CN219618121U - Processing production line for cutting large-size concrete blocks into standard-size bricks - Google Patents
Processing production line for cutting large-size concrete blocks into standard-size bricks Download PDFInfo
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- CN219618121U CN219618121U CN202321094233.3U CN202321094233U CN219618121U CN 219618121 U CN219618121 U CN 219618121U CN 202321094233 U CN202321094233 U CN 202321094233U CN 219618121 U CN219618121 U CN 219618121U
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- 239000011449 brick Substances 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000012545 processing Methods 0.000 title claims abstract description 12
- 230000007306 turnover Effects 0.000 claims abstract description 56
- 230000007246 mechanism Effects 0.000 claims abstract description 43
- 238000009966 trimming Methods 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 16
- 230000008569 process Effects 0.000 claims description 14
- 235000012149 noodles Nutrition 0.000 claims 1
- 238000012937 correction Methods 0.000 description 20
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000011456 concrete brick Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011451 fired brick Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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Abstract
A processing production line for cutting large-size concrete blocks into standard-size bricks comprises a feeding conveying table, a surface trimming machine, a positioning conveying table, a splitting machine, a steering conveying turnover device and a splitting grooving machine; the feeding conveying table is used for bearing and conveying concrete blocks; the trimming machine is connected with the output end of the feeding and conveying table and trims the top surface of the concrete block; the positioning conveying table is connected with the output end of the finishing machine, receives the concrete blocks subjected to finishing treatment, and corrects the conveying direction of the concrete blocks; the splitting machine is connected with the positioning conveying table and is used for splitting the entered concrete blocks so as to obtain a plurality of flaky concrete blocks; the turning, conveying and overturning device is connected with the splitting machine and used for receiving the split plurality of sheet-shaped concrete blocks, so that the plurality of sheet-shaped concrete blocks are turned, conveyed and overturned for 90 degrees; the slitting and grooving machine is connected with the overturning and conveying mechanism and is used for slitting and grooving the entering sheet-shaped concrete blocks; the utility model has simple integral structure and meets the requirement of automatic production.
Description
Technical Field
The utility model belongs to the field of concrete block processing equipment, and particularly relates to a processing production line for cutting large-size concrete blocks into standard bricks.
Background
At present, the fired bricks are forbidden to be produced due to environmental requirements, but according to the market demands, new brick production processes are required to be searched. Concrete bricks are used instead of baked bricks in the market at present, so that the strength requirement of the bricks can be met, and the production cost and the environmental protection effect can be controlled. The existing cement brick production process comprises the steps of firstly pouring concrete into standard large-specification concrete blocks, and then cutting the standard large-specification concrete blocks into concrete bricks with market demand specifications; in the cutting and conveying process, because of the requirements of primary cutting and secondary cutting, the transportation direction of the concrete blocks after primary cutting needs to be changed, and the concrete blocks are turned over so as to be convenient for secondary cutting, thereby meeting the cutting requirements of the concrete blocks, in the prior art, if the required turning is finished only by virtue of a conveying belt, a large amount of production workshop area is occupied, the actual production situation is not met, and the turning of the concrete blocks cannot be finished; if manual operation is adopted, the work is unreliable and the efficiency is lower, and the operation is not tight enough in the process of connecting the steering links, so that a great amount of time is wasted, the requirement of automatic production cannot be met, and the improvement is needed.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provides a processing production line for cutting large-specification concrete blocks into standard-specification bricks.
The utility model adopts the following technical scheme:
a processing production line for cutting large-size concrete blocks into standard-size bricks comprises a feeding conveying table, a surface trimming machine, a positioning conveying table, a splitting machine, a steering conveying turnover device and a splitting grooving machine;
the feeding conveying table is used for bearing and conveying concrete blocks;
the trimming machine is connected with the output end of the feeding and conveying table and trims the top surface of the concrete block;
the positioning conveying table is connected with the output end of the finishing machine, receives the concrete blocks subjected to finishing treatment, and corrects the conveying direction of the concrete blocks;
the splitting machine is connected with the positioning conveying table and is used for splitting the entered concrete blocks so as to obtain a plurality of flaky concrete blocks;
the turning conveying turnover device is connected with the splitting machine and used for receiving the split plurality of sheet-shaped concrete blocks, and comprises a material waiting conveying table, a corner conveying table and a turnover conveying mechanism, wherein the material waiting conveying table is used for bearing the plurality of sheet-shaped concrete blocks; the corner conveying table is arranged at the output end of the material conveying table to receive a plurality of flaky concrete blocks, and the conveying direction of the corner conveying table is perpendicular to the conveying direction of the material conveying table; the overturning and conveying mechanism is arranged at the output end of the corner conveying table, and is used for receiving a plurality of sheet-shaped concrete blocks and driving the sheet-shaped concrete blocks to overturn by 90 degrees;
and the slitting and grooving machine is connected with the overturning and conveying mechanism, and performs slitting and grooving treatment on the entering sheet concrete blocks to obtain bricks with limited standard specifications, and the slitting angles of the slitting and grooving machine are perpendicular to the slitting angles of the slitting and grooving machine.
