CN219649496U - High-voltage insulator polishing equipment - Google Patents
High-voltage insulator polishing equipment Download PDFInfo
- Publication number
- CN219649496U CN219649496U CN202320591948.3U CN202320591948U CN219649496U CN 219649496 U CN219649496 U CN 219649496U CN 202320591948 U CN202320591948 U CN 202320591948U CN 219649496 U CN219649496 U CN 219649496U
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- Prior art keywords
- movable plate
- clamping piece
- holder
- high voltage
- moving plate
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- 238000005498 polishing Methods 0.000 title claims abstract description 51
- 239000012212 insulator Substances 0.000 title claims abstract description 48
- 238000000227 grinding Methods 0.000 claims abstract description 12
- 239000000428 dust Substances 0.000 claims description 11
- 230000000694 effects Effects 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 2
- 238000007517 polishing process Methods 0.000 description 7
- 238000009434 installation Methods 0.000 description 5
- 238000001035 drying Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 229910052573 porcelain Inorganic materials 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000000498 ball milling Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- -1 dehydrating Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
- 238000001238 wet grinding Methods 0.000 description 1
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model provides high-voltage insulator polishing equipment which comprises a rack, a clamp holder and a polishing device, wherein the clamp holder comprises a first clamping piece, a second clamping piece and a moving plate which are oppositely arranged; through setting up the activity at the holder, set up first holder and second holder that can relative movement on the holder to the realization can polish simultaneously the not unidimensional product, and can adjust the clamping angle of product, make the in-process of polishing, the product of holder centre gripping can move along with the holder together, thereby reduces the intensity of labour that artifical portable grinding device polished to the product surface, has improved quality of polishing and efficiency.
Description
Technical Field
The utility model relates to the field of insulator production equipment, in particular to high-voltage insulator polishing equipment.
Background
The main functions of the insulator are to realize electrical insulation and mechanical fixation; the insulators are different in installation mode and can be divided into suspension insulators and pillar insulators; depending on the insulating material used, it can be classified into porcelain insulators, glass insulators and composite insulators (also called composite insulators); according to different voltage levels, the low-voltage insulator and the high-voltage insulator can be divided; the suspension insulator is widely applied to insulation and mechanical fixation of high-voltage overhead transmission lines and soft buses of power generating and transforming stations. However, the production process flow is complex, and the manufacturing process flow of the insulator comprises mud preparation, formation, drying, sintering and assembly; the mud preparation comprises the following steps: checking and accepting raw materials, selecting and crushing materials, burdening, wet grinding, ball milling, sieving and removing iron, mud, dehydrating, mud cake, vacuum pugging and mud section; the forming stage comprises the following steps: mud section, wet repair and wet connection, turning repair forming, blank rotating forming, steel wire knife forming, hot press forming and cold press forming; the drying, firing and assembling stages include: drying, blank, checking, glazing, firing, porcelain piece, checking, cutting and grinding, assembling and finished product checking.
The existing polishing equipment can polish two products simultaneously, but the following defects exist in the polishing process: 1. only products with the same size can be polished, and two products with different sizes cannot be polished simultaneously; 2. the angle of the clamping product of the existing polishing equipment is fixed, and the adjustment of the angle is not realized, so that the applicability is poor; 3. in the polishing process, a clamping piece for clamping a product is fixed on the frame, cannot move and cannot drive the product to move, and only different parts of the product can be polished by manually controlling the polishing device during polishing, so that time and labor are wasted; therefore, it is a problem that needs to be solved at present.
Disclosure of Invention
The purpose of the utility model is that: the defect of the prior art is overcome, and the high-voltage insulator polishing equipment is provided, which can polish two products with different sizes simultaneously, is convenient for adjusting the clamping angle, reduces the labor intensity of workers and improves the polishing efficiency and applicability.
The technical scheme of the utility model is as follows: the utility model provides a high-voltage insulator polishing equipment, includes frame, holder and grinding device, and the holder passes through the slide rail to be installed in the frame and can follow the slide rail and remove, and grinding device passes through the mount pad setting and is used for polishing the insulator product on the holder in one side of slide rail, the holder includes relative first holder, second holder and the movable plate that sets up, and the movable plate sets up on the slide rail, is equipped with a plurality of bar grooves on the movable plate, and first holder, second holder pass through the bolt to be installed in the bar inslot and can relative movement, and first holder can be followed movable plate length direction and removed, and the width direction of movable plate can be followed to the second holder.
