CN219601382U - Front subframe and vehicle - Google Patents
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- CN219601382U CN219601382U CN202321238338.1U CN202321238338U CN219601382U CN 219601382 U CN219601382 U CN 219601382U CN 202321238338 U CN202321238338 U CN 202321238338U CN 219601382 U CN219601382 U CN 219601382U
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Abstract
Description
技术领域technical field
本申请涉及车辆技术领域,更具体而言,涉及一种前副车架和车辆。The present application relates to the technical field of vehicles, and more specifically, to a front subframe and a vehicle.
背景技术Background technique
车辆副车架为车辆底盘悬架的重要结构,其既是悬挂与车身连接的中间缓冲体,同时也是动力总成、摆臂、稳定杆及转向器的安装平台。然而,在相关技术中,车架的梁组件往往通过上下板焊接的方式,造成梁组件结构复杂,焊缝搭接边及焊缝。而一体成型的梁组件又无法采用吸能盒结构来减缓车辆遭受正面碰撞造成的伤害。The vehicle subframe is an important structure of the vehicle chassis suspension. It is not only the intermediate buffer body connecting the suspension and the body, but also the installation platform for the powertrain, swing arm, stabilizer bar and steering gear. However, in the related art, the beam assembly of the vehicle frame is usually welded by the upper and lower plates, resulting in a complex structure of the beam assembly, and welded seams overlap edges and welded seams. However, the integrally formed beam assembly cannot adopt the structure of the energy-absorbing box to slow down the damage caused by the frontal collision of the vehicle.
实用新型内容Utility model content
本申请实施方式提供了一种前副车架和车辆。Embodiments of the present application provide a front subframe and a vehicle.
本申请实施方式的前副车架用于车辆,所述前副车架包括纵梁组件和横梁组件,所述纵梁组件包括两个平行设置的纵梁,所述纵梁通过液压一体成型,所述纵梁形成有吸能段结构,所述横梁组件用于连接两个所述纵梁。The front sub-frame of the embodiment of the present application is used for a vehicle, the front sub-frame includes a longitudinal beam assembly and a cross beam assembly, the longitudinal beam assembly includes two parallel longitudinal beams, and the longitudinal beams are integrally formed by hydraulic pressure, The longitudinal beam is formed with an energy-absorbing segment structure, and the cross beam assembly is used to connect two of the longitudinal beams.
在本申请实施方式的前副车架中,前副车架用于车辆,前副车架包括纵梁组件和横梁组件,纵梁组件包括两个平行设置的纵梁,纵梁通过液压一体成型,纵梁形成有吸能段结构,横梁组件用于连接两个纵梁。如此,纵梁组件和横梁组件连接形成前副车架的主体结构,纵梁通过液压一体成型,可减少焊缝搭接边及焊缝,重量较轻。同时,纵梁设置吸能拱形结构,在受到来自前侧的碰撞时,吸能拱形结构可以有效吸收冲击能量,避免副车架侵入乘员舱。In the front sub-frame of the embodiment of the present application, the front sub-frame is used for vehicles, and the front sub-frame includes a longitudinal beam assembly and a cross beam assembly. , the longitudinal beam is formed with an energy-absorbing section structure, and the beam assembly is used to connect two longitudinal beams. In this way, the longitudinal beam assembly and the cross beam assembly are connected to form the main structure of the front sub-frame, and the longitudinal beam is integrally formed through hydraulic pressure, which can reduce welding seam overlapping edges and welding seams, and is lighter in weight. At the same time, the longitudinal beam is equipped with an energy-absorbing arch structure, which can effectively absorb the impact energy and prevent the sub-frame from intruding into the passenger compartment when it receives a collision from the front side.
在某些实施方式中,所述横梁包括前横梁、中横梁和后横梁,纵梁包括左纵梁和右纵梁,所述左纵梁和所述右纵梁设置在所述横梁的两端。如此,前横梁和后横梁之间增加中横梁,配合两个纵梁可以增加整个前副车架的结构强度和刚度。同时,中横梁可以为其他部件提供连接支撑点,动力总成等部件可以设置在前副车架的正上方,使得前副车架可以有较好的支撑位置,空间利用率高。In some embodiments, the cross beam includes a front cross beam, a middle cross beam and a rear cross beam, and the longitudinal beam includes a left longitudinal beam and a right longitudinal beam, and the left longitudinal beam and the right longitudinal beam are arranged at both ends of the cross beam . In this way, the middle beam is added between the front beam and the rear beam, and the two longitudinal beams can be used to increase the structural strength and rigidity of the entire front subframe. At the same time, the center beam can provide connection support points for other components, and components such as the powertrain can be arranged directly above the front subframe, so that the front subframe can have a better supporting position and the space utilization rate is high.
在某些实施方式中,所述吸能段结构形成在所述中横梁和所述前横梁之间。如此,吸能段结构设置在中横梁和前横梁之间的位置,保证车辆遭遇正面撞击时,可以第一时间在吸能段结构吸收冲击力,在冲击力太大时,纵梁可以弯折出现结构性变化,避免纵梁被撞击后直接侵入乘员舱对人员造成伤害。In some embodiments, the energy-absorbing section structure is formed between the middle beam and the front beam. In this way, the energy-absorbing section structure is set between the center beam and the front beam to ensure that when the vehicle encounters a frontal collision, the energy-absorbing section structure can absorb the impact force at the first time, and the longitudinal beam can be bent when the impact force is too large Structural changes have occurred to prevent the longitudinal beam from directly intruding into the passenger compartment after being hit and causing injury to personnel.
在某些实施方式中,所述纵梁远离所述前横梁的一端形成有弯折结构,所述左纵梁和所述右纵梁的所述弯折结构向着相互远离的方向弯曲。如此,纵梁在靠近乘员舱的一端的弯折结构可以向外弯折,使得两个纵梁之间呈八字放置,这样,车辆在遭遇正面碰撞时,两个纵梁可以向着相互远离的方向移动,进而可以避免纵梁笔直的插入乘员舱中。In some embodiments, a bent structure is formed at an end of the side beam away from the front cross beam, and the bent structures of the left side beam and the right side beam are bent toward directions away from each other. In this way, the bending structure of the longitudinal beam at the end close to the passenger compartment can be bent outward, so that the two longitudinal beams are placed in a figure-of-sight pattern, so that when the vehicle encounters a frontal collision, the two longitudinal beams can move away from each other. movement, thereby avoiding a straight insertion of the stringer into the passenger compartment.
