CN219632069U - A cleaning device for photovoltaic panels - Google Patents
A cleaning device for photovoltaic panels Download PDFInfo
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- CN219632069U CN219632069U CN202321261645.1U CN202321261645U CN219632069U CN 219632069 U CN219632069 U CN 219632069U CN 202321261645 U CN202321261645 U CN 202321261645U CN 219632069 U CN219632069 U CN 219632069U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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- Y02E10/50—Photovoltaic [PV] energy
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Abstract
Description
技术领域technical field
本实用新型属于光伏板清洁技术领域,具体涉及一种光伏板用清洁装置。The utility model belongs to the technical field of cleaning photovoltaic panels, in particular to a cleaning device for photovoltaic panels.
背景技术Background technique
光伏板是光伏发电的重要部件之一,光伏发电时利用半导体截面的光生伏特效应而将光能直接转变为电能的一种技术,在光伏板的使用过程中由于在室外,不可避免的造成光伏板表面堆积上灰尘或者是鸟类的粪便等,此时就需要对光伏板进行清理。Photovoltaic panels are one of the important components of photovoltaic power generation. Photovoltaic power generation uses the photovoltaic effect of semiconductor cross-sections to directly convert light energy into electrical energy. During the use of photovoltaic panels, due to being outdoors, it is inevitable to cause photovoltaic If there is dust or bird droppings on the surface of the panel, it is necessary to clean the photovoltaic panel.
目前现有的光伏板清洁装置在清洁时只是单纯的进行喷水清理,喷水后需要人工手持抹布进行擦洗清洁,降低了清洁效率,且不能够对光伏板表面进行来回刮除杂物清洁,清洁效果较差。At present, the existing photovoltaic panel cleaning device only simply sprays water for cleaning. After spraying water, it needs to be scrubbed and cleaned manually with a hand-held rag, which reduces the cleaning efficiency and cannot scrape back and forth to clean the surface of the photovoltaic panel. The cleaning effect is poor.
实用新型内容Utility model content
本实用新型的目的在于提供一种光伏板用清洁装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a cleaning device for photovoltaic panels to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种光伏板用清洁装置,包括底座,所述底座上安装有支架,所述支架内壁上安装有双轴电机,所述双轴电机一输出端安装有旋转机构,所述旋转机构上设置有喷头,所述底座上表面开设有滑槽,所述滑槽两侧底座上分别固定连接有滑轨,所述滑轨上安装有移动机构,所述移动机构上设置有卡台,所述底座侧面转动连接有第一转动杆,所述第一转动杆一端延伸至滑槽内,所述滑槽内转动连接有往复丝杠,所述往复丝杠端部与第一转动杆一端均固定连接有相互啮合的锥齿轮,所述第一转动杆另一端与双轴电机另一输出端均固定连接有转盘,两个所述转盘通过皮带传动连接,所述支架侧面内壁上安装有夹持机构,所述支架顶端内壁上开设有梯形槽,所述底座侧面安装有水箱,所述水箱内安转有水泵,所述水泵的出水管与喷头相连通。In order to achieve the above purpose, the utility model provides the following technical solutions: a photovoltaic panel cleaning device, including a base, a bracket is installed on the base, a biaxial motor is installed on the inner wall of the bracket, and the biaxial motor outputs The end is equipped with a rotating mechanism, the rotating mechanism is provided with a nozzle, the upper surface of the base is provided with a chute, the bases on both sides of the chute are respectively fixedly connected with slide rails, and a moving mechanism is installed on the slide rails. The moving mechanism is provided with a card platform, the side of the base is rotatably connected with a first rotating rod, and one end of the first rotating rod extends into the chute, and a reciprocating lead screw is rotatably connected in the chute, and the reciprocating The end of the screw and one end of the first rotating rod are fixedly connected with bevel gears that mesh with each other, and the other end of the first rotating rod and the other output end of the double-axis motor are fixedly connected with a turntable, and the two turntables are driven by a belt. connection, a clamping mechanism is installed on the inner wall of the side of the bracket, a trapezoidal groove is opened on the inner wall of the top of the bracket, a water tank is installed on the side of the base, a water pump is installed in the water tank, and the outlet pipe of the water pump and the nozzle connected.