Further, the slitting and grooving machine comprises a frame, a conveying table, a cutting saw blade spindle, a correcting and positioning device and a driving mechanism, wherein the conveying table is arranged on the frame and used for bearing and conveying sheet-shaped concrete blocks, the cutting saw blade spindle is arranged on the frame and opposite to the conveying table, the correcting and positioning device is arranged on the frame and positioned at the front end of the conveying table, and the driving mechanism is arranged on the frame and connected with the frame and drives the cutting saw blade spindle to rotate.
Further, including the locating rack and set up the correction mechanism at the portable correction slice concrete piece angle of cutting of locating rack, correction mechanism is including but the fore-and-aft movement setting mounting bracket on the locating rack, but the removal of swing setting on the mounting bracket collude the board, set up locating plate, rotatable setting a plurality of correction gyro wheels and the setting that set up on another interior side of locating rack and locating plate relatively of locating rack are connected and drive the removal subassembly of mounting bracket fore-and-aft movement on the locating rack.
Further, the movable hook plate can be arranged on the mounting frame in a back-and-forth swinging way through the swinging seat, and a baffle plate for limiting the movable hook plate to swing forwards is arranged at the front end of the swinging seat.
Further, the cutting saw blade main shaft comprises a main shaft body, a plurality of cutting saw blades, a plurality of positioning sleeves, two support bearings and positioning nuts, wherein the plurality of cutting saw blades are arranged on the main shaft body at intervals and are arranged at intervals along the length direction of the main shaft body; the positioning sleeves are arranged on the main shaft body at intervals, a mounting area for mounting the cutting saw blade is formed between two adjacent positioning sleeves, and the positioning sleeves are provided with mounting holes for the main shaft body to pass through; the two support bearings are oppositely arranged at two sides of the main shaft body; the positioning nut is arranged at the end part of the main shaft body and matched with the main shaft body, and a plurality of positioning sleeves and cutting saw blades are fixed on the main shaft body.
Further, the cutting saw blade comprises a first cutting saw blade and a second cutting saw blade, the first cutting saw blade and the second cutting saw blade are arranged on the main shaft body in a staggered mode, and the diameter of the first cutting saw blade is larger than that of the second cutting saw blade.
Further, the corner conveying table comprises a corner frame which is vertically arranged with the material conveying table, a carrying table which can be arranged in the corner frame in a vertical moving mode, two conveying belts which are arranged on the corner frame and are respectively positioned on two sides of the carrying table, an up-and-down driving mechanism which is arranged on the corner frame and is connected with the carrying table and drives the carrying table to move up and down, and a limiting plate which is arranged on the corner frame and is opposite to the material conveying table.
Further, the corner frame is provided with a moving cavity for the supporting table to move up and down, and the up-down driving mechanism comprises a lifting supporting frame connected with the bottom of the supporting table and a lifting oil cylinder connected between the lifting supporting frame and the supporting table.
Further, the corner conveying table further comprises a mounting rod arranged on the corner frame and extending along the conveying direction of the corner conveying table, and a proximity switch arranged on the mounting rod and used for detecting the position of the sheet-shaped concrete block.
Further, the turnover conveying mechanism comprises a turnover conveying table and a turnover assembly arranged at the front end of the turnover conveying table and used for driving the sheet-shaped concrete blocks to turn over, the turnover assembly comprises a turnover frame which is arranged at the front end of the turnover conveying table in a turnover mode, a supporting plate which is arranged on the turnover frame and used for receiving the sheet-shaped concrete blocks, two buffer plates which are arranged on the turnover frame and are respectively positioned on two sides of the supporting plate, and a turnover oil cylinder which is arranged on the turnover conveying table and used for connecting and driving the turnover frame to turn over, and the buffer plates are vertically arranged with the supporting plate.
