CN219610804U - Electric connector, electric connection assembly, battery pack and electric vehicle - Google Patents
Electric connector, electric connection assembly, battery pack and electric vehicle Download PDFInfo
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- CN219610804U CN219610804U CN202320255627.6U CN202320255627U CN219610804U CN 219610804 U CN219610804 U CN 219610804U CN 202320255627 U CN202320255627 U CN 202320255627U CN 219610804 U CN219610804 U CN 219610804U
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/42—Securing in a demountable manner
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/249—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/296—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by terminals of battery packs
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/298—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the wiring of battery packs
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
- H01R13/5804—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable comprising a separate cable clamping part
- H01R13/5816—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable comprising a separate cable clamping part for cables passing through an aperture in a housing wall, the separate part being captured between cable and contour of aperture
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Aviation & Aerospace Engineering (AREA)
- Connection Of Batteries Or Terminals (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
Abstract
Description
本申请要求申请日为2022年12月30日的中国实用新型专利申请CN2022117356268的优先权、以及申请日为2022年12月30日的中国实用新型专利申请CN 2022236122548的优先权。本申请引用上述中国专利申请的全文。This application claims the priority of Chinese utility model patent application CN2022117356268 with a filing date of December 30, 2022, and the priority of Chinese utility model patent application CN2022236122548 with a filing date of December 30, 2022. This application cites the full text of the above-mentioned Chinese patent application.
技术领域technical field
本实用新型涉及一种电连接器、电连接组件、电池包和电动车辆。The utility model relates to an electric connector, an electric connection assembly, a battery pack and an electric vehicle.
背景技术Background technique
电动汽车一般采用可换式的电池包,电池包可以随时取下,以进行更换或充电,在更换或充电完毕后,再安装到车体上。现有可换式结构的电动汽车中,电动汽车上的电缆通过插头插接在车端电连接器的插座上,在车体的车身支架上设置相应的安装位,电池包放入安装位后通过电池端电连接器与车体上的车端电连接器连接,再利用锁定装置进行固定。在该过程中,电池包上的电池端电连接器的电极需要与车端电连接器上的电极接触,以保证电力输出。Electric vehicles generally use replaceable battery packs, which can be removed at any time for replacement or charging, and then installed on the car body after replacement or charging. In the existing electric vehicles with interchangeable structures, the cables on the electric vehicles are inserted into the sockets of the electric connectors at the end of the vehicle through plugs, and corresponding installation positions are set on the body bracket of the vehicle body. After the battery pack is placed in the installation positions, The battery terminal electrical connector is connected with the vehicle terminal electrical connector on the car body, and then fixed by a locking device. During this process, the electrodes of the battery-side electrical connector on the battery pack need to be in contact with the electrodes of the vehicle-side electrical connector to ensure power output.
目前,车端电连接器和电池端电连接器的安装位置相对固定并分别设置在电动汽车和电池包上,电连接器的电缆一般都是只连接在极柱上,利用电缆自身的柔性转弯来实现角度的变化调节,电缆的弯折位置与角度均不固定,相应地连接在电连接器上的电缆在弯折部位以及连接点受电缆拉力较大,易造成电连接松动,甚至造成电连接失效或烧毁等异常,容易影响电连接稳定可靠性及使用寿命。At present, the installation positions of the car-side electrical connector and the battery-side electrical connector are relatively fixed and are respectively installed on the electric vehicle and the battery pack. The cables of the electrical connectors are generally only connected to the poles, and the flexible turning of the cables themselves To realize the change and adjustment of the angle, the bending position and angle of the cable are not fixed. Correspondingly, the cable connected to the electrical connector is subjected to a large pull force at the bending position and the connection point, which will easily cause the electrical connection to loosen, and even cause electrical failure. Abnormalities such as connection failure or burning can easily affect the stability, reliability and service life of electrical connections.
实用新型内容Utility model content
本实用新型要解决的技术问题是为了克服现有技术中电连接器上的电缆弯折位置与角度均不固定,在弯折部位以及连接点受电缆拉力较大,易造成电连接松动的缺陷,提供一种电连接器、电连接组件、电池包和电动车辆。The technical problem to be solved by the utility model is to overcome the defects in the prior art that the bending position and angle of the cable on the electrical connector are not fixed, and the bending position and the connection point are subjected to a large pulling force of the cable, which easily causes the defect of loose electrical connection , providing an electrical connector, an electrical connection assembly, a battery pack and an electric vehicle.
本实用新型是通过下述技术方案来解决上述技术问题:The utility model solves the problems of the technologies described above through the following technical solutions:
一种电连接器,其包括壳体、极柱与电缆,所述壳体上开设有第一安装孔和第二安装孔,所述电缆贯穿于所述第一安装孔,所述极柱穿设于所述第二安装孔,所述电缆的一端连接于所述极柱,所述电缆的另一端向所述壳体外部延伸;其中,所述第一安装孔的开设方向与所述第二安装孔的开设方向不平行。An electrical connector, which includes a housing, a pole and a cable, the housing is provided with a first installation hole and a second installation hole, the cable passes through the first installation hole, and the pole passes through the Located in the second installation hole, one end of the cable is connected to the pole, and the other end of the cable extends to the outside of the housing; wherein, the opening direction of the first installation hole is the same as that of the first installation hole. 2. The opening directions of the mounting holes are not parallel.
在本方案中,采用上述结构形式,壳体通过第一安装孔用于与电缆相连接,壳体通过第二安装孔用于与极柱相连接,从而实现将电缆和极柱安装连接在壳体上,安装连接方便且牢固。同时,第一安装孔的开设方向与第二安装孔的开设方向不平行,通过壳体实现调整极柱与电缆的设置方向,并通过壳体实现极柱与电缆在电连接器上的固定,从而使电缆位置固定,防止电缆晃动,有效避免了发生电连接松动现象,大大提高了稳定可靠性,延长使用寿命。In this solution, the above-mentioned structural form is adopted, the housing is used to connect with the cable through the first installation hole, and the housing is used to connect with the pole through the second installation hole, so as to realize the installation and connection of the cable and the pole on the housing On the body, the installation and connection are convenient and firm. At the same time, the opening direction of the first installation hole is not parallel to the opening direction of the second installation hole, the installation direction of the pole and the cable is adjusted through the housing, and the pole and the cable are fixed on the electrical connector through the housing, Therefore, the position of the cable is fixed, the cable is prevented from shaking, the phenomenon of loose electrical connection is effectively avoided, the stability and reliability are greatly improved, and the service life is extended.
较佳地,所述第一安装孔的开设方向垂直于所述第二安装孔的开设方向。Preferably, the opening direction of the first installation hole is perpendicular to the opening direction of the second installation hole.
在本方案中,采用上述结构形式,实现极柱从壳体的正面插接,实现电缆从壳体的侧面走线,能够调整电缆的设置方向和位置,以使电连接器适用于不同的使用场景,有效避免发生干涉现象,实现结构更加紧凑,占用空间小,空间利用率更高。In this solution, the above-mentioned structural form is adopted to realize the insertion of the pole from the front of the housing, and realize the routing of the cable from the side of the housing, and the installation direction and position of the cable can be adjusted to make the electrical connector suitable for different uses. Scenarios, effectively avoiding interference, achieving a more compact structure, taking up less space, and higher space utilization.
