CN219617064U - Lifting clamping and fixing tooling for welding equipment - Google Patents
Lifting clamping and fixing tooling for welding equipment Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及焊接设备,尤其是焊接设备用升降式夹持固定工装。The utility model relates to welding equipment, in particular to a lifting type clamping and fixing tool for welding equipment.
背景技术Background technique
焊接,也称作熔接,是一种以加热、高温或者高压的方式接合金属或其他热塑性材料如塑料的制造工艺及技术。现代焊接的能量来源有很多种,包括气体焰、电弧、激光、电子束、摩擦和超声波等。除了在工厂中使用外,焊接还可以在多种环境下进行,如野外、水下和太空,在焊接过程中需要先将工件进行夹持固定然后再对工件进行焊接操作,若夹持固定不可靠将会影响焊接精度以及效率。Welding, also known as welding, is a manufacturing process and technique that uses heat, high temperature, or pressure to join metal or other thermoplastic materials such as plastics. There are many sources of energy for modern welding, including gas flames, electric arcs, lasers, electron beams, friction, and ultrasound. In addition to being used in factories, welding can also be performed in a variety of environments, such as the field, underwater and space. During the welding process, the workpiece needs to be clamped and fixed first, and then the workpiece is welded. Reliability will affect welding accuracy and efficiency.
现在为了提高焊接效率及精度,越来也多的采用机器人焊接,2023102796912,专利申请日为2023.03.22公开日为2023.4.18的专利文献中公开了一种自动化多功能工装夹具,涉及夹持工装技术领域,包括水平设置的安装底座,安装底座的上表面固接有水平的支撑底板,支撑底板上铰接设有摆动夹持组件,支撑底板的上方固定设有夹持安装板,夹持安装板上分别设有滑动夹持组件和转动夹持组件;摆动夹持组件包括两个对称设置的直角夹持架;支撑底板的每个纵向端面上分别固接设有两块对称的铰接安装板,每个直角夹持架的开口下端分别铰接安装在两块铰接安装板上;直角夹持架竖直板部分的内侧壁上固接有电控伸缩缸,电控伸缩缸的伸缩末端固接有压紧夹持板。上述申请解决了传统技术中的夹持装置在用于平面板件的加工夹持时存在的夹持适应性差、夹持与加工进给的配合协调性差的问题,但是该结构需要通过夹持安装板上滑动的夹持组件实现夹持,多个方向的夹持容易出现夹持力不一致的问题,从而使得夹持装置夹持可靠性差,同时多个方向夹持之后不容易对被夹持物品的周边进行切削处理,从而无法方便对待夹持物品周壁进行切削处理,通过在夹持之后通过移动切削工具的方式进行切削处理容易出现效率低的问题。In order to improve welding efficiency and precision, more and more robots are used for welding. 2023102796912, a patent document with a patent application date of 2023.03.22 and a publication date of 2023.4.18, discloses an automatic multi-function fixture, which involves clamping fixtures. The technical field includes a horizontal installation base, the upper surface of the installation base is fixedly connected with a horizontal support base plate, a swing clamping assembly is hinged on the support base plate, and a clamping installation plate is fixed above the support base plate, and the clamping installation plate The sliding clamping assembly and the rotating clamping assembly are respectively provided on the top; the swinging clamping assembly includes two symmetrically arranged right-angled clamping frames; each longitudinal end surface of the support base is respectively fixed with two symmetrical hinged mounting plates, The lower end of the opening of each right-angle clamping frame is respectively hingedly mounted on two hinged mounting plates; the inner wall of the vertical plate part of the right-angle clamping frame is fixedly connected with an electric control telescopic cylinder, and the telescopic end of the electric control telescopic cylinder is fixedly connected with a Compress the clamping plate. The above application solves the problems of poor clamping adaptability and poor coordination between clamping and processing feed when the clamping device in the traditional technology is used for the processing and clamping of flat plate parts, but the structure needs to be installed by clamping The clamping components sliding on the board realize the clamping, and the clamping in multiple directions is prone to the problem of inconsistent clamping force, which makes the clamping device clamping reliability poor. Cutting processing is performed on the periphery of the object to be clamped, so that it is not convenient to perform cutting processing on the peripheral wall of the object to be clamped, and the problem of low efficiency is likely to occur when the cutting process is performed by moving the cutting tool after clamping.
实用新型内容Utility model content
本实用新型的目的是提供一种焊接设备用升降式夹持固定工装,本实用新型的结构,焊接的工件和焊枪均安装在焊接工位上,焊接的工件夹持固定的可靠性高,焊接效率高。The purpose of this utility model is to provide a lifting type clamping and fixing tool for welding equipment. With the structure of the utility model, the workpiece to be welded and the welding gun are all installed on the welding station, and the reliability of clamping and fixing the workpiece to be welded is high. efficient.
