CN219650323U - Extrusion granulating device - Google Patents
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Abstract
本申请属于挤出机切粒技术领域,尤其涉及一种挤出切粒装置,包括:挤出装置,所述挤出装置包括挤出装置本体以及设置于挤出装置本体上的料斗和口模;冷却装置,所述冷却装置用于冷却切粒用的料条;切粒装置,所述切粒装置用于将冷却后的料条切成颗粒状;其中,冷却装置设置于挤出装置与切粒装置之间,所述冷却装置包括水槽以及设置于水槽内的导料机构和警报机构,所述导料机构用于引导料条,所述警报机构用于断料时发出警报。本申请的有益效果是:通过设置警报机构,在料条牵引的过程中一旦发生料条断裂的问题,警报机构就会启动并发出警报,从而可以提醒附近的工作人员快速处理,防止料条堆积导致工作效率降低。
The present application belongs to the technical field of extruder pelletizing, and in particular relates to an extrusion pelletizing device, which includes: an extrusion device. The extrusion device includes an extrusion device body and a hopper and a die provided on the extrusion device body. ; Cooling device, the cooling device is used to cool the material strips for granulation; the granulation device is used to cut the cooled material strips into granules; wherein the cooling device is arranged between the extrusion device and Between the granulation devices, the cooling device includes a water tank, a material guide mechanism and an alarm mechanism arranged in the water tank. The material guide mechanism is used to guide the material strips, and the alarm mechanism is used to issue an alarm when the material is broken. The beneficial effects of this application are: by setting up an alarm mechanism, once the problem of material strip breakage occurs during the process of pulling the material strip, the alarm mechanism will start and sound an alarm, thereby reminding nearby staff to handle it quickly and prevent the accumulation of material strips. Resulting in reduced work efficiency.
Description
技术领域Technical field
本申请属于挤出机切粒技术领域,尤其涉及一种挤出切粒装置。The present application belongs to the technical field of extruder pelletizing, and particularly relates to an extrusion pelletizing device.
背景技术Background technique
挤出成型是使高聚物的熔体(或粘性流体)在挤出机螺杆的挤压作用下通过一定形状的口模成型,制品为具有恒定断面形状的连续型材,在挤出过程中,聚合物与各种添加剂混合后,送入挤出机中熔化,并进一步混合均匀,通过多孔口模,形成多根条料,再切断成粒料,切断有热切粒和冷切粒之分,前者条料离口模后,一边用空气或水冷却,一边立即用旋转刀切断,后者是将条料全部冷却后,再送入切粒机切粒。Extrusion molding is to mold the polymer melt (or viscous fluid) through a die of a certain shape under the extrusion of the extruder screw. The product is a continuous profile with a constant cross-sectional shape. During the extrusion process, After the polymer is mixed with various additives, it is sent to the extruder to be melted and further mixed evenly. It passes through a multi-hole die to form multiple strips, which are then cut into pellets. Cutting can be divided into hot pelletizing and cold cutting. In the former, after the strips leave the die, they are cooled with air or water and immediately cut off with a rotating knife. In the latter, the strips are completely cooled and then sent to the pelletizer for pelletizing.
如公开号为CN206812271 U的专利,其公开了一种挤出切粒机,包括机架、料斗、挤出机和切粒装置,料斗设于挤出机的进料口处,挤出机的模头上设有多个出料通孔;所述挤出切粒机还包括冷却水槽、吸水海绵块和干燥装置,挤出机、冷却水槽、吸水海绵块、干燥装置和切粒装置自前至后依次安装在机架上。For example, the patent with publication number CN206812271 U discloses an extrusion pelletizer, which includes a frame, a hopper, an extruder and a pelletizing device. The hopper is located at the feed inlet of the extruder. The die head is provided with multiple discharging through holes; the extrusion pelletizer also includes a cooling water tank, an absorbent sponge block and a drying device. The extruder, cooling water tank, absorbent sponge block, drying device and pelletizing device are arranged from front to and then installed on the rack.
上述专利通过设置冷却水槽来对挤出机挤出的料条进行充分冷却,从而避免制成的颗粒因温度过高而相互粘结情况的发生,但是在进行了冷却的过程中容易出现断条现象,容易导致断条而产生堆积,降低生产效率。The above-mentioned patent fully cools the strips extruded by the extruder by setting up a cooling water tank to prevent the produced particles from sticking to each other due to excessive temperature. However, the strips are prone to breakage during the cooling process. Phenomenon, it is easy to cause strip breakage and accumulation, reducing production efficiency.
实用新型内容Utility model content
本申请的目的是提供一种挤出切粒装置,能够解决上述问题。The purpose of this application is to provide an extrusion pelletizing device that can solve the above problems.
