在底座底部两侧设置转动环时支撑板能顾相对底座进行转动,当风机在非使用状态时将支撑板收纳在斜面槽内避免其占用储存空间,当需要使用支撑板时再将支撑板转动至水平状态来增加底座与地面的接触面积,提高风扇运行时的稳定性,通过在转动杆上设置与卡位槽相适配的卡位块,使支撑板在转动至水平状态后,向内侧推动使转动杆进入槽口槽,使卡位块与卡位槽对接。For example, the application number is CN218717579U, a high-efficiency axial flow fan, including a fan, the bottom of the fan is fixedly connected to a base, the bottoms on both sides of the base are provided with slots, and both ends of the slot are fixed A rotating ring is connected, and inclined grooves are provided on both sides of the base. The base is connected to a support plate through the rotating ring. The advantage of this utility model is that by setting the rotating rings on both sides of the bottom of the base, the support plate can rotate relative to the base. When the fan is not in use, the support plate can be stored in the inclined groove to avoid occupying storage space. When the fan is needed, When supporting the board, rotate the support board to a horizontal state to increase the contact area between the base and the ground and improve the stability of the fan during operation. By setting a locking block on the rotating rod that matches the locking slot, the support board can be After turning to the horizontal state, push the rotating rod inward to enter the notch slot, so that the locking block and the locking slot are docked.
综上所述,该装置虽能达到提高风扇运行时的稳定性,但是使用时还存在一定的问题,比如,该轴流风机在进行通风排烟时,电机表面缺少防护,直接暴露在气流中,腐蚀性气体容易对轴流风机的电机造成危害,降低电机的使用寿命,同时该轴流风机在长时间使用后,会出现叶片磨损的情况发生,而该轴流风机叶片是经过螺栓安装于轴流风机的叶轮上面,叶轮经过螺栓固定在轴流风机的电机轴上面,其拆卸时,需要拧下叶轮的固定螺栓和叶片的固定螺栓,拆卸麻烦,更换不方便。To sum up, although this device can improve the stability of the fan during operation, there are still certain problems when using it. For example, when the axial flow fan is used for ventilation and smoke exhaust, the surface of the motor lacks protection and is directly exposed to the air flow. , corrosive gases can easily cause harm to the motor of the axial flow fan, reducing the service life of the motor. At the same time, after long-term use of the axial flow fan, the blades will wear, and the blades of the axial flow fan are installed with bolts. On the impeller of the axial flow fan, the impeller is fixed on the motor shaft of the axial flow fan through bolts. When disassembling, it is necessary to unscrew the fixing bolts of the impeller and the fixing bolts of the blades, which is troublesome to disassemble and inconvenient to replace.
实用新型内容Utility model content
本实用新型的目的在于提供高效轴流风机,具备防护和方便更换的优点,解决了该轴流风机在进行通风排烟时,电机表面缺少防护,直接暴露在气流中,腐蚀性气体容易对轴流风机的电机造成危害,降低电机的使用寿命,同时该轴流风机在长时间使用后,会出现叶片磨损的情况发生,而该轴流风机叶片是经过螺栓安装于轴流风机的叶轮上面,叶轮经过螺栓固定在轴流风机的电机轴上面,其拆卸时,需要拧下叶轮的固定螺栓和叶片的固定螺栓,拆卸麻烦,更换不方便的问题。The purpose of this utility model is to provide a high-efficiency axial flow fan, which has the advantages of protection and easy replacement. It solves the problem that when the axial flow fan is used for ventilation and smoke exhaust, the motor surface lacks protection and is directly exposed to the air flow, and corrosive gases are easy to attack the shaft. The motor of the flow fan causes harm and reduces the service life of the motor. At the same time, the blades of the axial flow fan will wear out after long-term use. The blades of the axial flow fan are installed on the impeller of the axial flow fan through bolts. The impeller is fixed on the motor shaft of the axial flow fan through bolts. When disassembling, it is necessary to unscrew the fixing bolts of the impeller and the fixing bolts of the blades, which is troublesome to disassemble and inconvenient to replace.