The scheme has the advantages that the first clamping piece and the second clamping piece which can move relatively are arranged on the clamp holder, and 2 first adherence pieces and 2 second clamping pieces are arranged, so that products with two different sizes can be polished simultaneously; the first clamping piece can move along the length direction of the moving plate, and the second clamping piece can move along the width direction of the moving plate, so that the clamping angle of a product can be adjusted; in the polishing process, the product clamped by the clamp holder can move along with the clamp holder, polishing equipment is fixed on the frame, and automatic polishing can be realized through the controller, so that the labor intensity of polishing the product surface by the manual portable polishing device is reduced, and the polishing quality and efficiency are improved.
Further, the movable plate is T-shaped, two parallel transverse grooves are formed in the movable plate along the length direction of the movable plate, and two symmetrical longitudinal grooves are formed in one end of the movable plate along the width direction of the movable plate. The first clamping piece can be positioned at any position in the transverse groove through the bolt, the insulator product is fixed, meanwhile, the position of the second clamping piece on the longitudinal groove can be properly adjusted according to the circularity of the insulator, the insulator product can be flexibly rotated, and the polishing effect of the insulator product is guaranteed.
Further, the movable plate is arranged on the track through the sliding block, so that the installation effect of the movable plate is improved, and the movement convenience of the movable plate on the track is improved.
Further, the first clamping piece is installed on the sliding rail through the first movable plate, the second clamping piece is arranged on the sliding rail through the second movable plate, one end of the first movable plate is movably connected with one end of the second movable plate, and the movable connection of the first movable plate and the second movable plate does not affect the clamping effect of the first clamping piece and the second clamping piece on a product.
Further, the first movable plate and the second movable plate are both T-shaped, or the first movable plate is T-shaped, and the second movable plate is rectangular, so that the installation effect of the first clamping piece and the second clamping piece is convenient.
Further, the first moving plate is provided with a transverse groove and a longitudinal groove, the first moving plate is lapped on the end part of the second moving plate, so that the first clamping piece penetrates through the transverse groove to be fixed at one end of the second moving plate, and the first moving plate and the second moving plate can move relatively.
Preferably, the second moving plate can be provided with a transverse groove and a longitudinal groove, so that the first clamping piece can be conveniently installed and moved in position adjustment, and the clamping and polishing of products with different sizes can be ensured.
Further, first holder, second holder all include pole setting and fixed column, and the pole setting can be dismantled perpendicularly with the dead lever and be connected, and the pole setting passes through the vertical setting of bolt on the movable plate, and the one end of fixed column is equipped with the ring that is used for fixed insulator product.
Preferably, the pole setting is connected through the screw thread can be dismantled with the dead lever, can adjust the angle orientation of dead lever through threaded connection simultaneously, is convenient for carry out the centre gripping to insulator product.
Further, ring and fixed column swing joint to can regard the fixed column as the axle rotation, be equipped with the spacing card that is used for avoiding the ring to drop on the fixed column. Preferably, the ring is a bearing, the bearing inner sleeve is sleeved on the fixed column, the bearing outer sleeve can rotate, and the bearing outer sleeve can rotate and polish after being convenient for installing and fixing the insulator.
Further, the clamp holder is arranged on the transverse sliding rail, and two ends of the transverse sliding rail are arranged on the longitudinal sliding rail through the sliding blocks, so that the clamp holder can move in the machine frame along the front, back, left and right of the guide rail.
Further, a dust collection bin is arranged at the front end of the frame and is connected with a dust collection fan through a negative pressure pipe; the dust pollution environment in the polishing process is convenient to reduce, and the cleanliness of the rack is improved.
The utility model has the following beneficial effects: through setting up the activity at the holder, set up first holder and second holder that can relative movement on the holder to the realization can polish simultaneously the not unidimensional product, and can adjust the clamping angle of product, make the in-process of polishing, the product of holder centre gripping can move along with the holder together, thereby reduces the intensity of labour that artifical portable grinding device polished to the product surface, has improved quality of polishing and efficiency.
The detailed structure of the present utility model is further described below with reference to the accompanying drawings and detailed description.
Drawings
FIG. 1-is a schematic diagram of the structure of the present utility model;
FIG. 2-is a schematic view of the structure of the clamper of the present utility model;
FIG. 3-is a schematic view of another embodiment of the holder of the present utility model;
the dust collection device comprises a dust collection bin, a 2-polishing device, a 3-mounting seat, a 4-rack, a 5-controller, a 6-first moving plate, a 7-second moving plate, an 8-longitudinal sliding rail, a 9-transverse sliding rail, a 10-first clamping piece, a 11-transverse groove, a 12-second clamping piece, a 13-longitudinal groove, a 14-fixed rod, a 15-circular ring, a 16-limiting clamp, a 17-vertical rod, 18-bolts and a 19-moving plate.