本申请的目的是提供一种挤出切粒装置,包括:The purpose of this application is to provide an extrusion pelletizing device, including:
挤出装置,所述挤出装置包括挤出装置本体以及设置于挤出装置本体上的料斗和口模;An extrusion device, which includes an extrusion device body and a hopper and a die provided on the extrusion device body;
冷却装置,所述冷却装置用于冷却切粒用的料条;A cooling device, the cooling device is used to cool the material strips for granulation;
切粒装置,所述切粒装置用于将冷却后的料条切成颗粒状;A granulating device, which is used to cut the cooled material strips into granular shapes;
其中,冷却装置设置于挤出装置与切粒装置之间,所述冷却装置包括水槽以及设置于水槽内的导料机构和警报机构,所述导料机构用于引导料条,所述警报机构用于断料时发出警报。Wherein, the cooling device is arranged between the extrusion device and the pelletizing device. The cooling device includes a water tank, a material guide mechanism and an alarm mechanism arranged in the water tank. The material guide mechanism is used to guide the material strips, and the alarm mechanism Used to send an alarm when material is out of stock.
采用上述的一种挤出切粒装置,在挤出装置挤出料条时,需要对挤出的料条进行拉出、牵引、冷却,通过设置冷却装置,冷却装置包括水槽、导料机构以及警报机构,在导料机构与口模的配合下,可以完成对料条的拉出和牵引工作,拉出后的料条经过水槽进行冷却,最后在导料机构的牵引下进入切粒装置,切粒装置将料条切成颗粒,其中,通过设置警报机构,在料条牵引的过程中一旦发生料条断裂的问题,警报机构就会启动并发出警报,从而可以提醒附近的工作人员快速处理,防止料条堆积导致工作效率降低。Using the above-mentioned extrusion pelletizing device, when the extrusion device extrudes the material strips, the extruded material strips need to be pulled out, pulled and cooled. By setting up a cooling device, the cooling device includes a water tank, a material guide mechanism and The alarm mechanism, with the cooperation of the material guide mechanism and the die, can complete the work of pulling out and pulling the material strips. The pulled out material strips are cooled through the water tank, and finally enter the pelletizing device under the traction of the material guide mechanism. The granulating device cuts the material strip into particles. By setting up an alarm mechanism, once the material strip breaks during the pulling of the material strip, the alarm mechanism will start and sound an alarm, thus reminding nearby staff to handle it quickly. , to prevent the accumulation of material strips from reducing work efficiency.
进一步的,所述水槽包括槽体、设置于槽体底部的支撑脚以及设置于槽体内的进水口和出水口,所述进水口设置于槽体的一侧,出水口设置于槽体的另一侧,且进水口和出水口均设置于槽体的底部。Further, the water tank includes a tank body, support legs arranged at the bottom of the tank body, and a water inlet and a water outlet arranged in the tank body. The water inlet is arranged on one side of the tank body, and the water outlet is arranged on the other side of the tank body. One side, and the water inlet and outlet are both arranged at the bottom of the tank.
在挤出装置本体挤出料条后,需要对料条进行冷却,本申请通过设置水槽来对料条进行冷却,水槽包括槽体、支撑脚、进水口以及出水口,槽体内储存有水,在槽体底部的两侧分别开设有进水口和出水口,槽体内的水均通过进水口和出水口进行更换,从而可以保持槽体内的水温能够一直冷却料条,通过在槽体底部设置支撑脚,则可以对槽体起到支撑效果,使料条牵引时更加稳定。After the material strip is extruded from the extrusion device body, the material strip needs to be cooled. In this application, the material strip is cooled by setting up a water tank. The water tank includes a tank body, a supporting foot, a water inlet and a water outlet. Water is stored in the tank body. There are water inlets and water outlets on both sides of the bottom of the tank. The water in the tank is replaced through the water inlet and outlet, so that the water temperature in the tank can be maintained and the material strips can be cooled. By setting supports at the bottom of the tank The feet can support the tank body and make the material strip more stable when pulling.
进一步的:所述警报机构包括设置于导料机构上的多个红外线探测器以及与红外线探测器连接的警报器。Further: the alarm mechanism includes a plurality of infrared detectors arranged on the material guide mechanism and an alarm connected to the infrared detectors.
在料条生产后进行牵引的过程中,当料条出现断裂的情况时,红外线探测器会自动探测并发现断条的断裂处,此时与红外线探测器连接的警报器就报警,从而对工作人员进行警示,使工作人员及时对断裂的料条进行处理,这样可以大幅减少了个车间内的人员配置,只需要设置几个听警报的处理人员即可,有效提高了工作效率。During the traction process after the production of the material strip, when the material strip breaks, the infrared detector will automatically detect and find the break of the broken strip. At this time, the alarm connected to the infrared detector will alarm, thus ensuring the work This can greatly reduce the staffing in a workshop and only need to set up a few processing personnel to listen to the alarm, which effectively improves work efficiency.