为实现上述目的,本实用新型提供如下技术方案:高效轴流风机,包括第一套筒,所述第一套筒的内部设置有套座,所述套座的内部设置有步进电机,所述步进电机的表面对称栓接有与套座滑动连接的连接座,所述套座的表面对称设置有固定座,所述固定座和套座之间对称螺纹连接有第一限位栓,且第一限位栓的一端贯穿至套座的内部并与连接座螺纹连接,所述步进电机的输出端贯穿至套座的内部并套设有第二套筒,所述第二套筒的表面固定套接有安装座,所述安装座的正面开设有卡位槽,所述卡位槽的内部设置有卡位块,所述卡位块远离卡位槽的一侧一体加工有扇叶,所述第二套筒的正面设置有压板,所述压板的正面螺纹连接有固定栓,所述固定栓的一端贯穿至第二套筒的内部并与步进电机的输出端螺纹连接。In order to achieve the above purpose, the present utility model provides the following technical solution: a high-efficiency axial flow fan includes a first sleeve, a sleeve is provided inside the first sleeve, and a stepper motor is provided inside the sleeve. The surface of the stepper motor is symmetrically bolted with a connecting seat that is slidingly connected to the sleeve. The surface of the sleeve is symmetrically provided with a fixed seat. A first limiting bolt is symmetrically threaded between the fixed seat and the sleeve. And one end of the first limiting bolt penetrates into the inside of the socket and is threadedly connected to the connecting seat. The output end of the stepper motor penetrates into the inside of the socket and is sleeved with a second sleeve. The second sleeve There is a mounting base fixed on the surface of the mounting base. A clamping slot is provided on the front of the mounting base. A clamping block is provided inside the clamping slot. The side of the clamping block away from the clamping slot is integrally processed with a fan. Leaf, the front side of the second sleeve is provided with a pressure plate, the front side of the pressure plate is threadedly connected to a fixing bolt, one end of the fixing bolt penetrates into the inside of the second sleeve and is threadedly connected to the output end of the stepper motor.
本实用新型进一步设置为,所述第一套筒的表面对称螺纹连接有第二限位栓,且第一套筒的内部对称开设有与固定座滑动连接的滑动槽,所述第二限位栓的一端贯穿至滑动槽的内部并与固定座螺纹连接。The utility model is further configured that the surface of the first sleeve is symmetrically threaded with a second limit bolt, and the inside of the first sleeve is symmetrically provided with a sliding groove that is slidably connected to the fixed seat, and the second limit bolt is symmetrically connected to the surface of the first sleeve. One end of the bolt penetrates into the interior of the sliding groove and is threadedly connected to the fixed base.
采用上述技术方案:对固定座进行限位。Adopt the above technical solution: limit the position of the fixed seat.
本实用新型进一步设置为,所述卡位槽的内部栓接有限位插杆,所述压板靠近卡位槽的一侧栓接有压块,且卡位块的表面和压块靠近卡位槽的一侧均开设有与限位插杆配合使用的插槽。The utility model is further configured that a limited insertion rod is bolted to the inside of the clamping slot, a pressing block is bolted to the side of the pressing plate close to the clamping slot, and the surface of the clamping block and the pressing block are close to the clamping slot. There are slots on one side for use with the limiting insert rods.
采用上述技术方案:对卡位块进行限位。Adopt the above technical solution: limit the blocking block.
本实用新型进一步设置为,所述第一套筒的底部栓接有支撑架。The utility model is further configured that a support frame is bolted to the bottom of the first sleeve.
采用上述技术方案:对第一套筒进行限位。Adopt the above technical solution: limit the first sleeve.