较佳地,所述电缆包括连接头与电缆本体,所述电缆本体通过所述连接头与所述极柱电连接;其中,所述连接头与所述极柱之间的连接方式包括螺接、压接以及焊接中的至少一种,所述电缆本体与所述连接头之间的连接方式包括螺接、压接以及焊接中的至少一种。Preferably, the cable includes a connector and a cable body, and the cable body is electrically connected to the pole through the connector; wherein, the connection method between the connector and the pole includes screw connection At least one of , crimping and welding, the connection between the cable body and the connector includes at least one of screwing, crimping and welding.
在本方案中,采用上述结构形式,电缆本体与极柱之间通过连接头来实现电连接,安装连接方便,且安装连接稳定性高。同时,连接方式多样化,可以根据空间、强度等要求来选择合适的安装连接方式。In this solution, the above-mentioned structural form is adopted, and the electrical connection between the cable body and the pole is realized through the connector, which is convenient for installation and connection, and has high stability for installation and connection. At the same time, the connection methods are diversified, and the appropriate installation and connection methods can be selected according to the requirements of space and strength.
较佳地,所述连接头的一端具有连接孔,所述连接头的一端贴合抵靠于所述极柱的端部,且所述连接孔通过紧固件可拆卸地连接于所述极柱上,所述连接头的另一端具有线槽,所述电缆本体压接于所述线槽内。Preferably, one end of the connecting head has a connecting hole, one end of the connecting head fits against the end of the pole, and the connecting hole is detachably connected to the pole through a fastener. On the post, the other end of the connector has a wire groove, and the cable body is crimped in the wire groove.
在本方案中,采用上述结构形式,连接孔通过紧固件可拆卸地连接于极柱上,实现可拆卸连接,维护和更换非常方便,且连接稳定性高。连接头的另一端开设有线槽,加工制作方便;电缆本体插入至线槽并通过压接方式连接,安装连接快速且方便,且连接强度高。In this solution, the above-mentioned structural form is adopted, and the connection hole is detachably connected to the pole through a fastener to realize a detachable connection, which is very convenient for maintenance and replacement, and has high connection stability. The other end of the connector is provided with a wire groove, which is convenient for processing and manufacturing; the cable body is inserted into the wire groove and connected by crimping, the installation and connection are fast and convenient, and the connection strength is high.
较佳地,所述电连接器还包括极柱安装件,所述极柱安装件套设于所述极柱,所述极柱通过所述极柱安装件安装于所述第二安装孔。Preferably, the electrical connector further includes a pole mounting part, the pole mounting part is sleeved on the pole, and the pole is mounted in the second mounting hole through the pole mounting part.
在本方案中,采用上述结构形式,极柱安装件具有导向作用,极柱安装件内具有沿极柱的插接方向延伸的贯穿孔,使得极柱位于贯穿孔内并在贯穿孔内沿极柱的插接方向移动,有效避免了极柱在插接的过程中产生偏移错位现象,大大提高了电连接器在电连接时的稳定可靠性。同时,极柱安装件对极柱起到防护作用,对极柱在电连接时具有良好的绝缘、密封效果,可有效解决电连接不稳定的问题,大大提高了电连接器的安全性。In this solution, the above-mentioned structural form is adopted, and the pole mounting part has a guiding function. There is a through hole extending along the insertion direction of the pole inside the pole mounting part, so that the pole is located in the through hole and along the pole in the through hole. The plugging direction of the pole moves, which effectively avoids the displacement and dislocation of the pole during the plugging process, and greatly improves the stability and reliability of the electrical connector during electrical connection. At the same time, the pole mount has a protective effect on the pole, and has good insulation and sealing effects on the pole when it is electrically connected, which can effectively solve the problem of unstable electrical connection and greatly improve the safety of the electrical connector.
较佳地,所述电连接器还包括绝缘件,所述绝缘件与所述极柱安装件连接并形成中空的腔体,所述连接头部分或全部位于所述腔体内。Preferably, the electrical connector further includes an insulator, the insulator is connected with the post mounting part and forms a hollow cavity, and the connector part or all is located in the cavity.
在本方案中,采用上述结构形式,通过极柱安装件和绝缘件将用于包覆极柱和部分或全部的连接头,从而对极柱和连接头的连接处起到密封与绝缘防护的作用,保证了连接头与极柱之间良好连接,进一步提高了电连接器的安全性。In this scheme, the above-mentioned structural form is adopted, and the pole mounting parts and insulating parts will be used to cover the poles and part or all of the connectors, so as to provide sealing and insulation protection for the connection between the poles and the connectors. The function ensures a good connection between the connector head and the pole, and further improves the safety of the electrical connector.
较佳地,所述绝缘件包括防护座和防护盖,所述防护座的一侧连接于所述极柱安装件上,所述防护盖可拆卸地连接于所述防护座的另一侧。Preferably, the insulator includes a protective seat and a protective cover, one side of the protective seat is connected to the pole mount, and the protective cover is detachably connected to the other side of the protective seat.
在本方案中,采用上述结构形式,通过防护盖便于将连接头可拆卸地连接在极柱上,实现安装连接非常方便;同时,从而对连接孔和极柱进行绝缘防护;且采用可拆卸连接方式,便于维护和更换。In this scheme, the above-mentioned structural form is adopted to facilitate the detachable connection of the connector to the pole through the protective cover, which is very convenient for installation and connection; at the same time, the connection hole and the pole are insulated and protected; and the detachable connection is adopted way, easy to maintain and replace.
较佳地,所述防护座上设置有卡扣,所述防护盖上设置有与所述卡扣相配合的卡槽,所述防护座与所述防护盖通过所述卡扣与卡槽相卡合连接。Preferably, the protective seat is provided with buckles, and the protective cover is provided with a slot matching with the buckles, and the protective seat and the protective cover are connected to the slots through the buckles. Snap connection.
在本方案中,采用上述结构形式,通过卡扣与卡槽以实现防护座与防护盖之间可拆卸连接,安装连接非常方便,且连接强度高;同时,结构简单,加工制作方便。In this solution, the above-mentioned structural form is adopted, and the detachable connection between the protective seat and the protective cover is realized through buckles and slots. The installation and connection are very convenient, and the connection strength is high; at the same time, the structure is simple and the processing is convenient.
较佳地,所述电连接器还包括护套,所述护套的一端套设于所述绝缘件,所述护套的另一端套设于所述电缆本体的外周面上。Preferably, the electrical connector further includes a sheath, one end of the sheath is sleeved on the insulator, and the other end of the sheath is sleeved on the outer peripheral surface of the cable body.
在本方案中,采用上述结构形式,通过护套和绝缘件将用于包覆连接头和至少部分的电缆本体,从而对电缆本体和连接头的连接处起到密封与绝缘防护的作用,保证了连接头与电缆本体之间良好连接,提高了电连接器的安全性。In this scheme, the above-mentioned structural form is adopted, and the sheath and the insulator will be used to cover the connector and at least part of the cable body, so as to seal and insulate the connection between the cable body and the connector, ensuring The good connection between the connector head and the cable body is ensured, and the safety of the electrical connector is improved.