进一步的,所述导料机构包括:Further, the material guiding mechanism includes:
导杆,所述导杆包括可转动的设置于槽体中心位置的第一主杆、第二主杆以及设置于第一主杆、第二主杆两侧的副杆;Guide rod, the guide rod includes a first main rod, a second main rod rotatably arranged at the center of the tank body, and auxiliary rods arranged on both sides of the first main rod and the second main rod;
导轮,所述导轮在第一主杆、第二主杆以及副杆上均设置有多个;Guide wheels, multiple guide wheels are provided on the first main rod, the second main rod and the auxiliary rod;
驱动结构,所述驱动结构与第一主杆、第二主杆以及副杆连接并用于驱动第一主杆、第二主杆和副杆转动;A driving structure connected to the first main rod, the second main rod and the auxiliary rod and used to drive the first main rod, the second main rod and the auxiliary rod to rotate;
其中,多个导轮间隔设置于第一主杆、第二主杆和副杆上。Wherein, a plurality of guide wheels are arranged at intervals on the first main rod, the second main rod and the auxiliary rod.
进一步的,所述驱动结构包括:Further, the driving structure includes:
驱动电机,设置于槽体内,所述驱动电机位于第一主杆和第二主杆中部的下方;A driving motor is arranged in the tank body, and the driving motor is located below the middle part of the first main rod and the second main rod;
动力轮,所述动力轮安装与驱动电机的输出轴上,所述动力轮上设置有第一环形槽和第二环形槽;A power wheel, the power wheel is installed on the output shaft of the driving motor, and the power wheel is provided with a first annular groove and a second annular groove;
第一联动结构,包括设置于第一主杆上的第三环形槽和第四环形槽、设置于第二主杆上的第五环形槽和第六环形槽,第一环形槽与第六环形槽之间设置有第一皮带,第二环形槽与第三环形槽之间设置有第二皮带;The first linkage structure includes a third annular groove and a fourth annular groove provided on the first main rod, a fifth annular groove and a sixth annular groove provided on the second main rod. The first annular groove and the sixth annular groove A first belt is provided between the grooves, and a second belt is provided between the second annular groove and the third annular groove;
第二联动结构,包括设置于副杆上的第七环形槽和第八环形槽,相邻的副杆之间的第七环形槽或者第八环形槽之间设置有第三皮带;The second linkage structure includes a seventh annular groove and an eighth annular groove provided on the auxiliary rod, and a third belt is provided between the seventh annular groove or the eighth annular groove between adjacent auxiliary rods;
其中,靠近第一主杆的副杆与第一主杆之间设置有第四皮带,靠近第二主杆与副杆之间设置有第五皮带。Wherein, a fourth belt is provided between the auxiliary rod close to the first main rod and the first main rod, and a fifth belt is provided between the second main rod and the auxiliary rod close to the second main rod.
通过设置驱动结构可以同时带动第一主杆、第二主杆以及副杆转动,进而带动导轮转动,对料条进行牵引,在进行牵引时,驱动电机转动并带动动力轮转动,当动力轮转动时通过第一皮带和第二皮带分别带动第二主杆、第一主杆转同步转动,当第一主杆转动时通过第四皮带带动位于第一主杆一侧的副杆同步转动,位于第一主杆一侧的副杆则通过第三皮带带动其远离第一主杆一侧的副杆同步转动,当第二主杆转动时通过第五皮带带动位于第二主杆一侧的副杆同步转动,位于第二主杆一侧的副杆则通过第三皮带带动其远离第二主杆一侧副杆同步转动,从而达成第一主杆、第二主杆以及所有副杆的同步转动,一般的槽体上的驱动结构均安装在槽体的外部,这样会导致工作人员进行料条续借时只能从槽体没有驱动结构一侧进行工作,十分不方便,本申请将驱动机构设置槽体中部下方,可以在驱动导杆转动的同时有效节省安装空间,将所有的连接机构整合在槽体内,不需要其他辅助设备和布线设置,达到减少了安装难度、提高了安装、维修的便捷性的效果。By setting the driving structure, the first main rod, the second main rod and the auxiliary rod can be driven to rotate at the same time, thereby driving the guide wheel to rotate and pulling the material strip. When pulling, the driving motor rotates and drives the power wheel to rotate. When the power wheel When rotating, the first belt and the second belt drive the second main rod and the first main rod to rotate synchronously respectively. When the first main rod rotates, the fourth belt drives the auxiliary rod located on one side of the first main rod to rotate synchronously. The auxiliary rod located on the side of the first main rod drives the auxiliary rod on the side away from the first main rod to rotate synchronously through the third belt. When the second main rod rotates, the fifth belt drives the auxiliary rod on the side of the second main rod. The auxiliary rod rotates synchronously, and the auxiliary rod located on the side of the second main rod is driven by the third belt to rotate synchronously on the side away from the second main rod, thereby achieving the first main rod, the second main rod and all auxiliary rods. Synchronous rotation, the driving structure on the general tank body is installed outside the tank body, which will cause the staff to only work from the side of the tank body without the driving structure when renewing the material strips, which is very inconvenient. This application will The driving mechanism is set under the middle part of the tank body, which can effectively save installation space while driving the guide rod to rotate. All connecting mechanisms are integrated into the tank body, without the need for other auxiliary equipment and wiring settings, which reduces the difficulty of installation and improves installation. The effect of ease of maintenance.
