CN219632643U - A kind of drilling equipment for multi-drill type butterfly valve flange processing - Google Patents

A kind of drilling equipment for multi-drill type butterfly valve flange processing Download PDF

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Publication number
CN219632643U
CN219632643U CN202223535229.4U CN202223535229U CN219632643U CN 219632643 U CN219632643 U CN 219632643U CN 202223535229 U CN202223535229 U CN 202223535229U CN 219632643 U CN219632643 U CN 219632643U
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drill
adjustment
punching
butterfly valve
fixedly installed
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袁清晨
袁风海
许永超
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Tianjin Haishi Machinery Manufacturing Co ltd
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Tianjin Haishi Machinery Manufacturing Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

本实用新型公开了一种多钻头型蝶阀法兰加工用打孔设备,属于法兰技术领域,该一种多钻头型蝶阀法兰加工用打孔设备,包括打孔架,所述打孔架顶部固定安装有多轴可调节打孔机构,所述多轴可调节打孔机构包括升降盘,所述升降盘表面设置有若干组呈环形均匀分布的调节槽,每个所述调节槽中滑动安装有滑动驱动组件,每个所述滑动驱动组件底端固定安装有钻头,所述打孔架底部表面固定安装有多尺寸夹持机构,通过多轴可调节打孔机构可以实现对所有钻头进行相对位移,若干钻头进行同步钻孔可以使法兰打孔一次成形提升打孔效率的同时也可以避免使用单个钻头依次打孔导致法兰在打孔过程中受下压力影响发生轻微倾斜导致打孔精度降低,相对也提升了打孔效果。

The utility model discloses a punching device for processing flanges of multi-drill butterfly valves, which belongs to the technical field of flanges. The punching device for processing flanges of multi-drill butterfly valves includes a punching frame, and the punching frame The top is fixed with a multi-axis adjustable punching mechanism. The multi-axis adjustable punching mechanism includes a lifting plate, and the surface of the lifting plate is provided with several groups of adjusting grooves that are evenly distributed in a ring, and each of the adjusting grooves slides A sliding drive assembly is installed, and a drill bit is fixedly installed at the bottom of each sliding drive assembly, and a multi-size clamping mechanism is fixedly installed on the bottom surface of the punching frame, and all drill bits can be drilled through a multi-axis adjustable drilling mechanism. Relative displacement, synchronous drilling of several drill bits can make the flange hole forming at one time, improve the drilling efficiency, and also avoid the use of a single drill bit to drill holes in sequence, which will cause the flange to be slightly inclined under the influence of downforce during the drilling process, resulting in drilling The accuracy is reduced, and the punching effect is relatively improved.

Description

一种多钻头型蝶阀法兰加工用打孔设备A kind of drilling equipment for multi-drill type butterfly valve flange processing

技术领域technical field

本实用新型涉及法兰领域,具体而言,涉及一种多钻头型蝶阀法兰加工用打孔设备。The utility model relates to the field of flanges, in particular to a drilling device for processing flanges of multi-drill butterfly valves.

背景技术Background technique

法兰又叫法兰凸缘盘或突缘,法兰是轴与轴之间相互连接的零件,用于管端之间的连接;也有用在设备进出口上的法兰,用于两个设备之间的连接,如减速机法兰,法兰连接或法兰接头,是指由法兰、垫片及螺栓三者相互连接作为一组组合密封结构的可拆连接,管道法兰系指管道装置中配管用的法兰,用在设备上系指设备的进出口法兰,法兰上有孔眼,螺栓使两法兰紧连,法兰间用衬垫密封,法兰分螺纹连接(丝扣连接)法兰、焊接法兰和卡夹法兰,法兰都是成对使用的,低压管道可以使用丝接法兰,四公斤以上压力的使用焊接法兰,两片法兰盘之间加上密封垫,然后用螺栓紧固,不同压力的法兰厚度不同,它们使用的螺栓也不同,水泵和阀门,在和管道连接时,这些器材设备的局部,也制成相对应的法兰形状,也称为法兰连接,凡是在两个平面周边使用螺栓连接同时封闭的连接零件,一般都称为“法兰”,如通风管道的连接,这一类零件可以称为“法兰类零件”,但是这种连接只是一个设备的局部,如法兰和水泵的连接,就不好把水泵叫“法兰类零件”,比较小型的如阀门等,可以叫“法兰类零件”,为此申请号:CN202122074809.7,公开了一种法兰打孔装置,具有用于为法兰打孔的打孔装置;还包括用于放置法兰的旋转装置、工作台以及可控制打孔装置打孔位置的位移模组;所述旋转装置的上部安装于工作台的台面上,旋转装置的中下部安装在工作台内部;所述旋转装置的下端面与工作台的台面间加装有支撑辅助装置;所述位移模组安装于工作台上;所述打孔装置安装在位移模组上。本实用新型的目的是克服现有技术存在的缺陷,提供一种法兰打孔装置。Flanges are also called flange flanges or flanges. Flanges are parts that are connected to each other between shafts and are used for connection between pipe ends; they are also useful for flanges on equipment inlets and outlets, used for two The connection between equipment, such as reducer flange, flange connection or flange joint, refers to the detachable connection of flanges, gaskets and bolts as a combined sealing structure. Pipe flange refers to The flange used for piping in the pipeline installation refers to the inlet and outlet flanges of the equipment used in the equipment. The flange has holes, the bolts make the two flanges tightly connected, the flanges are sealed with gaskets, and the flanges are divided into threaded connections ( Screw connection) flanges, welding flanges and clip flanges, flanges are used in pairs, low-pressure pipelines can use wire flanges, welding flanges for pressures above 4 kg, between two flanges Add gaskets between them, and then fasten them with bolts. Flanges with different pressures have different thicknesses, and they use different bolts. When water pumps and valves are connected to pipelines, the parts of these equipment and equipment are also made into corresponding methods. Flange shape, also known as flange connection, any connection parts that are closed at the same time with bolts on the periphery of two planes, are generally called "flanges", such as the connection of ventilation pipes, such parts can be called "flanges". "Flange parts", but this connection is only a part of the equipment, such as the connection between the flange and the pump, it is not easy to call the pump "flange parts". Smaller ones such as valves can be called "flange parts". , for which the application number: CN202122074809.7 discloses a flange punching device, which has a punching device for punching flanges; also includes a rotating device for placing flanges, a workbench and a controllable punching device. The displacement module of the drilling position of the hole device; the upper part of the rotating device is installed on the table top of the workbench, and the middle and lower part of the rotating device is installed inside the workbench; There is a support auxiliary device; the displacement module is installed on the workbench; the punching device is installed on the displacement module. The purpose of the utility model is to overcome the defects in the prior art and provide a flange punching device.

