CN219723891U - A coating plug cleaning machine - Google Patents
A coating plug cleaning machine Download PDFInfo
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- CN219723891U CN219723891U CN202320857695.XU CN202320857695U CN219723891U CN 219723891 U CN219723891 U CN 219723891U CN 202320857695 U CN202320857695 U CN 202320857695U CN 219723891 U CN219723891 U CN 219723891U
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- cleaning
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- 238000004140 cleaning Methods 0.000 title claims abstract description 105
- 239000011248 coating agent Substances 0.000 title claims abstract description 37
- 238000000576 coating method Methods 0.000 title claims abstract description 37
- 239000007789 gas Substances 0.000 claims abstract description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 34
- 238000000746 purification Methods 0.000 claims abstract description 19
- 239000007788 liquid Substances 0.000 claims abstract description 18
- 239000002912 waste gas Substances 0.000 claims abstract description 16
- 238000011010 flushing procedure Methods 0.000 claims abstract description 9
- 238000005260 corrosion Methods 0.000 claims description 10
- 230000007797 corrosion Effects 0.000 claims description 10
- 239000012530 fluid Substances 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims 2
- 238000007789 sealing Methods 0.000 claims 1
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 238000004064 recycling Methods 0.000 abstract 1
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 18
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 238000011086 high cleaning Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- MYWUZJCMWCOHBA-VIFPVBQESA-N methamphetamine Chemical compound CN[C@@H](C)CC1=CC=CC=C1 MYWUZJCMWCOHBA-VIFPVBQESA-N 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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- Cleaning By Liquid Or Steam (AREA)
Abstract
本实用新型公开了一种涂布堵头清洗机,涉及涂布堵头清洗机技术领域,为解决现有涂布堵头清洗机,因为其丁酮使用量较高并且废气收集难,造成清洗成本高且废气泄露符合不环保的问题,本实用新型包括清洗机、清洗容器,清洗容器设置在清洗机的内部,清洗机的前端面设置有密封仓门,清洗机的两侧分别设置有废气净化管、清洗液循环泵,清洗容器的内部设置有涂布堵头,清洗容器的两侧均设置有冲洗仓,本实用新型利用清洗容器、清洗液循环泵实现丁酮的循环利用和水流冲洗作用,极大提高了对涂布堵头的清洁效率并节约资源,而废气收集盖和废气净化管有效将清洁时产生的废气净化排出,提高环保性能。
The utility model discloses a coating plug cleaning machine, which relates to the technical field of coating plug cleaning machines. It is intended to solve the problem of cleaning problems caused by the high usage of MEK and difficulty in collecting waste gas in the existing coating plug cleaning machine. The cost is high and exhaust gas leakage is not environmentally friendly. The utility model includes a cleaning machine and a cleaning container. The cleaning container is arranged inside the cleaning machine. The front end of the cleaning machine is equipped with a sealed door. Both sides of the cleaning machine are equipped with exhaust gas chambers. Purification tube, cleaning liquid circulation pump, a coating plug is provided inside the cleaning container, and flushing bins are provided on both sides of the cleaning container. The utility model uses the cleaning container and the cleaning liquid circulation pump to realize the recycling of MEK and water flow flushing. Function, greatly improves the cleaning efficiency of coating plugs and saves resources, while the exhaust gas collection cover and exhaust gas purification pipe effectively purify and discharge the exhaust gas generated during cleaning, improving environmental protection performance.
Description
技术领域Technical field
本实用新型涉及涂布堵头清洗机技术领域,具体为一种涂布堵头清洗机。The utility model relates to the technical field of coating plug cleaning machines, specifically a coating plug cleaning machine.