在某些实施方式中,所述弯折结构沿着第一方向向上弯曲抬升,所述第一方向为所述车辆高度方向。如此,弯折结构在相互远离弯折的同时,可以向上抬升,进而提升纵梁吸收正面冲击的能力。在车辆受到正面撞击时,吸能段结构可以向下弯折,纵梁的前端和后端可以向上抬升,使得总成可以吸收更多的冲击力,在出现冲击力过大时,弯折结构可以向上抬升,避免对乘员舱的乘客造成伤害。In some embodiments, the bending structure is bent upward along a first direction, and the first direction is the vehicle height direction. In this way, the bent structures can be lifted upwards while moving away from each other, thereby improving the ability of the longitudinal beams to absorb frontal impacts. When the vehicle is subjected to a frontal impact, the structure of the energy-absorbing section can be bent downward, and the front and rear ends of the longitudinal beam can be lifted upward, so that the assembly can absorb more impact force. When the impact force is too large, the bending structure It can be lifted upwards to avoid injury to passengers in the crew compartment.
在某些实施方式中,所述左纵梁和所述右纵梁的所述弯折结构向上抬升的高度保持一致。如此,左纵梁和右纵梁的弯折结构抬升的高度一致,使得整个前副车架可以平整放置在车中,并与车身连接稳定。In some embodiments, the heights of the bending structures of the left side beam and the right side beam are kept the same. In this way, the bending structures of the left side beam and the right side beam are raised at the same height, so that the entire front sub-frame can be placed flat in the car and connected stably with the body.
在某些实施方式中,所述弯折结构上形成有第二安装孔,所述第二安装孔用于安装套管以连接车身。如此,第二安装孔可以安装套管,套管可以与车身连接,使得前副车架可以设置在车身上。左纵梁和右纵梁的弯折结构向上抬升的高度保持一致,可以使得第二安装孔处于同一高度,这样,采用套管规格一致,减少物料种类少,总装零件规格单一,避免混用。In some embodiments, a second installation hole is formed on the bending structure, and the second installation hole is used for installing a bushing to connect to the vehicle body. In this way, the sleeve can be installed in the second mounting hole, and the sleeve can be connected with the vehicle body, so that the front auxiliary frame can be arranged on the vehicle body. The upward lifting height of the bending structure of the left and right longitudinal beams is consistent, so that the second mounting hole can be at the same height. In this way, the specifications of the bushings are consistent, the number of materials is reduced, the specifications of the assembly parts are single, and mixed use is avoided.
在某些实施方式中,所述纵梁还形成有第三安装孔,所述第三安装孔用于安装转向机。如此,使得前副车架可以用于安装转向机,提升前副车架的集成度。In some embodiments, the longitudinal beam is further formed with a third installation hole, and the third installation hole is used for installing a steering gear. In this way, the front sub-frame can be used to install the steering gear, which improves the integration of the front sub-frame.
在某些实施方式中,所述纵梁靠近所述前横梁的一端形成有第一安装孔,所述第一安装孔用于安装所述车辆的冷却模块。如此,纵梁上还可以通过第一安装孔安装冷却模块,进一步提升了前副车架的集成度。In some embodiments, a first installation hole is formed at an end of the side member close to the front cross member, and the first installation hole is used for installing the cooling module of the vehicle. In this way, the cooling module can also be installed on the longitudinal beam through the first installation hole, which further improves the integration of the front sub-frame.
本申请实施方式的车辆包括上述任一项实施方式所述的前副车架。The vehicle in the embodiment of the present application includes the front sub-frame described in any one of the above embodiments.
在本申请实施方式的前副车架和车辆中,前副车架用于车辆,前副车架包括纵梁组件和横梁组件,纵梁组件包括两个平行设置的纵梁,纵梁通过液压一体成型,纵梁形成有吸能段结构,横梁组件用于连接两个纵梁。如此,纵梁组件和横梁组件连接形成前副车架的主体结构,纵梁通过液压一体成型,可减少焊缝搭接边及焊缝,重量较轻。同时,纵梁设置吸能拱形结构,在受到来自前侧的碰撞时,吸能拱形结构可以有效吸收冲击能量,避免副车架侵入乘员舱。In the front subframe and the vehicle according to the embodiments of the present application, the front subframe is used for the vehicle, the front subframe includes a longitudinal beam assembly and a cross beam assembly, the longitudinal beam assembly includes two longitudinal beams arranged in parallel, and the longitudinal beam is hydraulically Formed in one piece, the longitudinal beam is formed with an energy-absorbing section structure, and the beam assembly is used to connect two longitudinal beams. In this way, the longitudinal beam assembly and the cross beam assembly are connected to form the main structure of the front sub-frame, and the longitudinal beam is integrally formed through hydraulic pressure, which can reduce welding seam overlapping edges and welding seams, and is lighter in weight. At the same time, the longitudinal beam is equipped with an energy-absorbing arch structure, which can effectively absorb the impact energy and prevent the sub-frame from intruding into the passenger compartment when it receives a collision from the front side.
本申请的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
附图说明Description of drawings
本申请的上述和/或附加的方面和优点从结合下面附图对实施方式的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present application will become apparent and understandable from the description of the embodiments in conjunction with the following drawings, wherein:
图1是本申请实施方式的前副车架的立体结构示意图;Fig. 1 is the three-dimensional structure diagram of the front auxiliary frame of the embodiment of the present application;
图2是本申请实施方式的前副车架的平面结构示意图;Fig. 2 is a schematic plan view of the front sub-frame of the embodiment of the present application;
图3是本申请实施方式的车辆的结构示意图;FIG. 3 is a schematic structural view of a vehicle according to an embodiment of the present application;
图4是本申请实施方式的前副车架的另一平面结构示意图;Fig. 4 is another schematic plan view of the front sub-frame according to the embodiment of the present application;
图5是本申请实施方式的纵梁的结构示意图;Fig. 5 is a schematic structural view of a longitudinal beam according to an embodiment of the present application;
图6是本申请实施方式的右纵梁的结构示意图;Fig. 6 is a schematic structural view of the right longitudinal beam according to the embodiment of the present application;
图7是本申请实施方式的连接支架的结构示意图;FIG. 7 is a schematic structural view of a connection bracket according to an embodiment of the present application;
图8是本申请实施方式的横梁的结构示意图。Fig. 8 is a schematic structural diagram of a beam according to an embodiment of the present application.
