CN219689963U - A combing machine cotton collection device that can quickly compact cotton materials - Google Patents
A combing machine cotton collection device that can quickly compact cotton materials Download PDFInfo
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Abstract
本实用新型涉及精梳机技术领域,尤其是一种可快速压实棉料的精梳机集棉装置,包括箱体,箱体顶端的外侧固定安装有进棉接头,箱体内侧的顶端安装有压棉机构,压棉机构的下方安装有支撑格栅,支撑格栅固定安装在箱体内部,箱体内侧的底端安装有过滤组件、以对废棉毛絮进行过滤;箱体的底端固定安装有抽风机,抽风机位于过滤组件的下方。本实用新型的安装板向下移动时,挡板沿着箱体的内壁滑动且对进棉接头进行封堵,从而避免进棉接头内残留的棉料进入导致后续清理困难的问题。
The utility model relates to the technical field of combing machines, in particular to a combing machine cotton collection device that can quickly compact cotton materials. There is a cotton pressing mechanism, and a support grille is installed below the cotton pressing mechanism. The support grille is fixedly installed inside the box. A filter component is installed at the bottom of the inside of the box to filter waste cotton lint; the bottom of the box An exhaust fan is fixedly installed, and the exhaust fan is located below the filter assembly. When the installation plate of the utility model moves downward, the baffle slides along the inner wall of the box and blocks the cotton inlet joint, thereby avoiding the problem that residual cotton material in the cotton inlet joint enters and makes subsequent cleaning difficult.
Description
技术领域Technical field
本实用新型涉及精梳机技术领域,尤其涉及一种可快速压实棉料的精梳机集棉装置。The utility model relates to the technical field of combing machines, and in particular to a combing machine cotton collecting device that can quickly compact cotton material.
背景技术Background technique
精梳机是指纺纱过程中实现精梳工艺所用的机械,而集棉装置则是精梳机内部最为关键的伺服装置之一,集棉装置的主要作用在于将众多杂乱无序的棉花,收集到一起,以便精梳机后续的工作,是整个生产过程中,必不可少的一环;传统的集棉装置在实际使用过程中,其内部时常会堆积大量的废棉毛絮,如果不进行及时的处理,会影响设备的正常使用,并且还会降低后续加工为成品的质量;Combing machine refers to the machine used to realize the combing process in the spinning process, and the cotton collecting device is one of the most critical servo devices inside the combing machine. The main function of the cotton collecting device is to collect the numerous messy cotton. Collecting them together for the subsequent work of the combing machine is an indispensable part of the entire production process; during actual use of the traditional cotton collection device, a large amount of waste cotton lint will often accumulate inside it. If it is not carried out Timely processing will affect the normal use of the equipment, and will also reduce the quality of subsequent processing into finished products;
对此,中国专利公开号为CN202121429321.5中公开了“一种精梳机集棉装置,包括箱体,所述箱体的左侧设置有进棉接头,右侧设置有箱门,所述箱体的顶部设置有压棉机构,所述箱体的内腔设置有支撑格栅,所述支撑格栅的下端分别设置有过滤板和抽风机,所述箱体的底部还设置有用于拆装过滤板的限位机构”;In this regard, Chinese Patent Publication No. CN202121429321.5 discloses "a combing machine cotton collection device, including a box body, the left side of the box body is provided with a cotton inlet connector, and the right side is provided with a box door. The top of the box is provided with a cotton pressing mechanism, the inner cavity of the box is provided with a support grille, the lower end of the support grille is provided with a filter plate and an exhaust fan, and the bottom of the box is also provided with a "Limiting mechanism for installing filter plates";
该专利通过设置“压棉机构”将收入的棉料快速压实,使棉花更加有序加工处理;但是,由于“进棉接头”内会残留一部分棉料,当“压板”与“支撑格栅”接触后,一旦“进棉接头””内残留棉料掉落到“箱体”内侧将会落在“压板”顶部,这就导致后续的清理十分困难。This patent sets up a "cotton pressing mechanism" to quickly compact the incoming cotton material, allowing the cotton to be processed in a more orderly manner; however, since a portion of the cotton material will remain in the "cotton inlet joint", when the "pressing plate" and the "support grid" "After contact, once the residual cotton material in the "cotton inlet joint" falls to the inside of the "box", it will fall on the top of the "pressure plate", which makes subsequent cleaning very difficult.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在清理困难的缺点,而提出的一种可快速压实棉料的精梳机集棉装置。The purpose of this utility model is to solve the shortcoming of difficulty in cleaning in the prior art and propose a combing machine cotton collection device that can quickly compact cotton material.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above purpose, the present utility model adopts the following technical solutions:
设计一种可快速压实棉料的精梳机集棉装置,包括箱体,所述箱体顶端的外侧固定安装有进棉接头,所述箱体内侧的顶端安装有压棉机构,所述压棉机构的下方安装有支撑格栅,所述支撑格栅固定安装在箱体内部,所述箱体内侧的底端安装有过滤组件、以对废棉毛絮进行过滤;所述箱体的底端固定安装有抽风机,所述抽风机位于过滤组件的下方。Design a combing machine cotton collection device that can quickly compact cotton materials, including a box body, a cotton inlet joint is fixedly installed on the outside of the top of the box, and a cotton pressing mechanism is installed on the top of the inside of the box. A support grid is installed below the cotton pressing mechanism, and the support grid is fixedly installed inside the box. A filter assembly is installed at the bottom end of the inside of the box to filter waste cotton lint; the bottom of the box An exhaust fan is fixedly installed at the end, and the exhaust fan is located below the filter assembly.
优选的,所述压棉机构包括气缸、安装板、若干弹簧、压板和挡板;所述气缸固定安装在箱体的顶部,所述安装板固定安装在气缸的输出端、且位于箱体的内部,若干所述弹簧均匀固定安装在安装板的底部,所述压板固定安装在弹簧的底端,所述挡板固定安装在安装板顶部的一端,所述挡板贯穿箱体的顶壁、且与箱体滑动连接。Preferably, the cotton pressing mechanism includes a cylinder, a mounting plate, a number of springs, a pressure plate and a baffle; the cylinder is fixedly installed on the top of the box, and the mounting plate is fixedly installed on the output end of the cylinder and is located at the top of the box. Inside, a number of the springs are evenly installed at the bottom of the installation plate, the pressure plate is fixedly installed at the bottom end of the spring, the baffle is fixedly installed at one end of the top of the installation plate, and the baffle runs through the top wall of the box. And is slidingly connected to the box.
优选的,所述过滤组件包括过滤板、限位板、把手和定位螺栓;所述过滤板放置在安装架上,所述过滤板贯穿箱体的侧壁、且与箱体滑动连接,所述限位板固定安装在过滤板的外端,所述限位板的底端通过定位螺栓与箱体的侧壁固定连接,所述把手固定安装在限位板的外侧。Preferably, the filter assembly includes a filter plate, a limit plate, a handle and a positioning bolt; the filter plate is placed on the mounting frame, the filter plate penetrates the side wall of the box and is slidingly connected to the box. The limit plate is fixedly installed on the outer end of the filter plate, the bottom end of the limit plate is fixedly connected to the side wall of the box through positioning bolts, and the handle is fixedly installed on the outside of the limit plate.
优选的,所述过滤板的上方安装有清理机构,所述清理机构包括两个往复螺杆、移动座和清理毛刷;两个所述往复螺杆均转动安装在箱体内侧、且平行设置,所述移动座螺纹安装在往复螺杆上,所述清理毛刷固定安装在移动座的底部、且与过滤板的顶面接触。Preferably, a cleaning mechanism is installed above the filter plate. The cleaning mechanism includes two reciprocating screws, a moving seat and a cleaning brush; both reciprocating screws are rotatably installed inside the box and are arranged in parallel, so The movable seat is threadedly installed on the reciprocating screw, and the cleaning brush is fixedly installed at the bottom of the movable seat and in contact with the top surface of the filter plate.
优选的,所述清理机构还包括两个带轮和电机;两个所述带轮分别固定安装在两个往复螺杆的外侧,两个所述带轮之间通过皮带传动连接,所述电机固定安装在箱体的外侧、且输出轴与其中一个往复螺杆固定连接。Preferably, the cleaning mechanism further includes two pulleys and a motor; the two pulleys are fixedly installed on the outsides of the two reciprocating screws respectively, the two pulleys are connected through a belt drive, and the motor is fixed. It is installed on the outside of the box, and the output shaft is fixedly connected to one of the reciprocating screws.