背景技术Background technique
在传统涂布结构清洗装置中,如申请号:201621468815.3;名为:涂布线夹头清洗机,该装置包括:压板、夹头打开按钮、清洗槽、升降架、毛刷、夹头和热风枪,清洗槽安装在升降架上,毛刷安装在清洗槽中,清洗槽中安装有清洗液,压板位于清洗槽上方,夹头位于压板与清洗槽之间,压板的两端与气缸的轴芯相连,气缸由夹头打开按钮控制,启动夹头打开按钮时,夹板下压、打开夹头,排气后气缸轴芯回缩,夹板上升、夹头关闭,热风枪对着夹头安装,该实用新型可自动清洁涂布线夹头,从而替代员工作业,节约人力,提高效率;清洁效果佳。In the traditional coating structure cleaning device, such as application number: 201621468815.3; named: coating line chuck cleaning machine, the device includes: pressure plate, chuck opening button, cleaning tank, lifting frame, brush, chuck and hot air gun, the cleaning tank is installed on the lifting frame, the brush is installed in the cleaning tank, the cleaning tank is equipped with cleaning fluid, the pressure plate is located above the cleaning tank, the chuck is located between the pressure plate and the cleaning tank, both ends of the pressure plate are in contact with the axis of the cylinder The cores are connected, and the cylinder is controlled by the chuck opening button. When the chuck opening button is activated, the splint presses down and opens the chuck. After exhaust, the cylinder axis retracts, the splint rises, the chuck closes, and the hot air gun is installed against the chuck. This utility model can automatically clean the coating line chuck, thus replacing employees' work, saving manpower and improving efficiency; the cleaning effect is good.
但是,现有涂布堵头清洗机,因为其丁酮使用量较高并且废气收集难,造成清洗成本高且废气泄露符合不环保的问题;因此,不满足现有的需求,对此我们提出了一种涂布堵头清洗机。However, the existing coating plug cleaning machine uses a high amount of MEK and is difficult to collect waste gas, resulting in high cleaning costs and waste gas leakage, which is not environmentally friendly. Therefore, it does not meet the existing needs. In this regard, we proposed A coating plug cleaning machine is provided.
实用新型内容Utility model content
本实用新型的目的在于提供一种涂布堵头清洗机,以解决上述背景技术中提出的现有涂布堵头清洗机,因为其丁酮使用量较高并且废气收集难,造成清洗成本高且废气泄露符合不环保的问题。The purpose of this utility model is to provide a coating plug cleaning machine to solve the problem of the existing coating plug cleaning machine proposed in the above background technology, which has high cleaning costs due to its high usage of MEK and difficulty in collecting waste gas. And exhaust gas leakage is not environmentally friendly.
为实现上述目的,本实用新型提供如下技术方案:一种涂布堵头清洗机,包括清洗机、清洗容器,所述清洗容器设置在清洗机的内部,所述清洗机的前端面设置有密封仓门,所述清洗机的两侧分别设置有废气净化管、清洗液循环泵,所述清洗容器的内部设置有涂布堵头。In order to achieve the above purpose, the utility model provides the following technical solution: a coating plug cleaning machine, including a cleaning machine and a cleaning container, the cleaning container is arranged inside the cleaning machine, and the front end surface of the cleaning machine is provided with a seal. The warehouse door, the two sides of the cleaning machine are respectively provided with exhaust gas purification pipes and cleaning liquid circulation pumps, and the inside of the cleaning container is provided with a coating plug.
进一步,所述清洗容器的两侧均设置有冲洗仓,所述冲洗仓的外侧设置有管道连接件,所述管道连接件的外侧设置有电控阀。Further, flushing bins are provided on both sides of the cleaning container, pipeline connectors are arranged on the outside of the flushing bin, and electronically controlled valves are arranged on the outside of the pipeline connectors.
进一步,每个所述电控阀的外侧均设置有循环管,且两个循环管分别与清洗液循环泵的液体循环端管道连接设置。Further, a circulation pipe is provided outside each of the electronically controlled valves, and the two circulation pipes are respectively connected to the liquid circulation end pipes of the cleaning liquid circulation pump.
进一步,所述涂布堵头的上端四角均设置有耐腐蚀橡胶夹片,且耐腐蚀橡胶夹片与清洗容器的上端面固定连接。Furthermore, the four corners of the upper end of the coating plug are provided with corrosion-resistant rubber clips, and the corrosion-resistant rubber clips are fixedly connected to the upper end surface of the cleaning container.