主要元件符号说明:Description of main component symbols:
前副车架100;Front subframe 100;
纵梁组件10、纵梁11、左纵梁111、右纵梁112、吸能段结构113、弯折结构114、横梁组件20、横梁21、前横梁211、拖钩结构2111、中横梁212、主减速器隔振衬套安装点2121、后横梁213、搭接接口214、承载结构30、第一承载支架31、第二承载支架32、主承载结构33、支架前板331、支架后板332、辅助承载结构34、动力悬置安装板35、第一定位孔36、第二定位孔37、连接座40、伸出端41、连接前板42、连接后板43、漏水孔44、连接支架50、变速箱支架51、变速箱上支架511、变速箱下支架512、摆臂安装板52、套管组件60、第一套管61、第二套管62、第三套管63、防滑纹64、第一安装孔71、第二安装孔72、第三安装孔73、第四安装孔74、第五安装孔75、第六安装孔76、第七安装孔77、第八安装孔78、车辆200。Longitudinal beam assembly 10, longitudinal beam 11, left longitudinal beam 111, right longitudinal beam 112, energy-absorbing section structure 113, bending structure 114, beam assembly 20, beam 21, front beam 211, tow hook structure 2111, middle beam 212, Mounting point 2121 of the main reducer vibration isolation bush, rear beam 213, lap joint 214, bearing structure 30, first bearing bracket 31, second bearing bracket 32, main bearing structure 33, bracket front plate 331, bracket rear plate 332 , Auxiliary bearing structure 34, Dynamic suspension mounting plate 35, First positioning hole 36, Second positioning hole 37, Connecting seat 40, Extending end 41, Connecting front plate 42, Connecting rear plate 43, Leakage hole 44, Connecting bracket 50. Gearbox bracket 51, gearbox upper bracket 511, gearbox lower bracket 512, swing arm mounting plate 52, bushing assembly 60, first bushing 61, second bushing 62, third bushing 63, anti-skid pattern 64. The first mounting hole 71, the second mounting hole 72, the third mounting hole 73, the fourth mounting hole 74, the fifth mounting hole 75, the sixth mounting hole 76, the seventh mounting hole 77, the eighth mounting hole 78, Vehicle 200.
具体实施方式Detailed ways
下面详细描述本申请的实施方式,所述实施方式的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施方式是示例性的,仅用于解释本申请,而不能理解为对本申请的限制。Embodiments of the present application are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary, are only for explaining the present application, and should not be construed as limiting the present application.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In this application, unless otherwise expressly specified and limited, a first feature being "on" or "under" a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
下文的公开提供了许多不同的实施方式或例子用来实现本申请的不同结构。为了简化本申请的公开,下文中对特定例子的部件和设定进行描述。当然,它们仅仅为示例,并且目的不在于限制本申请。此外,本申请可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设定之间的关系。此外,本申请提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。The following disclosure provides many different implementations or examples for implementing different structures of the present application. In order to simplify the disclosure of the present application, components and settings of specific examples are described below. Of course, they are examples only and are not intended to limit the application. Furthermore, the present application may repeat reference numerals and/or reference letters in various instances, such repetition is for the purpose of simplicity and clarity and does not in itself indicate a relationship between the various embodiments and/or arrangements discussed. In addition, various specific process and material examples are provided herein, but one of ordinary skill in the art may recognize the use of other processes and/or the use of other materials.
请参阅图1、图2和图3,本申请实施方式的前副车架100用于车辆200,前副车架100包括纵梁组件10、横梁组件20和承载结构30,纵梁组件10包括两个平行设置的纵梁11,横梁组件20包括三个平行设置的横梁21,两个纵梁11分别连接在三个横梁21的两端,承载结构30设置在纵梁11上,承载结构30用于安装动力总成。Referring to Fig. 1, Fig. 2 and Fig. 3, the front subframe 100 of the embodiment of the present application is used for a vehicle 200, and the front subframe 100 includes a longitudinal beam assembly 10, a cross member assembly 20 and a load-bearing structure 30, and the longitudinal beam assembly 10 includes Two longitudinal beams 11 arranged in parallel, the beam assembly 20 includes three beams 21 arranged in parallel, the two longitudinal beams 11 are respectively connected to the two ends of the three beams 21, the load-bearing structure 30 is arranged on the longitudinal beams 11, the load-bearing structure 30 Used to install the powertrain.
本申请实施的前副车架100用于车辆200,前副车架100包括纵梁组件10、横梁组件20和承载结构30,纵梁组件10包括两个平行设置的纵梁11,横梁组件20包括三个平行设置的横梁21,两个纵梁11分别连接在三个横梁21的两端,承载结构30设置在纵梁11上,承载结构30用于安装动力总成。如此,作为平台基础前副车架100,通过设置三个平行的横梁21,既能满足平台不同动力搭载的需要,也能保证各搭载下的高刚度、高强度耐久性能。The front subframe 100 implemented in the present application is used for a vehicle 200. The front subframe 100 includes a longitudinal beam assembly 10, a cross beam assembly 20 and a load-bearing structure 30. The longitudinal beam assembly 10 includes two parallel longitudinal beams 11, and the cross beam assembly 20 It includes three parallel beams 21, two longitudinal beams 11 are respectively connected to the two ends of the three beams 21, and the bearing structure 30 is arranged on the longitudinal beams 11, and the bearing structure 30 is used for installing the power assembly. In this way, as the front subframe 100 of the platform, by setting three parallel beams 21, it can not only meet the needs of different power loading of the platform, but also ensure high rigidity, high strength and durability under each loading.