本实用新型进一步设置为,所述第一套筒的内部安装有防尘格栅,所述套座的表面安装有散热翅,所述散热翅的一端贯穿至套座的内部并与步进电机配合使用。The utility model is further configured such that a dust-proof grille is installed inside the first sleeve, a heat dissipation fin is installed on the surface of the sleeve, and one end of the heat dissipation fin penetrates into the interior of the sleeve and communicates with the stepper motor. With the use of.
采用上述技术方案:防止大颗粒灰尘进入到第一套筒内部。The above technical solution is adopted to prevent large particles of dust from entering the inside of the first sleeve.
本实用新型进一步设置为,所述第一套筒的表面固定套接有法兰盘。The utility model is further configured that a flange plate is fixedly connected to the surface of the first sleeve.
采用上述技术方案:方便连接外部风机管道。Adopt the above technical solution: it is convenient to connect the external fan duct.
与现有技术相比,本实用新型的有益效果如下:Compared with the existing technology, the beneficial effects of this utility model are as follows:
本实用新型通过在第一套筒内部安装有套座,再经过步进电机安装于套座中,当该轴流风机进行工作时,套座可以对步进电机进行防护,防止步进电机直接与输送的气体直接接触,避免步进电机被带有腐蚀性气体的气流腐蚀,保障步进电机的使用寿命;In the utility model, a sleeve is installed inside the first sleeve, and then the stepper motor is installed in the sleeve. When the axial flow fan is working, the sleeve can protect the stepper motor and prevent the stepper motor from directly Direct contact with the transported gas to prevent the stepper motor from being corroded by airflow containing corrosive gases and ensure the service life of the stepper motor;
本实用新型通过第二套筒的设计,配合第二套筒上面的安装座,经过在安装座上面开设有卡位槽,当需要更换扇叶时,只需要将固定栓从压板上面拧下,使其与步进电机的输出端分离,压板拿出,这样,卡位块便可以从卡位槽中的限位插杆中拿出,便于更换,无需使用多个螺栓限位,提高更换的效率。Through the design of the second sleeve, the utility model cooperates with the mounting seat on the second sleeve and has a locking slot on the mounting seat. When the fan blade needs to be replaced, the fixing bolt only needs to be unscrewed from the pressure plate. Separate it from the output end of the stepper motor, and take out the pressure plate. In this way, the blocking block can be taken out from the limiting rod in the blocking slot, which is convenient for replacement. There is no need to use multiple bolts to limit the position, which improves the efficiency of replacement. efficiency.
附图说明Description of the drawings
图1为本实用新型结构示意图;Figure 1 is a schematic structural diagram of the utility model;
图2为本实用新型局部结构正视图;Figure 2 is a front view of the partial structure of the utility model;
图3为本实用新型局部结构背视图;Figure 3 is a back view of the partial structure of the utility model;
图4为本实用新型局部结构配合使用示意图;Figure 4 is a schematic diagram of the partial structure of the utility model used together;
图5为本实用新型局部结构配合使用示意图。Figure 5 is a schematic diagram of the partial structure of the utility model used together.