较佳地,所述连接头部分位于所述绝缘件的腔体内,另一部分位于所述护套内。Preferably, the connector is partly located in the cavity of the insulator, and the other part is located in the sheath.
在本方案中,采用上述结构形式,通过护套和绝缘件将完全包裹于连接头,使得绝缘件与护套相配合以对连接头起到完整的密封与绝缘防护的作用,进一步提高了电连接器的安全性。In this solution, the above-mentioned structure is adopted, and the connector is completely wrapped by the sheath and the insulator, so that the insulator and the sheath cooperate to provide a complete seal and insulation protection for the connector, further improving the electrical resistance. Connector security.
较佳地,所述壳体上具有沿所述第一安装孔的开设方向向内延伸和/或向外延伸的第一凸起部,所述第一安装孔位于所述第一凸起部内,所述电缆贯穿于所述第一凸起部,且所述护套伸入至所述第一凸起部内。Preferably, the housing has a first protruding portion extending inward and/or outward along the opening direction of the first mounting hole, and the first mounting hole is located in the first protruding portion , the cable passes through the first raised portion, and the sheath extends into the first raised portion.
在本方案中,采用上述结构形式,通过第一凸起部能够有效增大壳体与电缆的连接接触面积,加强壳体与电缆之间的连接强度,实现电缆稳定固定在壳体上,安全稳定性更高。同时,护套伸入至第一凸起部的第一安装孔内,减小壳体的整体结构尺寸小,提高壳体内部的空间利用率,实现电连接器占用空间小。In this solution, by adopting the above-mentioned structural form, the connection contact area between the housing and the cable can be effectively increased through the first protrusion, the connection strength between the housing and the cable can be strengthened, and the cable can be stably fixed on the housing, ensuring safety. Greater stability. At the same time, the sheath protrudes into the first installation hole of the first protruding part, which reduces the overall structural size of the housing, improves the space utilization rate inside the housing, and realizes that the electrical connector occupies a small space.
较佳地,所述连接头和/或所述绝缘件伸入至所述第一凸起部内。Preferably, the connecting head and/or the insulating member protrude into the first protrusion.
在本方案中,采用上述结构形式,连接头和/或绝缘件伸入至第一凸起部内,进一步实现结构更加紧凑,提高壳体内部的空间利用率,占用空间小。In this solution, the above-mentioned structural form is adopted, and the connector and/or the insulating member protrude into the first raised portion, further achieving a more compact structure, improving the space utilization rate inside the housing, and occupying a small space.
较佳地,所述壳体上具有沿所述第二安装孔的开设方向向内延伸和/或向外延伸的第二凸起部,所述极柱安装件穿设于所述第二凸起部内。Preferably, the housing has a second protrusion extending inwards and/or outwards along the opening direction of the second installation hole, and the pole mounting part is passed through the second protrusion. Inside the department.
在本方案中,采用上述结构形式,通过第二凸起部能够有效增大壳体与极柱安装件的连接接触面积,加强壳体与极柱安装件之间的连接强度,实现极柱安装件稳定连接在壳体上,安全稳定性更高。同时,壳体内具有密封腔,第二凸起部向内延伸而不占用外部的空间,实现结构更加紧凑。In this solution, the above-mentioned structural form can effectively increase the connection contact area between the shell and the pole mounting part through the second protrusion, strengthen the connection strength between the shell and the pole mounting part, and realize pole installation. The parts are stably connected to the shell, which has higher safety and stability. At the same time, the casing has a sealed cavity, and the second protrusion extends inward without occupying external space, so that the structure is more compact.
较佳地,所述壳体内具有密封腔,所述连接头位于所述密封腔内,所述电缆本体密封连接于所述第一安装孔内,所述极柱安装件密封连接于所述第二安装孔。Preferably, the casing has a sealed cavity, the connector is located in the sealed cavity, the cable body is sealed connected to the first installation hole, and the pole mounting part is sealed connected to the second mounting hole. Two mounting holes.
在本方案中,采用上述结构形式,将连接头设置于密封腔内,电缆本体和极柱安装件均密封连接在壳体上,使得整个连接头以及连接头与电缆本体和极柱安装件的连接处均位于密封腔内,有效实现对连接头起到密封防护作用,保证了连接头与电缆本体和极柱安装件之间良好连接,大大提高了电连接器的安全稳定性。In this solution, the above-mentioned structural form is adopted, the connector is arranged in the sealed cavity, and the cable body and the pole mount are sealed and connected to the housing, so that the entire connector and the connection between the connector and the cable body and the pole mount The joints are all located in the sealing chamber, which effectively realizes the sealing and protection of the joint head, ensures a good connection between the joint head and the cable body and the pole mounting part, and greatly improves the safety and stability of the electrical connector.
较佳地,所述电连接器还包括格兰头,所述格兰头套设于所述电缆本体,所述格兰头与所述壳体固定连接,所述电缆本体通过所述格兰头密封连接于所述第一安装孔。Preferably, the electrical connector further includes a cable gland, the cable gland is sleeved on the cable body, the cable gland is fixedly connected to the housing, and the cable body passes through the cable gland Sealed and connected to the first installation hole.
在本方案中,采用上述结构形式,通过格兰头实现将电缆紧固与密封在壳体上,使电缆不会产生轴向位移和径向的旋转或位移,保证了电缆的连接正常,有效避免了发生电连接松动现象,大大提高了稳定可靠性,延长电连接器的使用寿命。同时,结构简单,成本低。In this scheme, the above-mentioned structural form is adopted to fasten and seal the cable on the housing through the gland, so that the cable will not produce axial displacement and radial rotation or displacement, ensuring that the cable is connected normally and effectively. The phenomenon of loose electrical connection is avoided, the stability and reliability are greatly improved, and the service life of the electrical connector is prolonged. At the same time, the structure is simple and the cost is low.
较佳地,所述极柱与所述电缆的数量为多个且一一对应,所述极柱包括高压极柱、低压极柱以及接地极柱中的至少一种。Preferably, there are multiple poles and the cables corresponding to each other, and the poles include at least one of a high voltage pole, a low voltage pole and a ground pole.
在本方案中,采用上述结构形式,适用于电连接器中各种极柱与电缆的设置,应用范围广泛。In this solution, the above-mentioned structural form is adopted, which is suitable for the arrangement of various poles and cables in the electrical connector, and has a wide range of applications.
一种电连接组件,其包括两个相配合的电连接器,两个所述电连接器的极柱相连接;其中,至少一个所述电连接器为如上所述的电连接器。An electrical connection assembly, which includes two matching electrical connectors, and the poles of the two electrical connectors are connected; wherein, at least one of the electrical connectors is the electrical connector as described above.
