CN219712284U - A lubrication structure for an electric axle - Google Patents
A lubrication structure for an electric axle Download PDFInfo
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- CN219712284U CN219712284U CN202320349577.8U CN202320349577U CN219712284U CN 219712284 U CN219712284 U CN 219712284U CN 202320349577 U CN202320349577 U CN 202320349577U CN 219712284 U CN219712284 U CN 219712284U
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Abstract
Description
技术领域Technical field
本实用新型涉及汽车零部件制造技术领域,具体涉及一种电动车桥的润滑结构。The utility model relates to the technical field of automobile parts manufacturing, and in particular to a lubrication structure for an electric axle.
背景技术Background technique
目前,新能源电动车桥的动力系统一般由电机、减速器、变速器及差速器构成,其结构较为紧凑,并设置有多个齿轮及轴承,因此,电动车桥的动力系统往往面临润滑的难题。由于输入轴在传动系统的末端,当齿轮传递级数较多时,润滑油仅仅通过齿轮传递无法对输入轴及相应齿轮进行润滑,虽然现有部分车辆采用增加机械齿轮油泵或者电子油泵主动润滑的方式来解决润滑问题。但是,由于增加了油泵,额外增添了系统的功率损失,降低了传动效率,且必须为油泵留有足够的空间,增大了壳体的体积和质量,当油泵失效时,部分齿轮无法及时得到有效润滑,严重影响行车安全。At present, the power system of a new energy electric axle is generally composed of a motor, a reducer, a transmission and a differential. Its structure is relatively compact and equipped with multiple gears and bearings. Therefore, the power system of an electric axle often faces lubrication problems. problem. Since the input shaft is at the end of the transmission system, when there are many gear transmission stages, the lubricating oil cannot lubricate the input shaft and corresponding gears only through gear transmission. Although some existing vehicles use mechanical gear oil pumps or electronic oil pumps for active lubrication. to solve the lubrication problem. However, due to the addition of an oil pump, the power loss of the system is increased, the transmission efficiency is reduced, and sufficient space must be left for the oil pump, which increases the volume and mass of the housing. When the oil pump fails, some gears cannot be obtained in time. Effective lubrication seriously affects driving safety.
实用新型内容Utility model content
因此,本实用新型提供一种电动车桥的润滑结构,能够克服现有技术中由于增加了油泵,额外增添了传动系统的功率损失,降低了传动效率,且必须为油泵留有足够的空间,增大了壳体的体积和质量,当油泵失效时,部分齿轮无法及时得到有效润滑,严重影响行车安全的缺陷。Therefore, the present utility model provides a lubrication structure for an electric axle, which can overcome the additional power loss of the transmission system and the reduction of transmission efficiency due to the addition of an oil pump in the prior art, and sufficient space must be left for the oil pump. The volume and mass of the housing are increased. When the oil pump fails, some gears cannot be effectively lubricated in time, which seriously affects driving safety.
为了解决上述问题,本实用新型提供一种电动车桥的润滑结构,包括第一壳、第二壳、端盖、轴承盖板及第一集油罩,所述第一壳与所述第二壳适配以形成输入轴腔、中间轴腔、换挡轴腔及输出轴腔,所述输入轴腔、所述中间轴腔及所述换挡轴腔相通,所述换挡轴腔与所述输出轴腔相通。In order to solve the above problems, the present invention provides a lubrication structure for an electric axle, which includes a first shell, a second shell, an end cover, a bearing cover and a first oil collecting cover. The first shell and the second The housing is adapted to form an input shaft cavity, a countershaft cavity, a shift shaft cavity, and an output shaft cavity. The input shaft cavity, the countershaft cavity, and the shift shaft cavity are in communication with the shift shaft cavity. The output shaft cavities are connected.
所述第一壳上设置有输入轴进油道、输入轴出油道、中间轴第一进油道及输出轴挡油板,所述输入轴进油道位于所述输入轴腔与所述中间轴腔之间,所述输入轴出油道位于所述输入轴腔内,所述中间轴第一进油道位于所述中间轴腔与所述换挡轴腔之间,所述输出轴挡油板与所述第一壳适配形成储油腔,用于储存润滑油,所述润滑油由所述储油腔流入所述换挡轴腔,经所述中间轴第一进油道进入所述中间轴腔,经所述输入轴进油道进入所述输入轴腔,经所述输入轴出油道流出,最后流回所述储油腔,以能够使所述润滑油充满所述第一壳侧内部空间。The first shell is provided with an input shaft oil inlet passage, an input shaft oil outlet passage, an intermediate shaft first oil inlet passage and an output shaft oil baffle. The input shaft oil inlet passage is located between the input shaft cavity and the said output shaft oil baffle. between the intermediate shaft cavity, the input shaft oil outlet passage is located in the input shaft cavity, the first oil inlet passage of the intermediate shaft is located between the intermediate shaft cavity and the shift shaft cavity, the output shaft The oil baffle is adapted to the first shell to form an oil storage cavity for storing lubricating oil. The lubricating oil flows from the oil storage cavity into the shift shaft cavity and passes through the first oil inlet passage of the intermediate shaft. Enters the intermediate shaft cavity, enters the input shaft cavity through the input shaft oil inlet passage, flows out through the input shaft oil outlet passage, and finally flows back to the oil storage cavity, so that the lubricating oil can fill all the Describe the internal space on the first shell side.