As can be seen from the above description of the present utility model, compared with the prior art, the present utility model has the following beneficial effects: the utility model is formed by limiting the structure of the production line, firstly, the top surface of the concrete block is trimmed by a trimming machine, and then the concrete block is cut by a cutting machine to obtain a plurality of sheet-shaped concrete blocks; then, a plurality of flaky concrete blocks entering the slitting and grooving machine are conveyed in a steering and overturning manner by a steering and overturning conveying device so as to meet the slitting requirement of the slitting and grooving machine, and finally, the flaky concrete blocks are slit and grooved by the slitting and grooving machine so as to obtain standard specification bricks required by the market; the whole structure is simple, the procedures are tightly connected, the waste of time is reduced, and the requirement of automatic production is met.
Drawings
FIG. 1 is a schematic view of a processing line;
FIG. 2 is a schematic view of a part of the structure of the turning and overturning conveying device;
FIG. 3 is a schematic view of a corner conveying table;
FIG. 4 is a top view of the corner conveyor table;
FIG. 5 is a schematic diagram of the structure of the inverting conveyance mechanism;
FIG. 6 is a schematic view of a slitter-groover;
FIG. 7 is a schematic diagram of a calibration positioning device;
FIG. 8 is a schematic view of a portion of a slitting machine;
FIG. 9 is a schematic diagram of a portion of a slitting machine;
FIG. 10 is a schematic view of the structure of a cutting saw blade spindle;
in the drawing the view of the figure, 1-feeding conveying table, 2-trimming machine, 3-positioning conveying table, 4-dividing and cutting machine, 5-turning and overturning conveying device, 6-dividing and grooving machine, 11-first positioning mechanism, 12-first correction plate, 13-first positioning wheel, 31-second positioning mechanism, 32-second correction plate, 33-second positioning wheel, 51-waiting conveying table, 52-corner conveying table, 521-corner frame, 5211-moving cavity, 522-receiving table, 5221-receiving roller, 523-conveying belt, 524-up and down driving mechanism, 5241-lifting supporting frame, 5242-lifting oil cylinder, 525-limiting plate, 526-mounting rod, 527-proximity switch, 53-turning and conveying mechanism, 531-turning and conveying table 532-turn assembly, 533-turn frame, 534-support plate, 535-buffer plate, 536-turn cylinder, 537-connecting seat, 538-turn seat, 61-frame, 62-transfer table, 63-cutting blade spindle, 631-spindle body, 632-cutting blade, 6321-first cutting blade, 6322-second cutting blade, 633-support bearing, 634-spacer, 6341-mounting area, 635-spacer nut, 64-correction positioning device, 641-spacer, 642-correction mechanism, 643-mounting frame, 644-moving hook plate, 645-positioning plate, 646-correction roller, 647-moving assembly, 6471-moving cylinder, 6472-guide sleeve, 6473-guide bar, 648-swinging seat, 6481-gear plate, 65-driving mechanism, 651-driving motor, 652-driving wheel, 653-driven wheel and 654-synchronous belt.
Detailed Description
The utility model is further described below by means of specific embodiments.
Referring to fig. 1 to 10, a processing line for cutting large-sized concrete blocks into standard-sized bricks comprises a feeding and conveying table 1, a trimming machine 2, a positioning and conveying table 3, a cutting machine 4, a turning and overturning conveying device 5 and a cutting and grooving machine 6.
A feeding and conveying table 1 for receiving and conveying concrete blocks, on which a first positioning mechanism 11 is arranged, and adjusting and correcting the conveying direction of the concrete blocks entering the trimmer 2; specifically, the first positioning mechanism 11 includes a first correction plate 12 disposed on one side of the feeding and conveying table 1, and a plurality of first positioning wheels 13 rotatably disposed on the other side of the feeding and conveying table 1 and opposite to the first correction plate 12, and in the conveying process of the concrete blocks, the first correction plate 12 cooperates with the plurality of first positioning wheels 13 to adjust and correct the conveying direction of the concrete blocks.
