CN219631976U - Envelope reading and sorting device - Google Patents
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- CN219631976U CN219631976U CN202320390171.4U CN202320390171U CN219631976U CN 219631976 U CN219631976 U CN 219631976U CN 202320390171 U CN202320390171 U CN 202320390171U CN 219631976 U CN219631976 U CN 219631976U
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Abstract
Description
技术领域technical field
本实用新型涉及邮政和快递行业,特别是一种信封读码分拣装置。The utility model relates to postal and express delivery industries, in particular to an envelope code reading and sorting device.
背景技术Background technique
信封分拣装置是物流行业应用较广的一种智能化设备。当前的信封类快件采用的分拣装置,大多数装置采用传统的摩擦轮进件形式,因此导致在分拣过程中,容易出现信封重叠问题。一旦出现上述问题,就需要及时进行人工干预,这样就会影响分拣速度,降低分拣效率。因此现在需要一种能够解决上述问题的方法或装置。The envelope sorting device is a kind of intelligent equipment widely used in the logistics industry. Most of the sorting devices used in the current envelope-type express mail adopt the traditional friction wheel feeding form, which leads to the problem of overlapping envelopes during the sorting process. Once the above problems occur, manual intervention is required in time, which will affect the sorting speed and reduce the sorting efficiency. Therefore need a kind of method or device that can solve above-mentioned problem now.
发明内容Contents of the invention
本实用新型是为了解决上述技术问题,提出一种结构简单,设计巧妙,布局合理,能够快速、便捷、高效地进行信封的分拣,且可防止信封叠摞在一起而导致漏检、错捡情况发生的信封读码分拣装置。In order to solve the above technical problems, the utility model proposes a simple structure, ingenious design, reasonable layout, which can quickly, conveniently and efficiently sort envelopes, and can prevent envelopes from being stacked together to cause missed detection and wrong picking. Envelope code reading and sorting device when the situation occurs.
本实用新型的技术解决方案是:一种信封读码分拣装置,其特征在于:所述的装置包括分拣壳体1,所述分拣壳体1的底部通过滑块与滑轨2滑动连接,所述的装置还包括分拣气缸,所述分拣气缸的工作端与滑块相连,The technical solution of the utility model is: an envelope code reading and sorting device, characterized in that the device includes a sorting shell 1, and the bottom of the sorting shell 1 slides through the slider and the slide rail 2 connection, the device also includes a sorting cylinder, the working end of the sorting cylinder is connected with the slider,
所述分拣壳体1内设置有倾斜分布的倾斜支撑板3,倾斜支撑板3的底端面上设置有电机4和轴承座5,所述电机4的工作端与通过轴承座5转动支撑的丝杠6相连,所述丝杠6上设置有丝母块,所述丝母块与位于倾斜支撑板3顶端面上的水平支撑板7固定连接,且丝母块与水平支撑板7的连接处滑动连接在开设于倾斜支撑板3上的长槽中,The sorting housing 1 is provided with an inclined support plate 3 which is distributed obliquely, and a motor 4 and a bearing seat 5 are arranged on the bottom end surface of the inclined support plate 3. Leading screw 6 is connected, and described leading screw 6 is provided with nut block, and described nut block is fixedly connected with the horizontal support plate 7 that is positioned at the top end surface of inclined support plate 3, and the connection of nut block and horizontal support plate 7 Slidingly connected in the long groove opened on the inclined support plate 3,