Detailed Description
As shown in the accompanying drawings: the utility model provides a high-voltage insulator polishing equipment, which comprises a frame 4, holder and grinding device 2, the holder is installed in frame 4 through the slide rail and can follow the slide rail and remove, grinding device 2 is used for polishing the insulator product on the holder through the setting of mount pad 3 on one side of slide rail, the holder includes relative first holder 10 that sets up, second holder 12 and movable plate 19, movable plate 19 sets up on the slide rail, be equipped with a plurality of bar grooves on the movable plate 19, first holder 10, second holder 12 pass through bolt 18 and install in the bar groove and can relative movement, first holder 10 can follow movable plate 19 length direction, second holder 12 can follow movable plate 19's width direction and remove. The polishing device 2 comprises a polishing motor and a polishing wheel, wherein the polishing wheel is arranged on a driving shaft of the polishing motor, and the polishing motor is controlled by a controller 5.
According to the scheme, the first clamping piece 10 and the second clamping piece 12 which can relatively move are arranged on the clamp holder, and 2 first holding pieces and 2 second clamping pieces 12 are arranged, so that products with two different sizes can be polished simultaneously; the first clamping piece 10 can move along the length direction of the moving plate 19, and the second clamping piece 12 can move along the width direction of the moving plate 19, so that the clamping angle of a product can be adjusted; in the polishing process, the product clamped by the clamp holder can move along with the clamp holder, polishing equipment is fixed on the frame 4, and automatic polishing can be realized through the controller 5, so that the labor intensity of polishing the product surface by the manual portable polishing device 2 is reduced, and the polishing quality and efficiency are improved.
In the embodiment, the holders are arranged on the transverse slide rail 9, and two ends of the transverse slide rail 9 are arranged on the longitudinal slide rail 8 through sliding blocks, so that the holders can move on the frame 4 along the guide rails back and forth and left and right.
In the embodiment, the front end of the frame 4 is provided with a dust collection bin 1, and the dust collection bin 1 is connected with a dust collection fan through a negative pressure pipe; the dust pollution environment in the polishing process is convenient to reduce, and the cleanliness of the frame 4 is improved.
In this embodiment, the moving plate 19 is T-shaped, two parallel transverse grooves 11 are provided on the moving plate 19 along the length direction thereof, and two symmetrical longitudinal grooves 13 are provided on one end of the moving plate 19 along the width direction thereof. The first clamping piece 10 can be positioned at any position in the transverse groove 11 through the bolt 18, the insulator product is fixed, meanwhile, the position of the second clamping piece 12 on the longitudinal groove 13 can be properly adjusted according to the circularity of the insulator, the insulator product can be flexibly rotated, and the polishing effect of the insulator product is guaranteed. Preferably, the moving plate 19 is provided on the rail by a sliding block, so as to improve the installation effect of the moving plate 19 and the moving convenience of the moving plate 19 on the rail.
In another embodiment, the first clamping member 10 is mounted on the sliding rail through the first moving plate 6, the second clamping member 12 is disposed on the sliding rail through the second moving plate 7, and the first moving plate 6 is movably connected with one end of the second moving plate, and the movable connection of the first clamping member 6 and the second clamping member 12 does not affect the clamping effect of the first clamping member 10 and the second clamping member 12 on the product. Preferably, the first moving plate 6 and the second moving plate 7 are both T-shaped, or the first moving plate 6 is T-shaped and the second moving plate 7 is rectangular, so as to facilitate the installation effect of the first clamping member 10 and the second clamping member 12. More preferably, the first moving plate 6 is provided with a transverse slot 11 and a longitudinal slot 13, and the first moving plate 6 is lapped on the end of the second moving plate 7 so that the first clamping member 10 passes through the transverse slot 11 and is fixed at one end of the second moving plate 7, and the first moving plate 6 and the second moving plate 7 can relatively move. Preferably, the second moving plate 7 can also be provided with a transverse groove 11 and a longitudinal groove 13, so that the first clamping piece 10 can be conveniently installed and moved in a position adjusting manner, and the clamping and polishing of products with different sizes can be ensured.
In the embodiment, the first clamping piece 10 and the second clamping piece 12 comprise a vertical rod 17 and a fixed column, the vertical rod 17 is vertically and detachably connected with the fixed rod 14, the vertical rod is vertically arranged on the movable plate 19 through a bolt 18, and one end of the fixed column is provided with a circular ring 15 for fixing an insulator product. Preferably, the pole 17 is detachably connected with the fixing rod 14 through threads, and meanwhile, the angle orientation of the fixing rod 14 can be adjusted through threaded connection, so that the insulator product can be clamped conveniently. More preferably, the ring 15 is movably connected with the fixing column and can rotate by taking the fixing column as an axis, and the fixing column is provided with a limit clamp 16 for preventing the ring 15 from falling off. Preferably, the ring 15 is a bearing, the bearing inner sleeve is sleeved on the fixed column, the bearing outer sleeve can rotate, and the bearing outer sleeve can rotate and polish after being convenient for installing and fixing the insulator.