所述第二壳上设置有联通油道、中间轴第二进油道、中间轴出油道、换挡轴集油道、换挡轴集油板及换挡轴进油道,换挡轴集油道位于所述中间轴腔与所述换挡轴腔的齿轮啮合处,所述储油腔内的润滑油经所述换挡轴集油道流向所述齿轮啮合处,所述换挡轴集油板连接所述换挡轴进油道及所述中间轴第二进油道,所述换挡轴集油板收集所述齿轮啮合处的润滑油,其中一部分所述润滑油经所述中间轴第二进油道流入所述中间轴腔,所述联通油道连通所述中间轴腔及所述输入轴腔,用于调节两个腔室内的润滑油量,以能够将所述润滑油充满所述第二壳侧内部空间。The second shell is provided with a connecting oil passage, a second intermediate shaft oil inlet passage, an intermediate shaft oil outlet passage, a shift shaft oil collection passage, a shift shaft oil collecting plate and a shift shaft oil inlet passage. The shift shaft The oil collection passage is located at the gear meshing point between the intermediate shaft cavity and the shift shaft cavity. The lubricating oil in the oil storage cavity flows to the gear meshing position through the shift shaft oil collection passage. The shaft oil collection plate is connected to the shift shaft oil inlet passage and the intermediate shaft second oil inlet passage. The shift shaft oil collection plate collects lubricating oil at the gear mesh, and a part of the lubricating oil passes through the gear mesh. The second oil inlet passage of the intermediate shaft flows into the intermediate shaft cavity, and the connecting oil passage connects the intermediate shaft cavity and the input shaft cavity and is used to adjust the amount of lubricating oil in the two chambers to enable the The lubricating oil fills the second shell side internal space.
所述端盖安装于所述第二壳上,且设置有端盖油道,所述端盖油道连通所述换挡轴进油道,所述换挡轴集油板收集所述齿轮啮合处的润滑油的另一部分流入所述端盖。The end cover is installed on the second shell and is provided with an end cover oil passage. The end cover oil passage is connected to the shift shaft oil inlet passage. The shift shaft oil collection plate collects the gear meshing Another part of the lubricating oil flows into the end cap.
所述轴承盖板安装于所述第一壳上,且位于所述中间轴腔内,所述第一集油罩设置于所述轴承盖板上。The bearing cover is installed on the first shell and is located in the intermediate shaft cavity, and the first oil collecting cover is disposed on the bearing cover.
在一些实施方式中,所述第一壳上还设置有中间轴第一集油板,所述中间轴第一集油板连接所述中间轴第一进油道靠近所述输出轴腔一侧的立壁,且向所述换挡轴腔内的齿轮延伸。In some embodiments, the first shell is further provided with a first oil collecting plate of the intermediate shaft, and the first oil collecting plate of the intermediate shaft is connected to the side of the first oil inlet of the intermediate shaft close to the output shaft cavity. The vertical wall extends toward the gear in the shift shaft cavity.
在一些实施方式中,所述输入轴出油道的最高点位置低于所述输入轴进油道的最低点位置。In some embodiments, the highest point of the input shaft oil outlet is lower than the lowest point of the input shaft oil inlet.
在一些实施方式中,所述第二壳上还设置有中间轴第二集油板,所述中间轴第二集油板一端连接所述中间轴第二进油道靠近所述输出轴腔一侧的立壁,另一端连接所述换挡轴集油板。In some embodiments, the second shell is further provided with a second oil collecting plate of the intermediate shaft, and one end of the second oil collecting plate of the intermediate shaft is connected to the second oil inlet passage of the intermediate shaft and is close to the output shaft cavity. The vertical wall on one side is connected to the shift shaft oil collecting plate on the other end.
在一些实施方式中,所述换挡轴集油板为L型结构,包括竖壁与横壁,所述横壁与水平方向夹角为3°~10°。In some embodiments, the shift shaft oil collecting plate is an L-shaped structure, including a vertical wall and a transverse wall, and the angle between the transverse wall and the horizontal direction is 3° to 10°.
在一些实施方式中,电动车桥的润滑结构还包括第二集油罩,所述第二集油罩与所述第一集油罩相对设置于所述轴承盖板上。In some embodiments, the lubrication structure of the electric axle further includes a second oil collecting cover, and the second oil collecting cover is disposed on the bearing cover opposite to the first oil collecting cover.
在一些实施方式中,所述第一集油罩及所述第二集油罩带有翻边结构,以能够包围所述中间轴腔内齿轮结构。In some embodiments, the first oil collecting cover and the second oil collecting cover have flange structures to surround the gear structure in the countershaft cavity.
在一些实施方式中,所述输入轴腔设置有加强筋。In some embodiments, the input shaft cavity is provided with reinforcing ribs.
本实用新型提供的一种电动车桥的润滑结构,充分利用齿轮转动搅动润滑油的特性,通过设置合适的挡油板、集油罩及油道,使润滑油充满整个动力总成,完成对整个动力总成的润滑,结构简单可靠、功耗损失小,提高系统传动效率。本申请取消了油泵,可节省壳体空间及材料,具有结构紧凑、轻量化的优点。The utility model provides a lubrication structure for an electric axle, which makes full use of the characteristics of gear rotation to stir lubricating oil. By setting appropriate oil baffles, oil collecting covers and oil passages, the lubricating oil fills the entire power assembly, completing the lubricating oil assembly. Lubricating the entire powertrain, the structure is simple and reliable, the power consumption loss is small, and the system transmission efficiency is improved. This application eliminates the oil pump, which can save housing space and materials, and has the advantages of compact structure and lightweight.
附图说明Description of drawings
图1为本实用新型实施例的电动车桥的润滑结构的结构示意图;Figure 1 is a schematic structural diagram of the lubrication structure of an electric axle according to an embodiment of the present invention;
图2为本实用新型实施例的电动车桥的润滑结构的第一壳装配结构示意图;Figure 2 is a schematic diagram of the first shell assembly structure of the lubrication structure of the electric axle according to the embodiment of the present invention;
图3为本实用新型实施例的电动车桥的润滑结构的第二壳装配结构示意图;Figure 3 is a schematic diagram of the assembly structure of the second shell of the lubrication structure of the electric axle according to the embodiment of the present invention;
图4为本实用新型实施例的电动车桥的润滑结构的第一壳润滑油流动路线图;Figure 4 is a flow path diagram of the first shell lubricating oil of the lubrication structure of the electric axle according to the embodiment of the present invention;
图5为本实用新型实施例的电动车桥的润滑结构的第二壳润滑油流动路线图;Figure 5 is a flow path diagram of the second shell lubricating oil of the lubrication structure of the electric axle according to the embodiment of the present invention;
图6为本实用新型实施例的电动车桥的润滑结构的局部油道剖视图;Figure 6 is a partial cross-sectional view of the oil passage of the lubrication structure of the electric axle according to the embodiment of the present invention;
图7为本实用新型实施例的电动车桥的润滑结构的端盖结构示意图。Figure 7 is a schematic structural diagram of the end cover of the lubrication structure of the electric axle according to the embodiment of the present invention.