在分拣壳体1内还设置有透明的传送支撑板8,所述传送支撑板8的入口端上方设置有第一摩擦轮组,所述第一摩擦轮组包括转动支撑在分拣壳体1上的第一转轴9和位于第一转轴9两端的第一摩擦轮10,所述第一转轴9的端部还设置有第一皮带轮11,所述第一皮带轮11通过皮带与设置在分拣壳体1内的第一驱动电机12输出端上的皮带轮相连,A transparent transmission support plate 8 is also provided in the sorting housing 1, and a first friction wheel set is arranged above the inlet end of the transmission support plate 8. The first friction wheel set includes a rotating support on the sorting housing 1 on the first rotating shaft 9 and the first friction pulley 10 located at both ends of the first rotating shaft 9, the end of the first rotating shaft 9 is also provided with a first pulley 11, and the first pulley 11 is connected with the The pulley on the output end of the first drive motor 12 in the housing 1 is connected to each other,
在传送支撑板8的上方还设置有第二摩擦轮组,所述第二摩擦轮组包括转动支撑在分拣壳体1上的第二转轴13,所述第二转轴13两端设置有第二摩擦轮14,同时第二摩擦轮组还包括两个对称地转动支撑在分拣壳体1内的第三摩擦轮15,所述第二摩擦轮14位于传送支撑板8的中部,第三摩擦轮15位于传送支撑板8的出口端,在第二转轴13的端部和第三摩擦轮15的转轴上均设置有被动皮带轮,在分拣壳体1内还转动支撑有扭矩传递轴24,所述扭矩传递轴24的两端设置有扭矩传递轮25,在分拣壳体1内设置有第二驱动电机16,所述第二驱动电机16输出端通过皮带与某一侧的一个扭矩传递轮25和两个被动皮带轮相连,另一侧的第三摩擦轮15上的被动皮带轮和一个扭矩传递轮25也通过一个皮带相连,A second friction wheel set is also provided above the conveying support plate 8, and the second friction wheel set includes a second rotating shaft 13 rotatably supported on the sorting housing 1, and the two ends of the second rotating shaft 13 are provided with first Two friction wheels 14, while the second friction wheel group also includes two third friction wheels 15 symmetrically rotated and supported in the sorting housing 1, the second friction wheels 14 are located in the middle of the transmission support plate 8, the third The friction wheel 15 is located at the outlet end of the transmission support plate 8, and a driven pulley is arranged on the end of the second rotating shaft 13 and the rotating shaft of the third friction wheel 15, and a torque transmission shaft 24 is also rotatably supported in the sorting housing 1. , the two ends of the torque transmission shaft 24 are provided with a torque transmission wheel 25, and a second drive motor 16 is provided in the sorting housing 1, and the output end of the second drive motor 16 is connected to a torque on one side by a belt. The transmission pulley 25 is connected with two driven pulleys, and the driven pulley on the third friction wheel 15 on the other side is also connected with a torque transmission pulley 25 by a belt.
所述传送支撑板8的顶端面上设置有位于第二摩擦轮14下方的摩擦板17,所述分拣壳体1上开设有与传送支撑板8的出口端相匹配的信封出口,The top surface of the conveying support plate 8 is provided with a friction plate 17 below the second friction wheel 14, and the sorting housing 1 is provided with an envelope outlet matching the outlet end of the conveying support plate 8,
所述分拣壳体1内还设置有位于水平支撑板7上方的压板22,The sorting housing 1 is also provided with a pressing plate 22 above the horizontal support plate 7,
在分拣壳体1内还设置有第一传感器18、第二传感器19、上读码器20和下读码器23,所述第一传感器18和第二传感器19位于传送支撑板8的下方,且第一传感器18位于第一摩擦轮组和第二摩擦轮组之间,第二传感器19位于第二摩擦轮组的下方,所述上读码器20位于第三摩擦轮15的上方,而下读码器23位于第三摩擦轮15的下方,A first sensor 18, a second sensor 19, an upper code reader 20 and a lower code reader 23 are also arranged in the sorting housing 1, and the first sensor 18 and the second sensor 19 are located below the conveying support plate 8 , and the first sensor 18 is located between the first friction wheel set and the second friction wheel set, the second sensor 19 is located below the second friction wheel set, and the upper code reader 20 is located above the third friction wheel 15, And the lower code reader 23 is positioned at the below of the third friction wheel 15,
所述装置还包括多个收集盒21,所述收集盒21与分拣壳体1上的信封出口相对应。The device also includes a plurality of collection boxes 21 corresponding to the envelope outlets on the sorting housing 1 .