进一步的,所述槽体内设置有防水罩,驱动电机安装在防水罩内,电机的输出轴贯串至防水罩外。Further, a waterproof cover is provided in the tank body, the driving motor is installed in the waterproof cover, and the output shaft of the motor runs through the outside of the waterproof cover.
通过设置防水罩,可以对驱动电机起到防水保护效果,防水罩的一侧贯串至槽体外并具有开口,开口的设置可以便于驱动电机的散热,从而对有效降低驱动电机的热量,延长驱动电机的使用寿命,对驱动电机起到保护作用。By setting up a waterproof cover, the driving motor can be protected from water. One side of the waterproof cover runs through the outside of the tank and has an opening. The setting of the opening can facilitate the heat dissipation of the driving motor, thereby effectively reducing the heat of the driving motor and extending the length of the driving motor. It has a long service life and protects the drive motor.
本申请的有益效果是:The beneficial effects of this application are:
1、在挤出装置挤出料条时,需要对挤出的料条进行拉出、牵引、冷却,在导料机构与口模的配合下,可以完成对料条的拉出和牵引工作,拉出后的料条经过水槽进行冷却,最后在导料机构的牵引下进入切粒装置,切粒装置将料条切成颗粒,通过设置警报机构,在料条牵引的过程中一旦发生料条断裂的问题,警报机构就会启动并发出警报,从而可以提醒附近的工作人员快速处理,防止料条堆积导致工作效率降低;1. When the extrusion device extrudes the material strip, the extruded material strip needs to be pulled out, pulled and cooled. With the cooperation of the material guide mechanism and the die, the pulling out and pulling of the material strip can be completed. The pulled out material strip is cooled through the water tank, and finally enters the granulating device under the traction of the material guide mechanism. The granulating device cuts the material strip into particles. By setting the alarm mechanism, once the material strip is pulled during the process of pulling the material strip, it will be If there is a breakage problem, the alarm mechanism will start and sound an alarm, which can remind nearby workers to deal with it quickly and prevent the accumulation of material strips from reducing work efficiency;
2、一般的槽体上的驱动结构均安装在槽体的外部,这样会导致工作人员进行料条续借时只能从槽体没有驱动结构一侧进行工作,十分不方便,本申请将驱动机构设置槽体中部下方,可以在驱动导杆转动的同时有效节省安装空间,将所有的连接机构整合在槽体内,不需要其他辅助设备和布线设置,达到减少了安装难度、提高了安装、维修的便捷性的效果;2. The driving structure on the general tank body is installed outside the tank body. This will cause the staff to only work from the side of the tank body without the driving structure when renewing the material strips, which is very inconvenient. This application will drive The mechanism is set under the middle of the tank body, which can effectively save installation space while driving the guide rod to rotate. All connecting mechanisms are integrated into the tank body, without the need for other auxiliary equipment and wiring settings, which reduces the difficulty of installation and improves installation and maintenance. The effect of convenience;
3、通过设置防水罩,可以对驱动电机起到防水保护效果,防水罩的一侧贯串至槽体外并具有开口,开口的设置可以便于驱动电机的散热,从而对有效降低驱动电机的热量,延长驱动电机的使用寿命,对驱动电机起到保护作用。3. By setting up a waterproof cover, the driving motor can be protected from water. One side of the waterproof cover runs through the outside of the tank and has an opening. The setting of the opening can facilitate the heat dissipation of the driving motor, thereby effectively reducing the heat of the driving motor and extending the time. The service life of the drive motor plays a protective role in the drive motor.
附图说明Description of the drawings
图1是本实用新型的结构示意图;Figure 1 is a schematic structural diagram of the utility model;
图2是本实用新型冷却装置的结构示意图;Figure 2 is a schematic structural diagram of the cooling device of the present utility model;
图3是本实用新型冷却装置结构另一个视角的结构示意图。Figure 3 is a structural schematic diagram of the structure of the cooling device of the present invention from another perspective.
