CN219605252U - Rail top air duct post-pouring construction blanking hole plugging system - Google Patents

Rail top air duct post-pouring construction blanking hole plugging system Download PDF

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CN219605252U
CN219605252U CN202320787517.4U CN202320787517U CN219605252U CN 219605252 U CN219605252 U CN 219605252U CN 202320787517 U CN202320787517 U CN 202320787517U CN 219605252 U CN219605252 U CN 219605252U
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blanking hole
plate
middle plate
air duct
top air
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庞景宝
谢翊
鲍闯
何义
范小叶
贾壮壮
邓向振
邢文康
田澳
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Third Construction Co Ltd of China Construction Eighth Engineering Divison Co Ltd
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Third Construction Co Ltd of China Construction Eighth Engineering Divison Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T30/00Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance

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Abstract

The utility model provides a rail top air duct post-pouring construction blanking hole plugging system, which comprises the following components: a middle plate; the middle plate is provided with a blanking hole, a cross-shaped groove is formed in the position, located at the blanking hole, of the top of the middle plate, and an upper layer of reinforcing steel bars of the middle plate are arranged in the cross-shaped groove; a blocking member; the plugging piece comprises a plugging plate and connecting steel bars, wherein the plugging plate is arranged at the lower end of the blanking hole, and the connecting steel bars are used for connecting and fixing the upper layer steel bars of the plugging plate and the middle plate; and the concrete filling layer is used for filling the blanking hole. The utility model solves the problem that the hole bottom blocking plate is fixed when the clearance height of the rail top air channel is low and the hole bottom template support cannot be arranged, ensures the stability of the concrete blocked by the blanking hole, solves the problem of water leakage at the blocking position of the blanking hole, is convenient for site construction operation, and saves time and labor.

Description

一种轨顶风道后浇施工下料孔封堵体系A plugging system for blanking holes in post-casting construction of rail top air ducts

技术领域technical field

本实用新型涉及轨顶风道后浇施工下料孔封堵技术领域,具体是一种轨顶风道后浇施工下料孔封堵体系。The utility model relates to the technical field of plugging holes for post-casting construction of rail top air ducts, in particular to a plugging system for post-casting construction blanking holes of rail top air ducts.

背景技术Background technique

在地铁车站主体结构轨顶风道后浇施工过程中,经常采用在中板施工时,间隔一定距离预埋PVC管,作为轨顶风道混凝土浇筑的下料孔。In the post-pouring construction process of the rail top air duct of the main structure of the subway station, it is often used to pre-embed PVC pipes at a certain distance during the construction of the middle plate as the blanking hole for the concrete pouring of the rail top air duct.

现有施工中针对轨顶风道下料孔,一般简单的采用水泥砂浆封堵,或者通过孔底设置模板支撑再行浇筑等方式;简单的采用水泥砂浆封堵容易导致轨顶风道渗漏水,进而影响列车正常运行甚至发生严重事故;且当轨顶风道净空高度较低无法设置孔底模板支撑时,下料孔的封堵施工质量更加难以保证,为地铁列车运行带来隐患。In the existing construction, for the feeding hole of the rail top air duct, it is generally simply sealed with cement mortar, or the formwork support is set at the bottom of the hole and then poured; simply using cement mortar to block the air duct on the rail top will easily cause water leakage, This will affect the normal operation of the train and even cause serious accidents; and when the clearance height of the air duct on the top of the rail is too low to support the formwork support at the bottom of the hole, it is more difficult to guarantee the quality of the plugging construction of the blanking hole, which brings hidden dangers to the operation of the subway train.

发明内容Contents of the invention

针对上述现有技术,本实用新型提出一种轨顶风道后浇施工下料孔封堵体系。Aiming at the above-mentioned prior art, the utility model proposes a plugging system for the blanking hole of the post-casting construction of the air channel on the top of the rail.

本实用新型提供的一种轨顶风道后浇施工下料孔封堵体系,包括:The utility model provides a plugging system for the blanking hole of the post-casting construction of the rail top air duct, which includes:

中板;所述中板上具有下料孔,所述中板的顶部位于所述下料孔处设有十字形凹槽,所述十字形凹槽中具有所述中板的上层钢筋;Middle plate; the middle plate has a blanking hole, and the top of the middle plate is located at the blanking hole to be provided with a cross-shaped groove, and the upper layer of the middle plate is provided in the cross-shaped groove;

封堵件;所述封堵件包括封堵板和连接钢筋,所述封堵板置于所述下料孔的下端,所述连接钢筋用于连接固定所述封堵板和所述中板的上层钢筋;Blocking piece; the blocking piece includes a blocking plate and a connecting steel bar, the blocking plate is placed at the lower end of the feeding hole, and the connecting steel bar is used to connect and fix the blocking plate and the middle plate the upper layer of reinforcement;

混凝土填充层,用于填充所述下料孔。The concrete filling layer is used to fill the feeding hole.