本实用新型同现有技术相比,具有如下优点:Compared with the prior art, the utility model has the following advantages:
本种结构形式的信封读码分拣装置,其结构简单,设计巧妙,布局合理,它针对传统的分拣装置在使用过程中所存在的信封重叠、多个信封一同排出的问题,设计出一种特殊的结构,它能够自动识别出分拣箱体内部信封的具体状态,并利用多组摩擦轮来实现信封的拿取、输送和投出操作,同时它利用与摩擦轮相配的摩擦板来实现叠摞状态的信封的分拣,从而解决了多个信封重叠排出导致无法精准分拣的问题。它的分拣过程不需要人工干预,与传统装置相比,提高了分拣的质量以及分拣的工作效率。并且它的制作工艺简单,制造成本低廉,因此可以说它具备了多种优点,特别适合于在本领域中推广应用,其市场前景十分广阔。The envelope code reading and sorting device of this structure has simple structure, ingenious design and reasonable layout. It aims at the problems of overlapping envelopes and discharging multiple envelopes at the same time in the use of traditional sorting devices. A special structure, it can automatically identify the specific state of the envelope inside the sorting box, and use multiple sets of friction wheels to realize the operation of taking, conveying and throwing the envelope, and it uses the friction plate matched with the friction wheel to Realize the sorting of envelopes in a stacked state, thus solving the problem that multiple envelopes are overlapped and discharged, resulting in inaccurate sorting. Its sorting process does not require manual intervention, and compared with traditional devices, it improves the quality of sorting and the work efficiency of sorting. Moreover, its manufacturing process is simple and its manufacturing cost is low, so it can be said that it has many advantages, and is especially suitable for popularization and application in this field, and its market prospect is very broad.
附图说明Description of drawings
图1是本实用新型实施例的主视图。Fig. 1 is the front view of the utility model embodiment.
图2是本实用新型实施例的立体结构示意图。Fig. 2 is a three-dimensional structural schematic diagram of an embodiment of the utility model.
具体实施方式Detailed ways
下面将结合附图说明本实用新型的具体实施方式。如图1、图2所示:一种信封读码分拣装置,该装置包括分拣壳体1,所述分拣壳体1的底部通过滑块与滑轨2滑动连接,所述的装置还包括分拣气缸,所述分拣气缸的工作端与滑块相连,The specific embodiment of the utility model will be described below in conjunction with the accompanying drawings. As shown in Figure 1 and Figure 2: an envelope code reading and sorting device, the device includes a sorting housing 1, the bottom of the sorting housing 1 is slidably connected to the slide rail 2 through a slider, the device A sorting cylinder is also included, the working end of the sorting cylinder is connected with the slider,
所述分拣壳体1内设置有倾斜分布的倾斜支撑板3,倾斜支撑板3的底端面上设置有电机4和轴承座5,所述电机4的工作端与通过轴承座5转动支撑的丝杠6相连,所述丝杠6上设置有丝母块,所述丝母块与位于倾斜支撑板3顶端面上的水平支撑板7固定连接,且丝母块与水平支撑板7的连接处滑动连接在开设于倾斜支撑板3上的长槽中,The sorting housing 1 is provided with an inclined support plate 3 which is distributed obliquely, and a motor 4 and a bearing seat 5 are arranged on the bottom end surface of the inclined support plate 3. Leading screw 6 is connected, and described leading screw 6 is provided with nut block, and described nut block is fixedly connected with the horizontal support plate 7 that is positioned at the top end surface of inclined support plate 3, and the connection of nut block and horizontal support plate 7 Slidingly connected in the long groove opened on the inclined support plate 3,