图中附图标记为:100、挤出装置本体;110、料斗;120、口模;200、切粒装置;300、水槽;310、槽体;320、支撑脚;330、进水口;340、出水口;400、导料机构;410、第一主杆;420、第二主杆;430、副杆;440、导轮;450、驱动电机;451、动力轮;452、第一环形槽;453、第二环形槽;460、第三环形槽;461、第四环形槽;463、第五环形槽;464、第六环形槽;465、第一皮带;466、第二皮带;470、第七环形槽;471、第八环形槽;472、第三皮带;480、第四皮带;481、第五皮带;500、警报机构;510、红外线探测器;520、警报器;600、防水罩。The reference numbers in the figure are: 100, extrusion device body; 110, hopper; 120, die; 200, pelletizing device; 300, water tank; 310, tank body; 320, support feet; 330, water inlet; 340, Water outlet; 400, material guide mechanism; 410, first main rod; 420, second main rod; 430, auxiliary rod; 440, guide wheel; 450, drive motor; 451, power wheel; 452, first annular groove; 453. Second annular groove; 460. Third annular groove; 461. Fourth annular groove; 463. Fifth annular groove; 464. Sixth annular groove; 465. First belt; 466. Second belt; 470. Seven annular grooves; 471, the eighth annular groove; 472, the third belt; 480, the fourth belt; 481, the fifth belt; 500, alarm mechanism; 510, infrared detector; 520, alarm; 600, waterproof cover.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art fall within the scope of protection of this application.
本申请的说明书和权利要求书中的术语“第一”、“第二”等是用于区别类似的对象,而不用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便本申请的实施例能够以除了在这里图示或描述的那些以外的顺序实施,且“第一”、“第二”等所区分的对象通常为一类,并不限定对象的个数,例如第一对象可以是一个,也可以是多个。此外,说明书以及权利要求中“和/或”表示所连接对象的至少其中之一,字符“/”,一般表示前后关联对象是一种“或”的关系。The terms "first", "second", etc. in the description and claims of this application are used to distinguish similar objects and are not used to describe a specific order or sequence. It is to be understood that the figures so used are interchangeable under appropriate circumstances so that the embodiments of the present application can be practiced in orders other than those illustrated or described herein, and that "first," "second," etc. are distinguished Objects are usually of one type, and the number of objects is not limited. For example, the first object can be one or multiple. In addition, "and/or" in the description and claims indicates at least one of the connected objects, and the character "/" generally indicates that the related objects are in an "or" relationship.
下面结合附图,通过具体的实施例及其应用场景对本申请实施例提供的挤出切粒装置进行详细地说明。The extrusion pelletizing device provided by the embodiments of the present application will be described in detail below with reference to the accompanying drawings through specific embodiments and application scenarios.
实施例1:Example 1:
如图1至图3所示,本申请实施例提供了一种挤出切粒装置,包括:As shown in Figures 1 to 3, embodiments of the present application provide an extrusion pelletizing device, including:
挤出装置,挤出装置包括挤出装置本体100以及设置于挤出装置本体100上的料斗110和口模120;Extrusion device, the extrusion device includes an extrusion device body 100 and a hopper 110 and a die 120 provided on the extrusion device body 100;
冷却装置,冷却装置用于冷却切粒用的料条;Cooling device, the cooling device is used to cool the material strips for granulation;
切粒装置200,切粒装置200用于将冷却后的料条切成颗粒状;Granulating device 200, the granulating device 200 is used to cut the cooled material strips into granular shapes;
其中,冷却装置设置于挤出装置与切粒装置200之间,冷却装置包括水槽300以及设置于水槽300内的导料机构400和警报机构500,导料机构400用于引导料条,警报机构500用于断料时发出警报。Among them, the cooling device is arranged between the extrusion device and the pelletizing device 200. The cooling device includes a water tank 300 and a material guide mechanism 400 and an alarm mechanism 500 arranged in the water tank 300. The material guide mechanism 400 is used to guide the material strips, and the alarm mechanism 500 is used to send an alarm when the material is out of stock.