请参阅图2,在某些实施方式中,横梁21包括前横梁211、中横梁212和后横梁213,纵梁11包括左纵梁111和右纵梁112,左纵梁111和右纵梁112设置在横梁21的两端。Referring to FIG. 2 , in some embodiments, the beam 21 includes a front beam 211 , a middle beam 212 and a rear beam 213 , the longitudinal beam 11 includes a left longitudinal beam 111 and a right longitudinal beam 112 , and the left longitudinal beam 111 and the right longitudinal beam 112 It is arranged at both ends of the beam 21.
如此,前横梁211和后横梁213之间增加中横梁212,配合两个纵梁11可以增加整个前副车架100的结构强度和刚度。同时,中横梁212可以为其他部件提供连接支撑点,动力总成等部件可以设置在前副车架100的正上方,使得前副车架100可以有较好的支撑位置,空间利用率高。In this way, the middle cross member 212 is added between the front cross member 211 and the rear cross member 213 to cooperate with the two longitudinal members 11 to increase the structural strength and rigidity of the entire front subframe 100 . At the same time, the middle beam 212 can provide connection support points for other components, and the power assembly and other components can be arranged directly above the front subframe 100, so that the front subframe 100 can have a better supporting position and the space utilization rate is high.
副车架作为主要承载结构30,不仅承受来自路面随机载荷的作用,同时需要承受动力总成质量在不同方向上的惯性力,对车辆200振动控制与安全起着关键性作用。本申请实施方式的前副车架100包括三个横梁21和两个纵梁11,可以增加前副车架100的强度和刚度,同时增加连接点位,使得前副车架100上可以集成更多的部件,合理利用空间。前副车架100可以通过承载结构30安装不同型号和不同类型的动力总成,前副车架100通过三条横梁21和亮条纵梁11连接在一起,大致呈“日”字形状,增加了自身的强度,并且有较高的减震性能。前副车架100可以连接在车辆200的车身上,可以作为动力总成等部件的支撑载体,以将动力总成等部件连接在车身上并起着承载和传递载荷的作用。As the main bearing structure 30 , the subframe not only bears random loads from the road, but also needs to bear the inertia force of the powertrain mass in different directions, which plays a key role in the vibration control and safety of the vehicle 200 . The front subframe 100 of the embodiment of the present application includes three beams 21 and two longitudinal beams 11, which can increase the strength and rigidity of the front subframe 100, and at the same time increase the connection points, so that the front subframe 100 can integrate more More parts, reasonable use of space. The front sub-frame 100 can be installed with different models and different types of powertrains through the load-bearing structure 30. The front sub-frame 100 is connected together by three beams 21 and bright strip longitudinal beams 11, roughly in the shape of a "day", adding It has its own strength and has high shock absorption performance. The front subframe 100 can be connected to the body of the vehicle 200 and can be used as a support carrier for powertrain and other components to connect the powertrain and other components to the vehicle body and play a role in carrying and transmitting loads.
请参阅图1和图2,本申请实施方式的承载结构30设置在纵梁11上,承载结构30用于安装动力总成,动力总成沿着第一方向纵置安装在承载结构30上,第一方向为车辆200的高度方向。Please refer to Fig. 1 and Fig. 2, the load-bearing structure 30 of the embodiment of the present application is arranged on the longitudinal beam 11, the load-bearing structure 30 is used for installing the power assembly, and the power assembly is vertically installed on the load-bearing structure 30 along the first direction, The first direction is the height direction of the vehicle 200 .
如此,纵置动力总成承载在独立的前副车架100上,前副车架100作为底盘架构平台兼容性设计的一部分,既要求能够满足不同的动力尺寸要求,且同时满足纵置、横置动力的布置需求。这样,增强了前副车架100的泛用性,既能保证高越野性能、又保证高舒适性要求的非承载式车身设计。In this way, the longitudinal powertrain is carried on the independent front subframe 100, and the front subframe 100, as a part of the compatibility design of the chassis architecture platform, not only needs to be able to meet different power size requirements, but also satisfies the longitudinal and transverse requirements. Arrangement requirements for setting power. In this way, the versatility of the front sub-frame 100 is enhanced, and the non-load-bearing body design can ensure high off-road performance and high comfort requirements.
需要说明的是,在本申请实施方式中,第一方向为车辆200的高度方向,第二方向为车辆200的长度方向,第三方向为车辆200的宽度方向,三个方向相互垂直。It should be noted that, in the embodiment of the present application, the first direction is the height direction of the vehicle 200 , the second direction is the length direction of the vehicle 200 , the third direction is the width direction of the vehicle 200 , and the three directions are perpendicular to each other.
本申请实施方式的前副车架100可以应用在越野车和运动型多用途车(SUV)等车型上,既要保证高越野性能、又保证高舒适性要求的非承载式车身设计。纵置动力总成可以承载在车辆200前副车架100上,前副车架100作为底盘架构平台兼容性设计的一部分,既能够满足不同的动力尺寸要求,且同时满足纵置、横置动力总成的布置需求。本申请实施方式的前副车架100通过三个横梁21和两个纵梁11保证了在垂向刚度与强度性能,能够很好的适配不同的纵置动力总成。The front sub-frame 100 of the embodiment of the present application can be applied to off-road vehicles and sports utility vehicles (SUVs) and other models, and the non-load-bearing body design must not only ensure high off-road performance, but also ensure high comfort requirements. The longitudinal powertrain can be carried on the front subframe 100 of the vehicle 200, and the front subframe 100 is a part of the compatibility design of the chassis architecture platform, which can not only meet different power size requirements, but also meet the longitudinal and transverse power requirements. Assembly layout requirements. The front subframe 100 of the embodiment of the present application ensures the vertical stiffness and strength performance through three cross beams 21 and two longitudinal beams 11, and can be well adapted to different longitudinal powertrains.