但是上述方案仍然具有一定的缺陷,发明人经研究发现,上述方案中通过滚轮对承载台进行平衡支撑,避免在打孔过程中法兰盘受到下压力发生倾斜,但是使用单钻头打孔装置对法兰盘进行依次打孔还是会形成偏向的下压力,长时间受不平衡下压力影响可能会造成滚轮的使用寿命降低,从而使承载台无法水平转动,影响装置的使用寿命。However, the above-mentioned scheme still has certain defects. The inventors have found through research that in the above-mentioned scheme, the rollers are used to balance the supporting platform to avoid the flange from being tilted under the downward pressure during the drilling process, but the use of a single-drill bit drilling device is not necessary. Drilling holes in the flange in turn will still form a biased downforce, which may reduce the service life of the rollers under the influence of unbalanced downforce for a long time, so that the bearing platform cannot rotate horizontally and affect the service life of the device.

如何发明一种多钻头型蝶阀法兰加工用打孔设备来改善这些问题,成为了本领域技术人员亟待解决的问题。How to invent a kind of drilling equipment for multi-drill butterfly valve flange processing to improve these problems has become a problem to be solved urgently by those skilled in the art.

实用新型内容Utility model content

为了弥补以上不足,本实用新型提供了一种多钻头型蝶阀法兰加工用打孔设备,旨在改善通过滚轮对承载台进行平衡支撑,避免在打孔过程中法兰盘受到下压力发生倾斜,但是使用单钻头打孔装置对法兰盘进行依次打孔还是会形成偏向的下压力,长时间受不平衡下压力影响可能会造成滚轮的使用寿命降低,从而使承载台无法水平转动,影响装置的使用寿命的问题。In order to make up for the above deficiencies, the utility model provides a multi-drill type butterfly valve flange processing drilling equipment, which aims to improve the balance support of the bearing platform through the rollers, and avoid the flange plate being tilted under the downward pressure during the drilling process. , but using a single-drill bit drilling device to drill holes in the flange sequentially will still form a biased downforce. The impact of unbalanced downforce for a long time may reduce the service life of the rollers, so that the bearing platform cannot rotate horizontally, affecting The problem of the service life of the device.

本实用新型是这样实现的:一种多钻头型蝶阀法兰加工用打孔设备,包括打孔架,所述打孔架顶部固定安装有多轴可调节打孔机构,所述多轴可调节打孔机构包括升降盘,所述升降盘表面设置有若干组呈环形均匀分布的调节槽,每个所述调节槽中滑动安装有滑动驱动组件,每个所述滑动驱动组件底端固定安装有钻头,所述打孔架底部表面固定安装有多尺寸夹持机构。The utility model is realized in the following way: a drilling device for multi-drill type butterfly valve flange processing, including a punching frame, the top of the punching frame is fixedly equipped with a multi-axis adjustable punching mechanism, and the multi-axis can be adjusted The punching mechanism includes a lifting plate, and the surface of the lifting plate is provided with several groups of adjusting grooves evenly distributed in a ring shape, and a sliding drive assembly is slidably installed in each of the adjusting grooves, and a sliding drive assembly is fixedly installed at the bottom end of each of the sliding driving assemblies. For the drill bit, a multi-size clamping mechanism is fixedly installed on the bottom surface of the punching frame.

在本实用新型的一种优选技术方案中,所述打孔架包括工作台,所述工作台底部表面四角固定安装有支腿,所述工作台上表面固定安装有工作箱,所述工作箱内部位于工作台上表面设置有若干个呈环形均匀分布且贯穿工作台的限位槽。In a preferred technical solution of the present utility model, the punching frame includes a workbench, legs are fixedly installed at the four corners of the bottom surface of the workbench, a work box is fixedly installed on the upper surface of the workbench, and the work box The interior is located on the upper surface of the workbench and is provided with a plurality of limit grooves which are evenly distributed in a ring and run through the workbench.

在本实用新型的一种优选技术方案中,所述升降盘上表面固定安装有液压缸活塞杆的一端,所述液压缸固定安装于工作箱顶部内壁。In a preferred technical solution of the present invention, one end of the piston rod of the hydraulic cylinder is fixedly installed on the upper surface of the lifting plate, and the hydraulic cylinder is fixedly installed on the inner wall of the top of the working box.