附图标记表示为:The reference symbols are expressed as:
1、第一壳;11、输入轴进油道;111、导油豁口;12、输入轴出油道;13、中间轴第一进油道;14、中间轴第一集油板;15、换挡轴挡油板;16、输出轴挡油板;2、第二壳;21、联通油道;22、中间轴第二进油道;23、中间轴第二集油板;24、中间轴出油道;25、换挡轴集油道;26、换挡轴集油板;27、换挡轴进油道;3、端盖;31、端盖油道;4、轴承盖板;5、第一集油罩;6、第二集油罩;71、输入轴腔;711、输入轴齿轮;72、中间轴腔;721、中间轴第一齿轮;722、中间轴第二齿轮;73、换挡轴腔;731、换挡轴第一齿轮;732、换挡轴第二齿轮;733、换挡轴第三齿轮;74、输出轴腔;741、输出轴齿轮。1. The first shell; 11. The input shaft oil inlet passage; 111. The oil guide gap; 12. The input shaft oil outlet passage; 13. The first oil inlet passage of the intermediate shaft; 14. The first oil collection plate of the intermediate shaft; 15. Shift shaft oil baffle; 16. Output shaft oil baffle; 2. Second housing; 21. Unicom oil passage; 22. Second oil inlet passage of intermediate shaft; 23. Second oil collection plate of intermediate shaft; 24. Middle Shaft oil outlet; 25. Shift shaft oil collection passage; 26. Shift shaft oil collection plate; 27. Shift shaft oil inlet passage; 3. End cover; 31. End cover oil passage; 4. Bearing cover plate; 5. First oil collecting cover; 6. Second oil collecting cover; 71. Input shaft cavity; 711. Input shaft gear; 72. Intermediate shaft cavity; 721. First intermediate shaft gear; 722. Second intermediate shaft gear; 73. Shift shaft cavity; 731. First gear of shift shaft; 732. Second gear of shift shaft; 733. Third gear of shift shaft; 74. Output shaft cavity; 741. Output shaft gear.
具体实施方式Detailed ways
结合参见图1至图7所示,图2为本实用新型实施例的电动车桥的润滑结构的第一壳装配结构示意图,将图2中的X轴方向设为水平方向,Z轴方向设为上下竖直方向,垂直于纸面方向设为Y轴方向。根据本实用新型的实施例,提供一种电动车桥的润滑结构,包括第一壳1、第二壳2、端盖3、轴承盖板4及第一集油罩5,所述第一壳1与所述第二壳2适配以形成输入轴腔71、中间轴腔72、换挡轴腔73及输出轴腔74,所述输入轴腔71、所述中间轴腔72及所述换挡轴腔73相通,所述换挡轴腔73与所述输出轴腔74相通。Referring to Figures 1 to 7, Figure 2 is a schematic diagram of the first shell assembly structure of the lubrication structure of the electric axle according to the embodiment of the present invention. The X-axis direction in Figure 2 is set to the horizontal direction, and the Z-axis direction is set to is the vertical direction up and down, and the direction perpendicular to the paper is set as the Y-axis direction. According to an embodiment of the present invention, a lubrication structure for an electric axle is provided, which includes a first shell 1, a second shell 2, an end cover 3, a bearing cover 4 and a first oil collecting cover 5. The first shell 1 is adapted to the second housing 2 to form an input shaft cavity 71, an intermediate shaft cavity 72, a shift shaft cavity 73 and an output shaft cavity 74. The input shaft cavity 71, the intermediate shaft cavity 72 and the shift shaft cavity are The gear shaft cavity 73 communicates with the gear shift shaft cavity 73 and the output shaft cavity 74 .
所述第一壳1上设置有输入轴进油道11、输入轴出油道12、中间轴第一进油道13及输出轴挡油板16,所述输入轴进油道11位于所述输入轴腔71与所述中间轴腔72之间,所述输入轴出油道12位于所述输入轴腔71内,所述中间轴第一进油道13位于所述中间轴腔72与所述换挡轴腔73之间,所述输出轴挡油板16与所述第一壳1适配形成储油腔,用于储存润滑油,所述润滑油由所述储油腔流入所述换挡轴腔73,经所述中间轴第一进油道13进入所述中间轴腔72,经所述输入轴进油道11进入所述输入轴腔71,经所述输入轴出油道12流出,最后流回所述储油腔,以能够使所述润滑油充满所述第一壳1侧内部空间。The first housing 1 is provided with an input shaft oil inlet passage 11, an input shaft oil outlet passage 12, an intermediate shaft first oil inlet passage 13 and an output shaft oil baffle 16. The input shaft oil inlet passage 11 is located on the Between the input shaft cavity 71 and the intermediate shaft cavity 72, the input shaft oil outlet passage 12 is located in the input shaft cavity 71, and the intermediate shaft first oil inlet passage 13 is located between the intermediate shaft cavity 72 and the intermediate shaft cavity 72. Between the shift shaft chamber 73, the output shaft oil baffle 16 is adapted to the first housing 1 to form an oil storage chamber for storing lubricating oil. The lubricating oil flows from the oil storage chamber into the The shift shaft cavity 73 enters the intermediate shaft cavity 72 through the first oil inlet passage 13 of the intermediate shaft, enters the input shaft cavity 71 through the input shaft oil inlet passage 11, and enters the input shaft oil outlet passage 12 flows out, and finally flows back to the oil storage chamber, so that the lubricating oil can fill the internal space on the first shell 1 side.