优选地,所述十字形凹槽的横向、纵向槽口分别与所述中板的上层横向、纵向钢筋平行设置。Preferably, the transverse and longitudinal notches of the cross-shaped groove are respectively arranged parallel to the upper transverse and longitudinal reinforcement bars of the middle plate.

优选地,所述封堵板采用钢板制作。Preferably, the blocking plate is made of steel plate.

优选地,所述封堵板的厚度为2-3cm。Preferably, the thickness of the blocking plate is 2-3 cm.

优选地,所述连接钢筋包括四个Z型螺纹钢筋,所述四个Z型螺纹钢筋的一端均与所述封堵板固定连接,所述四个Z型螺纹钢筋的另一端分别置于所述十字形凹槽的四个槽口中,且与所述中板的上层钢筋固定连接。Preferably, the connecting reinforcement includes four Z-shaped rebars, one end of the four Z-shaped rebars is fixedly connected to the sealing plate, and the other ends of the four Z-shaped rebars are respectively placed on the In the four notches of the cross-shaped groove, and fixedly connected with the upper steel bars of the middle plate.

优选地,所述混凝土填充层与所述下料孔的内壁之间设有防水涂料层。Preferably, a waterproof coating layer is provided between the concrete filling layer and the inner wall of the feeding hole.

优选地,所述封堵板的顶面与所述中板的底面齐平。Preferably, the top surface of the blocking plate is flush with the bottom surface of the middle plate.

相对于现有技术,本实用新型的有益效果为:本实用新型提供的一种轨顶风道后浇施工下料孔封堵体系,解决了在轨顶风道净空高度较低无法设置孔底模板支撑时孔底封堵板固定问题,确保下料孔封堵混凝土的稳定性,同时解决了下料孔封堵位置渗漏水的问题,便于现场施工作业,省时省力。Compared with the prior art, the utility model has the beneficial effects as follows: the utility model provides a post-casting blanking hole sealing system for the rail top air duct, which solves the problem that the hole bottom formwork support cannot be provided when the rail top air duct has a low clearance height The problem of fixing the blocking plate at the bottom of the hole ensures the stability of the concrete blocked by the feeding hole, and at the same time solves the problem of water leakage at the blocking position of the feeding hole, which is convenient for on-site construction operations and saves time and effort.

附图说明Description of drawings

图1是本实用新型实施例的结构示意图。Fig. 1 is a schematic structural view of an embodiment of the utility model.

图2、3是本实用新型实施例的局部结构示意图。2 and 3 are partial structural schematic diagrams of an embodiment of the utility model.

图中:1、中板;2、下料孔;3、封堵板;4、Z型螺纹钢筋;5、混凝土填充层。In the figure: 1. Middle plate; 2. Feed hole; 3. Blocking plate; 4. Z-shaped threaded steel bar; 5. Concrete filling layer.

具体实施方式Detailed ways

为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific illustrations.

实施例Example

一种轨顶风道后浇施工下料孔封堵体系,如图1-3所示,包括中板1,中板1上具有下料孔2,中板1的顶部位于下料孔2处设有十字形凹槽,所述十字形凹槽的深度至露出中板1的上层钢筋,所述十字形凹槽的长度略长于Z型螺纹钢筋4的平直段长度,所述十字形凹槽的横向、纵向槽口分别与中板1的上层横向、纵向钢筋平行设置,以利于连接钢筋与中板1的上层钢筋可靠焊接。A blanking hole sealing system for post-casting construction of a rail top air duct, as shown in Figure 1-3, includes a middle plate 1, which has a blanking hole 2, and the top of the middle plate 1 is located at the blanking hole 2. There is a cross-shaped groove, the depth of the cross-shaped groove is to expose the upper steel bar of the middle plate 1, the length of the cross-shaped groove is slightly longer than the length of the straight section of the Z-shaped threaded steel bar 4, the cross-shaped groove The horizontal and vertical notches of the middle plate 1 are arranged in parallel with the upper horizontal and longitudinal steel bars of the middle plate 1 respectively, so as to facilitate the reliable welding of the connecting steel bars and the upper layer of steel bars of the middle plate 1.