在本实用新型的一种优选技术方案中,每组所述调节槽包括第一调节槽,每个所述第一调节槽贯穿升降盘,每个所述第一调节槽一侧位于升降盘表面设置有第二调节槽,每个所述第二调节槽同样贯穿升降盘,每个所述第一调节槽和第二调节槽两侧内壁上均设置有滑槽,同一组的所述第一调节槽于第二调节槽相邻的两侧内壁上设置的滑槽相连通,每个所述第二调节槽一侧位于升降盘上表面设置有齿条。In a preferred technical solution of the present utility model, each set of adjustment grooves includes a first adjustment groove, each of the first adjustment grooves runs through the lifting plate, and one side of each of the first adjustment grooves is located on the surface of the lifting plate A second adjustment slot is provided, each of the second adjustment slots also runs through the lifting plate, and slide slots are provided on the inner walls of each of the first adjustment slot and the second adjustment slot, and the first adjustment slots of the same group The adjustment grooves communicate with the sliding grooves provided on the inner walls of both sides adjacent to the second adjustment groove, and each side of the second adjustment grooves is provided with a rack on the upper surface of the lifting plate.

在本实用新型的一种优选技术方案中,每个所述滑动驱动组件包括安装轴,每个所述安装轴外壁两侧设置有滑块并通过滑块滑动安装于第一调节槽两侧内壁上的滑槽中使安装轴位于第一调节槽中,每个所述安装轴靠近第二调节槽一侧的滑块一端延伸至第二调节槽中并滑动安装在第二调节槽另一侧内壁设置的滑槽中。In a preferred technical solution of the present utility model, each of the sliding drive assemblies includes a mounting shaft, and sliders are provided on both sides of the outer wall of each of the mounting shafts and are slidably installed on the inner walls of both sides of the first adjustment groove through the sliders. In the chute on the top, the installation shaft is located in the first adjustment slot, and one end of the slider near the second adjustment slot side of each installation shaft extends into the second adjustment slot and is slidably installed on the other side of the second adjustment slot In the chute set on the inner wall.

在本实用新型的一种优选技术方案中,每个位于所述第二调节槽中的滑块部分的上表面固定安装有安装块,每个所述安装块上表面一侧固定安装有第一电机,每个所述第一电机输出轴一端固定套设有第一齿轮,每个所述第一齿轮于对应齿条啮合连接。In a preferred technical solution of the present utility model, a mounting block is fixedly mounted on the upper surface of each slider part located in the second adjustment groove, and a first mounting block is fixedly mounted on one side of the upper surface of each mounting block. For the motor, a first gear is fixedly sheathed at one end of the output shaft of each first motor, and each first gear is engaged with a corresponding rack.

在本实用新型的一种优选技术方案中,每个所述安装块上表面另一侧固定安装有第二电机,每个所述第二电机输出轴一端固定套设有第二齿轮,每个所述第二齿轮与一侧第三齿轮啮合连接,每个所述第三齿轮固定套设于转轴一端,每个所述转轴转动安装于对应安装轴中且一端穿过安装轴延伸至升降盘下方并固定安装有钻头。In a preferred technical solution of the present utility model, a second motor is fixedly installed on the other side of the upper surface of each of the mounting blocks, and a second gear is fixedly sleeved on one end of the output shaft of each of the second motors, and each The second gear meshes with the third gear on one side, each of the third gears is fixedly sleeved on one end of the rotating shaft, each of the rotating shafts is rotatably installed in the corresponding installation shaft, and one end extends through the installation shaft to the lifting plate A drill bit is fixedly installed below.

在本实用新型的一种优选技术方案中,所述多尺寸夹持机构包括若干个数量和位置与限位槽一一对应的伸缩气缸,每个所述伸缩气缸活塞杆一端固定安装有推块,每个所述推块上表面固定安装有连杆的一端,每个所述连杆滑动安装于对应限位槽中,每个所述连杆另一端固定安装有弧形夹持块。In a preferred technical solution of the utility model, the multi-size clamping mechanism includes several telescopic cylinders whose quantity and position correspond to the limit grooves one by one, and one end of the piston rod of each telescopic cylinder is fixedly equipped with a push block One end of a connecting rod is fixedly installed on the upper surface of each of the push blocks, each of the connecting rods is slidably installed in a corresponding limiting groove, and an arc-shaped clamping block is fixedly installed on the other end of each of the connecting rods.

在本实用新型的一种优选技术方案中,每个所述弧形夹持块为等分圆弧形,每个所述弧形夹持块一侧表面底端设置有突出部分。In a preferred technical solution of the present invention, each of the arc-shaped clamping blocks is in the shape of an equally divided circular arc, and a protruding portion is provided at the bottom end of one side surface of each of the arc-shaped clamping blocks.

本实用新型的有益效果是:本实用新型通过上述设计得到的一种多钻头型蝶阀法兰加工用打孔设备,使用时,通过多轴可调节打孔机构可以实现对所有钻头进行相对位移,使所有钻头组成的环形轮廓扩张或缩小,从而根据不同直径蝶阀法兰或不同打孔位置进行调节,减少打孔工作中的局限性,而通过设置若干钻头进行同步钻孔在可以使法兰打孔一次成形提升打孔效率的同时,也可以避免使用单个钻头依次打孔导致法兰在打孔过程中受下压力影响发生轻微倾斜导致打孔精度降低,相对也提升了打孔效果。The beneficial effects of the utility model are: the utility model obtains a multi-drill type butterfly valve flange processing drilling equipment through the above-mentioned design. When in use, the relative displacement of all drill bits can be realized through the multi-axis adjustable drilling mechanism. The annular contour composed of all drill bits is expanded or reduced, so as to adjust according to different diameters of butterfly valve flanges or different drilling positions, reducing the limitations in drilling work, and setting several drill bits for synchronous drilling can make flange drilling While the hole is formed at one time to improve the drilling efficiency, it can also avoid the use of a single drill bit to drill holes in sequence, causing the flange to be slightly inclined under the influence of the downforce during the drilling process, resulting in a decrease in drilling accuracy, and relatively improving the drilling effect.