The trimming machine 2 is connected with the output end of the feeding and conveying table 1, trims the top surface of the entering concrete block, specifically, the trimming machine 2 is a device commonly used in the field of concrete block processing equipment, and the specific structure and the working principle of the trimming machine are not further described.
The positioning and conveying table 3 is connected with the output end of the trimming machine 2, receives the concrete blocks subjected to trimming treatment, corrects the conveying direction of the concrete blocks, and is provided with a second positioning mechanism 31 for adjusting and correcting the conveying direction of the concrete blocks entering the splitting machine 4; specifically, the second positioning mechanism 31 includes a second correction plate 32 disposed on one side of the positioning and conveying table 3, and a plurality of second positioning wheels 33 rotatably disposed on the other side of the positioning and conveying table 3 opposite to the second correction plate 32, and in the process of conveying the concrete blocks, the second correction plate 32 cooperates with the plurality of second positioning wheels 33 to adjust and correct the conveying direction of the concrete blocks.
The splitting machine 4 is connected with the positioning and conveying table 3 and is used for splitting the entered concrete blocks to obtain a plurality of sheet-shaped concrete blocks, and the plurality of sheet-shaped concrete blocks are specifically arranged along the conveying direction perpendicular to the positioning and conveying table 3; specifically, the splitting machine 4 is a device commonly used in the field of concrete block processing equipment, and the specific structure and the working principle thereof will not be further described.
The turning conveying and overturning device 5 is connected with the splitting machine 4 and used for receiving a plurality of sheet-shaped concrete blocks processed by the splitting machine 4 and comprises a material waiting conveying table 51, a corner conveying table 52 and an overturning and conveying mechanism 53.
The waiting conveying table 51 is used for carrying a plurality of sheet-shaped concrete blocks, and the conveying direction of the waiting conveying table is the same as that of the positioning conveying table 3.
The corner conveying table 52 is arranged at the output end of the material conveying table 51 to receive a plurality of sheet-shaped concrete blocks, and the conveying direction of the corner conveying table 52 is perpendicular to the conveying direction of the material conveying table 51, and comprises a corner frame 521, a receiving table 522, two conveying belts 523, an up-down driving mechanism 524, a limiting plate 525, a mounting rod 526 and a proximity switch 527; specifically, the height of the conveying surface of the corner conveying table 52 is lower than that of the conveying surface of the waiting conveying table 51, so that a plurality of sheet-shaped concrete blocks are smoothly conveyed from the waiting conveying table 51 to the corner conveying table 52.
The corner frame 521 is arranged perpendicular to the material conveying table 51, and the conveying surface height thereof is lower than the conveying surface height of the material conveying table 51.
The receiving table 522 is disposed in the corner frame 521 so as to be movable up and down, a plurality of rotatable receiving rollers 5221 are disposed on the top surface of the receiving table 521, and the receiving rollers 5221 are disposed at intervals along the conveying direction of the waiting conveying table 51, and specifically, the corner frame 521 is provided with a moving chamber 5211 for the receiving table 522 to move up and down.
Two conveying belts 523 which are oppositely arranged on the corner frame 521 and are respectively positioned at two sides of the bearing table 522, and the conveying direction of the two conveying belts is vertical to the conveying direction of the to-be-fed conveying table 51; when the sheet-shaped concrete blocks are conveyed in a turning way, the bearing table 522 moves upwards to be flush with the conveying surface of the conveying table 51 to bear a plurality of sheet-shaped concrete blocks, then moves downwards to be flush with the conveying surface of the corner frame 521, and the two conveying belts 523 continue to convey the sheet-shaped concrete blocks forwards to finish the turning conveying of the sheet-shaped concrete blocks.
The up-down driving mechanism 524 is arranged on the corner frame 521, is connected with and drives the bearing table 522 to move up and down, comprises a lifting support frame 5241 connected with the bottom of the bearing table 522 and a lifting oil cylinder 5242 connected between the lifting support frame 5241 and the bearing table 522, and drives the bearing table 522 to move up and down through the cooperation of the lifting oil cylinder 5242 and the lifting support frame 5241, so that the steering conveying of the sheet-shaped concrete blocks is completed.
The limiting plate 525 is provided on the corner frame 521, and is opposed to the material conveying table 51, and limits the plurality of sheet-like concrete blocks entering the receiving table 522 from the material conveying table 51, thereby preventing the plurality of sheet-like concrete blocks from being separated from the receiving table 522.