在分拣壳体1内还设置有传送支撑板8,所述传送支撑板8的入口端上方设置有第一摩擦轮组,所述第一摩擦轮组包括转动支撑在分拣壳体1上的第一转轴9和位于第一转轴9两端的第一摩擦轮10,所述第一转轴9的端部还设置有第一皮带轮11,所述第一皮带轮11通过皮带与设置在分拣壳体1内的第一驱动电机12输出端上的皮带轮相连,A transmission support plate 8 is also provided in the sorting housing 1, and a first friction wheel set is arranged above the inlet end of the transmission support plate 8. The first rotating shaft 9 and the first friction wheel 10 located at both ends of the first rotating shaft 9, the end of the first rotating shaft 9 is also provided with a first pulley 11, and the first pulley 11 is connected to the sorting shell through a belt The belt pulley on the output end of the first drive motor 12 in the body 1 is connected,
在传送支撑板8的上方还设置有第二摩擦轮组,所述第二摩擦轮组包括转动支撑在分拣壳体1上的第二转轴13,所述第二转轴13两端设置有第二摩擦轮14,同时第二摩擦轮组还包括两个对称地转动支撑在分拣壳体1内的第三摩擦轮15,所述第二摩擦轮14位于传送支撑板8的中部,第三摩擦轮15位于传送支撑板8的出口端,在第二转轴13的端部和第三摩擦轮15的转轴上均设置有被动皮带轮,在分拣壳体1内还转动支撑有扭矩传递轴24,所述扭矩传递轴24的两端设置有扭矩传递轮25,在分拣壳体1内设置有第二驱动电机16,所述第二驱动电机16输出端通过皮带与某一侧的一个扭矩传递轮25和两个被动皮带轮相连,另一侧的第三摩擦轮15上的被动皮带轮和一个扭矩传递轮25也通过一个皮带相连,A second friction wheel set is also provided above the conveying support plate 8, and the second friction wheel set includes a second rotating shaft 13 rotatably supported on the sorting housing 1, and the two ends of the second rotating shaft 13 are provided with first Two friction wheels 14, while the second friction wheel group also includes two third friction wheels 15 symmetrically rotated and supported in the sorting housing 1, the second friction wheels 14 are located in the middle of the transmission support plate 8, the third The friction wheel 15 is located at the outlet end of the transmission support plate 8, and a driven pulley is arranged on the end of the second rotating shaft 13 and the rotating shaft of the third friction wheel 15, and a torque transmission shaft 24 is also rotatably supported in the sorting housing 1. , the two ends of the torque transmission shaft 24 are provided with a torque transmission wheel 25, and a second drive motor 16 is provided in the sorting housing 1, and the output end of the second drive motor 16 is connected to a torque on one side by a belt. The transmission pulley 25 is connected with two driven pulleys, and the driven pulley on the third friction wheel 15 on the other side is also connected with a torque transmission pulley 25 by a belt.
所述传送支撑板8的顶端面上设置有位于第二摩擦轮14下方的摩擦板17,所述分拣壳体1上开设有与传送支撑板8的出口端相匹配的信封出口,The top surface of the conveying support plate 8 is provided with a friction plate 17 below the second friction wheel 14, and the sorting housing 1 is provided with an envelope outlet matching the outlet end of the conveying support plate 8,
所述分拣壳体1内还设置有位于水平支撑板7上方的压板22,The sorting housing 1 is also provided with a pressing plate 22 above the horizontal support plate 7,
在分拣壳体1内还设置有第一传感器18、第二传感器19、上读码器20和下读码器23,所述第一传感器18和第二传感器19位于传送支撑板8的下方,且第一传感器18位于第一摩擦轮组和第二摩擦轮组之间,第二传感器19位于第二摩擦轮组的下方,所述上读码器20位于第三摩擦轮15的上方,而下读码器23位于第三摩擦轮15的下方,A first sensor 18, a second sensor 19, an upper code reader 20 and a lower code reader 23 are also arranged in the sorting housing 1, and the first sensor 18 and the second sensor 19 are located below the conveying support plate 8 , and the first sensor 18 is located between the first friction wheel set and the second friction wheel set, the second sensor 19 is located below the second friction wheel set, and the upper code reader 20 is located above the third friction wheel 15, And the lower code reader 23 is positioned at the below of the third friction wheel 15,
所述装置还包括多个收集盒21,所述收集盒21与分拣壳体1上的信封出口相对应。The device also includes a plurality of collection boxes 21 corresponding to the envelope outlets on the sorting housing 1 .