进一步,所述清洗容器的上方设置有废气收集盖,且废气收集盖的一侧与废气净化管的输入端管道连接。Further, an exhaust gas collection cover is provided above the cleaning container, and one side of the exhaust gas collection cover is pipe-connected to the input end of the exhaust gas purification pipe.
进一步,所述废气收集盖的内壁设置有滤水仓,且滤水仓靠近废气净化管的接口一侧设置,所述滤水仓的内部设置有滤水板,且滤水板倾斜设置,滤水仓防止水进入废气净化管造成堵塞。Further, a water filter bin is provided on the inner wall of the exhaust gas collection cover, and the water filter bin is disposed close to the interface side of the exhaust gas purification pipe. A water filter plate is provided inside the water filter chamber, and the water filter plate is tilted to filter the water. The water tank prevents water from entering the exhaust gas purification pipe and causing blockage.
进一步,所述滤水仓的上端面设置有进气口,所述滤水板的上方外侧设置有排水口,滤水板有效防止水进入废气净化管,过滤的水从排水口重新排入清洗容器,极大提高了丁酮的使用效率防止浪费。Furthermore, the upper end surface of the water filter bin is provided with an air inlet, and the upper and outer sides of the water filter plate are provided with a drainage outlet. The water filter plate effectively prevents water from entering the exhaust gas purification pipe, and the filtered water is re-discharged from the drainage outlet into the cleaning chamber. The container greatly improves the use efficiency of MEK and prevents waste.
与现有技术相比,本实用新型的有益效果是:Compared with the existing technology, the beneficial effects of this utility model are:
1、本实用新型通过清洗容器、清洗液循环泵的设置,先将涂布堵头放入清洗容器的内部,之后用力将耐腐蚀橡胶夹片掰弯覆盖在涂布堵头的上端面固定,清洗液循环泵将丁酮液体从清洗容器两侧的循环管注入后循环,从而使得循环液体流通的丁酮对涂布堵头进行充分清洗,有效提高丁酮清洁液的利用率并降低其使用量,从而降低了清洁时的丁酮使用成本,解决了现有涂布堵头清洗机,因为其丁酮使用量较高并且废气收集难,造成清洗成本高且废气泄露符合不环保的问题。1. In this utility model, through the settings of the cleaning container and the cleaning fluid circulation pump, the coating plug is first placed inside the cleaning container, and then the corrosion-resistant rubber clip is bent to cover the upper end surface of the coating plug and fixed. The cleaning fluid circulation pump injects the METHanol liquid from the circulation tubes on both sides of the cleaning container and circulates it, so that the METHanol circulating liquid can fully clean the coating plug, effectively improving the utilization rate of the METHanol cleaning solution and reducing its use. quantity, thus reducing the cost of using MEK during cleaning, and solving the problems of existing coating plug cleaning machines, which have high MEK usage and difficulty in collecting waste gas, resulting in high cleaning costs and non-environmental protection of waste gas leakage.
2、通过废气收集盖、废气净化管的设置,废气收集盖将丁酮反应产生的废气收集,废气穿过进气口和滤水板进入废气净化管净化排出,而滤水板有效防止水进入废气净化管,过滤的水从排水口重新排入清洗容器,极大提高了丁酮的使用效率防止浪费。2. Through the settings of the exhaust gas collection cover and the exhaust gas purification pipe, the exhaust gas collection cover collects the exhaust gas generated by the butanone reaction. The exhaust gas passes through the air inlet and the water filter plate and enters the exhaust gas purification pipe for purification and discharge. The water filter plate effectively prevents water from entering. The exhaust gas purification pipe allows the filtered water to be re-discharged from the drain outlet into the cleaning container, which greatly improves the use efficiency of MEK and prevents waste.