采用上述方案,通过设置旋转机构带动喷头转动,可以实现对光伏板多角度的冲洗,使光伏板表面的固体物冲洗掉,防止在对光伏板清理过程中破损表面,通过设置夹持机构可以实现对刮板的更换,操作简单,提高了工作效率,通过设置移动机构可以实现带动光伏板移动,以此可以实现刮板对光伏板表面进行来回刮除杂物清洁。Using the above scheme, by setting the rotating mechanism to drive the nozzle to rotate, the multi-angle flushing of the photovoltaic panel can be realized, so that the solid matter on the surface of the photovoltaic panel can be washed away to prevent the surface from being damaged during the cleaning process of the photovoltaic panel, which can be realized by setting the clamping mechanism The replacement of the scraper is easy to operate and improves the work efficiency. By setting the moving mechanism, the photovoltaic panel can be driven to move, so that the scraper can scrape back and forth on the surface of the photovoltaic panel to clean the sundries.
上述方案中,需要说明的是,双轴电机和水泵与外接电源电性连接,喷头通过软管与水泵连接,刮板为橡胶刮板。In the above solution, it should be noted that the biaxial motor and the water pump are electrically connected to the external power supply, the nozzle is connected to the water pump through a hose, and the scraper is a rubber scraper.
作为一种优选的实施方式,所述旋转机构包括与双轴电机一输出端固定连接的转柄以及和支架转动连接的第二转动杆,所述转柄端部转动连接有双头连接杆,所述双头连接杆端部转动连接有齿轮板,所述第二转动杆外表面固定连接有柱齿轮,所述齿轮板与柱齿轮啮合连接,所述喷头安装在第二转动杆端部。As a preferred embodiment, the rotating mechanism includes a rotating handle fixedly connected to an output end of the biaxial motor and a second rotating rod rotatably connected to the bracket, the end of the rotating handle is rotatably connected to a double-headed connecting rod, The end of the double-ended connecting rod is rotatably connected with a gear plate, the outer surface of the second rotating rod is fixedly connected with a column gear, the gear plate is engaged with the column gear, and the spray head is installed at the end of the second rotating rod.
采用上述方案,转柄通过双头连接杆带动齿轮板往复移动,齿轮板通过与柱齿轮啮合连接带动第二转动杆转动,第二转动杆带动喷头转动,以此可以实现对光伏板多角度的冲洗。With the above scheme, the rotating handle drives the gear plate to move back and forth through the double-ended connecting rod, the gear plate drives the second rotating rod to rotate through the meshing connection with the column gear, and the second rotating rod drives the nozzle to rotate, so that the multi-angle of photovoltaic panels can be realized. rinse.
作为一种优选的实施方式,所述夹持机构包括与支架侧面固定连接的两个伸缩杆,所述伸缩杆端部固定连接有卡板,所述伸缩杆表面套设有弹簧,所述弹簧一端与卡板固定连接且另一端与支架固定连接,两个所述卡板中间设置有刮板,两个所述卡板相对面均开设有卡槽,所述刮板的两端分别卡合在卡槽内部。As a preferred embodiment, the clamping mechanism includes two telescopic rods fixedly connected to the side of the support, clamping plates are fixedly connected to the ends of the telescopic rods, springs are sheathed on the surface of the telescopic rods, and the springs One end is fixedly connected to the clamping board and the other end is fixedly connected to the bracket. A scraper is arranged between the two clamping boards, and slots are provided on the opposite surfaces of the two clamping boards, and the two ends of the scraper are engaged respectively. Inside the card slot.