附图说明Description of drawings

为了更清楚地说明本实用新型实施方式的技术方案,下面将对实施方式中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings that need to be used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention. Therefore, it should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained according to these drawings without creative work.

图1是本实用新型实施方式提供的整体结构示意立体图;Fig. 1 is a schematic perspective view of the overall structure provided by the embodiment of the present invention;

图2为本实用新型实施方式提供的打孔架整体结构示意立体图;Fig. 2 is a schematic perspective view of the overall structure of the punching frame provided by the embodiment of the present invention;

图3为本实用新型实施方式提供的多轴可调节打孔机构整体结构示意立体图;Fig. 3 is a schematic perspective view of the overall structure of the multi-axis adjustable punching mechanism provided by the embodiment of the present invention;

图4为本实用新型实施方式提供的升降盘整体结构示意立体图;Fig. 4 is a schematic perspective view of the overall structure of the lifting plate provided by the embodiment of the present invention;

图5为本实用新型实施方式提供的滑动驱动组件整体结构示意立体图;Fig. 5 is a schematic perspective view of the overall structure of the sliding drive assembly provided by the embodiment of the present invention;

图6为本实用新型实施方式提供的多尺寸夹持机构整体结构示意立体图。Fig. 6 is a schematic perspective view of the overall structure of the multi-size clamping mechanism provided by the embodiment of the present invention.

图中:1-打孔架;2-多轴可调节打孔机构;3-多尺寸夹持机构;4-钻头;101-工作台;102-支腿;103-工作箱;104-限位槽;201-液压缸;202-升降盘;203-调节槽;204-滑动驱动组件;205-齿条;231-第一调节槽;232-第二调节槽;233-滑槽;241-安装轴;242-滑块;243-安装块;244-第一电机;245-第一齿轮;246-第二电机;247-第二齿轮;248-第三齿轮;249-转轴;301-伸缩气缸;302-推块;303-连杆;304-弧形夹持块。In the figure: 1-punching frame; 2-multi-axis adjustable drilling mechanism; 3-multi-size clamping mechanism; 4-drill; 101-worktable; 102-legs; 103-working box; 104-limit Slot; 201-hydraulic cylinder; 202-lift plate; 203-adjustment slot; 204-sliding drive assembly; 205-rack; 231-first adjustment slot; 232-second adjustment slot; 233-chute; Shaft; 242-slider; 243-installation block; 244-the first motor; 245-the first gear; 246-the second motor; 247-the second gear; 248-the third gear; ; 302-push block; 303-connecting rod; 304-arc clamping block.

具体实施方式Detailed ways

为使本实用新型实施方式的目的、技术方案和优点更加清楚,下面将结合本实用新型实施方式中的附图,对本实用新型实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本实用新型一部分实施方式,而不是全部的实施方式。基于本实用新型中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本实用新型保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments described above are some of the embodiments of the present utility model, but not all of them. Based on the implementation manners in the present utility model, all other implementation manners obtained by those skilled in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1,本实用新型提供一种技术方案:一种多钻头型蝶阀法兰加工用打孔设备,包括打孔架1,打孔架1顶部固定安装有多轴可调节打孔机构2,多轴可调节打孔机构2包括升降盘202,升降盘202表面设置有若干组呈环形均匀分布的调节槽203,每个调节槽203中滑动安装有滑动驱动组件204,每个滑动驱动组件204底端固定安装有钻头4,打孔架1底部表面固定安装有多尺寸夹持机构3。Please refer to Fig. 1, the utility model provides a technical solution: a kind of punching equipment for multi-drill type butterfly valve flange processing, including a punching frame 1, and a multi-axis adjustable punching mechanism 2 is fixedly installed on the top of the punching frame 1 , the multi-axis adjustable punching mechanism 2 includes a lifting plate 202, and the surface of the lifting plate 202 is provided with several groups of adjusting grooves 203 that are uniformly distributed in a ring, and a sliding drive assembly 204 is slidably installed in each adjusting groove 203, and each sliding driving assembly 204 bottoms are fixedly equipped with a drill bit 4, and the bottom surface of the punching frame 1 is fixedly installed with a multi-size clamping mechanism 3.

请参阅图2,打孔架1包括工作台101,工作台101底部表面四角固定安装有支腿102,支腿102为设备整体提供稳定支撑,工作台101上表面固定安装有工作箱103,工作箱103内部位于工作台101上表面设置有若干个呈环形均匀分布且贯穿工作台101的限位槽104,工作箱103三面封闭,可有效防止打孔工作中产生发碎屑四处飞溅,在进行打孔时工人避开工作箱103的开口处,在相对保证工作环境整洁度的同时还可以避免碎屑飞溅误伤人体,提升设备使用的安全性。Referring to Fig. 2, the punching frame 1 includes a workbench 101, the four corners of the bottom surface of the workbench 101 are fixedly equipped with supporting legs 102, and the supporting legs 102 provide stable support for the whole equipment, and the upper surface of the workbench 101 is fixedly equipped with a working box 103. The inside of the box 103 is located on the upper surface of the workbench 101 and is provided with a number of limit grooves 104 that are evenly distributed in a ring and run through the workbench 101. The three sides of the workbox 103 are closed, which can effectively prevent the debris from flying around during the drilling work. Workers avoid the opening of the working box 103 when punching holes, and while relatively ensuring the cleanliness of the working environment, it can also avoid debris splashing and accidentally injuring the human body, improving the safety of equipment use.