为达到上述目的,一种焊接设备用升降式夹持固定工装,包括焊接工位机架、下滑座、上滑座、驱动座、下连接座、上连接座、下夹持座、上夹持座、第一驱动机构和焊枪安装装置;在焊接工位机架上安装有固定导杆,下滑座滑动的安装在固定导杆上,在下滑座上安装有与固定导杆平行的导杆,上滑座滑动的安装在固定导杆上,上滑座位于下滑座的上方,驱动座滑动的安装在固定导杆上,驱动座与上滑座连接,下连接座滑动的安装在固定导杆上,下连接座固定在导杆的上端,下连接座位于驱动座的上方,上连接座滑动的连接在固定导杆上,上连接座位于下连接座的上方,下夹持座安装在下滑座的顶面上,上夹持座安装在上滑座的底面上,第一驱动机构固定在上连接座和下连接座之间,第一驱动机构的驱动轴连接驱动座,在焊接工位机架上位于下夹持座的外围圆周均布有二个以上的焊枪安装装置;下夹持座包括下夹持底座和下夹持安装座,下夹持底座安装在下滑座上,下夹持安装座安装在下夹持底座上,在下夹持安装座上具有从上延伸到中部的下放置腔,在下夹持安装座的侧边设有焊枪安装装置数量一致且位置对应的下避让槽,下避让槽的上端与下放置腔相通;在下夹持安装座上设有上下延伸的下定位孔,在下夹持底座上安装有伸入到下定位孔内的下定位块;在下夹持安装座的侧边向中心延伸的下侧定位孔,在下滑座上安装有下支架,在下支架上安装有一端伸入到下侧定位孔的下侧定位块,上夹持座上设置有与下避让槽对应的上避让槽,上夹持座上设置有与下放置腔对应的上放置腔,上夹持座上设置有上定位孔以及安装在上定位孔内的上定位块。In order to achieve the above purpose, a lifting type clamping and fixing tool for welding equipment includes a welding station frame, a lower seat, an upper slide seat, a driving seat, a lower connecting seat, an upper connecting seat, a lower clamping seat, and an upper clamping seat. Seat, first driving mechanism and welding torch installation device; fixed guide rod is installed on the frame of welding station, the sliding seat is installed on the fixed guide rod, and the guide rod parallel to the fixed guide rod is installed on the sliding seat, The upper sliding seat is slidably installed on the fixed guide rod, the upper sliding seat is located above the lower seat, the driving seat is slidably installed on the fixed guide rod, the driving seat is connected with the upper sliding seat, and the lower connecting seat is slidably installed on the fixed guide rod The upper and lower connecting seats are fixed on the upper end of the guide rod, the lower connecting seat is located above the driving seat, the upper connecting seat is slidably connected to the fixed guide rod, the upper connecting seat is located above the lower connecting seat, and the lower clamping seat is installed on the slide On the top surface of the seat, the upper clamping seat is installed on the bottom surface of the upper sliding seat, the first driving mechanism is fixed between the upper connecting seat and the lower connecting seat, and the driving shaft of the first driving mechanism is connected to the driving seat. There are more than two welding torch mounting devices evenly distributed on the outer circumference of the lower clamping seat on the frame; The holding mounting base is installed on the lower clamping base. There is a lower cavity extending from the top to the middle on the lower clamping mounting base. On the side of the lower clamping mounting base, there are lower escape grooves with the same number of welding torch mounting devices and corresponding positions. The upper end of the lower avoidance groove communicates with the lower placement chamber; the lower positioning hole extending up and down is provided on the lower clamping mounting base, and the lower positioning block extending into the lower positioning hole is installed on the lower clamping base; The lower side positioning hole extending from the side of the lower side to the center, the lower bracket is installed on the lower seat, the lower side positioning block with one end extending into the lower side positioning hole is installed on the lower bracket, and the upper clamping seat is provided with the lower avoidance The upper escape groove corresponding to the groove, the upper holding seat is provided with an upper placing cavity corresponding to the lower placing cavity, and the upper holding seat is provided with an upper positioning hole and an upper positioning block installed in the upper positioning hole.
上述结构,将需要焊接的工件放置到焊接工位的下夹持座上,启动一焊接工位的第一驱动机构,第一驱动机构带动驱动座、上滑座和上夹持座向下运动,所述的下放置腔方便放置需要焊接的工件,通过设置下避让槽的结构,一方面下避让槽与下放置腔相通后,焊枪能够伸入到工件处则能对工件进行焊接,另一方面下避让槽的下端结构,当工件在上下运动过程中,能对焊枪进行导向。同时通过下定位孔与下定位块的配合能实现对下夹持安装座进行定位,通过上定位孔与上定位块的配合实现对上夹持安装座进行定位,通过定位孔与定位块的作用,能有效防止上夹持安装座和下夹持安装座的旋转,确保夹持的可靠性,通过上夹持座和下夹持座夹持住需要焊接的工件,启动一焊接工位的焊枪并利用焊枪对需要焊接的工件进行焊接,在焊接的开始,两个以上的焊枪伸入到下导向槽内对焊接的工件进行多方位焊接,提高焊接效率。With the above structure, the workpiece to be welded is placed on the lower clamping seat of the welding station, and the first driving mechanism of a welding station is started, and the first driving mechanism drives the driving seat, the upper sliding seat and the upper clamping seat to move downward , the lower placement cavity is convenient for placing workpieces to be welded. By setting the structure of the lower avoidance groove, on the one hand, after the lower avoidance groove communicates with the lower placement cavity, the welding torch can be inserted into the workpiece and the workpiece can be welded. On the one hand, the lower end structure of the lower avoidance groove can guide the welding torch when the workpiece moves up and down. At the same time, through the cooperation of the lower positioning hole and the lower positioning block, the positioning of the lower clamping mounting seat can be realized, and the positioning of the upper clamping mounting seat can be realized through the cooperation of the upper positioning hole and the upper positioning block. , can effectively prevent the rotation of the upper clamping seat and the lower clamping seat, and ensure the reliability of the clamping. The workpiece to be welded is clamped by the upper clamping seat and the lower clamping seat, and the welding torch of a welding station is started And utilize the welding torch to weld the workpiece to be welded, at the beginning of welding, more than two welding torches extend into the lower guide groove to carry out multi-directional welding to the workpiece to be welded, so as to improve the welding efficiency.
进一步的,所述的焊接工位机架包括底板、下立板、安装板和上立板,在底板的两端分别安装有下立板,安装板安装在两下立板的上端,在安装板的两端上分别安装有上立板;焊枪安装装置安装在底板上。该结构,方便安装焊枪安装装置及第二驱动机构。Further, the welding station frame includes a bottom plate, a lower vertical plate, a mounting plate and an upper vertical plate, and the lower vertical plates are respectively installed at both ends of the bottom plate, and the mounting plate is installed on the upper ends of the two lower vertical plates. Upper vertical plates are installed on both ends of the plate; the welding torch installation device is installed on the bottom plate. This structure facilitates the installation of the welding torch installation device and the second driving mechanism.
进一步的,还包括第二驱动机构,第二驱动机构安装在上连接座与切削工位机架之间。在上述结构中,将焊枪和需要焊接的工件均安装在同一个焊接工位上,利用工件相对于焊枪上下运动实现焊接,因此,焊接的精度高。Further, it also includes a second driving mechanism, the second driving mechanism is installed between the upper connection seat and the cutting station frame. In the above structure, the welding torch and the workpiece to be welded are installed on the same welding station, and the welding is realized by using the workpiece to move up and down relative to the welding torch, so the welding precision is high.
进一步的,焊接设备包括机架,在机架并排的安装有升降式夹持固定工装;焊接工位机架安装在机架上。Further, the welding equipment includes a frame, and lift-type clamping and fixing tooling is installed side by side on the frame; the welding station frame is installed on the frame.