在本方案中,采用上述结构形式,将电缆和极柱分别安装设置在壳体的第一安装孔和第二安装孔上,且第一安装孔的开设方向与第二安装孔的开设方向不平行,通过壳体实现调整极柱与电缆的设置方向,并通过壳体实现极柱与电缆之在电连接器上的固定,从而使电缆位置固定,防止电缆晃动,有效避免了发生电连接松动现象,大大提高了电连接组件的稳定可靠性,延长电连接组件的使用寿命。In this solution, the above-mentioned structural form is adopted, and the cables and poles are respectively installed on the first installation hole and the second installation hole of the housing, and the opening direction of the first installation hole is different from the opening direction of the second installation hole. Parallel, adjust the setting direction of the pole and the cable through the housing, and fix the pole and the cable on the electrical connector through the housing, so that the position of the cable is fixed, the cable is prevented from shaking, and the electrical connection is effectively avoided. The phenomenon greatly improves the stability and reliability of the electrical connection components and prolongs the service life of the electrical connection components.
较佳地,其中一个所述电连接器安装于电动车辆,另一个所述电连接器安装于电池包,所述电动车辆和所述电池包通过所述电连接组件电连接。Preferably, one of the electrical connectors is installed on the electric vehicle, and the other electrical connector is installed on the battery pack, and the electric vehicle and the battery pack are electrically connected through the electrical connection assembly.
一种电池包,其包括如上所述的电连接器。A battery pack includes the electrical connector as described above.
较佳地,所述第一安装孔的开设方向垂直于所述电池包的厚度方向。Preferably, the opening direction of the first installation hole is perpendicular to the thickness direction of the battery pack.
在本方案中,采用上述结构形式,使得电缆能够沿着垂直于电池包的厚度方向延伸设置并在电池包的侧面走线,防止电缆与电池包内的电芯等部件产生干涉,实现电池包的结构更加紧凑,空间利用率更高。In this solution, the above-mentioned structural form is adopted, so that the cables can be extended along the direction perpendicular to the thickness of the battery pack and routed on the side of the battery pack, preventing the cables from interfering with the battery cells and other components in the battery pack, and realizing the battery pack The structure is more compact and the space utilization rate is higher.
一种电动车辆,其包括如上所述的电连接器。An electric vehicle includes the electrical connector as described above.
在符合本领域常识的基础上,上述各优选条件,可任意组合,即得本实用新型各较佳实例。On the basis of conforming to common knowledge in the field, the above-mentioned preferred conditions can be combined arbitrarily to obtain the preferred examples of the present utility model.
本实用新型的积极进步效果在于:The positive progressive effect of the present utility model is:
本实用新型的电连接器、电连接组件、电池包和电动车辆,壳体通过第一安装孔用于与电缆相连接,通过第二安装孔用于与极柱相连接,且第一安装孔的开设方向与第二安装孔的开设方向不平行,通过壳体实现极柱与电缆的设置方向,并通过壳体实现极柱与电缆在电连接器上的固定,从而使电缆位置固定,防止电缆晃动,有效避免了发生电连接松动现象,大大提高了稳定可靠性,延长使用寿命。In the electrical connector, electrical connection assembly, battery pack and electric vehicle of the present invention, the shell is used to connect with the cable through the first installation hole, and is used to connect with the pole through the second installation hole, and the first installation hole The opening direction of the second installation hole is not parallel to the opening direction of the second installation hole. The installation direction of the pole and the cable is realized through the housing, and the pole and the cable are fixed on the electrical connector through the housing, so that the position of the cable is fixed, preventing The shaking of the cable effectively avoids the phenomenon of loose electrical connection, greatly improves the stability and reliability, and prolongs the service life.
附图说明Description of drawings
图1为本实用新型实施例1的电连接器的结构示意图。FIG. 1 is a schematic structural diagram of an electrical connector according to Embodiment 1 of the present invention.
图2为图1中A-A方向的剖视结构示意图。FIG. 2 is a schematic cross-sectional structure diagram along the A-A direction in FIG. 1 .
图3为本实用新型实施例1的电连接器的内部结构示意图。FIG. 3 is a schematic diagram of the internal structure of the electrical connector according to Embodiment 1 of the present invention.
图4为本实用新型实施例2的电连接器的结构示意图。FIG. 4 is a schematic structural diagram of an electrical connector according to Embodiment 2 of the present invention.
图5为图4中B-B方向的剖视结构示意图。FIG. 5 is a schematic cross-sectional structure diagram along the B-B direction in FIG. 4 .
图6为本实用新型实施例2的电连接器的内部结构示意图。FIG. 6 is a schematic diagram of the internal structure of the electrical connector according to Embodiment 2 of the present invention.
附图标记说明:Explanation of reference signs:
壳体1Shell 1
第一安装孔11The first mounting hole 11
第二安装孔12Second mounting hole 12
密封腔13sealed chamber 13
第一凸起部14first protrusion 14
第二凸起部15Second raised portion 15
电缆2cable 2
电缆本体21Cable body 21
连接头22Connector 22
连接孔221Connection hole 221
线槽222Trunking 222
极柱3Pole 3
极柱安装件4pole mount 4
绝缘件5Insulation 5
防护座51Protective seat 51
防护盖52Protective cover 52
护套6Sheath 6
格兰头7Grand Head 7
具体实施方式Detailed ways
下面通过实施例的方式并结合附图来更清楚完整地说明本实用新型,但并不因此将本实用新型限制在的实施例范围之中。The utility model will be more clearly and completely described below by means of embodiments in conjunction with the accompanying drawings, but the utility model is not limited to the scope of the embodiments.
实施例1Example 1
本实用新型实施例公开了一种电连接组件,该电连接组件包括两个相配合的电连接器,其中一个电连接器安装于电动车辆,另一个电连接器安装于电池包,位于电动车辆上的电连接器与位于电池包上的电连接器之间相互配合电连接,从而实现电动车辆和电池包通过电连接组件电连接。The embodiment of the utility model discloses an electrical connection assembly, the electrical connection assembly includes two matching electrical connectors, one of which is installed on the electric vehicle, and the other is installed on the battery pack, located in the electric vehicle The electrical connector on the battery pack and the electrical connector on the battery pack are electrically connected to each other, so that the electric vehicle and the battery pack are electrically connected through the electrical connection assembly.
如图1、图2和图3所示,该电连接器包括壳体1、极柱3与电缆2,壳体1上开设有第一安装孔11和第二安装孔12,电缆2贯穿于第一安装孔11,极柱3穿设于第二安装孔12,电缆2的一端连接于极柱3,电缆2的另一端向壳体1外部延伸;其中,第一安装孔11的开设方向与第二安装孔12的开设方向不平行。As shown in Figure 1, Figure 2 and Figure 3, the electrical connector includes a housing 1, a pole 3 and a cable 2, the housing 1 is provided with a first installation hole 11 and a second installation hole 12, and the cable 2 runs through the The first installation hole 11, the pole 3 is passed through the second installation hole 12, one end of the cable 2 is connected to the pole 3, and the other end of the cable 2 extends to the outside of the housing 1; wherein, the opening direction of the first installation hole 11 It is not parallel to the opening direction of the second installation hole 12 .