请参阅图3至图5,升降盘202上表面固定安装有液压缸201活塞杆的一端,液压缸201固定安装于工作箱103顶部内壁,所以启动液压缸201可以带动升降盘202进行上下升降,从而就带动了钻头4进行同步升降,每组调节槽203包括第一调节槽231,每个第一调节槽231贯穿升降盘202,每个第一调节槽231一侧位于升降盘202表面设置有第二调节槽232,每个第二调节槽232同样贯穿升降盘202,每个第一调节槽231和第二调节槽232两侧内壁上均设置有滑槽233,同一组的第一调节槽231与第二调节槽232相邻的两侧内壁上设置的滑槽233相连通,每个第二调节槽232一侧位于升降盘202上表面设置有齿条205,每个滑动驱动组件204包括安装轴241,每个安装轴241外壁两侧设置有滑块242并通过滑块242滑动安装于第一调节槽231两侧内壁上的滑槽233中使安装轴241位于第一调节槽231中,从而安装轴241可以以第一调节槽231为导向通过安装轴241在第一调节槽231中滑动位移,每个安装轴241靠近第二调节槽232一侧的滑块242一端延伸至第二调节槽232中并滑动安装在第二调节槽232另一侧内壁设置的滑槽233中,每个安装轴241两侧设置的滑块242的两端分别在第一调节槽231一侧内壁和第二调节槽232一侧内壁设置的滑槽233中,为滑动提供了稳定性,每个位于第二调节槽232中的滑块242部分的上表面固定安装有安装块243,每个安装块243上表面一侧固定安装有第一电机244,每个第一电机244输出轴一端固定套设有第一齿轮245,每个第一齿轮245于对应齿条205啮合连接,当启动第一电机244带动第一齿轮245转动时,通过与齿条205的啮合可以带动滑块242在滑槽233内滑动,从而也就能同时带动安装轴241和安装块243分别在第一调节槽231和第二调节槽232中进行同步滑动位移,每个安装块243上表面另一侧固定安装有第二电机246,每个第二电机246输出轴一端固定套设有第二齿轮247,每个第二齿轮247与一侧第三齿轮248啮合连接,每个第三齿轮248固定套设于转轴249一端,每个转轴249转动安装于对应安装轴241中且一端穿过安装轴241延伸至升降盘202下方并固定安装有钻头4,所以启动第二电机246带动第二齿轮247转动后也会带动第三齿轮248转动,也就使转轴249进行同步转动带动钻头4进行转动,从而可以对蝶阀法兰进行转孔,通过多轴可调节打孔机构2可以实现对所有钻头4进行相对位移,使所有钻头4组成的环形轮廓扩张或缩小,从而根据不同直径蝶阀法兰或不同打孔位置进行调节,减少打孔工作中的局限性,而通过设置若干钻头4进行同步钻孔在可以使法兰打孔一次成形提升打孔效率的同时,也可以避免使用单个钻头4依次打孔导致法兰在打孔过程中受下压力影响发生轻微倾斜导致打孔精度降低,相对也提升了打孔效果。Please refer to Fig. 3 to Fig. 5, one end of the piston rod of the hydraulic cylinder 201 is fixedly installed on the upper surface of the lifting disc 202, and the hydraulic cylinder 201 is fixedly installed on the inner wall of the top of the working box 103, so starting the hydraulic cylinder 201 can drive the lifting disc 202 to move up and down, Thereby just driven drill bit 4 to carry out synchronous lifting, every group of adjusting grooves 203 comprises the first adjusting groove 231, and each first adjusting groove 231 runs through lifting disk 202, and each first adjusting groove 231 side is positioned at the surface of lifting disk 202 and is provided with The second adjustment groove 232, each second adjustment groove 232 runs through the lifting plate 202 equally, and each first adjustment groove 231 and the second adjustment groove 232 are provided with slide grooves 233 on the inner walls of both sides, and the first adjustment grooves of the same group 231 communicates with the chute 233 provided on the inner walls of both sides adjacent to the second adjustment groove 232, and each second adjustment groove 232 is provided with a rack 205 on the upper surface of the lifting plate 202 on one side, and each sliding drive assembly 204 includes Mounting shafts 241, each mounting shaft 241 outer wall sides are provided with sliders 242 and are slidably installed in the chute 233 on the inner wall of the first adjusting groove 231 both sides through the sliding block 242 so that the mounting shafts 241 are located in the first adjusting groove 231 , so that the installation shaft 241 can be guided by the first adjustment groove 231 to slide and displace in the first adjustment groove 231 through the installation shaft 241, and one end of each installation shaft 241 close to the slider 242 on the second adjustment groove 232 side extends to the second In the adjustment groove 232 and slidably installed in the chute 233 provided on the inner wall of the other side of the second adjustment groove 232, the two ends of the slide block 242 provided on both sides of each installation shaft 241 are respectively on the inner wall of the first adjustment groove 231 and on the inner wall of the first adjustment groove 231 In the chute 233 that the inner wall of the second adjustment groove 232 one side is provided with, stability is provided for sliding, and the upper surface of each slide block 242 part in the second adjustment groove 232 is fixedly installed with a mounting block 243, each mounting block One side of the upper surface of 243 is fixed with a first motor 244, and one end of the output shaft of each first motor 244 is fixedly sleeved with a first gear 245, and each first gear 245 is meshed with the corresponding rack 205. When the first motor is started When 244 drives the first gear 245 to rotate, the sliding block 242 can be driven to slide in the chute 233 by engaging with the rack 205, so that the mounting shaft 241 and the mounting block 243 can be driven in the first adjusting groove 231 and the second adjusting groove 243 at the same time. Synchronous sliding displacement is performed in the two adjustment slots 232, and the other side of the upper surface of each mounting block 243 is fixedly installed with a second motor 246, and one end of the output shaft of each second motor 246 is fixedly sleeved with a second gear 247, and each second The gear 247 is meshed with the third gear 248 on one side. Each third gear 248 is fixedly sleeved on one end of the rotating shaft 249. Each rotating shaft 249 is rotatably installed in the corresponding installation shaft 241 and one end extends through the installation shaft 241 to the lifting plate 202. The drill bit 4 is fixedly installed below, so starting the second motor 246 to drive the second gear 247 to rotate will also drive the third gear 248 to rotate, so that the rotating shaft 249 is rotated synchronously to drive the drill bit 4 to rotate, so that the flange of the butterfly valve can be adjusted. For hole rotation, the relative displacement of all drill bits 4 can be realized through the multi-axis adjustable drilling mechanism 2, so that the annular contour formed by all drill bits 4 can be expanded or reduced, so as to adjust according to different diameters of butterfly valve flanges or different drilling positions. Reduce the limitations in the drilling work, and by setting a number of drill bits 4 for synchronous drilling, the flange can be drilled once and the drilling efficiency can be improved, and it can also avoid the use of a single drill bit 4 to drill holes sequentially, causing the flange to be drilled. During the drilling process, a slight inclination due to the influence of the downforce reduces the drilling accuracy, and relatively improves the drilling effect.