本实用新型实施例的一种信封读码分拣装置的工作过程如下:打开分拣壳体1,将一摞叠摞放置的、需要进行分拣的信封(或快递文件夹)放置在水平支撑板7上,同时保证所有信封的一端都与倾斜支撑板3的上表面接触,准备工作完毕;The working process of an envelope code reading and sorting device according to the embodiment of the present invention is as follows: open the sorting housing 1, and place stacks of envelopes (or courier folders) that need to be sorted on the horizontal support plate 7, while ensuring that one end of all envelopes is in contact with the upper surface of the inclined support plate 3, the preparatory work is completed;
通过控制系统开启本分拣装置,控制系统首先会控制电机4带动丝杠6转动,这样丝母块以及与丝母块固定连接的水平支撑板7便会沿着丝杠6的轴向做直线运动,在上述运动过程中,水平支撑板7始终保持水平状态并纵向运动;The sorting device is turned on by the control system. The control system will first control the motor 4 to drive the screw 6 to rotate, so that the nut block and the horizontal support plate 7 fixedly connected with the nut block will make a straight line along the axial direction of the screw 6. Movement, during the above-mentioned movement process, the horizontal support plate 7 remains horizontal and moves longitudinally;
位于水平支撑板7上的叠摞状态的信封,在水平支撑板7的作用下逐步上升,与此同时,控制系统还会控制第一驱动电机12和第二驱动电机16工作,它们分别通过皮带轮传动副带动第一摩擦轮10和第二摩擦轮14、第三摩擦轮15转动,当最上方的信封与压板22的底端面接触时,此时该信封的边沿会接触到第一摩擦轮10,并会在第一摩擦轮10的作用下在传送支撑板8上运动,同时在后续过程中又会分别在第二摩擦轮14和第三摩擦轮15的作用下继续运动,直至被第三摩擦轮15从信封出口处送出;The envelopes in the stacked state on the horizontal support plate 7 gradually rise under the action of the horizontal support plate 7. At the same time, the control system will also control the first drive motor 12 and the second drive motor 16 to work. The transmission pair drives the first friction wheel 10, the second friction wheel 14, and the third friction wheel 15 to rotate. When the uppermost envelope contacts the bottom surface of the pressing plate 22, the edge of the envelope will touch the first friction wheel 10 at this moment. , and will move on the transmission support plate 8 under the action of the first friction wheel 10, and will continue to move under the action of the second friction wheel 14 and the third friction wheel 15 respectively in the follow-up process, until it is moved by the third The friction wheel 15 is sent out from the envelope outlet;
信封在透明的传送支撑板8表面运动的过程中,第一传感器18和第二传感器19如果检测不到信封,说明信封已经被运送至下一位置,上读码器20或下读码器23会读取信封表面的识别码,并将读取到的信息发送给控制系统,控制系统据此判断当前信封应当投放到哪一个特定编号的收集盒21中,并根据上述信息控制分拣气缸工作,带动分拣壳体1整体在滑轨2上运动,直至分拣壳体1运动至与目标编号收集盒21对应的位置后停止;在读码器识别以及分拣壳体1运动的过程中,第二摩擦轮14和第三摩擦轮15停止工作,当分拣气缸停止工作后,说明分拣壳体1已经运动到位,此时控制系统控制第二驱动电机16工作,第二摩擦轮14和第三摩擦轮15工作,将当前信封从信封出口处送出,当前信封落入到目标收集盒21中;通过上述操作,实现对于多个信封的自动化分拣操作;During the movement of the envelope on the surface of the transparent conveying support plate 8, if the first sensor 18 and the second sensor 19 cannot detect the envelope, it means that the envelope has been transported to the next position, and the upper code reader 20 or the lower code reader 23 It will read the identification code on the surface of the envelope and send the read information to the control system. Based on this, the control system will judge which specific numbered collection box 21 the current envelope should be placed in, and control the sorting cylinder