还包括封堵件,所述封堵件包括封堵板3和连接钢筋,封堵板3为尺寸略小于下料孔2的钢板圆片,厚度2-3cm,通过连接钢筋可靠悬吊于下料孔2的下端,封堵板3的顶面与中板1的底面齐平,以封堵下料孔2的底部,作为混凝土的模板支撑。所述连接钢筋包括四个Z型螺纹钢筋4,四个Z型螺纹钢筋4的一端通过双面焊接形式,十字形布置于封堵板3上与封堵板3连接,另一端分别置于所述十字形凹槽的四个槽口中,且与中板1的上层钢筋通过双面焊接形式连接,Z型螺纹钢筋4的平直段及竖直段的长度根据中板1的上层钢筋距离中板地面长度(板厚减去板面钢筋混凝土保护层厚度)、下料孔尺寸及钢筋型号确定,封堵板3的厚度及Z型螺纹钢筋4的规格型号可根据中板1的厚度调整。It also includes a blocking piece, which includes a blocking plate 3 and a connecting steel bar. The blocking plate 3 is a steel plate disc with a size slightly smaller than the blanking hole 2, with a thickness of 2-3 cm, and is reliably suspended from the bottom through the connecting steel bar. At the lower end of the material hole 2, the top surface of the plugging plate 3 is flush with the bottom surface of the middle plate 1, so as to block the bottom of the material hole 2 as the formwork support of the concrete. The connecting reinforcement includes four Z-shaped threaded steel bars 4, one end of the four Z-shaped threaded steel bars 4 is welded on both sides, and the cross is arranged on the blocking plate 3 to connect with the blocking plate 3, and the other ends are respectively placed on the sealing plate 3. In the four notches of the above-mentioned cross-shaped groove, and connected with the upper steel bar of the middle plate 1 by double-sided welding, the length of the straight section and the vertical section of the Z-shaped threaded steel bar 4 is according to the distance between the upper steel bar of the middle plate 1 The length of the slab ground (the thickness of the slab minus the thickness of the reinforced concrete protective layer on the slab surface), the size of the blanking hole and the type of steel bar are determined. The thickness of the plugging plate 3 and the specification and model of the Z-shaped threaded steel bar 4 can be adjusted according to the thickness of the middle plate 1.

还包括混凝土填充层5,用于填充下料孔2,混凝土填充层5与下料孔2的内壁之间设有防水涂料层,防水涂料层是在下料孔处PVC管及周边混凝土破除、凿毛,且封堵板3安装施工完成后,直接采用水泥基渗透结晶型防水涂料在下料孔2的孔壁反复涂刷2-3遍后形成,其厚薄均匀且无遗漏。混凝土填充层5是在下料孔2的孔壁涂刷防水涂料层后由下料孔2的顶部向孔内浇筑混凝土形成的填充层,浇筑的混凝土为比中板混凝土强度高一等级的微膨胀混凝土,并将混凝土表面抹平收光。Also comprise concrete filling layer 5, be used for filling blanking hole 2, be provided with waterproof coating layer between concrete filling layer 5 and the inner wall of blanking hole 2, waterproof coating layer is to break down, chisel at the PVC pipe at the blanking hole place and surrounding concrete. Hair, and after the installation and construction of the plugging plate 3 is completed, it is formed after the hole wall of the blanking hole 2 is repeatedly brushed 2-3 times with the cement-based permeable crystalline waterproof coating directly, and its thickness is uniform and without omission. The concrete filling layer 5 is a filling layer formed by pouring concrete into the hole from the top of the feeding hole 2 after the hole wall of the feeding hole 2 is painted with a waterproof coating layer. concrete, and smooth the concrete surface.

本实用新型的封堵体系解决了在轨顶风道净空高度较低无法设置孔底模板支撑时孔底封堵板固定问题,确保下料孔封堵混凝土的稳定性,同时解决了下料孔封堵位置渗漏水的问题,便于现场施工作业,省时省力。The plugging system of the utility model solves the problem of fixing the hole bottom plugging plate when the clearance height of the air duct on the top of the rail is too low to set the hole bottom formwork support, ensures the stability of the blanking hole sealing concrete, and solves the problem of the blanking hole sealing The problem of water leakage at the blocked position is convenient for on-site construction operations, saving time and effort.