采用上述方案,弹簧在没压力作用下两个卡板相对面相贴合,伸缩杆可以带动卡板移动,卡板在移动过程中对弹簧形成压力,同时弹簧对卡板会形成反作用力,以此可以实现卡板对刮板的固定。With the above scheme, the opposite surfaces of the two clamps are attached to each other without pressure, and the telescopic rod can drive the clamps to move. The clamps form pressure on the springs during the movement, and at the same time, the springs will form a reaction force on the clamps. The clamping plate can be fixed to the scraper.
作为一种优选的实施方式,所述移动机构包括螺纹连接在往复丝杠外表面的滑块,所述滑块与滑槽配合使用,所述卡台安装在滑块表面。As a preferred embodiment, the moving mechanism includes a slider screwed on the outer surface of the reciprocating lead screw, the slider is used in cooperation with the slide groove, and the clamping table is installed on the surface of the slider.
采用上述方案,往复丝杠通过转动带动滑块往复移动,滑块带动卡台移动,滑块在滑槽内滑动,使卡台在移动过程中更加稳定,便于对光伏板表面清理。With the above solution, the reciprocating lead screw drives the slider to reciprocate through rotation, and the slider drives the card table to move, and the slider slides in the chute, making the card table more stable during the moving process, which is convenient for cleaning the surface of the photovoltaic panel.
作为一种优选的实施方式,所述卡台下表面沿短边中心线对称安装有若干个滚轮,所述滚轮与滑轨配合使用。As a preferred implementation manner, several rollers are symmetrically installed on the lower surface of the card table along the center line of the short side, and the rollers are used in cooperation with the slide rails.
采用上述方案,滚轮对卡台起到支撑作用,可以有效防止卡台在移动过程中发生侧翻倾倒,提高了操作过程中的稳定性。By adopting the above solution, the rollers support the card table, which can effectively prevent the card table from tipping over during the moving process, and improve the stability during operation.
作为一种优选的实施方式,所述齿轮板上表面固定连接有限位杆,所述限位杆顶端具有梯形部且梯形部滑动安装在梯形槽内壁。As a preferred embodiment, the upper surface of the gear plate is fixedly connected with a limiting rod, and the top end of the limiting rod has a trapezoidal portion and the trapezoidal portion is slidably installed on the inner wall of the trapezoidal groove.
采用上述方案,限位杆对齿轮板起到了支撑作用,同时通过限位杆在梯形槽内滑动也可以提高齿轮板在移动过程中的稳定性。With the above solution, the limit rod plays a supporting role for the gear plate, and at the same time, the stability of the gear plate during the moving process can also be improved by sliding the limit rod in the trapezoidal groove.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
该一种光伏板用清洁装置通过设置旋转机构带动喷头转动,可以实现对光伏板表面多角度的冲洗,使光伏板表面的固体物冲洗掉,防止在对光伏板清理过程中破损表面,提高了清理过程中的可靠性;The photovoltaic panel cleaning device drives the nozzle to rotate by setting a rotating mechanism, which can realize multi-angle flushing on the surface of the photovoltaic panel, flush away the solid matter on the surface of the photovoltaic panel, prevent the surface from being damaged during the cleaning process of the photovoltaic panel, and improve the Reliability during cleaning;
该一种光伏板用清洁装置通过设置夹持机构可以实现对刮板的固定与更换,通过设置移动机构可以实现带动光伏板从刮板下方移动通过,以此可以实现刮板对光伏板表面进行来回刮除杂物清洁,保证了清洁度,提高了工作效率。The photovoltaic panel cleaning device can realize the fixing and replacement of the scraper by setting the clamping mechanism, and can drive the photovoltaic panel to move under the scraper by setting the moving mechanism, so that the scraper can clean the surface of the photovoltaic panel. Scraping back and forth to clean debris ensures cleanliness and improves work efficiency.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型的旋转机构结构示意图;Fig. 2 is the structural schematic diagram of the rotating mechanism of the present utility model;
图3为本实用新型的夹持机构结构示意图;Fig. 3 is a structural schematic diagram of the clamping mechanism of the present invention;
图4为本实用新型的底座结构示意图;Fig. 4 is a schematic diagram of the base structure of the present utility model;
图5为本实用新型的移动机构结构示意图。Fig. 5 is a structural schematic diagram of the moving mechanism of the present invention.