具体地,纵置动力总成能够设置与车辆200的前轴处,并通过后传动轴实现对后轴的驱动,从而无需占用车辆200的后部空间,也无需在车辆200的后轴部分安装电机以及电桥结构,对基础车型的改动量较小,不会影响车身后部的设计和结构变更,能够实现较大的通用化设计。同时车辆200的动力能够通过发动机进行直接驱动或通过驱动电机进行驱动实现多种不同的驱动方式,能够较好地提高整车的经济性,控制器组件能够根据实际需求和运行情况调整动力来源,以提高车辆200的动力性。动力总成可以通过悬置和其他安装架连接在承载结构30上,动力总成的悬置可以为液压悬置,以适应纵置动力总成大扭矩大载荷,满足疲劳耐久要求。Specifically, the vertically mounted powertrain can be arranged at the front axle of the vehicle 200, and the rear axle can be driven through the rear drive shaft, so that there is no need to occupy the rear space of the vehicle 200, and there is no need to install it on the rear axle of the vehicle 200. The structure of the motor and the electric bridge requires relatively small changes to the basic model, and will not affect the design and structural changes of the rear of the vehicle body, enabling greater generalization of the design. At the same time, the power of the vehicle 200 can be directly driven by the engine or driven by the drive motor to achieve a variety of different driving modes, which can better improve the economy of the vehicle. The controller component can adjust the power source according to actual needs and operating conditions. To improve the dynamic performance of the vehicle 200 . The powertrain can be connected to the load-carrying structure 30 through mounts and other mounting brackets, and the mount of the powertrain can be a hydraulic mount, so as to adapt to the large torque and large load of the vertically mounted powertrain and meet the fatigue durability requirements.
在本申请实施方式中,不限定动力总成的类型和型号,动力总成可以为发动机,也可以为电动机,以针对不同架构的车型,满足不同的需要。在需要的时候可以通过承载结构30调节动力总成的高度,这样,仅通过取消、替换,而不变更结构,实现横、纵置发动机布置、电机的全种类动力搭载。In the embodiment of the present application, the type and model of the powertrain are not limited, and the powertrain may be an engine or an electric motor, so as to meet different requirements for models of different architectures. When needed, the height of the power assembly can be adjusted through the load-bearing structure 30, so that all kinds of power installations of horizontal and vertical engine arrangements and motors can be realized only by canceling and replacing without changing the structure.
本申请实施方式的综合考虑不同尺寸、种类的动力总成搭载,独立前悬架、麦弗逊悬架、稳定杆、转向器、发动机悬置、变速箱悬置、排气悬置、机舱前端冷却模块的搭载。以高抗弯截面的液压成型管梁为副车架主要承载结构30,独立的发动机悬置搭载结构,不影响各功能件安装前提下,实现了平台开发对前副车架100的各类要求。整体结构简洁,高刚强度特性。The comprehensive consideration of the embodiment of the present application includes different sizes and types of powertrain installations, independent front suspension, McPherson suspension, stabilizer bar, steering gear, engine mount, gearbox mount, exhaust mount, cabin front end Equipped with cooling module. The main load-bearing structure 30 of the sub-frame is the hydroformed tube beam with a high-bending cross-section, and the independent engine mount structure does not affect the installation of various functional parts, and realizes various requirements of the platform development for the front sub-frame 100 . The overall structure is simple and high rigidity.
请参阅图4,在某些实施方式中,承载结构30还包括主承载结构33和辅助承载结构34,主承载结构33和辅助承载结构34沿着第二方向相对设置在纵梁11上,第二方向为车辆200的长度方向。Please refer to FIG. 4 , in some embodiments, the load-bearing structure 30 further includes a main load-bearing structure 33 and an auxiliary load-bearing structure 34, the main load-bearing structure 33 and the auxiliary load-bearing structure 34 are arranged oppositely on the longitudinal beam 11 along the second direction, the first The two directions are the longitudinal direction of the vehicle 200 .
如此,主承载结构33和辅助承载结构34沿着车辆200的长度方向设置,可以满足纵置动力总成承载性能与车辆200舒适性能要求,通过主承载结构33和辅助承载结构34最大程度实现了侧向截面积的增大设计。In this way, the main load-bearing structure 33 and the auxiliary load-bearing structure 34 are arranged along the length direction of the vehicle 200, which can meet the load-bearing performance requirements of the longitudinal powertrain and the comfort performance of the vehicle 200. Through the main load-bearing structure 33 and the auxiliary load-bearing structure 34, the Increased design of lateral cross-sectional area.
请参阅图2,在某些实施方式中,承载结构30还包括动力悬置安装板35,动力悬置安装板35架设在主承载结构33和辅助承载结构34上,动力悬置安装板35用于连接动力总成。Please refer to Fig. 2, in some embodiments, the bearing structure 30 also includes a dynamic suspension installation plate 35, and the dynamic suspension installation plate 35 is erected on the main bearing structure 33 and the auxiliary bearing structure 34, and the dynamic suspension installation plate 35 is used for for connection to the powertrain.
如此,动力悬置安装板35设置主承载结构33和辅助承载结构34上,可以用于安装动力总成,提高前副车架100的集成化。动力悬置安装板35可以相对主承载结构33和辅助承载结构34抬升一段距离,以使得承载结构30可以在高度上调节,以满足不同尺寸下的纵置动力总成。In this way, the power suspension mounting plate 35 is arranged on the main load-carrying structure 33 and the auxiliary load-bearing structure 34 , which can be used to install the powertrain and improve the integration of the front sub-frame 100 . The dynamic suspension mounting plate 35 can be raised a certain distance relative to the main load-bearing structure 33 and the auxiliary load-bearing structure 34, so that the load-bearing structure 30 can be adjusted in height to meet the vertical powertrains of different sizes.
具体地,整体的承载结构30由后端两个支架形成的闭环主支撑结构构成,前端侧的辅助承载结构34与后端侧的主承载结构33沿着第二方向相对设置组成闭环截面,刚度与强度耐久性能均有高度保障。动力悬置安装板35沿第三方向的长度为200mm,因此对第二方向的强度性能较好。Specifically, the overall load-bearing structure 30 is composed of a closed-loop main support structure formed by two brackets at the rear end. The auxiliary load-bearing structure 34 on the front end side and the main load-bearing structure 33 on the rear end side are arranged opposite to each other along the second direction to form a closed-loop section. Both strength and durability are highly guaranteed. The length of the power suspension installation plate 35 along the third direction is 200mm, so the strength performance of the second direction is relatively good.
请参阅图2,在某些实施方式中,动力悬置安装板35形成有第四安装孔74,第四安装孔74用于安装动力总成的悬架。Please refer to FIG. 2 , in some embodiments, the power suspension installation plate 35 is formed with a fourth installation hole 74 , and the fourth installation hole 74 is used for installing the suspension of the powertrain.