以上设置,通过将多个升降式夹持固定工装固定在焊接设备的机架上,从而方便工位进行焊接操作。With the above arrangement, by fixing a plurality of lift-type clamping and fixing tools on the frame of the welding equipment, it is convenient for the station to carry out the welding operation.
进一步的,焊接设备还包括夹持机器人,夹持机器人安装在机架的一侧,所述的夹持机器人包括机器人和夹持手;夹持手包括电机、夹持固定板和夹持装置,电机安装在机器人上,夹持固定板安装在电机的输出轴上,在夹持固定板的两端分别安装有夹持装置。Further, the welding equipment also includes a clamping robot, which is installed on one side of the frame, and the clamping robot includes a robot and a clamping hand; the clamping hand includes a motor, a clamping fixed plate and a clamping device, The motor is installed on the robot, the clamping and fixing plate is installed on the output shaft of the motor, and clamping devices are respectively installed at both ends of the clamping and fixing plate.
以上结构,利用夹持机器人夹持需要焊接的工件并在两个焊接工位上转换即上述工作方法,因此,焊接的效率高。In the above structure, the clamping robot is used to clamp the workpiece to be welded and switch between the two welding stations, which is the above working method, so the welding efficiency is high.
进一步的,上夹持座包括上夹持底座和上夹持安装座,上夹持底座安装在上滑座上,上夹持安装座安装在上夹持底座上,在上夹持安装座上具有从下延伸到中部的上放置腔,在上夹持安装座的侧边设有焊枪安装装置数量一致且位置对应的上避让槽,上避让槽的下端与上放置腔相通。所述的上放置腔方便放置需要焊接的工件,通过设置上避让槽的结构,一方面上避让槽与上放置腔相通后,焊枪能够伸入到工件处则能对工件进行焊接,另一方面上避让槽的上端结构,当工件在上下运动过程中,能对焊枪进行导向。Further, the upper clamping seat includes an upper clamping base and an upper clamping installation seat, the upper clamping base is installed on the upper sliding seat, the upper clamping installation seat is installed on the upper clamping base, and on the upper clamping installation seat It has an upper placement cavity extending from the bottom to the middle, and upper avoidance grooves with the same number of welding torch installation devices and corresponding positions are arranged on the side of the upper clamping mounting seat, and the lower end of the upper avoidance groove communicates with the upper placement chamber. The upper cavity is convenient for placing workpieces to be welded. By setting the structure of the upper avoidance groove, on the one hand, after the upper avoidance groove communicates with the upper cavity, the welding torch can be inserted into the workpiece to weld the workpiece. The upper end structure of the upper avoidance groove can guide the welding torch when the workpiece moves up and down.
进一步的,在上夹持底座的侧边设有与上避让槽上下位置对应且连通的上导向槽。该结构,上导向槽能对焊枪起到导向作用。Further, an upper guide groove corresponding to and communicating with the upper and lower positions of the upper avoidance groove is provided on the side of the upper clamping base. With this structure, the upper guide groove can guide the welding torch.
进一步的,在上夹持安装座上设有上下延伸的上定位孔,在上夹持底座上安装有伸入到上定位孔内的上定位块;在上夹持安装座的侧边向中心延伸的上侧定位孔,在上滑座上安装有上支架,在上支架上安装有一端伸入到上侧定位孔的上侧定位块。通过上定位孔与上定位块的配合能实现对上夹持安装座进行定位,通过上侧定位孔与上侧定位块的作用,能有效放置上夹持安装座的旋转。Further, an upper positioning hole extending up and down is provided on the upper clamping mounting base, and an upper positioning block extending into the upper positioning hole is installed on the upper clamping base; The extended upper positioning hole is provided with an upper bracket on the upper sliding seat, and an upper positioning block with one end extending into the upper positioning hole is installed on the upper bracket. The upper clamping mounting seat can be positioned through the cooperation of the upper positioning hole and the upper positioning block, and the rotation of the upper clamping mounting base can be effectively placed through the action of the upper positioning hole and the upper positioning block.
进一步的,所述的第一驱动机构为第一气缸,所述的第二驱动机构为第二气缸;夹持装置包括双杆气缸和夹持臂,在夹持固定板的两端分别安装有双杆气缸,在双杆气缸的活塞杆上连接有夹持臂,在夹持臂的内侧设置有夹持块。该结构,当双杆气缸工作时,则能带动夹持臂运动,从而能实现对工件的夹持和松开。Further, the first driving mechanism is a first cylinder, and the second driving mechanism is a second cylinder; the clamping device includes a double-rod cylinder and a clamping arm, and the two ends of the clamping and fixing plate are respectively installed with The double-rod cylinder is connected with a clamping arm on the piston rod of the double-rod cylinder, and a clamping block is arranged on the inner side of the clamping arm. With this structure, when the double-rod cylinder works, it can drive the clamping arm to move, thereby realizing the clamping and releasing of the workpiece.
进一步的,焊枪安装装置包括焊枪底座、垂直导向座、垂直滑块、垂直锁紧螺钉、水平导向座、水平滑块、水平锁紧螺钉、焊枪下夹持座和焊枪上夹持座,焊枪底座安装在焊接工位机架上,垂直导向座安装在焊枪底座上,在垂直导向座上设有垂直燕尾导向槽,垂直滑块滑动的设置在垂直燕尾导向槽上,垂直锁紧螺钉安装在垂直导向座上并作用在垂直滑块上,水平导向座安装在垂直滑块上,水平导向座上设有水平燕尾导向槽,水平滑块滑动的设在水平燕尾导向槽上,水平锁紧螺钉安装在水平导向座上并作用在水平滑块上,焊枪下夹持座安装在水平滑块上,焊枪上夹持座通过螺栓安装在焊枪下夹持座上,焊枪下夹持座与焊枪上夹持座之间具有夹持空间。该结构,当松开垂直锁紧螺钉,则能让垂直滑块在垂直导向座内滑动,从而调节安装到焊枪安装装置上的焊枪的上下位置;当松开水平锁紧螺钉,则能让水平滑块在水平导向座上移动,从而调节安装到焊枪安装装置上的焊枪的水平位置,因此,通过该结构能扩大焊接的使用范围。Further, the welding torch mounting device includes a welding torch base, a vertical guide seat, a vertical slider, a vertical locking screw, a horizontal guide seat, a horizontal slider, a horizontal locking screw, a lower clamping seat of the welding torch and an upper clamping seat of the welding torch, and the welding torch base Installed on the frame of the welding station, the vertical guide seat is installed on the base of the welding torch, there is a vertical dovetail guide groove on the vertical guide seat, the vertical slider is set on the vertical dovetail guide groove, and the vertical locking screw is installed on the vertical The guide seat acts on the vertical slider. The horizontal guide seat is installed on the vertical slider. The horizontal guide seat is provided with a horizontal dovetail guide groove. The horizontal slider slides on the horizontal dovetail guide groove. The horizontal locking screw is installed On the horizontal guide seat and acts on the horizontal slider, the lower clamping seat of the welding torch is installed on the horizontal slider, the upper clamping seat of the welding torch is installed on the lower clamping seat of the welding torch through bolts, and the lower clamping seat of the welding torch is connected with the upper clamping of the welding torch There is a clamping space between the holders. With this structure, when the vertical locking screw is loosened, the vertical slider can slide in the vertical guide seat, thereby adjusting the up and down position of the welding torch installed on the welding torch installation device; when the horizontal locking screw is loosened, the horizontal The slide block moves on the horizontal guide seat to adjust the horizontal position of the welding torch installed on the welding torch mounting device, so the application range of welding can be enlarged through this structure.