在本申请实施例的部分实施方式中,如图1所示,采用上述的一种挤出切粒装置,在挤出装置挤出料条时,需要对挤出的料条进行拉出、牵引、冷却,通过设置冷却装置,冷却装置包括水槽300、导料机构400以及警报机构500,在导料机构400与口模120的配合下,可以完成对料条的拉出和牵引工作,拉出后的料条经过水槽300进行冷却,最后在导料机构400的牵引下进入切粒装置200,切粒装置200将料条切成颗粒,其中,通过设置警报机构500,在料条牵引的过程中一旦发生料条断裂的问题,警报机构500就会启动并发出警报,从而可以提醒附近的工作人员快速处理,防止料条堆积导致工作效率降低。In some implementations of the embodiments of the present application, as shown in Figure 1, the above-mentioned extrusion and pelletizing device is used. When the extrusion device extrudes the material strips, the extruded material strips need to be pulled out and hauled. , cooling, by setting up a cooling device, the cooling device includes a water tank 300, a material guide mechanism 400 and an alarm mechanism 500. With the cooperation of the material guide mechanism 400 and the die 120, the work of pulling out and pulling the material strip can be completed. The final material strip is cooled through the water tank 300, and finally enters the granulating device 200 under the pulling of the material guide mechanism 400. The granulating device 200 cuts the material strip into particles. By setting the alarm mechanism 500, during the process of pulling the material strip Once the problem of material strip breakage occurs, the alarm mechanism 500 will start and sound an alarm, thereby reminding nearby workers to handle it quickly and prevent the accumulation of material strips from reducing work efficiency.
实施例2:Example 2:
本申请实施例提供了一种挤出切粒装置,除了包括上述技术特征,本申请实施例的挤出切粒装置还包括以下技术特征。The embodiment of the present application provides an extrusion pelletizing device. In addition to the above technical features, the extrusion pelletizing device of the embodiment of the present application also includes the following technical features.
如图2和图3所示,水槽300包括槽体310、设置于槽体310底部的支撑脚320以及设置于槽体310内的进水口330和出水口340,进水口330设置于槽体310的一侧,出水口340设置于槽体310的另一侧,且进水口330和出水口340均设置于槽体310的底部。As shown in Figures 2 and 3, the water tank 300 includes a tank body 310, a support foot 320 provided at the bottom of the tank body 310, and a water inlet 330 and a water outlet 340 provided in the tank body 310. The water inlet 330 is provided in the tank body 310. On one side of the tank body 310 , the water outlet 340 is provided on the other side of the tank body 310 , and both the water inlet 330 and the water outlet 340 are arranged on the bottom of the tank body 310 .
在本申请实施例中,在挤出装置本体100挤出料条后,需要对料条进行冷却,本申请通过设置水槽300来对料条进行冷却,水槽300包括槽体310、支撑脚320、进水口330以及出水口340,槽体310内储存有水,在槽体310底部的两侧分别开设有进水口330和出水口340,槽体310内的水均通过进水口330和出水口340进行更换,从而可以保持槽体310内的水温能够一直冷却料条,通过在槽体310底部设置支撑脚320,则可以对槽体310起到支撑效果,使料条牵引时更加稳定。In the embodiment of the present application, after the material strip is extruded from the extrusion device body 100, the material strip needs to be cooled. In this application, a water tank 300 is provided to cool the material strip. The water tank 300 includes a tank body 310, a support foot 320, There is a water inlet 330 and a water outlet 340. Water is stored in the tank 310. A water inlet 330 and a water outlet 340 are respectively provided on both sides of the bottom of the tank 310. The water in the tank 310 passes through the water inlet 330 and the water outlet 340. By replacing the water temperature in the tank body 310, the water temperature in the tank body 310 can be maintained to cool the material strips. By providing the support feet 320 at the bottom of the tank body 310, the tank body 310 can be supported and the material strips can be pulled more stably.
实施例3:Example 3:
本申请实施例提供了一种挤出切粒装置,除了包括上述技术特征,本申请实施例的挤出切粒装置还包括以下技术特征。The embodiment of the present application provides an extrusion pelletizing device. In addition to the above technical features, the extrusion pelletizing device of the embodiment of the present application also includes the following technical features.
如图1所示,警报机构500包括设置于导料机构400上的多个红外线探测器510以及与红外线探测器510连接的警报器520。As shown in FIG. 1 , the alarm mechanism 500 includes a plurality of infrared detectors 510 provided on the material guide mechanism 400 and an alarm 520 connected to the infrared detectors 510 .
在本申请实施例中,在料条生产后进行牵引的过程中,当料条出现断裂的情况时,红外线探测器510会自动探测并发现断条的断裂处,此时与红外线探测器510连接的警报器520就报警,从而对工作人员进行警示,使工作人员及时对断裂的料条进行处理,这样可以大幅减少了个车间内的人员配置,只需要设置几个听警报的处理人员即可,有效提高了工作效率。In the embodiment of the present application, during the pulling process after the production of the material strip, when the material strip breaks, the infrared detector 510 will automatically detect and find the break of the broken strip, and at this time, it will be connected to the infrared detector 510 The alarm 520 will alarm, thus warning the staff so that the staff can deal with the broken material strips in time. This can greatly reduce the staffing in the workshop and only need to set up a few processing staff to listen to the alarm. , effectively improving work efficiency.