图中:1、底座;2、支架;3、双轴电机;4、旋转机构;5、夹持机构;6、皮带;7、转盘;8、第一转动杆;9、转柄;10、双头连接杆;11、齿轮板;12、限位杆;13、第二转动杆;14、柱齿轮;15、喷头;16、伸缩杆;17、弹簧;18、刮板;19、滑槽;20、移动机构;21、滑轨;22、卡台;23、滑块;24、往复丝杠;25、锥齿轮;26、卡板;27、滚轮。In the figure: 1. base; 2. bracket; 3. biaxial motor; 4. rotating mechanism; 5. clamping mechanism; 6. belt; 7. turntable; 8. first rotating rod; Double-head connecting rod; 11, gear plate; 12, limit rod; 13, second rotating rod; 14, column gear; 15, nozzle; 16, telescopic rod; 17, spring; 18, scraper; 19, chute ; 20, moving mechanism; 21, slide rail; 22, card table; 23, slider; 24, reciprocating screw; 25, bevel gear;
实施方式Implementation
请参阅图1-5,本实用新型提供一种光伏板用清洁装置,包括底座1,底座1上安装有支架2,支架2内壁上安装有双轴电机3,双轴电机3一输出端安装有旋转机构4,旋转机构4上设置有喷头15,底座1上表面开设有滑槽19,滑槽19两侧底座1上分别固定连接有滑轨21,滑轨21上安装有移动机构20,移动机构20上设置有卡台22,底座1侧面转动连接有第一转动杆8,第一转动杆8一端延伸至滑槽19内,滑槽19内转动连接有往复丝杠24,往复丝杠24端部与第一转动杆8一端均固定连接有相互啮合的锥齿轮25,第一转动杆8另一端与双轴电机3另一输出端均固定连接有转盘7,两个转盘7通过皮带6传动连接,支架2侧面内壁设置有夹持机构5,支架2顶端内壁上开设有梯形槽,底座1侧面安装有水箱,水箱内安转有水泵,水泵的出水管与喷头15相连通。Please refer to Figures 1-5, the utility model provides a cleaning device for photovoltaic panels, including a base 1, a bracket 2 is installed on the base 1, a biaxial motor 3 is installed on the inner wall of the bracket 2, and the output end of the biaxial motor 3 is installed There is a rotating mechanism 4, the rotating mechanism 4 is provided with a nozzle 15, the upper surface of the base 1 is provided with a chute 19, the base 1 on both sides of the chute 19 is respectively fixedly connected with a slide rail 21, and a moving mechanism 20 is installed on the slide rail 21. The moving mechanism 20 is provided with a card table 22, and the side of the base 1 is rotatably connected with a first rotating rod 8, and one end of the first rotating rod 8 extends into the chute 19, and the chute 19 is rotatably connected with a reciprocating screw 24, the reciprocating screw 24 ends are fixedly connected with the bevel gear 25 that meshes with each other with one end of the first rotating rod 8, and the other end of the first rotating rod 8 and the other output end of the biaxial motor 3 are fixedly connected with a turntable 7, and the two turntables 7 pass through the belt 6 transmission connection, the inner wall of the side of the support 2 is provided with a clamping mechanism 5, the inner wall of the top of the support 2 is provided with a trapezoidal groove, the side of the base 1 is equipped with a water tank, and a water pump is installed in the water tank, and the outlet pipe of the water pump communicates with the nozzle 15.