以上仅为本实用新型的实施方式,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构,直接或间接运用在其他相关的技术领域,均同理在本实用新型的专利保护范围之内。The above are only embodiments of the present utility model, and are not intended to limit the scope of patents of the present utility model. All equivalent structures made using the description of the utility model and the contents of the accompanying drawings are directly or indirectly used in other related technical fields, all in the same way Within the scope of patent protection of the utility model.

Claims (7)

1.一种轨顶风道后浇施工下料孔封堵体系,其特征在于,包括:1. A blanking hole plugging system for post-casting construction of a rail top air duct, characterized in that it comprises: 中板;所述中板上具有下料孔,所述中板的顶部位于所述下料孔处设有十字形凹槽,所述十字形凹槽中具有所述中板的上层钢筋;Middle plate; the middle plate has a blanking hole, and the top of the middle plate is located at the blanking hole to be provided with a cross-shaped groove, and the upper layer of the middle plate is provided in the cross-shaped groove; 封堵件;所述封堵件包括封堵板和连接钢筋,所述封堵板置于所述下料孔的下端,所述连接钢筋用于连接固定所述封堵板和所述中板的上层钢筋;Blocking piece; the blocking piece includes a blocking plate and a connecting steel bar, the blocking plate is placed at the lower end of the feeding hole, and the connecting steel bar is used to connect and fix the blocking plate and the middle plate the upper layer of reinforcement; 混凝土填充层,用于填充所述下料孔。The concrete filling layer is used to fill the feeding hole. 2.如权利要求1所述的轨顶风道后浇施工下料孔封堵体系,其特征在于,所述十字形凹槽的横向、纵向槽口分别与所述中板的上层横向、纵向钢筋平行设置。2. The blanking hole plugging system for post-casting construction of the rail top air duct as claimed in claim 1, wherein the horizontal and vertical notches of the cross-shaped groove are respectively connected with the upper horizontal and vertical reinforcement bars of the middle plate. Parallel setting. 3.如权利要求1或2所述的轨顶风道后浇施工下料孔封堵体系,其特征在于,所述封堵板采用钢板制作。3. The blanking hole plugging system for post-casting construction of the rail top air duct according to claim 1 or 2, wherein the plugging plate is made of steel plate. 4.如权利要求1或2所述的轨顶风道后浇施工下料孔封堵体系,其特征在于,所述封堵板的厚度为2-3cm。4. The blanking hole plugging system for post-casting construction of the rail top air duct according to claim 1 or 2, wherein the thickness of the plugging plate is 2-3 cm. 5.如权利要求1或2所述的轨顶风道后浇施工下料孔封堵体系,其特征在于,所述连接钢筋包括四个Z型螺纹钢筋,所述四个Z型螺纹钢筋的一端均与所述封堵板固定连接,所述四个Z型螺纹钢筋的另一端分别置于所述十字形凹槽的四个槽口中,且与所述中板的上层钢筋固定连接。5. The blanking hole plugging system for post-casting construction of the rail top air duct as claimed in claim 1 or 2, wherein the connecting reinforcement comprises four Z-shaped threaded steel bars, and one end of the four Z-shaped threaded steel bars All are fixedly connected with the blocking plate, and the other ends of the four Z-shaped threaded steel bars are respectively placed in the four notches of the cross-shaped groove, and are fixedly connected with the upper steel bars of the middle plate. 6.如权利要求1或2所述的轨顶风道后浇施工下料孔封堵体系,其特征在于,所述混凝土填充层与所述下料孔的内壁之间设有防水涂料层。6. The blanking hole sealing system for post-casting construction of the rail top air duct according to claim 1 or 2, wherein a waterproof coating layer is provided between the concrete filling layer and the inner wall of the blanking hole. 7.如权利要求1或2所述的轨顶风道后浇施工下料孔封堵体系,其特征在于,所述封堵板的顶面与所述中板的底面齐平。7. The blanking hole sealing system for post-casting construction of rail top air duct according to claim 1 or 2, characterized in that the top surface of the sealing plate is flush with the bottom surface of the middle plate.
CN202320787517.4U 2023-04-11 2023-04-11 Rail top air duct post-pouring construction blanking hole plugging system Active CN219605252U (en)

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