A mounting bar 526 provided on the corner frame 521 and extending in the conveying direction of the corner conveying table 52; a proximity switch 527 is provided on the mounting bar 526 for detecting the position of the sheet-like concrete mass to control the actions of the subsequent stations.
The turnover conveying mechanism 53 is arranged at the output end of the corner frame 521, receives the sheet-shaped concrete blocks and drives the sheet-shaped concrete blocks to turn 90 degrees, and comprises a turnover conveying table 531 and a turnover assembly 532 arranged at the front end of the turnover conveying table 531 and driving the sheet-shaped concrete blocks to turn over, wherein the turnover assembly 532 comprises a turnover frame 533 which can be arranged at the front end of the turnover conveying table 531 in a turnover manner, a supporting plate 534 arranged on the turnover frame 533 and used for receiving the sheet-shaped concrete blocks, two buffer plates 535 arranged on the turnover frame 533 and respectively positioned at two sides of the supporting plate 534, and a turnover oil cylinder 536 arranged on the turnover conveying table 53 and used for connecting and driving the turnover frame 533 to turn over, the turnover oil cylinder 536 can control the operation of the turnover oil cylinder 536 through the position information of the sheet-shaped concrete blocks detected by the proximity switch 527, and when the proximity switch 527 detects that the sheet-shaped concrete blocks pass through, the turnover oil cylinder 536 is controlled to reset to receive the sheet-shaped concrete blocks for turning over; specifically, the roll-over stand 33 is provided with a connecting seat 537 connected with a roll-over cylinder 536, two ends of the roll-over stand 533 can be turned over by two roll-over seats 538 to be arranged on the roll-over conveying table 531, and the roll-over stand 533 is driven to roll over by the roll-over cylinder 536 to drive the sheet-shaped concrete blocks on the supporting plate 534 to roll over by 90 degrees to enter the roll-over conveying table 531; further, the buffer plate 535 is vertically arranged with the support plate 534, so that the force of the sheet-shaped concrete block entering the overturning and conveying table 531 after overturning by 90 degrees can be effectively buffered, and the sheet-shaped concrete block is prevented from being broken; when the sheet-shaped concrete block is turned over, the sheet-shaped concrete block is conveyed to the supporting plate 534 through the conveying belt 523 and limited by the buffer plate 535 perpendicular to the supporting plate 534, then the turning cylinder 536 works to drive the turning frame 533 to turn over 90 degrees, so that the supporting plate 534 is converted from a horizontal state to a vertical state, and 90-degree turning over of the sheet-shaped concrete block is completed, so that subsequent operation is facilitated.
The principle of operation of the turning-over, conveying and turning-over device 5 is specifically as follows: when the receiving table 522 is in an empty state, the receiving table 522 moves upwards to be flush with the conveying surface of the to-be-material conveying table 51 under the action of the lifting oil cylinder 5242 and the lifting supporting frame 5241 and is separated from the conveying belt 523; then a plurality of sheet-shaped concrete blocks on the waiting conveying table 51 enter the bearing table 522, and the sheet-shaped concrete blocks are positioned under the action of the limiting plates 525; then the lifting oil cylinder 5242 is matched with the lifting support frame 5241 to downwards move the bearing table 522, so that the sheet-shaped concrete blocks are put on the two conveying belts 523, and the sheet-shaped concrete blocks are moved onto the support plate 534 through the two conveying belts 523; the overturning oil cylinder 536 drives the overturning frame 533 to overturn, so that the sheet concrete blocks overturn by 90 degrees and enter the overturning conveying table 531 to be conveyed to the slitting and grooving machine 6, and the steering conveying and overturning of the sheet concrete blocks are completed.
The slitting and grooving machine 6 is connected with the overturning and conveying mechanism 53, performs slitting and grooving treatment on the entering sheet-shaped concrete blocks to obtain bricks with defined standard specifications, and the slitting angle of the slitting and grooving machine is perpendicular to the slitting angle of the slitting machine, and comprises a frame 61, a conveying table 62, a cutting saw blade spindle 63, a correction positioning device 64 and a driving mechanism 65.
A conveying table 62, provided on the frame 61, for carrying and conveying the sheet-like concrete blocks.