本实用新型提出的一种可快速压实棉料的精梳机集棉装置,有益效果在于:安装板向下移动时,挡板沿着箱体的内壁滑动且对进棉接头进行封堵,从而避免进棉接头内残留的棉料进入导致后续清理困难的问题。The utility model proposes a combing machine cotton collection device that can quickly compact cotton material. The beneficial effect is that when the installation plate moves downward, the baffle slides along the inner wall of the box and blocks the cotton inlet joint. This avoids the problem of residual cotton material entering the cotton inlet joint and causing difficulty in subsequent cleaning.
附图说明Description of the drawings
图1为本实用新型提出的一种可快速压实棉料的精梳机集棉装置的结构示意图;Figure 1 is a schematic structural diagram of a combing machine cotton collection device proposed by the utility model that can quickly compact cotton materials;
图2为本实用新型提出的一种可快速压实棉料的精梳机集棉装置的内部结构示意图;Figure 2 is a schematic diagram of the internal structure of a combing machine cotton collection device proposed by the utility model that can quickly compact cotton materials;
图3为本实用新型提出的一种可快速压实棉料的精梳机集棉装置的压棉机构的结构示意图;Figure 3 is a schematic structural diagram of the cotton pressing mechanism of a combing machine cotton collection device proposed by the utility model that can quickly compact cotton material;
图4为本实用新型提出的一种可快速压实棉料的精梳机集棉装置的过滤组件的结构示意图;Figure 4 is a schematic structural diagram of the filter assembly of a combing machine cotton collection device proposed by the utility model that can quickly compact cotton materials;
图5为本实用新型提出的一种可快速压实棉料的精梳机集棉装置的清理机构的结构示意图。Figure 5 is a schematic structural diagram of a cleaning mechanism of a combing machine cotton collection device proposed by the utility model that can quickly compact cotton materials.
图中:箱体1、进棉接头2、支撑格栅3、压棉机构4、气缸41、安装板42、弹簧43、压板44、挡板45、安装架5、过滤组件6、过滤板61、限位板62、把手63、定位螺栓64、清理机构7、往复螺杆71、移动座72、清理毛刷73、带轮74、电机75、抽风机8。In the picture: box 1, cotton inlet joint 2, support grid 3, cotton pressing mechanism 4, cylinder 41, mounting plate 42, spring 43, pressure plate 44, baffle 45, mounting frame 5, filter assembly 6, filter plate 61 , limit plate 62, handle 63, positioning bolt 64, cleaning mechanism 7, reciprocating screw 71, moving seat 72, cleaning brush 73, pulley 74, motor 75, exhaust fan 8.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example.
实施例1:Example 1:
参照图1-4,一种可快速压实棉料的精梳机集棉装置,包括箱体1,箱体1顶端的外侧固定安装有进棉接头2,箱体1内侧的顶端安装有压棉机构4,压棉机构4的下方安装有支撑格栅3,支撑格栅3固定安装在箱体1内部,箱体1内侧的底端安装有过滤组件6、以对废棉毛絮进行过滤;箱体1的底端固定安装有抽风机8,抽风机8位于过滤组件6的下方。Referring to Figure 1-4, a combing machine cotton collection device that can quickly compact cotton material includes a box 1. A cotton inlet joint 2 is fixedly installed on the outside of the top of the box 1, and a pressure connector 2 is installed on the top of the inside of the box 1. Cotton mechanism 4, a support grille 3 is installed below the cotton pressing mechanism 4, the support grille 3 is fixedly installed inside the box 1, and a filter assembly 6 is installed at the bottom end of the inside of the box 1 to filter waste cotton lint; An exhaust fan 8 is fixedly installed at the bottom end of the box 1 , and the exhaust fan 8 is located below the filter assembly 6 .