附图说明Description of drawings
图1为使用本实用新型的升降式夹持固定工装的焊接设备的立体图。Fig. 1 is a perspective view of welding equipment using the lift-type clamping and fixing tool of the present utility model.
图2为使用本实用新型的升降式夹持固定工装的焊接设备的分解图。Fig. 2 is an exploded view of the welding equipment using the lift-type clamping and fixing tool of the utility model.
图3为升降式夹持固定工装的立体图。Fig. 3 is a perspective view of the lift-type clamping and fixing tool.
图4为升降式夹持固定工装另一视角的立体图。Fig. 4 is a perspective view of another viewing angle of the lift-type clamping and fixing tool.
图5为升降式夹持固定工装的分解图。Fig. 5 is an exploded view of the lift-type clamping and fixing tool.
图6为升降式夹持固定工装的机架的立体图。Fig. 6 is a perspective view of the frame of the lift-type clamping and fixing tool.
图7为升降式夹持固定工装的机架另一视角的立体图。Fig. 7 is a perspective view from another angle of view of the frame of the lift-type clamping and fixing tool.
图8为下滑座、下夹持座、上滑座和上夹持座的立体图。Fig. 8 is a perspective view of the lower seat, the lower clamping seat, the upper sliding seat and the upper clamping seat.
图9为下滑座、下夹持座、上滑座和上夹持座的分解图。Fig. 9 is an exploded view of the lower seat, the lower clamping seat, the upper sliding seat and the upper clamping seat.
图10为焊枪安装装置的立体图。Fig. 10 is a perspective view of a welding torch mounting device.
图11为夹持手的示意图。Fig. 11 is a schematic diagram of a clamping hand.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型进行进一步详细说明。The utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
如图1和图2所示,焊接设备用升降式夹持固定工装,用于焊接设备中,对焊接的工件进行加持固定,焊接设备包括机架100、升降式夹持固定工装200、夹持机器人300和控制箱400。在机架100并排的安装有两个升降式夹持固定工装200,夹持机器人300安装在机架100的一侧,控制箱400安装在机架100上。As shown in Figures 1 and 2, the welding equipment uses a lift-type clamping and fixing tool, which is used in the welding equipment to clamp and fix the workpiece to be welded. The welding equipment includes a frame 100, a lift-type clamping and fixing tool 200, a clamping Robot 300 and control box 400. Two lift-type clamping and fixing toolings 200 are installed side by side on the frame 100 , the clamping robot 300 is installed on one side of the frame 100 , and the control box 400 is installed on the frame 100 .
如图3至图5所示,所述的升降式夹持固定工装200包括焊接工位机架21、下滑座22、上滑座23、驱动座24、下连接座25、上连接座26、下夹持座27、上夹持座28、第一驱动机构29、第二驱动机构210和焊枪安装装置211。As shown in Figures 3 to 5, the lift-type clamping and fixing tool 200 includes a welding station frame 21, a lower seat 22, an upper slide seat 23, a drive seat 24, a lower connection seat 25, an upper connection seat 26, The lower clamping seat 27 , the upper clamping seat 28 , the first driving mechanism 29 , the second driving mechanism 210 and the welding gun installation device 211 .
如图6和图7所示,所述的焊接工位机架21包括底板41、下立板42、安装板43和上立板44,底板41固定在机架100上,在底板41的两端分别安装有下立板42,两下立板42之间形成有空间45,安装板43安装在两下立板42的上端,在安装板43的两端上分别安装有上立板44。在安装板43上设置有通孔46,在上立板44的上端向前延伸有导向座47,在导向座47上设置有夹持孔48。As shown in Fig. 6 and Fig. 7, described welding station frame 21 comprises base plate 41, lower vertical plate 42, mounting plate 43 and upper vertical plate 44, and base plate 41 is fixed on the frame 100, on the two sides of base plate 41 End is equipped with lower riser 42 respectively, forms space 45 between two lower risers 42, and mounting plate 43 is installed on the upper end of two lower risers 42, and upper riser 44 is respectively installed on the two ends of mounting plate 43. A through hole 46 is provided on the mounting plate 43 , a guide seat 47 extends forward from the upper end of the upper vertical plate 44 , and a clamping hole 48 is provided on the guide seat 47 .
如图3至图5所示,在底板41与导向座47之间安装有固定导杆49,固定导杆49穿过夹持孔48,下滑座22滑动的安装在固定导杆49上,在下滑座22上安装有与固定导杆49平行的导杆410,上滑座23滑动的安装在固定导杆49上,上滑座23位于下滑座22的上方,驱动座24滑动的安装在固定导杆49上,驱动座24通过连接杆411与上滑座23连接,下连接座25滑动的安装在固定导杆49上,下连接座25固定在导杆410的上端,下连接座25位于驱动座24的上方,上连接座26滑动的连接在固定导杆49上,上连接座26位于下连接座25的上方。As shown in Figures 3 to 5, a fixed guide rod 49 is installed between the base plate 41 and the guide seat 47, the fixed guide rod 49 passes through the clamping hole 48, and the sliding seat 22 is slidably installed on the fixed guide rod 49. The guide bar 410 parallel to the fixed guide bar 49 is installed on the lower seat 22, the upper slide seat 23 is slidably installed on the fixed guide bar 49, the upper slide seat 23 is located above the lower seat 22, and the driving seat 24 is slidably installed on the fixed guide bar 49. On the guide rod 49, the driving seat 24 is connected with the upper sliding seat 23 through the connecting rod 411, the lower connecting seat 25 is slidably installed on the fixed guide rod 49, the lower connecting seat 25 is fixed on the upper end of the guiding rod 410, and the lower connecting seat 25 is located at Above the driving base 24 , the upper connecting base 26 is slidably connected to the fixed guide rod 49 , and the upper connecting base 26 is located above the lower connecting base 25 .