壳体1通过第一安装孔11用于与电缆2相连接,壳体1通过第二安装孔12用于与极柱3相连接,使得电缆2穿过第一安装孔11伸入至壳体1内,极柱3穿过第二安装孔12也伸入至壳体1内,且电缆2与极柱3在壳体1相连接,从而实现将电缆2和极柱3安装连接在壳体1上,安装连接方便且牢固。同时,第一安装孔11的开设方向与第二安装孔12的开设方向不平行,通过壳体1实现调整极柱3与电缆2的设置方向,并通过壳体1实现极柱3与电缆2在电连接器上的固定,从而无需电缆2弯折,使电缆2的位置固定,防止电缆2晃动,有效避免了发生电连接松动现象,大大提高了稳定可靠性,延长电连接器的使用寿命。The casing 1 is used to connect with the cable 2 through the first installation hole 11, and the casing 1 is used to connect with the pole 3 through the second installation hole 12, so that the cable 2 extends into the casing through the first installation hole 11 1, the pole 3 passes through the second installation hole 12 and also extends into the housing 1, and the cable 2 and the pole 3 are connected in the housing 1, so as to realize the installation and connection of the cable 2 and the pole 3 in the housing 1, the installation and connection are convenient and firm. At the same time, the opening direction of the first installation hole 11 is not parallel to the opening direction of the second installation hole 12. The installation direction of the pole 3 and the cable 2 is adjusted through the housing 1, and the installation direction of the pole 3 and the cable 2 is realized through the housing 1. Fixing on the electrical connector eliminates the need to bend the cable 2, so that the position of the cable 2 is fixed, preventing the cable 2 from shaking, effectively avoiding the phenomenon of loose electrical connection, greatly improving the stability and reliability, and extending the service life of the electrical connector .
在电连接组件中,两个相配合的电连接器之间通过极柱3相互插接以实现电连接,其中,至少一个电连接器为如上所述的电连接器,该电连接器可以安装在电池包上,也可以安装在电动车辆上。In the electrical connection assembly, two mating electrical connectors are inserted into each other through poles 3 to realize electrical connection, wherein at least one electrical connector is the electrical connector as described above, and the electrical connector can be installed On the battery pack, it can also be installed on electric vehicles.
在本实施例中,极柱3沿着极柱3的插接方向延伸设置,电缆2沿着垂直于极柱3的插接方向延伸设置,具体地,第一安装孔11的开设方向垂直于第二安装孔12的开设方向。使得电缆2能够沿着垂直于极柱3的长度方向延伸设置,实现极柱3从壳体1的正面插接,实现电缆2从壳体1的侧面走线,能够调整电缆2的设置方向和位置,以使电连接器适用于不同的使用场景,有效避免电缆2与电动车辆或电池包内的部件发生干涉现象,实现结构更加紧凑,占用空间小,空间利用率更高。In this embodiment, the pole 3 is extended along the insertion direction of the pole 3, and the cable 2 is extended along the direction perpendicular to the insertion of the pole 3. Specifically, the opening direction of the first installation hole 11 is perpendicular to The opening direction of the second installation hole 12. The cable 2 can be extended along the length direction perpendicular to the pole 3, the pole 3 can be inserted from the front of the housing 1, the cable 2 can be routed from the side of the housing 1, and the installation direction and direction of the cable 2 can be adjusted. Position, so that the electrical connector is suitable for different use scenarios, effectively avoiding the interference between the cable 2 and the components in the electric vehicle or battery pack, achieving a more compact structure, a small footprint, and a higher space utilization rate.
当然,在其他实施例中,第一安装孔11的开设方向与第二安装孔12的开设方向之间所形成的夹角可以不作限定。Of course, in other embodiments, the angle formed between the opening direction of the first installation hole 11 and the opening direction of the second installation hole 12 may not be limited.
极柱3与电缆2的数量为多个且一一对应,极柱3包括高压极柱、低压极柱以及接地极柱中的至少一种。在本实施例中,极柱3与电缆2的数量为六个且一一对应,六个极柱3均为高压极柱。当然,在壳体1上也可以安装连接低压极柱以及接地极柱并与电缆2实现电连接,安全稳定性高,应用范围广泛,且结构更加紧凑。There are multiple poles 3 and cables 2 in one-to-one correspondence, and the poles 3 include at least one of a high-voltage pole, a low-voltage pole, and a grounding pole. In this embodiment, there are six poles 3 and cables 2 in one-to-one correspondence, and the six poles 3 are all high-voltage poles. Certainly, the low-voltage pole and the grounding pole can also be installed and connected to the housing 1 and electrically connected with the cable 2, which has high safety and stability, a wide range of applications, and a more compact structure.
电缆2包括连接头22与电缆本体21,电缆本体21通过连接头22与极柱3电连接;其中,连接头22与极柱3之间的连接方式包括螺接、压接以及焊接中的至少一种,电缆本体21与连接头22之间的连接方式包括螺接、压接以及焊接中的至少一种。电缆本体21与极柱3之间通过连接头22来实现电连接,安装连接方便,且安装连接稳定性高。同时,连接方式多样化,可以根据空间、强度等要求来选择合适的安装连接方式。The cable 2 includes a connector 22 and a cable body 21, and the cable body 21 is electrically connected to the pole 3 through the connector 22; wherein, the connection between the connector 22 and the pole 3 includes at least screwing, crimping and welding. One, the connection between the cable body 21 and the connector 22 includes at least one of screw connection, crimping and welding. The electrical connection between the cable body 21 and the pole 3 is realized through the connector 22, which is convenient for installation and connection, and has high stability for installation and connection. At the same time, the connection methods are diversified, and the appropriate installation and connection methods can be selected according to the requirements of space and strength.
连接头22的一端具有连接孔221,连接头22的一端贴合抵靠于极柱3的端部,且连接孔221通过紧固件可拆卸地连接于极柱3上,连接头22的另一端具有线槽222,电缆本体21压接于线槽222内。具体地,连接头22的一端为扁平状结构,连接孔221开设与扁平状结构上,且扁平状结构贴合抵靠于极柱3的端部,连接孔221通过紧固件可拆卸地连接于极柱3上,实现可拆卸连接,维护和更换非常方便,且连接稳定性高。连接头22的另一端开设有线槽222,加工制作方便;电缆本体21插入至线槽222并通过压接方式连接,安装连接快速且方便,且连接强度高。One end of the connecting head 22 has a connecting hole 221, one end of the connecting head 22 fits against the end of the pole 3, and the connecting hole 221 is detachably connected to the pole 3 through a fastener, the other end of the connecting head 22 One end has a slot 222 , and the cable body 21 is crimped in the slot 222 . Specifically, one end of the connecting head 22 is a flat structure, the connecting hole 221 is opened on the flat structure, and the flat structure fits against the end of the pole 3, and the connecting hole 221 is detachably connected by a fastener. On the pole 3, detachable connection is realized, the maintenance and replacement are very convenient, and the connection stability is high. The other end of the connector 22 is provided with a wire groove 222, which is convenient to manufacture; the cable body 21 is inserted into the wire groove 222 and connected by crimping, the installation and connection are fast and convenient, and the connection strength is high.