所述第二壳2上设置有联通油道21、中间轴第二进油道22、中间轴出油道24、换挡轴集油道25、换挡轴集油板26及换挡轴进油道27,换挡轴集油道25位于所述中间轴腔72与所述换挡轴腔73的齿轮啮合处,所述储油腔内的润滑油经所述换挡轴集油道25流向所述齿轮啮合处,所述换挡轴集油板26连接所述换挡轴进油道27及所述中间轴第二进油道22,所述换挡轴集油板26收集所述齿轮啮合处的润滑油,其中一部分所述润滑油经所述中间轴第二进油道22流入所述中间轴腔72,所述联通油道21连通所述中间轴腔72及所述输入轴腔71,用于调节两个腔室内的润滑油量,以能够将所述润滑油充满所述第二壳2侧内部空间。The second housing 2 is provided with a connecting oil passage 21, a second intermediate shaft oil inlet passage 22, an intermediate shaft oil outlet passage 24, a shift shaft oil collection passage 25, a shift shaft oil collection plate 26 and a shift shaft inlet passage. The oil passage 27 and the shift shaft oil collection passage 25 are located at the gear meshing point between the intermediate shaft cavity 72 and the shift shaft cavity 73. The lubricating oil in the oil storage cavity passes through the shift shaft oil collection passage 25. flows to the gear meshing point, and the shift shaft oil collection plate 26 is connected to the shift shaft oil inlet passage 27 and the intermediate shaft second oil inlet passage 22, and the shift shaft oil collection plate 26 collects the Lubricating oil at the gear mesh, part of which flows into the intermediate shaft cavity 72 through the second oil inlet passage 22 of the intermediate shaft, and the connecting oil passage 21 connects the intermediate shaft cavity 72 and the input shaft The chamber 71 is used to adjust the amount of lubricating oil in the two chambers so that the lubricating oil can fill the internal space on the second shell 2 side.
所述端盖3安装于所述第二壳2上,且设置有端盖油道31,所述端盖油道31连通所述换挡轴进油道27,所述换挡轴集油板26收集所述齿轮啮合处的润滑油的另一部分流入所述端盖3。The end cover 3 is installed on the second shell 2 and is provided with an end cover oil passage 31. The end cover oil passage 31 is connected to the shift shaft oil inlet passage 27. The shift shaft oil collection plate 26 collects another part of the lubricating oil at the gear mesh and flows into the end cover 3 .
所述轴承盖板4安装于所述第一壳1上,且位于所述中间轴腔72内,所述第一集油罩5设置于所述轴承盖板4上。The bearing cover 4 is installed on the first shell 1 and is located in the intermediate shaft cavity 72 . The first oil collecting cover 5 is provided on the bearing cover 4 .
在一个具体的实施例中,所述第一壳1上还设置有中间轴第一集油板14,所述中间轴第一集油板14连接所述中间轴第一进油道13靠近所述输出轴腔74一侧的立壁,且向所述换挡轴腔73内的齿轮延伸。In a specific embodiment, the first shell 1 is also provided with a first oil collecting plate 14 of the intermediate shaft. The first oil collecting plate 14 of the intermediate shaft is connected to the first oil inlet passage 13 of the intermediate shaft and is close to the first oil collecting plate 14 of the intermediate shaft. The vertical wall on one side of the output shaft cavity 74 extends toward the gear in the shift shaft cavity 73 .
在一个具体的实施例中,所述输入轴出油道12的最高点位置低于所述输入轴进油道11的最低点位置。In a specific embodiment, the highest point of the input shaft oil outlet passage 12 is lower than the lowest point of the input shaft oil inlet passage 11 .
在一个具体的实施例中,所述第二壳2上还设置有中间轴第二集油板23,所述中间轴第二集油板23一端连接所述中间轴第二进油道22靠近所述输出轴腔74一侧的立壁,另一端连接所述换挡轴集油板26。In a specific embodiment, the second shell 2 is also provided with a second intermediate shaft oil collecting plate 23, one end of which is connected to the intermediate shaft second oil inlet passage 22 and is close to the intermediate shaft second oil collecting plate 23. The vertical wall on one side of the output shaft cavity 74 is connected to the shift shaft oil collecting plate 26 at the other end.
在一个具体的实施例中,所述换挡轴集油板26为L型结构,包括竖壁与横壁,所述横壁与水平方向夹角为3°~10°。In a specific embodiment, the shift shaft oil collecting plate 26 is an L-shaped structure, including a vertical wall and a transverse wall, and the angle between the transverse wall and the horizontal direction is 3° to 10°.
在一个具体的实施例中,电动车桥的润滑结构还包括第二集油罩6,所述第二集油罩6与所述第一集油罩5相对设置于所述轴承盖板4上。In a specific embodiment, the lubrication structure of the electric axle also includes a second oil collecting cover 6, which is arranged on the bearing cover 4 opposite to the first oil collecting cover 5. .
在一个具体的实施例中,所述第一集油罩5及所述第二集油罩6带有翻边结构,以能够包围所述中间轴腔72内齿轮结构。In a specific embodiment, the first oil collecting cover 5 and the second oil collecting cover 6 have a flange structure to surround the internal gear structure of the intermediate shaft cavity 72 .
在一个具体的实施例中,所述输入轴腔71设置有加强筋。In a specific embodiment, the input shaft cavity 71 is provided with reinforcing ribs.