请参阅图1和图2,旋转机构4包括与双轴电机3一输出端固定连接的转柄9以及和支架2转动连接的第二转动杆13,转柄9端部转动连接有双头连接杆10,双头连接杆10端部转动连接有齿轮板11,齿轮板11上表面固定连接有限位杆12,限位杆12顶端具有梯形部且梯形部滑动安装在梯形槽内壁,第二转动杆13外表面固定连接有柱齿轮14,齿轮板11与柱齿轮14啮合连接,喷头15安装在第二转动杆13端部,转柄9通过双头连接杆10带动齿轮板11往复移动,齿轮板11通过与柱齿轮14啮合连接带动第二转动杆13转动,第二转动杆13带动喷头15转动,以此可以实现对光伏板多角度的冲洗,限位杆12对齿轮板11起到了支撑作用,同时通过限位杆12在梯形槽内滑动也可以提高齿轮板11在移动过程中的稳定性。Referring to Fig. 1 and Fig. 2, the rotating mechanism 4 includes a rotating handle 9 fixedly connected to an output end of the biaxial motor 3 and a second rotating rod 13 rotatingly connected to the support 2, and the end of the rotating handle 9 is connected with a double-headed connection Rod 10, the end of double-headed connecting rod 10 is connected with gear plate 11 in rotation, and the upper surface of gear plate 11 is fixedly connected with limiting rod 12. The outer surface of the rod 13 is fixedly connected with a column gear 14, and the gear plate 11 is meshed with the column gear 14. The nozzle 15 is installed at the end of the second rotating rod 13, and the rotating handle 9 drives the gear plate 11 to move back and forth through the double-headed connecting rod 10. The plate 11 is meshed with the column gear 14 to drive the second rotating rod 13 to rotate, and the second rotating rod 13 drives the nozzle 15 to rotate, so as to realize multi-angle flushing of the photovoltaic panel, and the limit rod 12 supports the gear plate 11 At the same time, the stability of the gear plate 11 during the movement can also be improved by sliding the limit rod 12 in the trapezoidal groove.
请参阅图1和图3,夹持机构5包括与支架2侧面固定连接的两个伸缩杆16,伸缩杆16端部固定连接有卡板26,伸缩杆16表面套设有弹簧17,弹簧17一端与卡板26固定连接且另一端与支架2固定连接,两个卡板26中间设置有刮板18,两个卡板26相对面均开设有卡槽,刮板18的两端分别卡合在卡槽内部,弹簧17在没压力作用下两个卡板26相对面相贴合,伸缩杆16可以带动卡板26移动,卡板26在移动过程中对弹簧17形成压力,同时弹簧17对卡板26会形成反作用力,以此可以实现卡板26对刮板18的固定。Referring to Fig. 1 and Fig. 3, the clamping mechanism 5 includes two telescopic rods 16 fixedly connected to the side of the bracket 2, the ends of the telescopic rods 16 are fixedly connected with clamping plates 26, and the surface of the telescopic rods 16 is covered with a spring 17, and the spring 17 One end is fixedly connected to the clamping plate 26 and the other end is fixedly connected to the bracket 2. A scraper 18 is arranged in the middle of the two clamping plates 26, and card slots are provided on the opposite surfaces of the two clamping plates 26, and the two ends of the scraper 18 are engaged respectively. Inside the card slot, the spring 17 fits the opposite surfaces of the two clamps 26 under no pressure, and the telescopic rod 16 can drive the clamps 26 to move. The clamps 26 form pressure on the spring 17 during the movement, and the spring 17 presses the clamp The plate 26 will form a reaction force, so that the clamping plate 26 can be fixed to the scraper 18 .
请参阅图4和图5,移动机构20包括螺纹连接在往复丝杠24外表面的滑块23,滑块23与滑槽19配合使用,卡台22安装在滑块23表面,卡台22下表面沿短边中心线对称安装有若干个滚轮27,滚轮27与滑轨21配合使用,往复丝杠24通过转动带动滑块23往复移动,滑块23带动卡台22移动,滑块23在滑槽19内滑动,使卡台22在移动过程中更加稳定,便于对光伏板表面清理,滚轮27对卡台22起到支撑作用,可以有效防止卡台22在移动过程中发生侧翻倾倒,提高了操作过程中的稳定性。Referring to Fig. 4 and Fig. 5, the moving mechanism 20 includes a slide block 23 threaded on the outer surface of the reciprocating lead screw 24, the slide block 23 is used in conjunction with the chute 19, the card table 22 is installed on the surface of the slide block 23, and the card table 22 The surface is symmetrically installed with several rollers 27 along the center line of the short side. The rollers 27 are used in conjunction with the slide rail 21. The reciprocating screw 24 drives the slider 23 to move back and forth through rotation, and the slider 23 drives the card table 22 to move. Sliding in the groove 19 makes the card table 22 more stable during the moving process, which is convenient for cleaning the surface of the photovoltaic panel. The roller 27 plays a supporting role on the card table 22, which can effectively prevent the card table 22 from tipping over during the moving process and improve stability during operation.