The cutting saw blade spindle 63 is disposed on the frame 61 opposite to the conveying table 62, and cuts the sheet-shaped concrete block entering the conveying table 62, and comprises a spindle body 631, a plurality of cutting saw blades 632, two support bearings 633, a plurality of positioning sleeves 634 and positioning nuts 635.
The main shaft body 631 is integrally provided, the left and right ends of which are rotatably supported on the frame 61 through two support bearings 633, and in particular, the support bearings 633 are detachably provided on the frame 61 through a bolt assembly, so as to facilitate the disassembly and assembly of the cutting saw blade main shaft 63.
The plurality of cutting saw blades 632 are arranged on the main shaft body 631 at intervals, and are arranged at intervals along the length direction of the main shaft body 631, specifically, the cutting saw blades 632 comprise a first cutting saw blade 6321 and a second cutting saw blade 6322, the first cutting saw blade 6321 and the second cutting saw blade 6321 are arranged on the main shaft body 631 in a staggered mode, specifically, the diameter of the first cutting saw blade 6321 is directly larger than that of the second cutting saw blade 6321, so that the cutting saw blade main shaft 63 can complete grooving work while finishing slitting work, and the work efficiency is effectively improved; further, three second cutting saw blades 6322 are disposed between two adjacent first cutting saw blades 6321, and when the first cutting saw blades 6321 complete cutting of the sheet-shaped concrete block, three grooves can be formed on the cut brick.
The positioning sleeves 634 are arranged on the main shaft body 631 at intervals, and a mounting area 6341 for mounting the cutting saw blade 632 is formed between two adjacent positioning sleeves 634.
The positioning nut 635 is disposed at an end of the main shaft body 631, and cooperates with the main shaft body 631 to fix the plurality of positioning sleeves 634 and the cutting saw blade 632 to the main shaft body 631.
The correction positioning device 64 is used for correcting the cutting angle of the flaky concrete block on the conveying table 62, and comprises a positioning frame 641 and a correction mechanism 642 which is arranged on the positioning frame 641 and can be used for movably correcting the cutting angle of the flaky concrete block; specifically, the positioning frame 641 is disposed on the frame 61 above the front end of the conveying table 62.
The correction mechanism 642 comprises a mounting frame 643 arranged on the positioning frame 641 in a back-and-forth moving way, a movable hook plate 644 arranged on the mounting frame 643 in a back-and-forth swinging way, a positioning plate 645 arranged on one inner side edge of the positioning frame 641, a plurality of correction rollers 646 rotatably arranged on the other inner side edge of the positioning frame 641 opposite to the positioning plate 645, and a moving assembly 647 arranged on the positioning frame 641 and connected with the mounting frame 643 in a back-and-forth moving way; specifically, the movable hook 644 is swingably disposed on the mounting frame 643 through a swing seat 648, and a gear 6481 for restricting the forward swing of the movable hook 644 is disposed at the front end of the swing seat 648.
The moving assembly 647 comprises a moving oil cylinder 6471 arranged on a positioning frame 641 and connected with a mounting frame 643, and two guide parts oppositely arranged at two sides of the moving oil cylinder 6471, and specifically, the guide parts comprise a guide sleeve 6472 arranged on the positioning frame 641 and a guide rod 6473 movably arranged in the guide sleeve 6472, and the front end of the guide rod 6473 is connected with the mounting frame 643; when the sheet-shaped concrete block is conveyed to the front end of the slitting and grooving machine 6, the movable oil cylinder 6471 drives the mounting frame 643 to move forwards to drive the movable hook plate 644 to move forwards, at the moment, the movable hook plate 644 swings backwards under the blocking of the sheet-shaped concrete block, and the movable hook plate 644 can be ensured to move smoothly to the front end of the sheet-shaped concrete block; when the movable hook plate 644 moves to the front end of the sheet-shaped concrete block, the movable hook plate 644 resets, at this time, the movable oil cylinder 6471 drives the mounting frame 643 to move backwards, and the movable hook plate 644 can hook the front end of the sheet-shaped concrete block under the limit of the gear plate 6481 to drive the sheet-shaped concrete block to move backwards into the conveying table 62; in the process of entering the conveying table 62, the position of the sheet-shaped concrete block can be adjusted by matching the positioning plates 645 and the correcting rollers 646 which are arranged oppositely, so that the sheet-shaped concrete block is conveyed and cut perpendicular to the direction of the cutting saw blade 632, and the specification of the obtained brick is obtained.