压棉机构4包括气缸41、安装板42、若干弹簧43、压板44和挡板45;气缸41固定安装在箱体1的顶部,安装板42固定安装在气缸41的输出端、且位于箱体1的内部,若干弹簧43均匀固定安装在安装板42的底部,压板44固定安装在弹簧43的底端,挡板45固定安装在安装板42顶部的一端,挡板45贯穿箱体1的顶壁、且与箱体1滑动连接。弹簧43可以减缓压板44与支撑格栅3之间的冲击力,从而避免压板44对支撑格栅3造成损坏。The cotton pressing mechanism 4 includes a cylinder 41, a mounting plate 42, a number of springs 43, a pressure plate 44 and a baffle 45; the cylinder 41 is fixedly installed on the top of the box 1, and the mounting plate 42 is fixedly installed at the output end of the cylinder 41 and is located in the box. 1, several springs 43 are evenly installed at the bottom of the installation plate 42, the pressure plate 44 is fixedly installed at the bottom of the spring 43, the baffle 45 is fixedly installed at one end of the top of the installation plate 42, and the baffle 45 runs through the top of the box 1 wall, and is slidingly connected to the box 1. The spring 43 can slow down the impact force between the pressure plate 44 and the support grid 3, thereby preventing the pressure plate 44 from causing damage to the support grid 3.
过滤组件6包括过滤板61、限位板62、把手63和定位螺栓64;过滤板61放置在安装架5上,过滤板61贯穿箱体1的侧壁、且与箱体1滑动连接,限位板62固定安装在过滤板61的外端,限位板62的底端通过定位螺栓64与箱体1的侧壁固定连接,把手63固定安装在限位板62的外侧。把手63可以将过滤板61向外取出进行人工清理。The filter assembly 6 includes a filter plate 61, a limit plate 62, a handle 63 and a positioning bolt 64; the filter plate 61 is placed on the mounting frame 5, and the filter plate 61 penetrates the side wall of the box 1 and is slidingly connected to the box 1, limiting the The position plate 62 is fixedly installed on the outer end of the filter plate 61 . The bottom end of the limit plate 62 is fixedly connected to the side wall of the box 1 through positioning bolts 64 . The handle 63 is fixedly installed on the outside of the limit plate 62 . The handle 63 can take out the filter plate 61 for manual cleaning.
工作原理:首先,通过进棉接头2向箱体1内部加入棉料,然后棉料掉落积聚在支撑格栅3上,在控制气缸41使得安装板42带动压板44向下移动,从而使得压板44将支撑格栅3上的棉料快速压实;同时弹簧43可以减缓压板44与支撑格栅3之间的冲击力,也就避免压板44对支撑格栅3造成损坏;Working principle: First, add cotton material into the inside of the box 1 through the cotton inlet joint 2, and then the cotton material falls and accumulates on the support grille 3. The cylinder 41 is controlled to cause the mounting plate 42 to drive the pressure plate 44 to move downward, thereby causing the pressure plate to move downward. 44 quickly compacts the cotton material on the support grid 3; at the same time, the spring 43 can slow down the impact force between the pressure plate 44 and the support grid 3, thereby preventing the pressure plate 44 from causing damage to the support grid 3;
安装板42向下移动时,挡板45沿着箱体1的内壁滑动且对进棉接头2进行封堵,从而避免进棉接头2内残留的棉料进入导致后续清理困难。When the mounting plate 42 moves downward, the baffle 45 slides along the inner wall of the box 1 and blocks the cotton inlet joint 2, thereby preventing residual cotton material from entering the cotton inlet joint 2 and causing difficulty in subsequent cleaning.