图中:1、第一套筒;2、套座;3、步进电机;4、连接座;5、固定座;6、第一限位栓;7、第二套筒;8、安装座;9、卡位槽;10、卡位块;11、扇叶;12、压板;13、固定栓;14、第二限位栓;15、限位插杆;16、压块;17、支撑架;18、防尘格栅;19、散热翅;20、法兰盘。In the picture: 1. First sleeve; 2. Sleeve; 3. Stepper motor; 4. Connecting seat; 5. Fixing seat; 6. First limit bolt; 7. Second sleeve; 8. Mounting seat ; 9. Catch slot; 10. Catch block; 11. Fan blade; 12. Pressure plate; 13. Fixing bolt; 14. Second limit bolt; 15. Limit insertion rod; 16. Pressure block; 17. Support Frame; 18. Dust-proof grille; 19. Cooling fins; 20. Flange.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
实施例1:Example 1:
请参阅图1、图2和图3所示,高效轴流风机,包括第一套筒1,第一套筒1的表面对称螺纹连接有第二限位栓14,且第一套筒1的内部对称开设有与固定座5滑动连接的滑动槽,第二限位栓14的一端贯穿至滑动槽的内部并与固定座5螺纹连接,对固定座5进行限位,第一套筒1的内部设置有套座2,套座2的内部设置有步进电机3,步进电机3的表面对称栓接有与套座2滑动连接的连接座4,套座2的表面对称设置有固定座5,固定座5和套座2之间对称螺纹连接有第一限位栓6,且第一限位栓6的一端贯穿至套座2的内部并与连接座4螺纹连接,第一套筒1的底部栓接有支撑架17,对第一套筒1进行限位,第一套筒1的内部安装有防尘格栅18,套座2的表面安装有散热翅19,散热翅19的一端贯穿至套座2的内部并与步进电机3配合使用,防止大颗粒灰尘进入到第一套筒1内部,第一套筒1的表面固定套接有法兰盘20,方便连接外部风机管道,通过在第一套筒1内部安装有套座2,再经过步进电机3安装于套座2中,当该轴流风机进行工作时,套座2可以对步进电机3进行防护,防止步进电机3直接与输送的气体直接接触,避免步进电机3被带有腐蚀性气体的气流腐蚀,保障步进电机3的使用寿命。Please refer to Figure 1, Figure 2 and Figure 3. The high-efficiency axial flow fan includes a first sleeve 1. The surface of the first sleeve 1 is symmetrically threaded with a second limiting bolt 14, and the first sleeve 1 is There is a sliding groove symmetrically connected with the fixed seat 5 inside. One end of the second limiting bolt 14 penetrates into the interior of the sliding groove and is threadedly connected with the fixed seat 5 to limit the fixed seat 5. The first sleeve 1 A sleeve 2 is provided inside, and a stepper motor 3 is provided inside the sleeve 2. The surface of the stepper motor 3 is symmetrically bolted with a connecting seat 4 that is slidingly connected to the sleeve 2. The sleeve 2 is symmetrically provided with a fixed seat on its surface. 5. A first limiting bolt 6 is symmetrically threaded between the fixed base 5 and the sleeve 2, and one end of the first limiting bolt 6 penetrates into the interior of the sleeve 2 and is threadedly connected to the connecting base 4. The first sleeve A support frame 17 is bolted to the bottom of 1 to limit the position of the first sleeve 1. A dust-proof grille 18 is installed inside the first sleeve 1. A heat dissipation fin 19 is installed on the surface of the sleeve 2. The heat dissipation fin 19 is One end penetrates into the inside of the sleeve 2 and is used in conjunction with the stepper motor 3 to prevent large particles of dust from entering the inside of the first sleeve 1. A flange 20 is fixedly connected to the surface of the first sleeve 1 to facilitate connection with an external fan. The pipeline is installed with a sleeve 2 inside the first sleeve 1, and then is installed in the sleeve 2 through the stepper motor 3. When the axial flow fan is working, the sleeve 2 can protect the stepper motor 3. Prevent the stepper motor 3 from being in direct contact with the transported gas, prevent the stepper motor 3 from being corroded by the airflow containing corrosive gas, and ensure the service life of the stepper motor 3 .
使用过程简述:当该轴流风机进行工作时,输送的气流经过第一套筒1后,因第一套筒1内部安装有套座2,再经过步进电机3安装于套座2中,套座2可以对步进电机3进行防护,防止步进电机3直接与输送的气体直接接触,避免步进电机3被带有腐蚀性气体的气流腐蚀,保障步进电机3的使用寿命。Brief description of the use process: When the axial flow fan is working, the transported airflow passes through the first sleeve 1, because the first sleeve 1 is installed with a sleeve 2 inside, and then is installed in the sleeve 2 through the stepper motor 3. , the sleeve 2 can protect the stepper motor 3, prevent the stepper motor 3 from direct contact with the transported gas, prevent the stepper motor 3 from being corroded by the air flow containing corrosive gas, and ensure the service life of the stepper motor 3.