According to the utility model, the movable clamp is arranged, and the first clamping piece 10 and the second clamping piece 12 which can move relatively are arranged on the clamp, so that products with different sizes can be polished simultaneously, and the clamping angle of the products can be adjusted, so that the products clamped by the clamp can move along with the clamp in the polishing process, the labor intensity of polishing the product surface by the manual portable polishing device 2 is reduced, and the polishing quality and efficiency are improved.
The foregoing is a description of the preferred embodiments of the present utility model and the technical principles applied thereto, and it will be apparent to those skilled in the art that any modifications, equivalent changes, simple substitutions and the like based on the technical scheme of the present utility model can be made without departing from the spirit and scope of the present utility model.
Claims (10)
1. The utility model provides a high voltage insulator polishing equipment, includes frame, holder and grinding device, and the holder passes through the slide rail to be installed in the frame and can follow the slide rail and remove, and grinding device passes through the mount pad setting and is used for polishing the insulator product on the holder in one side of slide rail, its characterized in that: the clamp holder comprises a first clamping piece, a second clamping piece and a moving plate which are oppositely arranged, the moving plate is arranged on the sliding rail, a plurality of strip-shaped grooves are formed in the moving plate, the first clamping piece and the second clamping piece are installed in the strip-shaped grooves through bolts and can move relatively, the first clamping piece can move along the length direction of the moving plate, and the second clamping piece can move along the width direction of the moving plate.
2. The high voltage insulator polishing apparatus as claimed in claim 1, wherein: the movable plate is T-shaped, two parallel longitudinal grooves are formed in the movable plate in the length direction of the movable plate, and two symmetrical longitudinal grooves are formed in one end of the movable plate in the width direction of the movable plate.
3. The high voltage insulator grinding apparatus as claimed in claim 2, wherein: the moving plate is arranged on the track through a sliding block.
4. The high voltage insulator polishing apparatus as claimed in claim 1, wherein: the first clamping piece is installed on the sliding rail through the first moving plate, and the second clamping piece is arranged on the sliding rail through the second moving plate.
5. The high voltage insulator polishing apparatus as claimed in claim 4, wherein: the first movable plate and the second movable plate are both T-shaped, or the first movable plate is T-shaped and the second movable plate is rectangular.
6. The high voltage insulator polishing apparatus as claimed in claim 5, wherein: the first movable plate is lapped on the end part of the second movable plate, so that the first clamping piece penetrates through the transverse groove to be fixed at one end of the second movable plate, and the first movable plate and the second movable plate can move relatively.
7. The high voltage insulator polishing apparatus as claimed in claim 1, wherein: the first clamping piece and the second clamping piece comprise a vertical rod and a fixed column, the vertical rod and the fixed rod are vertically and detachably connected, the vertical rod is vertically arranged on the movable plate through a bolt, and one end of the fixed column is provided with a circular ring for fixing an insulator product.
8. The high voltage insulator grinding apparatus as claimed in claim 7, wherein: the ring is movably connected with the fixed column and can rotate by taking the fixed column as an axis, and the fixed column is provided with a limit clamp for preventing the ring from falling off.
9. The high voltage insulator polishing apparatus as claimed in claim 1, wherein: the clamp holder is arranged on the transverse sliding rail, and two ends of the transverse sliding rail are arranged on the longitudinal sliding rail through sliding blocks, so that the clamp holder can move in the machine frame along the front, back, left and right of the guide rail.
10. The high voltage insulator grinding apparatus according to any one of claims 1 to 9, wherein: the front end of the frame is provided with a dust collection bin which is connected with a dust collection fan through a negative pressure pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320591948.3U CN219649496U (en) | 2023-03-23 | 2023-03-23 | High-voltage insulator polishing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320591948.3U CN219649496U (en) | 2023-03-23 | 2023-03-23 | High-voltage insulator polishing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219649496U true CN219649496U (en) | 2023-09-08 |
Family
ID=87856948
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320591948.3U Active CN219649496U (en) | 2023-03-23 | 2023-03-23 | High-voltage insulator polishing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219649496U (en) |
-
2023
- 2023-03-23 CN CN202320591948.3U patent/CN219649496U/en active Active
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