请参阅图6,多尺寸夹持机构3包括若干个数量和位置与限位槽104一一对应的伸缩气缸301,每个伸缩气缸301活塞杆一端固定安装有推块302,每个推块302上表面固定安装有连杆303的一端,每个连杆303滑动安装于对应限位槽104中,每个连杆303另一端固定安装有弧形夹持块304,每个弧形夹持块304为等分圆弧形,,当同时启动伸缩气缸301可以带动所有弧形夹持块304以对应限位槽104为导向进行同步位移,从而可以调整所有弧形夹持块304之间的距离,根据不同直径的法兰盘进行调整,为打孔工作提供便捷,因弧形夹持块304为等分圆弧形,所以所有弧形夹持块304合拢后为一个正圆,此圆为最小夹持直径,每个弧形夹持块304一侧表面底端设置有突出部分,突出部分用于搭放法兰盘边缘,在实际使用中可在弧形夹持块304向圆心一侧表面胶贴橡胶垫,在增大摩擦力增强夹持力度的同时,也可以保证法兰盘在所有弧形夹持块304内不会发生自转造成边缘磨损。Please refer to Fig. 6, the multi-size clamping mechanism 3 includes several telescopic cylinders 301 whose quantity and position correspond one-to-one to the limit groove 104, and one end of the piston rod of each telescopic cylinder 301 is fixedly equipped with a push block 302, and each push block 302 One end of the connecting rod 303 is fixedly installed on the upper surface, and each connecting rod 303 is slidably installed in the corresponding limiting groove 104. The other end of each connecting rod 303 is fixedly installed with an arc-shaped clamping block 304, and each arc-shaped clamping block 304 is in the shape of an equally divided circular arc. When the telescopic cylinder 301 is started at the same time, all the arc clamping blocks 304 can be driven to move synchronously with the corresponding limit groove 104 as the guide, so that the distance between all arc clamping blocks 304 can be adjusted. , adjusted according to flanges of different diameters to provide convenience for drilling work, because the arc-shaped clamping block 304 is in the shape of an equal arc, so all the arc-shaped clamping blocks 304 are closed to form a perfect circle, and this circle is The minimum clamping diameter, each arc-shaped clamping block 304 is provided with a protruding part at the bottom of one side of the surface, and the protruding part is used to place the edge of the flange. In actual use, the arc-shaped clamping block 304 can The rubber pads on the surface can increase the frictional force and strengthen the clamping strength, and at the same time, it can also ensure that the flange will not rotate in all the arc-shaped clamping blocks 304 to cause edge wear.

工作原理:根据需打孔法兰盘直径,通过伸缩气缸301对弧形夹持块304进行位置调节,使所有弧形夹持块304组成的环形于法兰盘尺寸对应,将法兰盘放置在所有弧形夹持块304中,在通过伸缩气缸301推动弧形夹持块304进一步对法兰盘进行夹紧固定,根据需打孔位置通过所有第一电机244带动所有钻头4进行位移,再通过第二电机246带动钻头4转动,液压缸201推动升降盘202下降使所有钻头4完成对法兰盘打孔。Working principle: According to the diameter of the flange to be drilled, the position of the arc-shaped clamping block 304 is adjusted by the telescopic cylinder 301, so that the ring formed by all the arc-shaped clamping blocks 304 corresponds to the size of the flange, and the flange is placed on all In the arc-shaped clamping block 304, the arc-shaped clamping block 304 is pushed by the telescopic cylinder 301 to further clamp and fix the flange, and all the first motors 244 drive all the drill bits 4 to move according to the required drilling position, and then pass The second motor 246 drives the drill bits 4 to rotate, and the hydraulic cylinder 201 pushes the lifting disc 202 down so that all the drill bits 4 complete the drilling of the flange.