电连接器还包括极柱安装件4,极柱安装件4套设于极柱3,极柱3通过极柱安装件4安装于第二安装孔12。极柱安装件4具有导向作用,极柱安装件4内具有沿极柱3的插接方向延伸的贯穿孔,使得极柱3位于贯穿孔内并在贯穿孔内沿极柱3的插接方向移动,有效避免了极柱3在插接的过程中产生偏移错位现象,大大提高了电连接器在电连接时的稳定可靠性。同时,极柱安装件4对极柱3起到防护作用,对极柱3在电连接时具有良好的绝缘、密封效果,可有效解决电连接不稳定的问题,大大提高了电连接器的安全性。The electrical connector further includes a pole mounting part 4 , the pole mounting part 4 is sleeved on the pole 3 , and the pole 3 is mounted on the second mounting hole 12 through the pole mounting part 4 . The pole mounting part 4 has a guiding function. The pole mounting part 4 has a through hole extending along the insertion direction of the pole 3, so that the pole 3 is located in the through hole and along the insertion direction of the pole 3 in the through hole. The movement effectively avoids the phenomenon of offset and dislocation of the pole 3 during the plugging process, and greatly improves the stability and reliability of the electrical connector during electrical connection. At the same time, the pole mounting part 4 has a protective effect on the pole 3, and has good insulation and sealing effect on the pole 3 when it is electrically connected, which can effectively solve the problem of unstable electrical connection and greatly improve the safety of the electrical connector. sex.
在本实施中,如图2和图3所示,电连接器还包括绝缘件5,绝缘件5与极柱安装件4连接并形成中空的腔体,连接头22的部分结构位于该腔体内。绝缘件5位于壳体1内并与极柱安装件4相连接,通过极柱安装件4和绝缘件5将用于包覆极柱3和至少部分的连接头22,从而对极柱3和连接头22的连接处起到密封与绝缘防护的作用,保证了连接头22与极柱3之间良好连接,进一步提高了电连接器的安全性。当然,在其他实施例中,连接头22的全部结构也可以位于绝缘件5与极柱安装件4连接并形成中空的腔体内,使得绝缘件5和极柱安装件4将全部包覆于连接头22并对连接头22起到密封与绝缘防护的作用。In this implementation, as shown in Figures 2 and 3, the electrical connector further includes an insulator 5, which is connected to the pole mounting part 4 and forms a hollow cavity, and part of the structure of the connector 22 is located in the cavity . The insulator 5 is located in the casing 1 and connected to the pole mounting part 4, and the pole mounting part 4 and the insulator 5 will be used to cover the pole 3 and at least part of the connecting head 22, so that the pole 3 and the The joint of the connector 22 plays the role of sealing and insulation protection, which ensures a good connection between the connector 22 and the pole 3, and further improves the safety of the electrical connector. Of course, in other embodiments, the entire structure of the connection head 22 can also be located in a hollow cavity formed by connecting the insulator 5 and the post mounting part 4, so that the insulating part 5 and the pole mounting part 4 will completely cover the connection. The head 22 also plays the role of sealing and insulation protection for the connecting head 22.
绝缘件5包括防护座51和防护盖52,防护座51的一侧连接于极柱安装件4上,防护盖52可拆卸地连接于防护座51的另一侧。防护座51的一侧先与极柱安装件4之间安装连接,防护座51的另一侧开设有安装口,紧固件将穿过安装口与连接孔221和极柱3相连接,从而将连接头22可拆卸地连接在极柱3上,实现安装连接非常方便;最后将防护盖52连接于防护座51的另一侧以完全遮盖安装口,从而对连接孔221和极柱3进行绝缘防护;且采用可拆卸连接方式,便于维护和更换。The insulator 5 includes a protective seat 51 and a protective cover 52 , one side of the protective seat 51 is connected to the pole mount 4 , and the protective cover 52 is detachably connected to the other side of the protective seat 51 . One side of the protective seat 51 is first installed and connected with the pole mounting part 4, and the other side of the protective seat 51 is provided with an installation opening, and the fastener will pass through the installation opening to connect with the connection hole 221 and the pole 3, thereby It is very convenient to connect the connector 22 to the pole 3 in a detachable manner; finally, connect the protective cover 52 to the other side of the protective seat 51 to completely cover the installation port, so that the connection hole 221 and the pole 3 are connected. Insulation protection; and the detachable connection method is used for easy maintenance and replacement.
在本实施例中,防护座51上设置有卡扣,防护盖52上设置有与卡扣相配合的卡槽,防护座51与防护盖52通过卡扣与卡槽相卡合连接。通过卡扣与卡槽以实现防护座51与防护盖52之间可拆卸连接,安装连接非常方便,且连接强度高;同时,结构简单,加工制作方便。In this embodiment, the protective seat 51 is provided with a buckle, and the protective cover 52 is provided with a slot matching the buckle, and the protective seat 51 and the protective cover 52 are engaged with the slot through the buckle. The detachable connection between the protective seat 51 and the protective cover 52 is realized through buckles and slots, which is very convenient for installation and connection, and has high connection strength; meanwhile, the structure is simple and the processing is convenient.
电连接器还包括护套6,护套6的一端套设于绝缘件5,护套6的另一端套设于电缆本体21的外周面上。护套6位于壳体1内并与绝缘件5和电缆本体21相连接,通过护套6和绝缘件5将用于包覆连接头22和至少部分的电缆本体21,从而对电缆本体21和连接头22的连接处起到密封与绝缘防护的作用,保证了连接头22与电缆本体21之间良好连接,提高了电连接器的安全性。The electrical connector further includes a sheath 6 , one end of the sheath 6 is sheathed on the insulator 5 , and the other end of the sheath 6 is sheathed on the outer peripheral surface of the cable body 21 . The sheath 6 is located in the housing 1 and is connected with the insulator 5 and the cable body 21. The sheath 6 and the insulator 5 will be used to cover the connector 22 and at least part of the cable body 21, thereby protecting the cable body 21 and the cable body 21. The joint of the connector 22 plays the role of sealing and insulation protection, which ensures a good connection between the connector 22 and the cable body 21 and improves the safety of the electrical connector.
在本实施例中,连接头22部分位于绝缘件5的腔体内,另一部分位于护套6内。连接头22的部分结构位于绝缘件5内,其余部分结构位于护套6内,通过护套6和绝缘件5将完全包裹于连接头22,从而使得绝缘件5与护套6相配合以对连接头22起到完整的密封与绝缘防护的作用,进一步提高了电连接器的安全性。In this embodiment, part of the connection head 22 is located in the cavity of the insulator 5 , and the other part is located in the sheath 6 . Part of the structure of the connector 22 is located in the insulator 5, and the rest of the structure is located in the sheath 6. The sheath 6 and the insulator 5 will completely wrap the connector 22, so that the insulator 5 and the sheath 6 are matched to each other. The connector 22 plays the role of complete sealing and insulation protection, further improving the safety of the electrical connector.