The driving mechanism 65 is arranged on the frame 61, is connected with and drives the cutting saw blade main shaft 63 to rotate, and comprises a driving motor 651 arranged on the frame 61, a driving wheel 652 arranged on an output shaft of the driving motor 645, a driven wheel 653 arranged on the main shaft body 631 opposite to the driving wheel 652 and a synchronous belt 654 connected between the driving wheel 652 and the driving wheel 653.
The utility model is formed by limiting the structure of the production line, firstly, the top surface of the concrete block is trimmed by a trimming machine 2, and then the concrete block is cut by a cutting machine 4 to obtain a plurality of sheet-shaped concrete blocks; then the turning and overturning conveying device 5 turns, conveys and overturns a plurality of sheet-shaped concrete blocks entering the slitting and grooving machine 6 to meet the slitting requirement of the slitting and grooving machine 6, and finally the slitting and grooving machine 6 performs slitting and grooving treatment on the sheet-shaped concrete blocks to obtain standard specification bricks with market demands; the whole structure is simple, the procedures are tightly connected, the waste of time is reduced, and the requirement of automatic production is met.
The foregoing description is only illustrative of the preferred embodiments of the present utility model and is not to be construed as limiting the scope of the utility model, i.e., the utility model is not to be limited to the details of the claims and the description, but rather is to cover all modifications which are within the scope of the utility model.
Claims (10)
1. A processing production line for cutting large-size concrete blocks into standard-size bricks is characterized in that: comprises a feeding conveying table, a noodle trimming machine, a positioning conveying table, a dividing and cutting machine, a steering conveying and turning device and a dividing and cutting grooving machine;
the feeding conveying table is used for bearing and conveying concrete blocks;
the trimming machine is connected with the output end of the feeding and conveying table and trims the top surface of the concrete block;
the positioning conveying table is connected with the output end of the finishing machine, receives the concrete blocks subjected to finishing treatment, and corrects the conveying direction of the concrete blocks;
the splitting machine is connected with the positioning conveying table and is used for splitting the entered concrete blocks so as to obtain a plurality of flaky concrete blocks;
the turning conveying turnover device is connected with the splitting machine and used for receiving the split plurality of sheet-shaped concrete blocks, and comprises a material waiting conveying table, a corner conveying table and a turnover conveying mechanism, wherein the material waiting conveying table is used for bearing the plurality of sheet-shaped concrete blocks; the corner conveying table is arranged at the output end of the material conveying table to receive a plurality of flaky concrete blocks, and the conveying direction of the corner conveying table is perpendicular to the conveying direction of the material conveying table; the overturning and conveying mechanism is arranged at the output end of the corner conveying table, and is used for receiving a plurality of sheet-shaped concrete blocks and driving the sheet-shaped concrete blocks to overturn by 90 degrees;
and the slitting and grooving machine is connected with the overturning and conveying mechanism, and performs slitting and grooving treatment on the entering sheet concrete blocks to obtain bricks with limited standard specifications, and the slitting angles of the slitting and grooving machine are perpendicular to the slitting angles of the slitting and grooving machine.
2. A process line for slitting large concrete blocks into standard specification blocks according to claim 1, wherein: the slitting and grooving machine comprises a frame, a conveying table, a cutting saw blade spindle, a correcting and positioning device and a driving mechanism, wherein the conveying table is arranged on the frame and used for bearing and conveying sheet-shaped concrete blocks, the cutting saw blade spindle is arranged on the frame and opposite to the conveying table, the correcting and positioning device is arranged on the frame and positioned at the front end of the conveying table, and the driving mechanism is arranged on the frame and connected with the frame and drives the cutting saw blade spindle to rotate.
3. A process line for slitting large concrete blocks into standard specification blocks according to claim 2, wherein: the correcting mechanism comprises a locating frame and a correcting mechanism, wherein the correcting mechanism is arranged on the locating frame and can movably correct the cutting angle of the flaky concrete block, the correcting mechanism comprises a mounting frame, a movable hook plate, a locating plate, a plurality of correcting rollers and a moving assembly, the mounting frame is arranged on the locating frame, the movable hook plate is arranged on the mounting frame in a swinging mode, the locating plate is arranged on one inner side edge of the locating frame, the correcting rollers are rotatably arranged on the other inner side edge of the locating frame and are opposite to the locating plate, and the moving assembly is arranged on the locating frame and is connected with the correcting rollers and drives the mounting frame to move back and forth.