实施例4:Example 4:
本申请实施例提供了一种挤出切粒装置,除了包括上述技术特征,本申请实施例的挤出切粒装置还包括以下技术特征。The embodiment of the present application provides an extrusion pelletizing device. In addition to the above technical features, the extrusion pelletizing device of the embodiment of the present application also includes the following technical features.
如图1至图3所示,导料机构400包括:As shown in Figures 1 to 3, the material guiding mechanism 400 includes:
导杆,导杆包括可转动的设置于槽体310中心位置的第一主杆410、第二主杆420以及设置于第一主杆410、第二主杆420两侧的副杆430;The guide rod includes a first main rod 410 and a second main rod 420 rotatably arranged at the center of the groove body 310 and auxiliary rods 430 arranged on both sides of the first main rod 410 and the second main rod 420;
导轮440,导轮440在第一主杆410、第二主杆420以及副杆430上均设置有多个;A plurality of guide wheels 440 are provided on the first main rod 410, the second main rod 420 and the auxiliary rod 430;
驱动结构,驱动结构与第一主杆410、第二主杆420以及副杆430连接并用于驱动第一主杆410、第二主杆420和副杆430转动;The driving structure is connected with the first main rod 410, the second main rod 420 and the auxiliary rod 430 and is used to drive the first main rod 410, the second main rod 420 and the auxiliary rod 430 to rotate;
其中,多个导轮440间隔设置于第一主杆410、第二主杆420和副杆430上。Among them, a plurality of guide wheels 440 are arranged at intervals on the first main rod 410, the second main rod 420 and the auxiliary rod 430.
进一步的,驱动结构包括:Further, the drive structure includes:
驱动电机450,设置于槽体310内,驱动电机450位于第一主杆410和第二主杆420中部的下方;The driving motor 450 is arranged in the tank 310, and the driving motor 450 is located below the middle part of the first main rod 410 and the second main rod 420;
动力轮451,动力轮451安装与驱动电机450的输出轴上,动力轮451上设置有第一环形槽452和第二环形槽453;The power wheel 451 is installed on the output shaft of the drive motor 450. The power wheel 451 is provided with a first annular groove 452 and a second annular groove 453;
第一联动结构,包括设置于第一主杆410上的第三环形槽460和第四环形槽461、设置于第二主杆420上的第五环形槽463和第六环形槽464,第一环形槽452与第六环形槽464之间设置有第一皮带465,第二环形槽453与第三环形槽460之间设置有第二皮带466;The first linkage structure includes a third annular groove 460 and a fourth annular groove 461 provided on the first main rod 410, and a fifth annular groove 463 and a sixth annular groove 464 provided on the second main rod 420. The first A first belt 465 is provided between the annular groove 452 and the sixth annular groove 464, and a second belt 466 is provided between the second annular groove 453 and the third annular groove 460;
第二联动结构,包括设置于副杆430上的第七环形槽470和第八环形槽471,相邻的副杆430之间的第七环形槽470或者第八环形槽471之间设置有第三皮带472;The second linkage structure includes a seventh annular groove 470 and an eighth annular groove 471 provided on the auxiliary rod 430. A third annular groove 470 or an eighth annular groove 471 is provided between adjacent auxiliary rods 430. Three belts 472;
其中,靠近第一主杆410的副杆430与第一主杆410之间设置有第四皮带480,靠近第二主杆420与副杆430之间设置有第五皮带481。Among them, a fourth belt 480 is provided between the auxiliary rod 430 close to the first main rod 410 and the first main rod 410, and a fifth belt 481 is provided between the second main rod 420 and the auxiliary rod 430.