壳体1内具有密封腔13,连接头22位于密封腔13内,电缆本体21密封连接于第一安装孔11内,极柱安装件4密封连接于第二安装孔12。将连接头22设置于密封腔13内,电缆本体21和极柱安装件4均密封连接在壳体1上,使得整个连接头22以及连接头22与电缆本体21和极柱安装件4的连接处均位于密封腔13内,有效实现对连接头22起到密封与绝缘防护的作用,保证了连接头22与电缆本体21和极柱安装件4之间良好连接,大大提高了电连接器的安全稳定性。The casing 1 has a sealed cavity 13 , the connector 22 is located in the sealed cavity 13 , the cable body 21 is sealed and connected to the first installation hole 11 , and the pole mounting part 4 is sealed and connected to the second installation hole 12 . The connector 22 is arranged in the sealed cavity 13, and the cable body 21 and the pole mounting part 4 are sealed and connected to the housing 1, so that the entire connector 22 and the connection between the connector 22 and the cable body 21 and the pole mounting part 4 All are located in the sealing cavity 13, which can effectively realize the function of sealing and insulating protection for the connector 22, ensure a good connection between the connector 22, the cable body 21 and the pole mounting part 4, and greatly improve the reliability of the electrical connector. security and stability.
在本实施例中,电连接器还包括格兰头7,格兰头7套设于电缆本体21,格兰头7与壳体1固定连接,电缆本体21通过格兰头7密封连接于第一安装孔11。通过格兰头7将电缆本体21安装固定连接在壳体1的第一安装孔11上,从而实现将电缆2紧固与密封在壳体1上,使电缆2不会产生轴向位移和径向的旋转或位移,保证了电缆2的连接正常,有效避免了发生电连接松动现象,大大提高了稳定可靠性,延长电连接器的使用寿命。同时,结构简单,成本低。In this embodiment, the electrical connector further includes a cable gland 7, which is sleeved on the cable body 21, and the cable gland 7 is fixedly connected to the housing 1, and the cable body 21 is sealed and connected to the first cable body 2 through the cable gland 7. A mounting hole 11 . The cable body 21 is installed and fixedly connected to the first mounting hole 11 of the housing 1 through the cable gland 7, so that the cable 2 is fastened and sealed on the housing 1, so that the cable 2 will not produce axial displacement and diameter. The rotation or displacement in the direction ensures the normal connection of the cable 2, effectively avoids the phenomenon of loose electrical connection, greatly improves the stability and reliability, and prolongs the service life of the electrical connector. At the same time, the structure is simple and the cost is low.
在本实施例中,壳体1上具有沿第二安装孔12的开设方向向内延伸的第二凸起部15,极柱安装件4穿设于第二凸起部15内。通过第二凸起部15能够有效增大壳体1与极柱安装件4的连接接触面积,加强壳体1与极柱安装件4之间的连接强度,实现极柱安装件4稳定连接在壳体1上,安全稳定性更高。同时,壳体1内具有密封腔13,第二凸起部15向内延伸而不占用外部的空间,实现结构更加紧凑。当然,在其他实施例中,壳体1上也可以具有沿第二安装孔12的开设方向向外延伸的第二凸起部15,极柱安装件4穿设于第二凸起部15内。能进一步增大壳体1与极柱安装件4的连接接触面积,进一步提高连接稳定性。In this embodiment, the housing 1 has a second protruding portion 15 extending inward along the opening direction of the second mounting hole 12 , and the pole mounting member 4 passes through the second protruding portion 15 . Through the second protrusion 15, the connection contact area between the housing 1 and the pole mounting part 4 can be effectively increased, the connection strength between the housing 1 and the pole mounting part 4 can be strengthened, and the stable connection of the pole mounting part 4 can be realized. On the shell 1, the safety and stability are higher. At the same time, there is a sealed cavity 13 inside the casing 1, and the second protrusion 15 extends inward without occupying external space, so that the structure is more compact. Of course, in other embodiments, the housing 1 may also have a second protrusion 15 extending outward along the opening direction of the second installation hole 12 , and the pole mounting part 4 is passed through the second protrusion 15 . The connection contact area between the housing 1 and the pole mounting part 4 can be further increased, and the connection stability can be further improved.
本实用新型实施例还公开了一种电池包,该电池包包括如上所述的电连接器。将电缆2和极柱3分别安装设置在壳体1的第一安装孔11和第二安装孔12上,且第一安装孔11的开设方向与第二安装孔12的开设方向不平行,通过壳体1实现调整方向并实现极柱3与电缆2之间电连接,从而无需电缆2弯折,防止电缆2晃动,有效避免了发生电连接松动现象,大大提高了电池包的稳定可靠性,延长电池包的使用寿命。The embodiment of the utility model also discloses a battery pack, which includes the above-mentioned electrical connector. The cable 2 and the pole 3 are respectively installed on the first installation hole 11 and the second installation hole 12 of the housing 1, and the opening direction of the first installation hole 11 is not parallel to the opening direction of the second installation hole 12. The shell 1 can adjust the direction and realize the electrical connection between the pole 3 and the cable 2, so that there is no need to bend the cable 2, prevent the cable 2 from shaking, effectively avoid the phenomenon of loose electrical connection, and greatly improve the stability and reliability of the battery pack. Extend the life of the battery pack.
其中,第一安装孔11的开设方向垂直于电池包的厚度方向。使得电缆2能够沿着垂直于电池包的厚度方向延伸设置并在电池包的侧面走线,防止电缆2与电池包内的电芯等部件产生干涉,实现电池包的结构更加紧凑,占用空间小,空间利用率更高。Wherein, the opening direction of the first installation hole 11 is perpendicular to the thickness direction of the battery pack. The cable 2 can be extended along the direction perpendicular to the thickness of the battery pack and run on the side of the battery pack to prevent the cable 2 from interfering with the battery cells and other components in the battery pack, so that the structure of the battery pack is more compact and the space occupied is small , higher space utilization.
本实用新型实施例还公开了一种电动车辆,该电动车辆包括如上所述的电连接器。壳体1将安装设置在电动车辆的底盘下,将电缆2和极柱3分别安装设置在壳体1的第一安装孔11和第二安装孔12上,且第一安装孔11的开设方向与第二安装孔12的开设方向不平行,通过壳体1实现极柱3与电缆2的设置方向,防止电缆2与电动车辆内的部件发生干涉,并通过壳体1实现极柱3与电缆2在电连接器上的固定,从而使电缆2位置固定,无需电缆2弯折,防止电缆2晃动,有效避免了发生电连接松动现象,大大提高了电动车辆的稳定可靠性,延长电动车辆的使用寿命。The embodiment of the utility model also discloses an electric vehicle, and the electric vehicle includes the electrical connector as described above. The housing 1 will be installed under the chassis of the electric vehicle, and the cables 2 and poles 3 will be respectively installed on the first mounting hole 11 and the second mounting hole 12 of the housing 1, and the opening direction of the first mounting hole 11 It is not parallel to the opening direction of the second mounting hole 12, and the installation direction of the pole 3 and the cable 2 is realized through the housing 1, so as to prevent the interference between the cable 2 and the components in the electric vehicle, and realize the connection between the pole 3 and the cable through the housing 1. 2 is fixed on the electrical connector, so that the position of the cable 2 is fixed without bending the cable 2, preventing the cable 2 from shaking, effectively avoiding the phenomenon of loose electrical connection, greatly improving the stability and reliability of the electric vehicle, and prolonging the service life of the electric vehicle. service life.