需要说明的是,液压缸201、第一电机244、第二电机246和伸缩气缸301具体的型号规格需根据该装置的实际规格等进行选型确定,具体选型计算方法采用本领域现有技术,故不再详细赘述。It should be noted that the specific models and specifications of the hydraulic cylinder 201, the first motor 244, the second motor 246 and the telescopic cylinder 301 need to be selected according to the actual specifications of the device, and the specific model selection calculation method adopts the existing technology in the field , so it will not be described in detail.

液压缸201、第一电机244、第二电机246和伸缩气缸301的供电及其原理对本领域技术人员来说是清楚的,在此不予详细说明。The power supply and principle of the hydraulic cylinder 201, the first motor 244, the second motor 246 and the telescopic cylinder 301 are clear to those skilled in the art, and will not be described in detail here.

以上所述仅为本实用新型的优选实施方式而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, the present utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims (9)

1.一种多钻头型蝶阀法兰加工用打孔设备,其特征在于,包括打孔架,所述打孔架顶部固定安装有多轴可调节打孔机构,所述多轴可调节打孔机构包括升降盘,所述升降盘表面设置有若干组呈环形均匀分布的调节槽,每个所述调节槽中滑动安装有滑动驱动组件,每个所述滑动驱动组件底端固定安装有钻头,所述打孔架底部表面固定安装有多尺寸夹持机构。1. A multi-drill type butterfly valve flange processing drilling equipment, characterized in that it includes a punching frame, the top of the punching frame is fixedly equipped with a multi-axis adjustable punching mechanism, and the multi-axis adjustable punching mechanism The mechanism includes a lifting plate, and the surface of the lifting plate is provided with several sets of adjusting grooves uniformly distributed in the form of a ring, and a sliding drive assembly is slidably installed in each of the adjusting grooves, and a drill bit is fixedly installed at the bottom end of each of the sliding driving assemblies. A multi-size clamping mechanism is fixedly installed on the bottom surface of the punching frame. 2.如权利要求1所述的多钻头型蝶阀法兰加工用打孔设备,其特征在于:所述打孔架包括工作台,所述工作台底部表面四角固定安装有支腿,所述工作台上表面固定安装有工作箱,所述工作箱内部位于工作台上表面设置有若干个呈环形均匀分布且贯穿工作台的限位槽。2. The punching equipment for multi-drill type butterfly valve flange processing as claimed in claim 1, characterized in that: the punching frame includes a workbench, the four corners of the bottom surface of the workbench are fixedly equipped with legs, and the workbench A working box is fixedly installed on the upper surface of the table, and inside the working box is located on the upper surface of the working table, which is provided with a plurality of circular and evenly distributed limiting grooves that run through the working table. 3.如权利要求1所述的多钻头型蝶阀法兰加工用打孔设备,其特征在于:所述升降盘上表面固定安装有液压缸活塞杆的一端,所述液压缸固定安装于工作箱顶部内壁。3. The drilling equipment for multi-drill butterfly valve flange processing according to claim 1, characterized in that: one end of the piston rod of the hydraulic cylinder is fixedly installed on the upper surface of the lifting plate, and the hydraulic cylinder is fixedly installed on the working box top inner wall. 4.如权利要求1所述的多钻头型蝶阀法兰加工用打孔设备,其特征在于:每组所述调节槽包括第一调节槽,每个所述第一调节槽贯穿升降盘,每个所述第一调节槽一侧位于升降盘表面设置有第二调节槽,每个所述第二调节槽同样贯穿升降盘,每个所述第一调节槽和第二调节槽两侧内壁上均设置有滑槽,同一组的所述第一调节槽于第二调节槽相邻的两侧内壁上设置的滑槽相连通,每个所述第二调节槽一侧位于升降盘上表面设置有齿条。4. The multi-drill type butterfly valve flange processing drilling equipment as claimed in claim 1, wherein: each set of adjustment grooves includes a first adjustment groove, each of the first adjustment grooves runs through the lifting plate, each One side of each of the first adjustment slots is located on the surface of the lifting disc, and a second adjustment slot is provided, and each of the second adjustment slots also runs through the lifting disc, and each of the first adjustment slots and the second adjustment slots are on the inner walls They are all provided with chute, and the first adjustment grooves of the same group are connected with the chute provided on the inner walls of both sides adjacent to the second adjustment groove, and one side of each second adjustment groove is located on the upper surface of the lifting plate. There are racks. 5.如权利要求1所述的多钻头型蝶阀法兰加工用打孔设备,其特征在于:每个所述滑动驱动组件包括安装轴,每个所述安装轴外壁两侧设置有滑块并通过滑块滑动安装于第一调节槽两侧内壁上的滑槽中使安装轴位于第一调节槽中,每个所述安装轴靠近第二调节槽一侧的滑块一端延伸至第二调节槽中并滑动安装在第二调节槽另一侧内壁设置的滑槽中。5. The multi-drill type butterfly valve flange processing drilling equipment as claimed in claim 1, characterized in that: each of the sliding drive assemblies includes a mounting shaft, and slide blocks are arranged on both sides of the outer wall of each of the mounting shafts and The sliders are slidably installed in the slide grooves on the inner walls on both sides of the first adjustment groove so that the installation shaft is located in the first adjustment groove, and one end of each of the installation shafts close to the slider on the side of the second adjustment groove extends to the second adjustment groove. and slidingly installed in the chute provided on the inner wall of the other side of the second adjustment slot. 6.如权利要求5所述的多钻头型蝶阀法兰加工用打孔设备,其特征在于:每个位于所述第二调节槽中的滑块部分的上表面固定安装有安装块,每个所述安装块上表面一侧固定安装有第一电机,每个所述第一电机输出轴一端固定套设有第一齿轮,每个所述第一齿轮于对应齿条啮合连接。6. The multi-drill type butterfly valve flange processing drilling equipment as claimed in claim 5, wherein: each upper surface of the slider part in the second adjustment groove is fixedly equipped with a mounting block, each A first motor is fixedly installed on one side of the upper surface of the mounting block, and a first gear is fixedly sheathed on one end of the output shaft of each first motor, and each first gear is engaged with a corresponding rack. 7.如权利要求6所述的多钻头型蝶阀法兰加工用打孔设备,其特征在于:每个所述安装块上表面另一侧固定安装有第二电机,每个所述第二电机输出轴一端固定套设有第二齿轮,每个所述第二齿轮与一侧第三齿轮啮合连接,每个所述第三齿轮固定套设于转轴一端,每个所述转轴转动安装于对应安装轴中且一端穿过安装轴延伸至升降盘下方并固定安装有钻头。7. The drilling equipment for multi-drill butterfly valve flange processing as claimed in claim 6, wherein a second motor is fixedly installed on the other side of the upper surface of each of the mounting blocks, and each of the second motors One end of the output shaft is fixedly sleeved with a second gear, each of the second gears meshes with a third gear on one side, each of the third gears is fixedly sleeved at one end of the rotating shaft, and each of the rotating shafts is rotatably mounted on a corresponding The shaft is installed in and one end passes through the shaft and extends to the lower part of the lifting disc, and a drill bit is fixedly installed thereon. 8.如权利要求1所述的多钻头型蝶阀法兰加工用打孔设备,其特征在于:所述多尺寸夹持机构包括若干个数量和位置与限位槽一一对应的伸缩气缸,每个所述伸缩气缸活塞杆一端固定安装有推块,每个所述推块上表面固定安装有连杆的一端,每个所述连杆滑动安装于对应限位槽中,每个所述连杆另一端固定安装有弧形夹持块。8. The drilling equipment for multi-drill type butterfly valve flange processing as claimed in claim 1, characterized in that: the multi-size clamping mechanism includes several telescopic cylinders whose numbers and positions correspond to the limit grooves one by one, each One end of the telescopic cylinder piston rod is fixed with a push block, and the upper surface of each push block is fixed with one end of a connecting rod, and each of the connecting rods is slidably installed in a corresponding limiting groove, and each of the connecting rods The other end of the rod is fixedly equipped with an arc-shaped clamping block. 9.如权利要求8所述的多钻头型蝶阀法兰加工用打孔设备,其特征在于:每个所述弧形夹持块为等分圆弧形,每个所述弧形夹持块一侧表面底端设置有突出部分。9. The drilling equipment for multi-drill type butterfly valve flange processing according to claim 8, characterized in that: each of the arc-shaped clamping blocks is equally divided into circular arcs, and each of the arc-shaped clamping blocks A protruding part is provided at the bottom end of one side surface.
CN202223535229.4U 2022-12-29 2022-12-29 A kind of drilling equipment for multi-drill type butterfly valve flange processing Expired - Fee Related CN219632643U (en)