在本申请的部分实施例中,通过设置驱动结构可以同时带动第一主杆410、第二主杆420以及副杆430转动,进而带动导轮440转动,对料条进行牵引,在进行牵引时,驱动电机450转动并带动动力轮451转动,当动力轮451转动时通过第一皮带465和第二皮带466分别带动第二主杆420、第一主杆410转同步转动,当第一主杆410转动时通过第四皮带480动位于第一主杆410一侧的副杆430同步转动,位于第一主杆410一侧的副杆430则通过第三皮带472带动其远离第一主杆410一侧的副杆430同步转动,当第二主杆420转动时通过第五皮带481带动位于第二主杆420一侧的副杆430同步转动,位于第二主杆420一侧的副杆430则通过第三皮带472带动其远离第二主杆420一侧副杆430同步转动,从而达成第一主杆410、第二主杆420以及所有副杆430的同步转动,一般的槽体310上的驱动结构均安装在槽体310的外部,这样会导致工作人员进行料条续借时只能从槽体310没有驱动结构一侧进行工作,十分不方便,本申请将驱动机构设置槽体310中部下方,可以在驱动导杆转动的同时有效节省安装空间,将所有的连接机构整合在槽体310内,不需要其他辅助设备和布线设置,达到减少了安装难度、提高了安装、维修的便捷性的效果。In some embodiments of the present application, by arranging a driving structure, the first main rod 410, the second main rod 420 and the auxiliary rod 430 can be driven to rotate at the same time, thereby driving the guide wheel 440 to rotate to pull the material strip. When pulling, , the driving motor 450 rotates and drives the power wheel 451 to rotate. When the power wheel 451 rotates, the first belt 465 and the second belt 466 drive the second main rod 420 and the first main rod 410 to rotate synchronously. When the first main rod When 410 rotates, the fourth belt 480 drives the auxiliary rod 430 on one side of the first main rod 410 to rotate synchronously, and the auxiliary rod 430 on one side of the first main rod 410 drives it away from the first main rod 410 through the third belt 472 The auxiliary rod 430 on one side rotates synchronously. When the second main rod 420 rotates, the fifth belt 481 drives the auxiliary rod 430 on one side of the second main rod 420 to rotate synchronously. The auxiliary rod 430 on one side of the second main rod 420 rotates synchronously. The third belt 472 drives the auxiliary rod 430 on the side away from the second main rod 420 to rotate synchronously, thereby achieving the synchronous rotation of the first main rod 410, the second main rod 420 and all the auxiliary rods 430. Generally, the groove body 310 The driving structures are all installed outside the trough 310. This will cause the staff to only work from the side of the trough 310 without the driving structure when renewing the material strips, which is very inconvenient. In this application, the driving mechanism is installed in the trough 310. At the bottom of the middle, the guide rod can be driven to rotate while effectively saving installation space. All connection mechanisms are integrated into the tank body 310. No other auxiliary equipment and wiring settings are required, which reduces the difficulty of installation and improves the convenience of installation and maintenance. sexual effect.
实施例5:Example 5:
本申请实施例提供了一种挤出切粒装置,除了包括上述技术特征,本申请实施例的挤出切粒装置还包括以下技术特征。The embodiment of the present application provides an extrusion pelletizing device. In addition to the above technical features, the extrusion pelletizing device of the embodiment of the present application also includes the following technical features.
如2和图3所示,槽体310内设置有防水罩600,驱动电机450安装在防水罩600内,电机的输出轴贯串至防水罩600外。As shown in Figure 2 and Figure 3, a waterproof cover 600 is provided in the tank body 310, the driving motor 450 is installed in the waterproof cover 600, and the output shaft of the motor runs through the outside of the waterproof cover 600.
在本申请实施例中,通过设置防水罩600,可以对驱动电机450起到防水保护效果,防水罩600的一侧贯串至槽体310外并具有开口,开口的设置可以便于驱动电机450的散热,从而对有效降低驱动电机450的热量,延长驱动电机450的使用寿命,对驱动电机450起到保护作用。In the embodiment of the present application, the waterproof cover 600 can be provided to provide waterproof protection for the drive motor 450. One side of the waterproof cover 600 extends to the outside of the tank 310 and has an opening. The opening can facilitate heat dissipation of the drive motor 450. , thereby effectively reducing the heat of the drive motor 450, extending the service life of the drive motor 450, and protecting the drive motor 450.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者装置不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者装置所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括该要素的过程、方法、物品或者装置中还存在另外的相同要素。此外,需要指出的是,本申请实施方式中的方法和装置的范围不限按示出或讨论的顺序来执行功能,还可包括根据所涉及的功能按基本同时的方式或按相反的顺序来执行功能,例如,可以按不同于所描述的次序来执行所描述的方法,并且还可以添加、省去、或组合各种步骤。另外,参照某些示例所描述的特征可在其他示例中被组合。It should be noted that, in this document, the terms "comprising", "comprises" or any other variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, article or device that includes a series of elements not only includes those elements, It also includes other elements not expressly listed or inherent in the process, method, article or apparatus. Without further limitation, an element defined by the statement "comprises a..." does not exclude the presence of additional identical elements in a process, method, article or apparatus that includes that element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, but may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved. Functions may be performed, for example, the methods described may be performed in an order different from that described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.
上面结合附图对本申请的实施例进行了描述,但是本申请并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本申请的启示下,在不脱离本申请宗旨和权利要求所保护的范围情况下,还可做出很多形式,均属于本申请的保护之内。The embodiments of the present application have been described above in conjunction with the accompanying drawings. However, the present application is not limited to the above-mentioned specific implementations. The above-mentioned specific implementations are only illustrative and not restrictive. Those of ordinary skill in the art will Inspired by this application, many forms can be made without departing from the purpose of this application and the scope protected by the claims, all of which fall within the protection of this application.
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