如图8和图9所示,下夹持座27包括下夹持底座271和下夹持安装座272,下夹持底座271安装在下滑座22上,在下夹持底座271上安装有上下延伸的下定位块2711,在本实施例中,下定位块2711设置有三个;在下夹持底座271的侧边设有与下避让槽上下位置对应且连通的下导向槽2712,下导向槽2712给焊枪进行导向。下夹持安装座272通过螺栓安装在下夹持底座271上,在下夹持安装座272上具有从上延伸到中部的下放置腔2721,在下夹持安装座272的侧边设有焊枪安装装置数量一致且位置对应的下避让槽2722,下避让槽设置有三个,下避让槽2722的上端与下放置腔2721相通,下放置腔2721用于放置工件的下端;在下夹持安装座272上设有上下延伸的下定位孔2723,下定位块2711插入到下定位孔2723内,对下夹持安装座272进行定位;在下夹持安装座272的侧边向中心延伸的下侧定位孔2724,在下滑座22上安装有下支架273,在下支架273上安装有一端伸入到下侧定位孔的下侧定位块274,通过下侧定位块274与下侧定位孔2724的配合,防止下夹持安装座旋转。所述的下放置腔2721方便放置需要焊接的工件,通过设置下避让槽的结构,一方面下避让槽与下放置腔相通后,焊枪能够伸入到工件处则能对工件进行焊接,另一方面下避让槽的下端结构,当工件在上下运动过程中,能对焊枪进行导向。As shown in Figures 8 and 9, the lower clamping seat 27 includes a lower clamping base 271 and a lower clamping mounting base 272, the lower clamping base 271 is installed on the sliding seat 22, and a vertical extension is installed on the lower clamping base 271. In the present embodiment, there are three lower positioning blocks 2711; on the side of the lower clamping base 271, there is a lower guide groove 2712 corresponding to and communicating with the upper and lower positions of the lower avoidance groove, and the lower guide groove 2712 gives The torch is guided. The lower clamping mount 272 is installed on the lower clamping base 271 by bolts, and the lower clamping mount 272 has a lower cavity 2721 extending from the top to the middle, and the side of the lower clamping mount 272 is provided with a welding torch mounting device Quantity Consistent and corresponding lower avoidance grooves 2722, three lower avoidance grooves are provided, the upper end of the lower avoidance grooves 2722 communicates with the lower placement cavity 2721, and the lower placement cavity 2721 is used to place the lower end of the workpiece; The lower positioning hole 2723 extending up and down, the lower positioning block 2711 is inserted into the lower positioning hole 2723, and the lower clamping mount 272 is positioned; the lower positioning hole 2724 extending from the side of the lower clamping mount 272 to the center, A lower bracket 273 is installed on the sliding seat 22, and a lower positioning block 274 with one end extending into the lower positioning hole is installed on the lower bracket 273. By cooperating with the lower positioning block 274 and the lower positioning hole 2724, the lower clamping is prevented. The mount rotates. The lower placement cavity 2721 is convenient for placing workpieces to be welded. By setting the structure of the lower avoidance groove, on the one hand, after the lower escape groove communicates with the lower placement cavity, the welding torch can be inserted into the workpiece and the workpiece can be welded. On the one hand, the lower end structure of the lower avoidance groove can guide the welding torch when the workpiece moves up and down.
如图8和图9所示,上夹持座28包括上夹持底座281和上夹持安装座282,上夹持底座281安装在上滑座23上,在上夹持底座281上安装有上下延伸的上定位块2811,在本实施例中,上定位块2811设置有三个;在上夹持底座281的侧边设有与上避让槽上下位置对应且连通的上导向槽2812,上导向槽2812给焊枪进行导向。上夹持安装座282通过螺栓安装在上夹持底座281上,在上夹持安装座282上具有从上延伸到中部的上放置腔2821,在上夹持安装座282的侧边设有焊枪安装装置数量一致且位置对应的上避让槽2822,上避让槽2822的下端与上放置腔2821相通,上放置腔2821用于放置工件的上端;在上夹持安装座282上设有上下延伸的上定位孔2823,上定位块2811插入到上定位孔2823内,对上夹持安装座282进行定位;在上夹持安装座282的侧边向中心延伸的上侧定位孔2824,在上滑座23上安装有上支架283,在上支架283上安装有一端伸入到上侧定位孔的上侧定位块284,通过上侧定位块284与上侧定位孔2824的配合,防止上夹持安装座旋转。所述的上放置腔2821方便放置需要焊接的工件,通过设置上避让槽的结构,一方面上避让槽与上放置腔相通后,焊枪能够伸入到工件处则能对工件进行焊接,另一方面上避让槽的上端结构,当工件在上下运动过程中,能对焊枪进行导向。As shown in Figures 8 and 9, the upper clamping seat 28 includes an upper clamping base 281 and an upper clamping mounting base 282, the upper clamping base 281 is installed on the upper sliding seat 23, and the upper clamping base 281 is installed with The upper positioning block 2811 extending up and down, in this embodiment, there are three upper positioning blocks 2811; on the side of the upper clamping base 281, there is an upper guide groove 2812 corresponding to and connected with the upper and lower positions of the upper avoidance groove. Slot 2812 guides the welding torch. The upper clamping mount 282 is installed on the upper clamping base 281 by bolts, and the upper clamping mount 282 has an upper placement cavity 2821 extending from the top to the middle, and a welding torch is arranged on the side of the upper clamping mount 282 The upper avoidance groove 2822 with the same number of installation devices and the corresponding position, the lower end of the upper avoidance groove 2822 communicates with the upper placement cavity 2821, and the upper placement cavity 2821 is used to place the upper end of the workpiece; On the positioning hole 2823, the upper positioning block 2811 is inserted in the upper positioning hole 2823, and the upper clamping mounting seat 282 is positioned; the upper side positioning hole 2824 extending toward the center from the side of the upper clamping mounting base 282 slides on the upper positioning hole 2823. An upper support 283 is installed on the seat 23, and an upper positioning block 284 with one end extending into the upper positioning hole is installed on the upper support 283. By cooperating with the upper positioning block 284 and the upper positioning hole 2824, it is prevented from clamping. The mount rotates. The upper cavity 2821 is convenient for placing workpieces that need to be welded. By setting the structure of the upper avoidance groove, on the one hand, after the upper avoidance groove communicates with the upper cavity, the welding torch can be inserted into the workpiece and the workpiece can be welded. On the one hand, the upper end structure of the avoidance groove can guide the welding torch when the workpiece moves up and down.