实施例2Example 2
如图4、图5和图6所示,本实施例的电连接器的结构与实施例1的相同部分不再复述,仅对不同之处作说明。在本实施例2中的壳体1相对于实施例1中的壳体1设计成在长度方向上相对较小,结构更加紧凑。As shown in FIG. 4 , FIG. 5 and FIG. 6 , the structure of the electrical connector of this embodiment is the same as that of Embodiment 1 and will not be repeated, only the differences will be described. Compared with the housing 1 in the first embodiment, the casing 1 in the second embodiment is designed to be relatively smaller in the length direction, and the structure is more compact.
在本实施例2中,壳体1上具有沿第一安装孔11的开设方向向外延伸的第一凸起部14,第一安装孔11位于第一凸起部14内,电缆2贯穿于第一凸起部14,且护套6伸入至第一凸起部14内。通过第一凸起部14沿第一安装孔11的开设方向向外延伸出壳体1的外表面,第一安装孔11位于第一凸起部14内,电缆本体21通过格兰头7密封连接于第一安装孔11,即电缆2将密封安装在第一凸起部14。通过第一凸起部14能够有效增大壳体1与电缆2的连接接触面积,加强壳体1与电缆2之间的连接强度,实现电缆2稳定固定在壳体1上,安全稳定性更高。同时,护套6伸入至第一凸起部14的第一安装孔11内,减小壳体1的整体结构尺寸,提高壳体1内部的空间利用率,实现电连接器占用空间小。In the second embodiment, the shell 1 has a first protrusion 14 extending outward along the opening direction of the first installation hole 11, the first installation hole 11 is located in the first protrusion 14, and the cable 2 passes through the The first raised portion 14 , and the sheath 6 extends into the first raised portion 14 . The first mounting hole 11 is located in the first protruding portion 14 and the cable body 21 is sealed by the cable gland 7 through the first protruding portion 14 extending outward from the outer surface of the housing 1 along the opening direction of the first mounting hole 11 Connected to the first installation hole 11 , that is, the cable 2 will be sealed and installed on the first raised portion 14 . The connection contact area between the housing 1 and the cable 2 can be effectively increased by the first protrusion 14, the connection strength between the housing 1 and the cable 2 can be strengthened, and the cable 2 can be stably fixed on the housing 1, and the safety and stability are higher. high. At the same time, the sheath 6 protrudes into the first mounting hole 11 of the first protruding portion 14 , which reduces the overall structural size of the housing 1 , improves the space utilization rate inside the housing 1 , and realizes that the electrical connector occupies a small space.
当然,在其他实施例中,壳体1上也可以具有沿第一安装孔11的开设方向向内延伸的第一凸起部14,有效避免向外延伸发生干涉现象。Of course, in other embodiments, the housing 1 may also have a first protrusion 14 extending inward along the opening direction of the first mounting hole 11 , so as to effectively avoid interference caused by extending outward.
其中,第一凸起部14采用可拆卸地连接方式连接于壳体1上并向外延伸,从而可以对第一凸起部14向外延伸的长度进行更换调整,从而避免干涉现象;也便于安装连接在壳体1内并向内延伸。Wherein, the first raised portion 14 is detachably connected to the housing 1 and extends outward, so that the length of the first raised portion 14 extending outward can be replaced and adjusted, thereby avoiding interference; it is also convenient It is installed and connected in the housing 1 and extends inward.
在本实施例2中,连接头22伸入至第一凸起部14内。连接头22的部分结构位于护套6内并伸入至第一凸起部14内,进一步实现结构更加紧凑,占用空间小。In the second embodiment, the connecting head 22 protrudes into the first protruding portion 14 . A part of the structure of the connector 22 is located in the sheath 6 and extends into the first raised portion 14, further achieving a more compact structure and occupying less space.
绝缘件5伸入至第一凸起部14内。绝缘件5的两端分别连接于极柱安装件4和护套6,且绝缘件5的部分结构将伸入至第一凸起部14内,进一步实现结构更加紧凑,占用空间小。The insulator 5 protrudes into the first protrusion 14 . Both ends of the insulator 5 are respectively connected to the pole mount 4 and the sheath 6 , and part of the structure of the insulator 5 will extend into the first protrusion 14 , further achieving a more compact structure and occupying less space.
虽然以上描述了本实用新型的具体实施方式,但是本领域的技术人员应当理解,这仅是举例说明,本实用新型的保护范围是由所附权利要求书限定的。本领域的技术人员在不背离本实用新型的原理和实质的前提下,可以对这些实施方式做出多种变更或修改,但这些变更和修改均落入本实用新型的保护范围。Although the specific implementation of the utility model has been described above, those skilled in the art should understand that this is only an example, and the protection scope of the utility model is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principle and essence of the present utility model, but these changes and modifications all fall within the protection scope of the present utility model.
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| CN116826422A (en) * | 2022-12-30 | 2023-09-29 | 奥动新能源汽车科技有限公司 | Electrical connectors, electrical connection components, battery packs and electric vehicles |
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| IT202000009811A1 (en) * | 2020-05-05 | 2021-11-05 | Te Connectivity Italia Distribution Srl | HOUSING PART FOR AN ELECTRICAL CONNECTOR WITH IMPROVED SEALING AND HOUSING SYSTEM |
| US11569609B2 (en) * | 2020-07-22 | 2023-01-31 | Japan Aviation Electronics Industry, Limited | Cable clamp and charging connector |
| CN112054340B (en) * | 2020-08-31 | 2022-05-31 | 顺科新能源技术股份有限公司 | Double-core connector |
| CN219610804U (en) * | 2022-12-30 | 2023-08-29 | 奥动新能源汽车科技有限公司 | Electric connector, electric connection assembly, battery pack and electric vehicle |
-
2023
- 2023-02-17 CN CN202320255627.6U patent/CN219610804U/en active Active
- 2023-02-17 CN CN202310136167.XA patent/CN116826422A/en active Pending
- 2023-12-25 WO PCT/CN2023/141674 patent/WO2024140609A1/en not_active Ceased
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116826422A (en) * | 2022-12-30 | 2023-09-29 | 奥动新能源汽车科技有限公司 | Electrical connectors, electrical connection components, battery packs and electric vehicles |
| WO2024140609A1 (en) * | 2022-12-30 | 2024-07-04 | 奥动新能源汽车科技有限公司 | Electrical connector, electrical connection assembly, battery pack and electric vehicle |
Also Published As
| Publication number | Publication date |
|---|---|
| CN116826422A (en) | 2023-09-29 |
| WO2024140609A1 (en) | 2024-07-04 |
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| GR01 | Patent grant | ||
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Address after: 510700 Room 606, No. 1, Yichuang street, Zhongxin Guangzhou Knowledge City, Huangpu District, Guangzhou, Guangdong Province (Part 1) (office only) Patentee after: Aodong New Energy Co.,Ltd. Country or region after: China Address before: Room 606, No. 1 Yichuang Street, Zhongxin Guangzhou Knowledge City, Huangpu District, Guangzhou City, Guangdong Province (Part 1) (Office only) Patentee before: AULTON NEW ENERGY AUTOMOTIVE TECHNOLOGY Group Country or region before: China |
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