附图说明Description of the drawings
图1为本实用新型的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型的清洗容器结构示意图;Figure 2 is a schematic structural diagram of the cleaning container of the present utility model;
图3为本实用新型的废气收集盖半剖结构示意图;Figure 3 is a schematic diagram of the half-section structure of the exhaust gas collection cover of the present utility model;
图4为本实用新型的A处局部放大图;Figure 4 is a partial enlarged view of position A of the present utility model;
图中:1、清洗机;2、废气净化管;3、清洗液循环泵;4、密封仓门;5、清洗容器;6、冲洗仓;7、管道连接件;8、电控阀;9、循环管;10、涂布堵头;11、耐腐蚀橡胶夹片;12、废气收集盖;13、滤水仓;14、滤水板;15、进气口;16、排水口。In the picture: 1. Cleaning machine; 2. Exhaust gas purification pipe; 3. Cleaning fluid circulation pump; 4. Sealed door; 5. Cleaning container; 6. Flushing chamber; 7. Pipe connectors; 8. Electrically controlled valve; 9 , circulation pipe; 10. coating plug; 11. corrosion-resistant rubber clip; 12. exhaust gas collection cover; 13. water filter bin; 14. water filter plate; 15. air inlet; 16. drainage outlet.
具体实施方式Detailed ways
请参阅图1-4,本实用新型提供的一种实施例:一种涂布堵头清洗机,包括清洗机1、清洗容器5,所述清洗容器5设置在清洗机1的内部,所述清洗机1的前端面设置有密封仓门4,所述清洗机1的两侧分别设置有废气净化管2、清洗液循环泵3,所述清洗容器5的内部设置有涂布堵头10。Please refer to Figures 1-4. An embodiment of the present invention is provided: a coating plug cleaning machine, including a cleaning machine 1 and a cleaning container 5. The cleaning container 5 is arranged inside the cleaning machine 1. The front end face of the cleaning machine 1 is provided with a sealed compartment door 4. The two sides of the cleaning machine 1 are respectively provided with exhaust gas purification pipes 2 and cleaning liquid circulation pumps 3. The interior of the cleaning container 5 is provided with a coating plug 10.
其中,所述清洗容器5的两侧均设置有冲洗仓6,所述冲洗仓6的外侧设置有管道连接件7,所述管道连接件7的外侧设置有电控阀8,每个所述电控阀8的外侧均设置有循环管9,且两个循环管9分别与清洗液循环泵3的液体循环端管道连接设置,所述涂布堵头10的上端四角均设置有耐腐蚀橡胶夹片11,且耐腐蚀橡胶夹片11与清洗容器5的上端面固定连接,所述清洗容器5的上方设置有废气收集盖12,且废气收集盖12的一侧与废气净化管2的输入端管道连接,所述废气收集盖12的内壁设置有滤水仓13,且滤水仓13靠近废气净化管2的接口一侧设置,所述滤水仓13的内部设置有滤水板14,且滤水板14倾斜设置,所述滤水仓13的上端面设置有进气口15,所述滤水板14的上方外侧设置有排水口16。Wherein, a flushing chamber 6 is provided on both sides of the cleaning container 5, a pipeline connector 7 is arranged on the outside of the flushing bin 6, and an electronic control valve 8 is arranged on the outside of the pipeline connector 7. Each of the Circulation pipes 9 are provided outside the electric control valve 8, and the two circulation pipes 9 are respectively connected to the liquid circulation end pipes of the cleaning liquid circulation pump 3. The four corners of the upper end of the coating plug 10 are provided with corrosion-resistant rubber. The clip 11, and the corrosion-resistant rubber clip 11 is fixedly connected to the upper end surface of the cleaning container 5. An exhaust gas collection cover 12 is provided above the cleaning container 5, and one side of the exhaust gas collection cover 12 is connected to the input of the exhaust gas purification pipe 2 The end pipe is connected, and the inner wall of the exhaust gas collection cover 12 is provided with a water filter chamber 13, and the water filter chamber 13 is provided close to the interface side of the exhaust gas purification pipe 2, and a water filter plate 14 is provided inside the water filter chamber 13. And the water filter plate 14 is arranged at an angle, the upper end surface of the water filter chamber 13 is provided with an air inlet 15 , and the upper side of the water filter plate 14 is provided with a drain port 16 .