如此,动力悬置安装板35可以通过第四安装孔74连接动力总成的悬架,最后在连接动力总成,使得动力总成可以纵置设置在前副车架100的正上方。In this way, the power suspension mounting plate 35 can be connected to the suspension of the power assembly through the fourth mounting hole 74 , and finally to the power assembly, so that the power assembly can be arranged vertically directly above the front sub-frame 100 .
请参阅图4,在某些实施方式中,主承载结构33包括支架前板331和支架后板332,支架前板331和支架后板332焊接形成闭环封闭结构。Referring to FIG. 4 , in some embodiments, the main bearing structure 33 includes a bracket front plate 331 and a bracket rear plate 332 , and the bracket front plate 331 and the bracket rear plate 332 are welded to form a closed-loop closed structure.
如此,通过支架前板331和支架后板332可以构成主承载结构33的主体结构,支架前板331和支架后板332焊接形成闭环封闭结构,可以在减轻重量的同时保证结构强度。In this way, the main structure of the main bearing structure 33 can be formed by the bracket front plate 331 and the bracket rear plate 332. The bracket front plate 331 and the bracket rear plate 332 are welded to form a closed-loop closed structure, which can ensure structural strength while reducing weight.
具体地,主承载结构33从下至上截面由不规则圆形向矩形逐渐过渡,保证了主承载结构33的垂向与侧向刚度。辅助承载结构34从下至上截面由宽到窄逐步过渡,避免了刚度突变,辅助承载结构34配合主承载结构33可以保证结构强度。在主承载结构33底部增加翻边结构,保证动力总成耐久工况下的焊缝耐久性能好。在动力悬置安装板35顶部增加了凸台特征,满足不同尺寸纵置动力总成的布置,且实现结构的刚度提升,为同时满足纵置动力总成承载性能与车辆200舒适性能要求下的前副车架100承载结构30。本申请结构在副车架纵梁11上最大程度实现了侧向截面积的增大设计,相较于传统结构,前副车架100在垂向刚度性能上增加100%以上,侧向刚度性能上增加400%以上,进而可以在保障各方向刚度性能的基础上,对结构高度进行调节,满足不同尺寸纵置动力总成要求。本申请实施方式的承载结构30工艺性能简单,保障焊缝与结构的耐久性能,不影响前副车架100原主体的结构性能。Specifically, the section of the main bearing structure 33 gradually transitions from an irregular circle to a rectangle from bottom to top, which ensures the vertical and lateral rigidity of the main bearing structure 33 . The cross section of the auxiliary bearing structure 34 gradually transitions from wide to narrow from bottom to top, avoiding sudden changes in stiffness. The auxiliary bearing structure 34 cooperates with the main bearing structure 33 to ensure structural strength. A flanging structure is added at the bottom of the main bearing structure 33 to ensure good durability of the weld seam under the durable working condition of the powertrain. Boss features are added to the top of the power suspension mounting plate 35 to meet the layout of vertical powertrains of different sizes and to improve the rigidity of the structure. The front subframe 100 carries the structure 30 . The structure of this application realizes the design of increasing the lateral cross-sectional area to the greatest extent on the longitudinal beam 11 of the sub-frame. Compared with the traditional structure, the vertical stiffness performance of the front sub-frame 100 increases by more than 100%, and the lateral stiffness performance On the basis of ensuring the stiffness performance in all directions, the height of the structure can be adjusted to meet the requirements of vertical powertrains of different sizes. The bearing structure 30 of the embodiment of the present application has simple process performance, ensures the durability of the weld seam and the structure, and does not affect the structural performance of the original main body of the front sub-frame 100 .
本申请实施方式的前副车架100基于底盘架构平台,由主承载结构33与辅助承载两部分组成。主承载结构33由支架后板332和支架前板331组成,其中支架后板332与支架前板331经过焊接形成闭环方形结构,优化后的系统截面尺寸,具有高抗弯抗扭属性。辅助承载结构34可以由辅助支架制备,辅助承载结构34与主承载结构33可以通过动力悬置安装板35连接。辅助承载结构34与主承载结构33可以采用钣金焊接的形式形成,也可以通过铸造铝的实体结构来替代,可拥有更高的刚度和支承特性。The front sub-frame 100 of the embodiment of the present application is based on the chassis structure platform, and consists of two parts, the main load-bearing structure 33 and the auxiliary load-bearing structure. The main load-bearing structure 33 is composed of a support rear plate 332 and a support front plate 331, wherein the support rear plate 332 and the support front plate 331 are welded to form a closed-loop square structure, and the optimized cross-sectional size of the system has high bending and torsional properties. The auxiliary bearing structure 34 can be prepared by an auxiliary bracket, and the auxiliary bearing structure 34 and the main bearing structure 33 can be connected through a dynamic suspension mounting plate 35 . The auxiliary bearing structure 34 and the main bearing structure 33 can be formed by sheet metal welding, or can be replaced by a solid structure of cast aluminum, which can have higher rigidity and supporting properties.
在本申请实施方式中通过对副车架的搭载平面改造基础上实现的发动机承载支架横向拓展,主承载结构33和辅助承载结构34间需要穿过传动轴承。In the embodiment of the present application, the lateral expansion of the engine bearing bracket is realized on the basis of the modification of the sub-frame's loading plane, and the transmission bearing needs to be passed between the main bearing structure 33 and the auxiliary bearing structure 34 .
请参阅图1,在某些实施方式中,支架后板332上形成有第一定位孔36,辅助承载结构34上形成有第二定位孔37,第一定位孔36和第二定位孔37沿着第二方向对准。Please refer to FIG. 1 , in some embodiments, a first positioning hole 36 is formed on the support rear plate 332, a second positioning hole 37 is formed on the auxiliary bearing structure 34, and the first positioning hole 36 and the second positioning hole 37 are along the Align in the second direction.
如此,第一定位孔36和第二定位孔37可以沿着第二方向对准,进而可以保证辅助承载结构34和主承载结构33的相对位置,保证两者可以共同支撑动力总成。In this way, the first positioning hole 36 and the second positioning hole 37 can be aligned along the second direction, thereby ensuring the relative position of the auxiliary bearing structure 34 and the main bearing structure 33 , and ensuring that the two can jointly support the power assembly.