如图3至图5所示,第一驱动机构29为第一气缸,第一气缸的缸体固定在上连接座26和下连接座25之间,第一气缸的驱动轴穿过下连接座连接驱动座24,第二驱动机构210为第二气缸,第二气缸穿过通孔并安装在安装板43上,第二气缸的活塞杆连接在上连接座26上。As shown in Fig. 3 to Fig. 5, the first driving mechanism 29 is a first air cylinder, the cylinder body of the first air cylinder is fixed between the upper connecting seat 26 and the lower connecting seat 25, and the drive shaft of the first air cylinder passes through the lower connecting seat Connect the driving base 24 , the second driving mechanism 210 is a second air cylinder, the second air cylinder passes through the through hole and is installed on the mounting plate 43 , and the piston rod of the second air cylinder is connected on the upper connecting seat 26 .
上述结构,当第一气缸动作,在第一气缸带动驱动座24沿着固定导杆运动,驱动座24则带动上滑座23沿着固定导杆运动,上滑座23带动上夹持座28运动,则通过上下夹持座的作用能对工件进行夹持和松开。With the above structure, when the first cylinder moves, the first cylinder drives the driving seat 24 to move along the fixed guide rod, and the driving seat 24 drives the upper sliding seat 23 to move along the fixed guide rod, and the upper sliding seat 23 drives the upper clamping seat 28 Movement, the workpiece can be clamped and released through the action of the upper and lower clamping seats.
当第二气缸动作,则第二气缸带动上连接座26沿着固定导杆运动,上连接座26通过第一气缸的缸体带动下连接座25沿着固定导杆运动,下连接座25通过导杆410带动下滑座22运动,由于第一气缸的作用,则会带动下夹持座、上夹持座、上滑座、驱动座和工件运动。When the second cylinder moves, the second cylinder drives the upper connecting seat 26 to move along the fixed guide rod, and the upper connecting seat 26 drives the lower connecting seat 25 to move along the fixed guide rod through the cylinder body of the first cylinder, and the lower connecting seat 25 passes through The guide rod 410 drives the lower seat 22 to move, and due to the action of the first cylinder, it will drive the lower clamping seat, the upper clamping seat, the upper sliding seat, the driving seat and the workpiece to move.
在底板41上位于下夹持座的外围圆周均布有二个以上的焊枪安装装置211;如图10所示,焊枪安装装置211包括焊枪底座2111、垂直导向座2112、垂直滑块2113、垂直锁紧螺钉2114、水平导向座2115、水平滑块2116、水平锁紧螺钉2117、焊枪下夹持座2118和焊枪上夹持座2119,焊枪底座2111安装在底板41上,垂直导向座2112安装在焊枪底座2111上,在垂直导向座2112上设有垂直燕尾导向槽,垂直滑块2113滑动的设置在垂直燕尾导向槽上,垂直锁紧螺钉2114安装在垂直导向座2112上并作用在垂直滑块2113上,水平导向座2115安装在垂直滑块2113上,水平导向座2115上设有水平燕尾导向槽,水平滑块2116滑动的设在水平燕尾导向槽上,水平锁紧螺钉2117安装在水平导向座上并作用在水平滑块上,焊枪下夹持座2118安装在水平滑块上,焊枪上夹持座2119通过螺栓安装在焊枪下夹持座2118上,焊枪下夹持座与焊枪上夹持座之间具有夹持空间21110,夹持空间21110用于放置焊枪。该结构,当松开垂直锁紧螺钉,则能让垂直滑块在垂直导向座内滑动,从而调节安装到焊枪安装装置上的焊枪的上下位置;当松开水平锁紧螺钉,则能让水平滑块在水平导向座上移动,从而调节安装到焊枪安装装置上的焊枪的水平位置,因此,通过该结构能扩大焊接的使用范围。On the bottom plate 41, there are more than two welding torch installation devices 211 evenly distributed on the outer circumference of the lower clamping seat; Locking screw 2114, horizontal guide seat 2115, horizontal slider 2116, horizontal locking screw 2117, welding torch lower clamping seat 2118 and welding torch upper clamping seat 2119, welding torch base 2111 is installed on the base plate 41, vertical guide seat 2112 is installed on On the welding torch base 2111, there is a vertical dovetail guide groove on the vertical guide seat 2112, the vertical slider 2113 is slidably set on the vertical dovetail guide groove, and the vertical locking screw 2114 is installed on the vertical guide seat 2112 and acts on the vertical slider On 2113, the horizontal guide seat 2115 is installed on the vertical slider 2113, the horizontal guide seat 2115 is provided with a horizontal dovetail guide groove, the horizontal slider 2116 slides on the horizontal dovetail guide groove, and the horizontal locking screw 2117 is installed on the horizontal guide on the seat and acts on the horizontal slider, the lower clamping seat 2118 of the welding torch is installed on the horizontal slider, the upper clamping seat 2119 of the welding torch is installed on the lower clamping seat 2118 of the welding torch through bolts, the lower clamping seat of the welding torch is clamped with the upper clamping of the welding torch There is a clamping space 21110 between the holders, and the clamping space 21110 is used to place a welding torch. With this structure, when the vertical locking screw is loosened, the vertical slider can slide in the vertical guide seat, thereby adjusting the up and down position of the welding torch installed on the welding torch installation device; when the horizontal locking screw is loosened, the horizontal The slide block moves on the horizontal guide seat to adjust the horizontal position of the welding torch installed on the welding torch mounting device, so the application range of welding can be enlarged through this structure.