实施例1Example 1
如图1所示,一种电动车桥的润滑结构包括第一壳1、第二壳2、端盖3、轴承盖板4、第一集油罩5和第二集油罩6。所述第一壳1与第二壳2之间设置有输入轴腔71、中间轴腔72、换挡轴腔73及输出轴腔74。As shown in Figure 1, a lubrication structure for an electric axle includes a first shell 1, a second shell 2, an end cover 3, a bearing cover 4, a first oil collecting cover 5 and a second oil collecting cover 6. An input shaft cavity 71 , an intermediate shaft cavity 72 , a shift shaft cavity 73 and an output shaft cavity 74 are provided between the first housing 1 and the second housing 2 .
如图2所示,所述第一壳1于所述输入轴腔71处设置有加强筋,保证开油道的同时增加轴承处支撑刚性。所述第一壳1于所述中间轴腔72处设有螺栓安装孔,用以安装所述轴承盖板4、所述第一集油罩5及所述第二集油罩6。所述第一壳1于所述换挡轴腔73处呈漏斗状,可将润滑油液集聚;所述第一壳1于所述输出轴腔74处与输出轴齿轮741间隙2mm~5mm。As shown in FIG. 2 , the first shell 1 is provided with reinforcing ribs at the input shaft cavity 71 to ensure the opening of the oil passage and increase the supporting rigidity of the bearing. The first housing 1 is provided with bolt mounting holes in the intermediate shaft cavity 72 for mounting the bearing cover 4 , the first oil collecting cover 5 and the second oil collecting cover 6 . The first shell 1 is funnel-shaped at the shift shaft cavity 73 and can collect lubricating oil; the first shell 1 has a clearance of 2 mm to 5 mm from the output shaft gear 741 at the output shaft cavity 74 .
如图2所示,所述第二壳2于所述输入轴腔71处呈漏斗形状用以集聚油液,与输入轴齿轮711最小间隙为6mm~10mm。所述第二壳2于所述中间轴腔72处与中间轴第二齿轮722径向间隙为4mm~8mm,所述第二壳2于所述换挡轴腔73处与换挡轴第二齿轮732径向间隙为4mm~8mm。所述第二壳2于所述输出轴腔74处与所述输出轴齿轮741径向间隙2mm~5mm。As shown in FIG. 2 , the second housing 2 has a funnel shape at the input shaft cavity 71 for collecting oil, and the minimum gap between the second housing 2 and the input shaft gear 711 is 6 mm to 10 mm. The second shell 2 has a radial clearance of 4 mm to 8 mm at the counter shaft cavity 72 and the second gear 722 of the counter shaft. The second shell 2 has a radial gap with the second gear 722 of the shift shaft at the shift shaft cavity 73 . The radial clearance of gear 732 is 4mm~8mm. The second housing 2 has a radial gap of 2 mm to 5 mm with the output shaft gear 741 at the output shaft cavity 74 .
如图3所示,所述第一壳1上设置有输入轴进油道11、输入轴出油道12、中间轴第一进油道13、中间轴第一集油板14、换挡轴挡油板15及输出轴挡油板16,所述输入轴进油道11、所述输入轴出油道12、所述中间轴第一进油道13、所述中间轴第一集油板14、所述换挡轴挡油板15及输出轴挡油板16均铸造在第一壳上。As shown in Figure 3, the first housing 1 is provided with an input shaft oil inlet passage 11, an input shaft oil outlet passage 12, an intermediate shaft first oil inlet passage 13, an intermediate shaft first oil collection plate 14, and a shift shaft. Oil baffle plate 15 and output shaft oil baffle plate 16, the input shaft oil inlet passage 11, the input shaft oil outlet passage 12, the intermediate shaft first oil inlet passage 13, and the intermediate shaft first oil collection plate 14. The shift shaft oil baffle 15 and the output shaft oil baffle 16 are both cast on the first shell.
如图3所示,所述第二壳2上设置有联通油道21、中间轴第二进油道22、中间轴第二集油板23、中间轴出油道24、换挡轴集油道25、换挡轴集油板26及换挡轴进油道27;所述联通油道21、所述中间轴第二进油道22、所述中间轴第二集油板23、所述中间轴出油道24、所述换挡轴集油道25、所述换挡轴集油板26及所述换挡轴进油道27均铸造在第二壳2上。As shown in Figure 3, the second housing 2 is provided with a connecting oil passage 21, a second intermediate shaft oil inlet passage 22, a second intermediate shaft oil collection plate 23, an intermediate shaft oil outlet passage 24, and a shift shaft oil collection plate. channel 25, shift shaft oil collection plate 26 and shift shaft oil inlet passage 27; the connecting oil passage 21, the intermediate shaft second oil inlet passage 22, the intermediate shaft second oil collection plate 23, the The intermediate shaft oil outlet passage 24 , the shift shaft oil collection passage 25 , the shift shaft oil collection plate 26 and the shift shaft oil inlet passage 27 are all cast on the second shell 2 .
如图1、图2及图3所示,所述输入轴进油道11、所述输入轴出油道12设于所述输入轴腔71内;所述中间轴第一进油道13、所述中间轴第一集油板14、所述中间轴第二进油道22、所述中间轴第二集油板23、所述中间轴出油道24设置于所述中间轴腔72内;所述换挡轴挡油板15、所述换挡轴集油道25、所述换挡轴集油板26、所述换挡轴进油道27设置于换挡轴腔73;所述输出轴挡油板16设置于所述输出轴腔74内。As shown in Figures 1, 2 and 3, the input shaft oil inlet passage 11 and the input shaft oil outlet passage 12 are provided in the input shaft cavity 71; the intermediate shaft first oil inlet passage 13, The first oil collecting plate 14 of the intermediate shaft, the second oil inlet passage 22 of the intermediate shaft, the second oil collecting plate 23 of the intermediate shaft, and the oil outlet passage 24 of the intermediate shaft are arranged in the intermediate shaft cavity 72 ; The shift shaft oil baffle 15, the shift shaft oil collection passage 25, the shift shaft oil collection plate 26, and the shift shaft oil inlet passage 27 are provided in the shift shaft cavity 73; The output shaft oil baffle 16 is disposed in the output shaft cavity 74 .