实施例2:Example 2:
在实施例1中,过滤板61对废棉毛絮过滤后,过滤板61上很快残留一些棉料,需要经常将过滤板61取出进行清理,这就大大增加了人工劳动量,同时降低了压棉效率;In Embodiment 1, after the filter plate 61 filters the waste cotton lint, some cotton material quickly remains on the filter plate 61, and the filter plate 61 needs to be taken out frequently for cleaning, which greatly increases the amount of manual labor and reduces the pressure. cotton efficiency;
参照图1-5,作为本发明的另一优选实施例,与实施例1的区别在于,过滤板61的上方安装有清理机构7,清理机构7包括两个往复螺杆71、移动座72、清理毛刷73、两个带轮74和电机75;两个往复螺杆71均转动安装在箱体1内侧、且平行设置,移动座72螺纹安装在往复螺杆71上,清理毛刷73固定安装在移动座72的底部、且与过滤板61的顶面接触;两个带轮74分别固定安装在两个往复螺杆71的外侧,两个带轮74之间通过皮带传动连接,电机75固定安装在箱体1的外侧、且输出轴与其中一个往复螺杆71固定连接。Referring to Figures 1-5, as another preferred embodiment of the present invention, the difference from Embodiment 1 is that a cleaning mechanism 7 is installed above the filter plate 61. The cleaning mechanism 7 includes two reciprocating screws 71, a moving seat 72, a cleaning Brush 73, two pulleys 74 and motor 75; two reciprocating screws 71 are rotatably installed inside the box 1 and arranged in parallel, the movable base 72 is threadedly installed on the reciprocating screw 71, and the cleaning brush 73 is fixedly installed on the mobile The bottom of the seat 72 is in contact with the top surface of the filter plate 61; the two pulleys 74 are fixedly installed on the outside of the two reciprocating screws 71, and the two pulleys 74 are connected through a belt drive, and the motor 75 is fixedly installed in the box. The outer side of the body 1, and the output shaft is fixedly connected to one of the reciprocating screws 71.
工作原理:首先,通过进棉接头2向箱体1内部加入棉料,然后棉料掉落积聚在支撑格栅3上,在控制气缸41使得安装板42带动压板44向下移动,从而使得压板44将支撑格栅3上的棉料快速压实;Working principle: First, add cotton material into the inside of the box 1 through the cotton inlet joint 2, and then the cotton material falls and accumulates on the support grille 3. The cylinder 41 is controlled to cause the mounting plate 42 to drive the pressure plate 44 to move downward, thereby causing the pressure plate to move downward. 44 Quickly compact the cotton material on the support grid 3;
安装板42向下移动时,挡板45沿着箱体1的内壁滑动且对进棉接头2进行封堵,从而避免进棉接头2内残留的棉料进入导致后续清理困难;When the installation plate 42 moves downward, the baffle 45 slides along the inner wall of the box 1 and blocks the cotton inlet joint 2, thereby preventing the residual cotton material in the cotton inlet joint 2 from entering and causing difficulty in subsequent cleaning;
压板44对棉料压实后,启动电机75使得相应的往复螺杆71转动,在两个带轮74的传动作用下,两个往复螺杆71同步转动,这就使得移动座72带动清理毛刷73进行往复滑动,从而使得清理毛刷73对过滤板61进行清理,进而有效缓解过滤板61上废棉毛絮堆积造成堵塞的问题,也就可以减少过滤板61需要取出清理的频率,减少了人工劳动量。After the pressing plate 44 compacts the cotton material, the motor 75 is started to rotate the corresponding reciprocating screw 71. Under the transmission of the two pulleys 74, the two reciprocating screws 71 rotate synchronously, so that the movable base 72 drives the cleaning brush 73 It slides back and forth, so that the cleaning brush 73 cleans the filter plate 61, thereby effectively alleviating the problem of clogging caused by the accumulation of waste cotton lint on the filter plate 61, thereby reducing the frequency of the filter plate 61 needing to be taken out and cleaned, and reducing manual labor. quantity.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person familiar with the technical field can, within the technical scope disclosed by the present utility model, implement the present utility model according to the present utility model. Novel technical solutions and utility model concepts, including equivalent substitutions or changes, shall be covered by the protection scope of the present utility model.
Claims (2)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223287493.0U CN219689963U (en) | 2022-12-08 | 2022-12-08 | A combing machine cotton collection device that can quickly compact cotton materials |
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| CN118403688A (en) * | 2024-05-23 | 2024-07-30 | 江苏天沃重工科技有限公司 | A sand making machine with screening function |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118403688A (en) * | 2024-05-23 | 2024-07-30 | 江苏天沃重工科技有限公司 | A sand making machine with screening function |
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Effective date of registration: 20250707 Address after: 230000 Anhui Province Hefei City Yaohai District Shengli Road Street Shengli Road Xiuhen Building C Block 1310 No. Patentee after: Anhui Huanmiao Technology Co.,Ltd. Country or region after: China Address before: South side of Zaoju Road, Zaoyang City, Xiangyang City, Hubei Province 441000 Patentee before: Hubei Weiye Textile Group Co.,Ltd. Country or region before: China |
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