请参阅图2,在某些实施方式中,承载结构30设置在中横梁212和后横梁213之间的纵梁11上。Referring to FIG. 2 , in some embodiments, the bearing structure 30 is disposed on the longitudinal beam 11 between the middle beam 212 and the rear beam 213 .
如此,承载结构30可以设置在中横梁212和后横梁213之间的位置,承载结构30可以连接动力总成,使得动力总成可以设置在前副车架100的正上方,保证前副车架100对动力总成有较好的支撑作用。同时,前副车架100可以应用在越野车和运动型多用途车等车型上,可以在满足越野、城市驾乘和保证高性能越野的同时,满足高舒适性、操控性能。In this way, the load-bearing structure 30 can be arranged at the position between the center beam 212 and the rear beam 213, and the load-bearing structure 30 can be connected to the power assembly, so that the power assembly can be arranged directly above the front sub-frame 100, ensuring that the front sub-frame 100 has a better supporting effect on the powertrain. At the same time, the front sub-frame 100 can be applied to models such as off-road vehicles and sport utility vehicles, and can satisfy high comfort and handling performance while satisfying off-road, urban driving and ensuring high-performance off-road.
请参阅图2,在某些实施方式中,承载结构30包括第一承载支架31和第二承载支架32,第一承载支架31连接左纵梁111,第二承载支架32连接右纵梁112,第一承载支架31和第二承载支架32相对设置。Referring to FIG. 2 , in some embodiments, the bearing structure 30 includes a first bearing bracket 31 and a second bearing bracket 32 , the first bearing bracket 31 is connected to the left longitudinal beam 111 , and the second bearing bracket 32 is connected to the right longitudinal beam 112 , The first bearing bracket 31 and the second bearing bracket 32 are arranged opposite to each other.
如此,第一承载支架31连接左纵梁111,第二承载支架32连接右纵梁112,同时第一承载支架31和第二承载支架32相对设置,使得动力总成可以架设在两个承载支架之间的空间内,在保证连接稳定的同时可以合理利用前副车架100的空间。In this way, the first bearing bracket 31 is connected to the left longitudinal beam 111, and the second bearing bracket 32 is connected to the right longitudinal beam 112. At the same time, the first bearing bracket 31 and the second bearing bracket 32 are arranged oppositely, so that the power assembly can be erected on the two bearing brackets. In the space between them, the space of the front sub-frame 100 can be rationally utilized while ensuring a stable connection.
请参阅图5和图6,在某些实施方式中,纵梁11通过液压的方式一体成型,纵梁11形成有吸能段结构113。Please refer to FIG. 5 and FIG. 6 , in some embodiments, the longitudinal beam 11 is integrally formed by hydraulic means, and the longitudinal beam 11 is formed with an energy-absorbing section structure 113 .
如此,两个纵梁11通过液压的方式一体成型,使得纵梁11具有易成型、高承载、高侧向刚度的特性,同时也更容易制作截面结构和溃缩吸能结构。纵梁组件10和横梁组件20连接形成前副车架100的主体结构,纵梁11通过液压一体成型,可减少焊缝搭接边及焊缝,重量较轻。同时,纵梁11设置吸能拱形结构,在受到来自前侧的碰撞时,吸能拱形结构可以有效吸收冲击能量,避免副车架侵入乘员舱。In this way, the two longitudinal beams 11 are integrally formed by hydraulic means, so that the longitudinal beams 11 have the characteristics of easy forming, high load bearing, and high lateral rigidity, and it is also easier to manufacture cross-sectional structures and collapse energy-absorbing structures. The longitudinal beam assembly 10 and the cross beam assembly 20 are connected to form the main structure of the front sub-frame 100, and the longitudinal beam 11 is integrally formed by hydraulic pressure, which can reduce welding seam laps and welding seams, and is lighter in weight. At the same time, the longitudinal beam 11 is provided with an energy-absorbing arch structure, which can effectively absorb impact energy when receiving a collision from the front side, and prevent the sub-frame from intruding into the passenger compartment.
请参阅图1和图2,在某些实施方式中,吸能段结构113形成在中横梁212和前横梁211之间。Referring to FIG. 1 and FIG. 2 , in some embodiments, the energy-absorbing section structure 113 is formed between the middle beam 212 and the front beam 211 .
如此,吸能段结构113设置在中横梁212和前横梁211之间的位置,保证车辆200遭遇正面撞击时,可以第一时间在吸能段结构113吸收冲击力,在冲击力太大时,纵梁11可以弯折出现结构性变化,避免纵梁11被撞击后直接侵入乘员舱对人员造成伤害。In this way, the energy-absorbing section structure 113 is arranged between the center beam 212 and the front beam 211 to ensure that when the vehicle 200 encounters a frontal collision, the energy-absorbing section structure 113 can absorb the impact force at the first time, and when the impact force is too large, The longitudinal beam 11 can be bent to cause structural changes, so as to prevent the longitudinal beam 11 from directly intruding into the passenger compartment and causing injury to personnel after being hit.
本申请实施方式的纵梁11为一体液压成型变截面式纵梁11,具有易成型、高承载、高侧向刚度的特性。纵梁11采用液压成型工艺,在纵梁11上设计溃缩吸能结构,改结构碰撞后变形折弯趋势符合碰撞安全策略。The longitudinal girder 11 of the embodiment of the present application is a one-piece hydraulically formed variable-section longitudinal girder 11, which has the characteristics of easy forming, high load bearing and high lateral rigidity. The longitudinal girder 11 adopts a hydroforming process, and a collapse energy-absorbing structure is designed on the longitudinal girder 11, and the deformation and bending trend of the modified structure conforms to the collision safety strategy after a collision.
请参阅图1和图2,在某些实施方式中,纵梁11远离前横梁211的一端形成有弯折结构114,左纵梁111和右纵梁112的弯折结构114向着相互远离的方向弯曲。Please refer to FIG. 1 and FIG. 2 , in some embodiments, a bent structure 114 is formed at the end of the longitudinal beam 11 away from the front cross beam 211 , and the bent structures 114 of the left longitudinal beam 111 and the right longitudinal beam 112 face away from each other. bending.