如图2所示,所述的夹持机器人300包括机器人31和夹持手32。机器人31为现有的机器人。As shown in FIG. 2 , the clamping robot 300 includes a robot 31 and a clamping hand 32 . The robot 31 is an existing robot.
如图2和图11所示,夹持手32包括电机321、夹持固定板322和夹持装置,电机321安装在机器人上,夹持固定板322安装在电机321的输出轴上,在夹持固定板的两端分别安装有夹持装置,夹持装置包括双杆气缸323和夹持臂324,在夹持固定板的两端分别安装有双杆气缸323,在双杆气缸的活塞杆上连接有夹持臂324,在夹持臂的内侧设置有夹持块325,夹持块325的内侧面上有夹持齿。该结构,当双杆气缸工作时,则能带动夹持臂运动,从而能实现对工件的夹持和松开。As shown in Figure 2 and Figure 11, clamping hand 32 comprises motor 321, clamping fixed plate 322 and clamping device, and motor 321 is installed on the robot, and clamping fixed plate 322 is installed on the output shaft of motor 321, in clamping The two ends of the fixed plate are respectively equipped with a clamping device, the clamping device includes a double-rod cylinder 323 and a clamping arm 324, and a double-rod cylinder 323 is respectively installed at the two ends of the clamped fixed plate, and the piston rod of the double-rod cylinder A clamping arm 324 is connected to the top, a clamping block 325 is arranged on the inner side of the clamping arm, and clamping teeth are arranged on the inner side of the clamping block 325 . With this structure, when the double-rod cylinder works, it can drive the clamping arm to move, thereby realizing the clamping and releasing of the workpiece.
本实施例的焊接设备的工作方法为:The working method of the welding equipment of the present embodiment is:
(1)将焊枪夹持到夹持空间21110上。(1) Clamp the welding torch to the clamping space 21110.
(2)通过夹持机器人的其中一夹持装置将需要焊接的工件放置到第一个焊接工位的下夹持座上。(2) Place the workpiece to be welded on the lower clamping seat of the first welding station through one of the clamping devices of the clamping robot.
(3)启动第一个焊接工位的第一气缸,第一气缸带动驱动座、上滑座和上夹持座向下运动,通过上夹持座和下夹持座夹持住需要焊接的工件。具体升降式夹持固定工装的夹持过程:所述的下放置腔方便放置需要焊接的工件,通过设置下避让槽的结构,一方面下避让槽与下放置腔相通后,焊枪能够伸入到工件处则能对工件进行焊接,另一方面下避让槽的下端结构,当工件在上下运动过程中,能对焊枪进行导向。同时通过下定位孔与下定位块的配合能实现对下夹持安装座进行定位,通过上定位孔与上定位块的配合实现对上夹持安装座进行定位,通过定位孔与定位块的作用,能有效防止上夹持安装座和下夹持安装座的旋转,确保夹持的可靠性。(3) Start the first cylinder of the first welding station, the first cylinder drives the driving seat, the upper slide seat and the upper clamping seat to move downward, and the upper clamping seat and the lower clamping seat clamp the parts to be welded artifact. The clamping process of the specific lift-type clamping and fixing tooling: the lower placement chamber is convenient for placing workpieces to be welded. By setting the structure of the lower avoidance groove, on the one hand, after the lower avoidance groove communicates with the lower placement chamber, the welding torch can be inserted into the The workpiece can be welded at the workpiece. On the other hand, the lower end structure of the lower avoidance groove can guide the welding torch when the workpiece moves up and down. At the same time, through the cooperation of the lower positioning hole and the lower positioning block, the positioning of the lower clamping mounting seat can be realized, and the positioning of the upper clamping mounting seat can be realized through the cooperation of the upper positioning hole and the upper positioning block. , can effectively prevent the rotation of the upper clamping mount and the lower clamping mount, ensuring the reliability of clamping.
(4)夹持机器人的夹持手从第一个焊接工位退回去夹持另一需要焊接的工件,通过夹持机器人的其中一夹持装置将需要焊接的工件放置到第二个焊接工位的下夹持座上。(4) The clamping hand of the clamping robot retreats from the first welding station to clamp another workpiece to be welded, and places the workpiece to be welded to the second welder through one of the clamping devices of the clamping robot. on the lower clamping seat of the position.
(5)启动第二个焊接工位的第一气缸,第一气缸带动驱动座、上滑座和上夹持座向下运动,通过上夹持座和下夹持座夹持住需要焊接的工件。(5) Start the first cylinder of the second welding station, the first cylinder drives the driving seat, the upper sliding seat and the upper clamping seat to move downward, and the upper clamping seat and the lower clamping seat clamp the parts to be welded artifact.
(6)在进行步骤(4)和步骤(5)的同时,启动第一个焊接工位的焊枪并利用焊枪对需要焊接的工件进行焊接,在焊接过程中,启动第二气缸,通过第二气缸带动下滑座、上滑座、驱动座、下连接座、上连接座、下夹持座、上夹持座和第一气缸向下运动,从而带动需要焊接的工件向下运动,通过需要焊接的工件相对于焊枪运动实现对需要焊接的工件的焊接。(6) While performing steps (4) and (5), start the welding torch of the first welding station and use the welding torch to weld the workpiece to be welded. During the welding process, start the second cylinder and pass the second The cylinder drives the lower seat, upper sliding seat, driving seat, lower connecting seat, upper connecting seat, lower clamping seat, upper clamping seat and the first cylinder to move downward, thereby driving the workpiece to be welded to move downward. The workpiece moves relative to the welding torch to realize the welding of the workpiece to be welded.
(7)夹持机器人的夹持手从第二个焊接工位退回去夹持下一个需要焊接的工件并通过夹持机器人将下一个需要焊接的工件输送到第一个焊接工位的侧边;通过第一个焊接工位的第二气缸带动下滑座、上滑座、驱动座、下连接座、上连接座、下夹持座、上夹持座和第一气缸向下运动,从而带动在第一个焊接工位上的已经焊接好的工件向下运动,然后启动第一个焊接工位的第一气缸,让上夹持座向上运动,然后通过电机带动夹持固定板旋转,通过另一夹持装置将已经焊接好的工件取下,然后通过电机旋转夹持固定板,利用夹持机器人将需要焊接的工件放入到第一个焊接工位上。(7) The clamping hand of the clamping robot retreats from the second welding station to clamp the next workpiece to be welded and transport the next workpiece to be welded to the side of the first welding station through the clamping robot ; The second cylinder of the first welding station drives the lower seat, the upper sliding seat, the driving seat, the lower connecting seat, the upper connecting seat, the lower clamping seat, the upper clamping seat and the first cylinder to move downward, thereby driving The workpiece that has been welded on the first welding station moves downward, and then the first cylinder of the first welding station is activated to let the upper clamping seat move upwards, and then the motor drives the clamping fixed plate to rotate. Another clamping device removes the workpiece that has been welded, and then rotates the clamping plate through the motor, and uses the clamping robot to put the workpiece to be welded into the first welding station.