如图7所示,所述端盖3上设置有端盖油道31,通过螺栓安装于所述第一壳1上。As shown in Figure 7, the end cover 3 is provided with an end cover oil passage 31, which is installed on the first shell 1 through bolts.
如图1、图2所示,所述轴承盖板4安装于所述第一壳1上,所述第一集油罩5及所述第二集油罩6安装于所述轴承盖板4上,所述轴承盖板4、所述第一集油罩5及所述第二集油罩6均通过螺栓安装于所述第一壳1上;所述输入轴进油道11呈喇叭形状,且与水平方向夹角为3°~10°,并与中间轴第一齿轮721轮缘的间隙为2mm~5mm。所述输入轴出油道12最高点位置低于所述输入轴进油道11的最低点位置。所述中间轴第一进油道13与水平方向夹角为3°~10°,并与所述中间轴第一集油板14相接。所述中间轴第一集油板14与换挡轴第一齿轮731轮缘的径向间隙为2mm~5mm。所述换挡轴挡油板15与所述换挡轴第一齿轮731同心,且径向间隙为2mm~5mm。所述输出轴挡油板16与所述输出轴齿轮741同心,且径向间隙为2mm~5mm。As shown in Figures 1 and 2, the bearing cover 4 is installed on the first shell 1, and the first oil collecting cover 5 and the second oil collecting cover 6 are installed on the bearing cover 4 On the top, the bearing cover 4, the first oil collecting cover 5 and the second oil collecting cover 6 are all installed on the first housing 1 through bolts; the input shaft oil inlet passage 11 is in the shape of a trumpet. , and the angle with the horizontal direction is 3° to 10°, and the gap with the rim of the first gear 721 of the intermediate shaft is 2mm to 5mm. The highest point of the input shaft oil outlet passage 12 is lower than the lowest point of the input shaft oil inlet passage 11 . The first oil inlet passage 13 of the intermediate shaft has an included angle of 3° to 10° with the horizontal direction, and is connected to the first oil collecting plate 14 of the intermediate shaft. The radial gap between the first oil collecting plate 14 of the intermediate shaft and the rim of the first gear 731 of the shift shaft is 2 mm to 5 mm. The shift shaft oil baffle 15 is concentric with the shift shaft first gear 731, and the radial gap is 2 mm to 5 mm. The output shaft oil baffle 16 is concentric with the output shaft gear 741, and the radial gap is 2 mm to 5 mm.
如图1、图2所示,所述轴承盖板4的内径与所述中间轴第一齿轮721同心,所述第一集油罩5通过螺栓安装于所述轴承盖板4的下方,与所述中间轴第一齿轮721同心,且径向间隙为2mm~5mm,所述第一集油罩5的一侧顶端与所述输入轴进油道11的间隙为2mm~5mm。所述第二集油罩6通过螺栓安装于所述承盖板4的上方,与所述中间轴第一齿轮721径向间隙由小变大,远离所述输入轴进油道11的一侧与所述中间轴第一齿轮721轮缘间隙为3mm~5mm,靠近所述输入轴进油道11的一侧与所述中间轴第一齿轮721轮缘间隙为5mm~8mm,所述输入轴进油道11开有导油豁口111,导油豁口111可通过加工或直接铸造成型。所述第二集油罩6一端与所述输入轴进油道11上的所述导油豁口111间隙为2mm~5mm;所述第一集油罩5及所述第二集油罩6带有翻边结构,可包裹中间轴齿轮。As shown in Figures 1 and 2, the inner diameter of the bearing cover 4 is concentric with the first gear 721 of the intermediate shaft, and the first oil collecting cover 5 is installed below the bearing cover 4 through bolts, and is connected to the first oil collecting cover 5. The first gear 721 of the intermediate shaft is concentric and has a radial clearance of 2 mm to 5 mm. The clearance between the top end of one side of the first oil collecting cover 5 and the input shaft oil inlet passage 11 is 2 mm to 5 mm. The second oil collecting cover 6 is installed above the cover plate 4 through bolts, and the radial clearance with the first gear 721 of the intermediate shaft increases from small to large, on the side away from the input shaft oil inlet passage 11 The rim clearance between the first gear 721 of the intermediate shaft is 3 mm to 5 mm, and the rim clearance between the side close to the input shaft oil inlet 11 and the first gear 721 of the intermediate shaft is 5 mm to 8 mm. The oil inlet passage 11 is provided with an oil guide gap 111, and the oil guide gap 111 can be formed by machining or direct casting. The gap between one end of the second oil collecting cover 6 and the oil guide gap 111 on the input shaft oil inlet passage 11 is 2 mm to 5 mm; the first oil collecting cover 5 and the second oil collecting cover 6 have It has a flanging structure that can wrap the countershaft gear.
如图1、图3所示,所述联通油道21连通所述输入轴腔71与所述中间轴腔72,且位于所述输入轴腔71与所述中间轴腔72下侧。所述中间轴第二进油道22位于所述联通油道21对侧上方,与水平方向夹角为20°~50°。所述中间轴第二集油板23与所述中间轴第二进油道22底边相接,且与所述中间轴第二进油道22平行设置;所述中间轴出油道24位于所述联通油道21对侧下方,且最低点高于所述联通油道21的最高点。As shown in FIGS. 1 and 3 , the connecting oil passage 21 communicates with the input shaft cavity 71 and the intermediate shaft cavity 72 , and is located on the lower side of the input shaft cavity 71 and the intermediate shaft cavity 72 . The second oil inlet passage 22 of the intermediate shaft is located above the opposite side of the connecting oil passage 21, and has an angle of 20° to 50° with the horizontal direction. The second oil collecting plate 23 of the intermediate shaft is connected to the bottom edge of the second oil inlet passage 22 of the intermediate shaft, and is arranged parallel to the second oil inlet passage 22 of the intermediate shaft; the oil outlet passage 24 of the intermediate shaft is located at The connecting oil channel 21 is located below the opposite side, and the lowest point is higher than the highest point of the connecting oil channel 21 .