实施例2:Example 2:
请参阅图1、图4和图5所示,高效轴流风机,步进电机3的输出端贯穿至套座2的内部并套设有第二套筒7,第二套筒7的表面固定套接有安装座8,安装座8的正面开设有卡位槽9,卡位槽9的内部栓接有限位插杆15,压板12靠近卡位槽9的一侧栓接有压块16,且卡位块10的表面和压块16靠近卡位槽9的一侧均开设有与限位插杆15配合使用的插槽,对卡位块10进行限位,卡位槽9的内部设置有卡位块10,卡位块10远离卡位槽9的一侧一体加工有扇叶11,第二套筒7的正面设置有压板12,压板12的正面螺纹连接有固定栓13,固定栓13的一端贯穿至第二套筒7的内部并与步进电机3的输出端螺纹连接,通过第二套筒7的设计,配合第二套筒7上面的安装座8,经过在安装座8上面开设有卡位槽9,当需要更换扇叶11时,只需要将固定栓13从压板12上面拧下,使其与步进电机3的输出端分离,压板12拿出,这样,卡位块10便可以从卡位槽9中的限位插杆15中拿出,便于更换,无需使用多个螺栓限位,提高更换的效率。Please refer to Figure 1, Figure 4 and Figure 5 for a high-efficiency axial flow fan. The output end of the stepper motor 3 penetrates into the interior of the sleeve 2 and is covered with a second sleeve 7. The surface of the second sleeve 7 is fixed. The mounting base 8 is connected to the socket, and a clamping slot 9 is provided on the front of the mounting base 8. A limited insertion rod 15 is bolted to the inside of the clamping slot 9, and a pressure block 16 is bolted to the side of the pressure plate 12 close to the clamping slot 9. And the surface of the blocking block 10 and the side of the pressing block 16 close to the blocking slot 9 are provided with slots used in conjunction with the limiting insertion rod 15 to limit the blocking block 10, and the internal setting of the blocking slot 9 is There is a blocking block 10. The side of the blocking block 10 away from the blocking groove 9 is integrally processed with a fan blade 11. The front side of the second sleeve 7 is provided with a pressure plate 12. The front side of the pressure plate 12 is threadedly connected with a fixing bolt 13. The fixing bolt One end of 13 penetrates into the interior of the second sleeve 7 and is threadedly connected to the output end of the stepper motor 3. Through the design of the second sleeve 7, it cooperates with the mounting base 8 on the second sleeve 7, and passes through the mounting base 8 There is a locking slot 9 on it. When you need to replace the fan blade 11, you only need to unscrew the fixing bolt 13 from the pressure plate 12 to separate it from the output end of the stepper motor 3, and take out the pressure plate 12. In this way, the locking slot 9 is provided. The block 10 can be taken out from the limiting insertion rod 15 in the latching slot 9 to facilitate replacement without using multiple bolts for limiting, thereby improving the efficiency of replacement.
使用过程简述:经过第二套筒7的设计,配合第二套筒7上面的安装座8,经过在安装座8上面开设有卡位槽9,当需要更换扇叶11时,只需要将固定栓13从压板12上面拧下,使其与步进电机3的输出端分离,压板12拿出,这样,卡位块10便可以从卡位槽9中的限位插杆15中拿出,便于更换,无需使用多个螺栓限位,提高更换的效率。Brief description of the use process: After the design of the second sleeve 7, it cooperates with the mounting seat 8 on the second sleeve 7, and a locking slot 9 is provided on the mounting seat 8. When the fan blade 11 needs to be replaced, only the fan blade 11 needs to be replaced. Unscrew the fixing bolt 13 from the pressure plate 12 to separate it from the output end of the stepper motor 3. Take out the pressure plate 12, so that the blocking block 10 can be taken out from the limiting insertion rod 15 in the blocking slot 9. , easy to replace, no need to use multiple bolt limits, improving the efficiency of replacement.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention. , substitutions and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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