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* Cited by examiner, † Cited by third party
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CN117183023A (en) * 2023-11-01 2023-12-08 徐州鑫启航塑业有限公司 Automatic perforating machine for plastic pipe fittings
CN117300205A (en) * 2023-11-28 2023-12-29 山西省定襄县龙门锻压有限公司 A flow meter flange hole processing device and method of use
CN117620266A (en) * 2023-12-22 2024-03-01 河北松林机械制造有限公司 Drilling machine special for processing porous gear
CN117825101A (en) * 2024-03-06 2024-04-05 山西天宝集团有限公司 A device and method for intelligently and automatically drilling a flange body Z-direction sample for new energy wind power generation
CN118385985A (en) * 2024-06-25 2024-07-26 浙江高中压阀门有限公司 Full-automatic punching equipment for valve machining
CN118848540A (en) * 2024-07-25 2024-10-29 山东辉阳物联有限公司 Integrated cutting and drilling processing device
CN119703169A (en) * 2025-02-28 2025-03-28 常州喷丝板厂有限公司 A punching device and method for wool-type fiber spinneret

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117183023A (en) * 2023-11-01 2023-12-08 徐州鑫启航塑业有限公司 Automatic perforating machine for plastic pipe fittings
CN117183023B (en) * 2023-11-01 2024-02-23 徐州鑫启航塑业有限公司 Automatic perforating machine for plastic pipe fittings
CN117300205A (en) * 2023-11-28 2023-12-29 山西省定襄县龙门锻压有限公司 A flow meter flange hole processing device and method of use
CN117300205B (en) * 2023-11-28 2024-02-02 山西省定襄县龙门锻压有限公司 Flowmeter flange hole machining device and use method
CN117620266A (en) * 2023-12-22 2024-03-01 河北松林机械制造有限公司 Drilling machine special for processing porous gear
CN117825101A (en) * 2024-03-06 2024-04-05 山西天宝集团有限公司 A device and method for intelligently and automatically drilling a flange body Z-direction sample for new energy wind power generation
CN117825101B (en) * 2024-03-06 2024-04-30 山西天宝集团有限公司 A device and method for automatically drilling a Z-direction sample of a flange body for wind power generation
CN118385985A (en) * 2024-06-25 2024-07-26 浙江高中压阀门有限公司 Full-automatic punching equipment for valve machining
CN118848540A (en) * 2024-07-25 2024-10-29 山东辉阳物联有限公司 Integrated cutting and drilling processing device
CN119703169A (en) * 2025-02-28 2025-03-28 常州喷丝板厂有限公司 A punching device and method for wool-type fiber spinneret

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