如图1、图3及图6所示,所述换挡轴集油道25与X向水平夹角为3°~10°,且油道内部向下倾斜,与Y向夹角为3°~10°,所述换挡轴集油道25一端开口朝向所述换挡轴第二齿轮732,且径向间隙为1mm~5mm,另一端开口朝向所述中间轴第二齿轮722与换挡轴第三齿轮733的啮合点;所述换挡轴集油板26呈L形结构,与所述换挡轴第三齿轮733轮缘径向间隙为1mm~5mm,L型底边与X向水平夹角为3°~10°,且向下倾斜,与Y轴方向夹角3°~10°,L型竖直边与所述中间轴第二集油板23相交。所述换挡轴进油道27位于所述换挡轴集油板26末端,所述换挡轴进油道27与所述中间轴第二集油板23呈八字形设置,且与所述端盖上设置的端盖油道31连通。As shown in Figures 1, 3 and 6, the shift shaft oil collection passage 25 has an angle of 3° to 10° with the X-direction horizontal, and the inside of the oil passage is inclined downward, with an angle of 3° with the Y-direction. ~10°, one end of the shift shaft oil collecting passage 25 opens toward the second gear 732 of the shift shaft, and the radial gap is 1 mm to 5 mm, and the other end opens toward the second gear 722 of the intermediate shaft and the shift The meshing point of the third gear 733 of the shift shaft; the shift shaft oil collecting plate 26 has an L-shaped structure, and the radial clearance with the rim of the third gear 733 of the shift shaft is 1 mm to 5 mm. The L-shaped bottom edge is in the X direction The horizontal included angle is 3° to 10°, and it is inclined downward, and the included angle with the Y-axis direction is 3° to 10°. The L-shaped vertical side intersects with the second oil collecting plate 23 of the intermediate shaft. The shift shaft oil inlet passage 27 is located at the end of the shift shaft oil collecting plate 26. The shift shaft oil inlet passage 27 and the second intermediate shaft oil collecting plate 23 are arranged in a figure-eight shape and are connected with the second oil collecting plate 23 of the intermediate shaft. The end cover oil passage 31 provided on the end cover is connected.
本实用新型的工作原理为:The working principle of this utility model is:
如图2、图3所示,换挡轴第一齿轮731、换挡轴第二齿轮732及换挡轴第三齿轮733同轴,中间轴第一齿轮721与中间轴第二齿轮722同轴,输出轴齿轮741与换挡轴第一齿轮731相啮合,中间轴第一齿轮721与换挡轴第二齿轮732相啮合,中间轴第二齿轮722分别与换挡轴第三齿轮733及输入轴齿轮711相啮合。As shown in Figures 2 and 3, the first gear 731 of the shift shaft, the second gear 732 of the shift shaft and the third gear 733 of the shift shaft are coaxial, and the first gear 721 of the intermediate shaft and the second gear 722 of the intermediate shaft are coaxial. , the output shaft gear 741 meshes with the first gear 731 of the shift shaft, the first gear 721 of the intermediate shaft meshes with the second gear 732 of the shift shaft, the second gear 722 of the intermediate shaft meshes with the third gear 733 of the shift shaft and the input gear respectively. The shaft gear 711 meshes.
如图4、图5所示,齿轮油的初始位置位于输出轴腔。在第一壳侧,通过输出轴齿轮741将齿轮油搅动,齿轮油沿输出轴挡油板16运动到达换挡轴第一齿轮731处,一部分齿轮油被换挡轴第一齿轮731搅动,另一部分则集聚在换挡轴腔73底部;被换挡轴第一齿轮731搅动的齿轮油,被换挡轴挡油板15收集,使得齿轮油被收集在换挡轴腔73的漏斗形结构处,齿轮油将分别沿着换挡轴腔73壁体流向轴承处,该处油液通过轴承缝隙流出,由于换挡轴腔73与输出轴腔74为非完全独立闭合区域,油液流出后直接进入输出轴腔74,以及被中间轴第一集油板14收集并通过中间轴第一进油道13进入中间轴腔72,润滑该处轴承,油液通过轴承缝隙流出,流出后被第一集油罩5收集,集聚在换挡轴腔73底部的齿轮油,被换挡轴第二齿轮732搅动,换挡轴第二齿轮732与中间轴第一齿轮721啮合,齿轮油通过啮合到达中间轴第一齿轮721处,在中间轴第一齿轮721转动过程中,被第一集油罩5及第二集油罩6收集,其中第一集油罩5收集底部齿轮油,并导向至输入轴进油道11,第二集油罩6收集顶部齿轮油,并导向至导油豁口111,最终进入输入轴进油道11,齿轮油将润滑第一壳侧输入轴轴承,由输入轴出油道12流出,流出后进入中间轴腔72,输入轴出油道12与中间轴腔72是相通的,中间轴腔72与换挡轴腔73相通,当换挡轴腔73内的润滑油过多时,会超过换挡轴腔73的边缘流入输出轴腔74。As shown in Figures 4 and 5, the initial position of the gear oil is located in the output shaft cavity. On the first housing side, the gear oil is stirred by the output shaft gear 741, and the gear oil moves along the output shaft oil baffle 16 to reach the first gear 731 of the shift shaft. A part of the gear oil is stirred by the first gear 731 of the shift shaft, and the other part is stirred by the first gear 731 of the shift shaft. Part of it is collected at the bottom of the shift shaft cavity 73; the gear oil stirred by the first gear 731 of the shift shaft is collected by the shift shaft oil baffle 15, so that the gear oil is collected at the funnel-shaped structure of the shift shaft cavity 73 , the gear oil will flow to the bearings along the wall of the shift shaft cavity 73 respectively, where the oil will flow out through the bearing gap. Since the shift shaft cavity 73 and the output shaft cavity 74 are not completely independent closed areas, the oil will directly flow out after It enters the output shaft cavity 74 and is collected by the first oil collecting plate 14 of the intermediate shaft and enters the intermediate shaft cavity 72 through the first oil inlet passage 13 of the intermediate shaft to lubricate the bearings there. The oil flows out through the bearing gap and is collected by the first oil collector after flowing out. The oil collecting cover 5 collects the gear oil accumulated at the bottom of the shift shaft cavity 73 and is stirred by the second gear 732 of the shift shaft. The second gear 732 of the shift shaft meshes with the first gear 721 of the countershaft. The gear oil reaches the middle through the meshing. At the first gear 721 of the shaft, during the rotation of the first gear 721 of the intermediate shaft, it is collected by the first oil collecting cover 5 and the second oil collecting cover 6. The first oil collecting cover 5 collects the bottom gear oil and guides it to the input Shaft oil inlet passage 11, the second oil collecting cover 6 collects the top gear oil and guides it to the oil guide gap 111, and finally enters the input shaft oil inlet passage 11. The gear oil will lubricate the first shell side input shaft bearing and exit from the input shaft. The oil passage 12 flows out, and then enters the intermediate shaft cavity 72. The input shaft oil outlet passage 12 is connected to the intermediate shaft cavity 72, and the intermediate shaft cavity 72 is connected to the shift shaft cavity 73. When the lubricating oil in the shift shaft cavity 73 When it is too much, it will exceed the edge of the shift shaft cavity 73 and flow into the output shaft cavity 74 .