(8)启动第一个焊接工位的第一气缸,第一气缸带动驱动座、上滑座和上夹持座向下运动,通过上夹持座和下夹持座夹持住需要焊接的工件。(8) Start the first cylinder of the first welding station, the first cylinder drives the driving seat, the upper sliding seat and the upper clamping seat to move downward, and the upper clamping seat and the lower clamping seat clamp the parts to be welded artifact.
(9)在进行步骤(7)和步骤(8)的同时,启动第二个焊接工位的焊枪并利用焊枪对需要焊接的工件进行焊接,在焊接过程中,启动第二气缸,通过第二气缸带动下滑座、上滑座、驱动座、下连接座、上连接座、下夹持座、上夹持座和第一气缸向下运动,从而带动需要焊接的工件向下运动,通过需要焊接的工件相对于焊枪运动实现对需要焊接的工件的焊接。(9) While performing steps (7) and (8), start the welding torch of the second welding station and use the welding torch to weld the workpiece to be welded. During the welding process, start the second cylinder and pass the second The cylinder drives the lower seat, upper sliding seat, driving seat, lower connecting seat, upper connecting seat, lower clamping seat, upper clamping seat and the first cylinder to move downward, thereby driving the workpiece to be welded to move downward. The workpiece moves relative to the welding torch to realize the welding of the workpiece to be welded.
(10)夹持机器人的夹持手从第一个焊接工位退回,将从第一个焊接工位上取下的已经焊接好的工件放置好,然后通过夹持机器人去夹持下一个需要焊接的工件并通过夹持机器人将下一个需要焊接的工件输送到第二个焊接工位的侧边;通过第二个焊接工位的第二气缸带动下滑座、上滑座、驱动座、下连接座、上连接座、下夹持座、上夹持座和第一气缸向上运动,从而带动在第二个焊接工位上的已经焊接好的工件向上运动,然后启动第二个焊接工位的第一气缸,让上夹持座向上运动,然后通过电机带动夹持固定板旋转,通过另一夹持装置将已经焊接好的工件取下,然后通过电机旋转夹持固定板,利用夹持机器人将需要焊接的工件放入到第二个焊接工位上。(10) The clamping hand of the clamping robot returns from the first welding station, places the welded workpiece removed from the first welding station, and then clamps the next one that needs to be clamped by the clamping robot. The welded workpiece is transported to the side of the second welding station by the clamping robot; the second cylinder of the second welding station drives the lower seat, upper sliding seat, driving seat, lower The connection seat, the upper connection seat, the lower clamping seat, the upper clamping seat and the first cylinder move upwards, thereby driving the welded workpieces on the second welding station to move upwards, and then start the second welding station The first cylinder makes the upper clamping seat move upwards, and then the motor drives the clamping fixed plate to rotate, and another clamping device removes the welded workpiece, and then the motor rotates to clamp the fixed plate. The robot puts the workpiece to be welded into the second welding station.
(11)启动第二个焊接工位的第一气缸,第一气缸带动驱动座、上滑座和上夹持座向下运动,通过上夹持座和下夹持座夹持住需要焊接的工件。(11) Start the first cylinder of the second welding station, the first cylinder drives the driving seat, the upper sliding seat and the upper clamping seat to move downward, and the upper clamping seat and the lower clamping seat clamp the parts to be welded artifact.
(12)在进行步骤(10)和步骤(11)的同时,启动第一个焊接工位的焊枪并利用焊枪对需要焊接的工件进行焊接,在焊接过程中,启动第二气缸,通过第二气缸带动下滑座、上滑座、驱动座、下连接座、上连接座、下夹持座、上夹持座和第一气缸向下运动,从而带动需要焊接的工件向下运动,通过需要焊接的工件相对于焊枪运动实现对需要焊接的工件的焊接。(12) While performing steps (10) and (11), start the welding torch of the first welding station and use the welding torch to weld the workpiece to be welded. During the welding process, start the second cylinder to pass through the second The cylinder drives the lower seat, upper sliding seat, driving seat, lower connecting seat, upper connecting seat, lower clamping seat, upper clamping seat and the first cylinder to move downward, thereby driving the workpiece to be welded to move downward. The workpiece moves relative to the welding torch to realize the welding of the workpiece to be welded.
(13)通过夹持机器人将从第二个焊接工位上取下的已经焊接好的工件放置好。(13) Place the welded workpiece removed from the second welding station by the clamping robot.
(14)重复步骤(7)至(13)直到需要焊接的工件焊接完成位置。(14) Repeat steps (7) to (13) until the welding of the workpiece to be welded is completed.
以上采用了升降式夹持固定工装的焊接设备,将焊枪和需要焊接的工件均安装在同一个焊接工位上,利用工件相对于焊枪上下运动实现焊接,在确保夹持固定的可靠性以及焊接效率的前提下,可以进一步提升焊接的精度高。在焊接过程中,利用夹持机器人夹持需要焊接的工件并在两个焊接工位上转换即上述工作方法,因此,可以进一步提升焊接的效率高。The above-mentioned welding equipment adopts the lifting type clamping and fixing tooling, installs the welding torch and the workpiece to be welded on the same welding station, and uses the workpiece to move up and down relative to the welding torch to achieve welding, ensuring the reliability of clamping and fixing and welding Under the premise of high efficiency, the welding precision can be further improved. During the welding process, using the clamping robot to clamp the workpiece to be welded and switching between the two welding stations is the above-mentioned working method. Therefore, the welding efficiency can be further improved.
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| CN120862075B (en) * | 2025-09-28 | 2025-12-12 | 宁波震裕自动化科技有限公司 | Square shell and end cover automatic welding equipment and method |
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