4. A process line for slitting large concrete blocks into standard specification blocks according to claim 3, wherein: the movable hook plate can be arranged on the mounting frame in a back-and-forth swinging way through the swinging seat, and the front end of the swinging seat is provided with a gear plate for limiting the movable hook plate to swing forwards.
5. A process line for slitting large concrete blocks into standard specification blocks according to claim 2, wherein: the cutting saw blade spindle comprises a spindle body, a plurality of cutting saw blades, a plurality of positioning sleeves, two support bearings and positioning nuts, wherein the plurality of cutting saw blades are arranged on the spindle body at intervals and are arranged at intervals along the length direction of the spindle body; the positioning sleeves are arranged on the main shaft body at intervals, a mounting area for mounting the cutting saw blade is formed between two adjacent positioning sleeves, and the positioning sleeves are provided with mounting holes for the main shaft body to pass through; the two support bearings are oppositely arranged at two sides of the main shaft body; the positioning nut is arranged at the end part of the main shaft body and matched with the main shaft body, and a plurality of positioning sleeves and cutting saw blades are fixed on the main shaft body.
6. A process line for slitting large concrete blocks into standard specification blocks as defined in claim 5 wherein: the cutting saw blade comprises a first cutting saw blade and a second cutting saw blade, the first cutting saw blade and the second cutting saw blade are arranged on the main shaft body in a staggered mode, and the diameter of the first cutting saw blade is larger than that of the second cutting saw blade.
7. A process line for slitting large concrete blocks into standard specification blocks according to claim 1, wherein: the corner conveying table comprises a corner frame which is vertically arranged with the material conveying table, a carrying table which can be arranged in the corner frame in a vertical moving mode, two conveying belts which are arranged on the corner frame and are respectively positioned on two sides of the carrying table, an up-and-down driving mechanism which is arranged on the corner frame and is connected with the carrying table and drives the carrying table to move up and down, and a limiting plate which is arranged on the corner frame and is opposite to the material conveying table.
8. A process line for slitting large concrete blocks into standard specification blocks according to claim 7, wherein: the corner frame is provided with a moving cavity for the bearing table to move up and down, and the up-down driving mechanism comprises a lifting support frame connected with the bottom of the bearing table and a lifting oil cylinder connected between the lifting support frame and the bearing table.
9. A process line for slitting large concrete blocks into standard specification blocks according to claim 7, wherein: the corner conveying table further comprises a mounting rod arranged on the corner frame and extending along the conveying direction of the corner conveying table, and a proximity switch arranged on the mounting rod and used for detecting the position of the sheet-shaped concrete block.
10. A process line for slitting large concrete blocks into standard specification blocks according to claim 1, wherein: the turnover conveying mechanism comprises a turnover conveying table and a turnover assembly, wherein the turnover assembly is arranged at the front end of the turnover conveying table and used for driving the sheet-shaped concrete blocks to turn over, the turnover assembly comprises a turnover frame which can be arranged at the front end of the turnover conveying table in a turnover mode, a supporting plate which is arranged on the turnover frame and used for receiving the sheet-shaped concrete blocks, two buffer plates which are arranged on the turnover frame and are respectively positioned on two sides of the supporting plate, and a turnover oil cylinder which is arranged on the turnover conveying table and used for connecting and driving the turnover frame to turn over, and the buffer plates are vertically arranged with the supporting plate.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321094233.3U CN219618121U (en) | 2023-05-09 | 2023-05-09 | Processing production line for cutting large-size concrete blocks into standard-size bricks |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321094233.3U CN219618121U (en) | 2023-05-09 | 2023-05-09 | Processing production line for cutting large-size concrete blocks into standard-size bricks |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117226982A (en) * | 2023-10-19 | 2023-12-15 | 绍兴绿展环保有限公司 | Hole groove surface trimming production line and trimming process for wallboard part |
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2023
- 2023-05-09 CN CN202321094233.3U patent/CN219618121U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117226982A (en) * | 2023-10-19 | 2023-12-15 | 绍兴绿展环保有限公司 | Hole groove surface trimming production line and trimming process for wallboard part |
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