在第二壳侧,通过输出轴齿轮741将齿轮油搅动,齿轮油沿输出轴挡油板16运动到达换挡轴第一齿轮731处,齿轮油集聚在换挡轴腔73底部,并被换挡轴第二齿轮732搅动,换挡轴第二齿轮732在转动过程中,齿轮油被换挡轴集油道25收集,并沿着油道流向中间轴第二齿轮722及换挡轴第三齿轮733的啮合点;换挡轴第三齿轮733在转动过程中,一部分齿轮油被换挡轴集油板26收集,并沿着换挡轴进油道27流向端盖油道31,最终润滑端盖3处轴承,轴承盖上不设置回油道,通过轴承缝隙流出,流出后进入中间轴腔72,中间轴腔72与换挡轴腔73相通,当换挡轴腔73内的润滑油过多时,会超过换挡轴腔73的边缘流入输出轴腔74。另一部分齿轮油被换挡轴第三齿轮733沿齿轮螺旋角甩至中间轴腔72的壁体上,该部分润滑油通过中间轴第二集油板23进入中间轴第二进油道22;第二壳在输入轴腔71处呈漏斗状,齿轮油可沿输入轴齿轮711螺旋角流向漏斗底部,润滑第二壳侧输入轴轴承;输入轴腔71与中间轴腔72底部设置有联通油道21及中间轴出油道24,油液由中间轴第二进油道22进入中间轴腔72内,通过联通油道21调节中间轴腔72与输入轴腔71内的油液平衡,最终油液从中间轴出油道24流入换挡轴腔73及中间轴腔72,最终流回输出轴腔74内。On the second housing side, the gear oil is stirred by the output shaft gear 741. The gear oil moves along the output shaft oil baffle 16 to reach the first gear 731 of the shift shaft. The gear oil accumulates at the bottom of the shift shaft cavity 73 and is replaced. The second gear 732 of the gear shaft stirs. During the rotation of the second gear 732 of the gear shaft, the gear oil is collected by the oil collecting passage 25 of the gear shaft and flows along the oil passage to the second gear 722 of the intermediate shaft and the third gear 722 of the gear shaft. The meshing point of gear 733; during the rotation of the third gear 733 of the shift shaft, part of the gear oil is collected by the shift shaft oil collecting plate 26 and flows along the shift shaft oil inlet passage 27 to the end cover oil passage 31 for final lubrication. There are 3 bearings in the end cover. There is no oil return passage on the bearing cover. It flows out through the bearing gap and enters the intermediate shaft cavity 72. The intermediate shaft cavity 72 is connected with the shift shaft cavity 73. When the lubricating oil in the shift shaft cavity 73 When it is too much, it will exceed the edge of the shift shaft cavity 73 and flow into the output shaft cavity 74 . Another part of the gear oil is thrown by the third gear 733 of the shift shaft to the wall of the intermediate shaft cavity 72 along the gear helix angle. This part of the lubricating oil enters the second oil inlet passage 22 of the intermediate shaft through the second oil collecting plate 23 of the intermediate shaft; The second shell is funnel-shaped at the input shaft cavity 71, and the gear oil can flow to the bottom of the funnel along the helix angle of the input shaft gear 711 to lubricate the input shaft bearing on the second shell side; a connecting oil is provided at the bottom of the input shaft cavity 71 and the intermediate shaft cavity 72 21 and the intermediate shaft oil outlet passage 24. The oil enters the intermediate shaft cavity 72 from the second oil inlet passage 22 of the intermediate shaft. The oil balance in the intermediate shaft cavity 72 and the input shaft cavity 71 is adjusted through the connecting oil passage 21. Finally, The oil flows from the intermediate shaft oil outlet passage 24 into the shift shaft cavity 73 and the intermediate shaft cavity 72 , and finally flows back into the output shaft cavity 74 .
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本实用新型的保护范围。The above descriptions are only preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the present utility model. Within the protection scope of utility model. The above are only the preferred embodiments of the present invention. It should be pointed out that those skilled in the art can make several improvements and modifications without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present utility model.
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| CN116398610A (en) * | 2023-03-01 | 2023-07-07 | 陕西汉德车桥有限公司 | Lubricating structure of electric axle |
| CN116398610B (en) * | 2023-03-01 | 2025-07-18 | 陕西汉德车桥有限公司 | Lubricating structure of electric axle |
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