to work according to the above information. , to drive the sorting housing 1 to move on the slide rail 2 as a whole, until the sorting housing 1 moves to the position corresponding to the target number collection box 21 and then stops; during the identification by the code reader and the movement of the sorting housing 1, The second friction wheel 14 and the third friction wheel 15 stopped working. After the sorting cylinder stopped working, it indicated that the sorting housing 1 had moved into place. At this time, the control system controlled the second drive motor 16 to work, and the second friction wheel 14 and The third friction wheel 15 works to send the current envelope from the envelope outlet, and the current envelope falls into the target collection box 21; through the above operations, the automatic sorting operation for multiple envelopes is realized;
有时,由于信封与信封之间存在摩擦力,因此第一摩擦轮10有可能一次性将叠摞在一起的两个信封一同输送到传送支撑板8上,当这两个信封运动至第二摩擦轮14与其下方的摩擦板17之间时,由于摩擦板17与信封之间的摩擦系数大于信封与信封之间的摩擦系数,因此纸质的信封与摩擦板17之间的摩擦力会大于两个信封之间的摩擦力,这样在第二摩擦轮14的作用下,上方的信封继续前进,而下方的信封则会留在原地(摩擦板17处),上下两个信封相互分开,从而实现了叠摞状态信封的自动拆分;Sometimes, due to the frictional force between the envelopes, the first friction wheel 10 may transport two stacked envelopes to the conveying support plate 8 at one time, and when the two envelopes move to the second friction Between the wheel 14 and the friction plate 17 below, because the friction coefficient between the friction plate 17 and the envelope is greater than the friction coefficient between the envelope and the envelope, the friction between the paper envelope and the friction plate 17 will be greater than two times. friction between the two envelopes, so that under the action of the second friction wheel 14, the upper envelope continues to move forward, while the lower envelope will stay in place (at the friction plate 17), and the upper and lower envelopes are separated from each other, thereby achieving realization. Automatic splitting of stacked envelopes;
而设置在第二摩擦轮14下方的第二传感器19则会检测到此时仍然有信封停留在第二摩擦轮14处,控制系统收到该信号后,便会控制第一驱动电机12暂停工作;而上方的信封被送出分拣壳体1后,下方的信封又会在第二摩擦轮14的作用下朝着出口方向运动,直至下方的信封也被送入到特定的收集盒21中;当第二传感器19检测到第二摩擦轮14处已经没有信封时,控制系统才会控制第一驱动电机12工作,继续进行信封的输送,这种结构可以保证每一次只有一个信封被分拣到对应的收集盒21中。And the second sensor 19 that is arranged under the second friction wheel 14 can detect that there is still an envelope staying at the second friction wheel 14 at this moment, and after the control system receives this signal, it will control the first drive motor 12 to suspend work ; and after the upper envelope is sent out of the sorting housing 1, the lower envelope will move towards the exit direction under the action of the second friction wheel 14, until the lower envelope is also sent into the specific collection box 21; When the second sensor 19 detects that there is no envelope at the second friction wheel 14, the control system will control the first drive motor 12 to work and continue to convey the envelope. This structure can ensure that only one envelope is sorted at a time. Corresponding collection box 21.
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