先将涂布堵头10放入清洗容器5的内部,之后用力将耐腐蚀橡胶夹片11掰弯覆盖在涂布堵头10的上端面固定,清洗液循环泵3将丁酮液体从清洗容器5两侧的循环管9注入后循环,从而使得循环液体流通的丁酮对涂布堵头10进行充分清洗,有效提高丁酮清洁液的利用率并降低其使用量,从而降低了清洁时的丁酮使用成本,解决了现有涂布堵头清洗机,因为其丁酮使用量较高并且废气收集难,造成清洗成本高且废气泄露符合不环保的问题。First put the coating plug 10 into the inside of the cleaning container 5, and then bend the corrosion-resistant rubber clip 11 to cover the upper end surface of the coating plug 10 and fix it. The cleaning liquid circulation pump 3 will discharge the MEK liquid from the cleaning container. 5 The circulation pipes 9 on both sides are injected and circulated, so that the circulating liquid MEK can fully clean the coating plug 10, effectively improving the utilization rate of the MEK cleaning solution and reducing its usage, thus reducing the cost of cleaning. The cost of using MEK solves the problem of existing coating plug cleaning machines, which have high MEK usage and difficulty in collecting waste gas, resulting in high cleaning costs and non-environmental protection due to waste gas leakage.
工作原理:使用时,先将涂布堵头10放入清洗容器5的内部,之后用力将耐腐蚀橡胶夹片11掰弯覆盖在涂布堵头10的上端面固定,清洗液循环泵3将丁酮液体从清洗容器5两侧的循环管9注入后循环,从而使得循环液体流通的丁酮对涂布堵头10进行充分清洗,有效提高丁酮清洁液的利用率并降低其使用量,从而降低了清洁时的丁酮使用成本,解决了现有涂布堵头清洗机,因为其丁酮使用量较高并且废气收集难,造成清洗成本高且废气泄露符合不环保的问题,废气收集盖12将丁酮反应产生的废气收集,废气穿过进气口15和滤水板14进入废气净化管2净化排出,而滤水板14有效防止水进入废气净化管2,过滤的水从排水口16重新排入清洗容器5,极大提高了丁酮的使用效率防止浪费。Working principle: When in use, first put the coating plug 10 into the inside of the cleaning container 5, and then bend the corrosion-resistant rubber clip 11 to cover the upper end surface of the coating plug 10 and fix it, and the cleaning fluid circulation pump 3 will METHAN liquid is injected from the circulation pipes 9 on both sides of the cleaning container 5 and then circulates, so that the METHAN circulating liquid can fully clean the coating plug 10, effectively improving the utilization rate of METH cleaning liquid and reducing its usage. This reduces the cost of using MEK during cleaning, and solves the problems of existing coating plug cleaning machines, which have high MEK usage and difficulty in waste gas collection, resulting in high cleaning costs and waste gas leakage that is not environmentally friendly. Waste gas collection The cover 12 collects the waste gas generated by the butanone reaction. The waste gas passes through the air inlet 15 and the water filter plate 14 and enters the waste gas purification pipe 2 for purification and discharge. The water filter plate 14 effectively prevents water from entering the waste gas purification pipe 2, and the filtered water is discharged from the drain. The port 16 is re-discharged into the cleaning container 5, which greatly improves the use efficiency of MEK and prevents waste.
Claims (7)
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| CN202320857695.XU CN219723891U (en) | 2023-04-18 | 2023-04-18 | A coating plug cleaning machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202320857695.XU CN219723891U (en) | 2023-04-18 | 2023-04-18 | A coating plug cleaning machine |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A coating plug cleaning machine Granted publication date: 20230922 Pledgee: Industrial and Commercial Bank of China Limited Guangzhou Development Zone Branch Pledgor: Yushang intelligent equipment (Guangzhou) Co.,Ltd. Registration number: Y2024980049398 |