在使用时,首先把光伏板放在卡台22上,然后启动双轴电机3和水泵电源,双轴电机3一输出端通过转柄9带动双头连接杆10转动,双头连接杆10带动齿轮板11往复移动,齿轮板11带动限位杆12在梯形槽内往复运动,同时齿轮板11通过柱齿轮14带动第二转动杆13往复转动,第二转动杆13带动喷头15往复转动,以此实现对光伏板表面大面积冲洗,双轴电机3另一输出端带动转盘7转动,转盘7带动第一转动杆8转动,第一转动杆8带动相互啮合的锥齿轮25转动,锥齿轮25带动往复丝杠24转动,往复丝杠24通过滑块23带动卡台22向靠近刮板18方向移动,同时卡台22带动滚轮27在滑轨21内滚动,当卡台22通过刮板18下方时,刮板18会对光伏板表面进行清洁,当卡台22两端都完全通过刮板18时关闭水泵电源,这是卡台22会带动光伏板在刮板18下方往复移动进行刮除杂物,可以根据清洁情况适时打开水泵开关,对光伏板表面进行冲洗,清洗干净后,关闭双轴电机3电源,此时可以取下清洁好的光伏板,最后通过拉动卡板26,通过卡板26压缩弹簧17可以取下刮板18进行清洗,操作简单,提高了工作效率。When in use, first put the photovoltaic panel on the card table 22, then start the biaxial motor 3 and the water pump power supply, the output end of the biaxial motor 3 drives the double-ended connecting rod 10 to rotate through the rotating handle 9, and the double-ended connecting rod 10 drives The gear plate 11 moves back and forth, and the gear plate 11 drives the limit rod 12 to reciprocate in the trapezoidal groove. At the same time, the gear plate 11 drives the second rotating rod 13 to reciprocate through the column gear 14, and the second rotating rod 13 drives the nozzle 15 to reciprocate to rotate, so that This realizes large-area flushing of the surface of the photovoltaic panel. The other output end of the biaxial motor 3 drives the turntable 7 to rotate, and the turntable 7 drives the first rotating rod 8 to rotate. Drive the reciprocating lead screw 24 to rotate, the reciprocating lead screw 24 drives the card table 22 to move towards the direction close to the scraper 18 through the slider 23, and the card table 22 drives the roller 27 to roll in the slide rail 21, when the card table 22 passes under the scraper 18 At this time, the scraper 18 will clean the surface of the photovoltaic panel. When both ends of the card table 22 pass through the scraper 18 completely, the power supply of the water pump will be turned off. This is because the card table 22 will drive the photovoltaic panel to move back and forth under the scraper 18 to scrape off impurities. According to the cleaning situation, you can turn on the water pump switch in time to rinse the surface of the photovoltaic panel. After cleaning, turn off the power supply of the double-axis motor 3. At this time, you can take off the cleaned photovoltaic panel. 26 Compression spring 17 can take off scraper 18 to clean, and operation is simple, has improved working efficiency.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN120498370A (en) * | 2025-07-21 | 2025-08-15 | 南通翌兆电力科技有限公司 | Photovoltaic module maintains uses cleaning device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN120498370A (en) * | 2025-07-21 | 2025-08-15 | 南通翌兆电力科技有限公司 | Photovoltaic module maintains uses cleaning device |
| CN120498370B (en) * | 2025-07-21 | 2025-10-03 | 南通翌兆电力科技有限公司 | Photovoltaic module maintains uses cleaning device |
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