如此,纵梁11在靠近乘员舱的一端的弯折结构114可以向外弯折,使得两个纵梁11之间呈八字放置,这样,车辆200在遭遇正面碰撞时,两个纵梁11可以向着相互远离的方向移动,进而可以避免纵梁11笔直的插入乘员舱中。In this way, the bending structure 114 at the end of the longitudinal beam 11 close to the passenger compartment can be bent outward, so that the two longitudinal beams 11 are placed in a figure-eight, so that when the vehicle 200 encounters a frontal collision, the two longitudinal beams 11 can Moving in directions away from each other can prevent the longitudinal beams 11 from being inserted straight into the passenger compartment.
请参阅图4和图5,在某些实施方式中,弯折结构114沿着第一方向向上弯曲抬升,第一方向为车辆200高度方向。Referring to FIG. 4 and FIG. 5 , in some embodiments, the bending structure 114 is bent and lifted upward along a first direction, and the first direction is the height direction of the vehicle 200 .
如此,弯折结构114在相互远离弯折的同时,可以向上抬升,进而提升纵梁11吸收正面冲击的能力。在车辆200受到正面撞击时,吸能段结构113可以向下弯折,纵梁11的前端和后端可以向上抬升,使得总成可以吸收更多的冲击力,在出现冲击力过大时,弯折结构114可以向上抬升,避免对乘员舱的乘客造成伤害。In this way, the bent structures 114 can be lifted upwards while being bent away from each other, thereby improving the ability of the longitudinal beam 11 to absorb frontal impact. When the vehicle 200 is hit frontally, the energy-absorbing section structure 113 can be bent downward, and the front and rear ends of the longitudinal beam 11 can be lifted upward, so that the assembly can absorb more impact force. When the impact force is too large, The bending structure 114 can be lifted upwards to avoid injury to passengers in the passenger compartment.
请参阅图4,在某些实施方式中,左纵梁111和右纵梁112的弯折结构114向上抬升的高度保持一致。Please refer to FIG. 4 , in some embodiments, the height of the bending structures 114 of the left side beam 111 and the right side beam 112 are kept the same.
如此,左纵梁111和右纵梁112的弯折结构114抬升的高度一致,使得整个前副车架100可以平整放置在车中,并与车身连接稳定。In this way, the bending structures 114 of the left longitudinal beam 111 and the right longitudinal beam 112 are elevated at the same height, so that the entire front sub-frame 100 can be placed flat in the vehicle and connected stably with the vehicle body.
具体地,左纵梁111和右纵梁112设计了变截面设计,弯折结构114增加第三方向弯折,增加侧向刚度。弯折结构114第三方向折弯及截面变化既可避让摆臂运动避免碰撞,又可以增加碰撞时的安全性能。采用液压成型工艺,可减少焊缝搭接边及焊缝,重量较传统上、下板焊接总成横梁21轻约10%。动力总成、冷却模块、转向机、悬架摆臂等零件集成安装在纵梁11上,实现总成重量减重。与现有吸能盒结构来减缓车辆200遭受正面碰撞造成的伤害的技术相比,本申请纵梁11上设计弯折结构114和吸能段结构113,可以在第一时间吸收所有冲击能量,在达到极限吸能位置时产生形变以进一步吸收冲击力,减小对车身的刚性冲击,从而对乘员造成二次伤害。Specifically, the left longitudinal beam 111 and the right longitudinal beam 112 are designed with a variable cross-section design, and the bending structure 114 increases bending in the third direction to increase lateral stiffness. The bending in the third direction of the bending structure 114 and the change in section can not only avoid the movement of the swing arm to avoid collision, but also increase the safety performance during collision. Adopting the hydraulic forming process can reduce the overlapping edges and welding seams of the welding seam, and the weight is about 10% lighter than the beam 21 of the traditional upper and lower plate welding assembly. Parts such as the power assembly, the cooling module, the steering gear, and the suspension swing arm are integrated and installed on the longitudinal beam 11 to achieve weight reduction of the assembly. Compared with the existing energy-absorbing box structure to reduce the damage caused by the frontal collision of the vehicle 200, the bent structure 114 and the energy-absorbing section structure 113 are designed on the longitudinal beam 11 of the present application, which can absorb all the impact energy at the first time, When it reaches the limit energy absorption position, it deforms to further absorb the impact force and reduce the rigid impact on the body, thus causing secondary injuries to the occupants.
请参阅图1和图2,在某些实施方式中,前横梁211和后横梁213均通过上下拼焊制备。Please refer to FIG. 1 and FIG. 2 , in some embodiments, both the front beam 211 and the rear beam 213 are prepared by tailor welding up and down.
如此,前横梁211和后横梁213均通过两块梁板通过上下拼焊的方式制备,使得焊缝可以朝向车辆200的长度方向,进而使得前横梁211和后横梁213可以对车辆200长度方向的刚度和强度耐久等性能更强。In this way, the front cross beam 211 and the rear cross beam 213 are prepared by tailor welding up and down of two beam plates, so that the weld seam can face the longitudinal direction of the vehicle 200, so that the front cross beam 211 and the rear cross beam 213 can be aligned with the longitudinal direction of the vehicle 200. Rigidity, strength and durability are stronger.
请参阅图1和图2,在某些实施方式中,中横梁212均通过前后拼焊制备。Please refer to FIG. 1 and FIG. 2 , in some embodiments, the middle beam 212 is prepared by front and rear tailor welding.
如此,中横梁212可以通过两块梁板通过前后拼焊的方式制备,使得焊缝可以朝向车辆200的高度方向,进而使得前横梁211和后横梁213可以对车辆200高度方向的刚度和强度耐久等性能更强。同时,中横梁212可以配合前横梁211和后横梁213,实现在车辆200高度和长度方向更好的强度和刚性。In this way, the middle cross beam 212 can be prepared by two beam plates through front and rear tailor welding, so that the weld seam can face the height direction of the vehicle 200, so that the front cross beam 211 and the rear cross beam 213 can be durable to the rigidity and strength of the height direction of the vehicle 200 and other performance is stronger. At the same time, the middle beam 212 can cooperate with the front beam 211 and the rear beam 213 to achieve better strength and rigidity in the height and length directions of the vehicle 200 .
请参阅图1和图2,在某些实施方式中,前横梁211包括拖钩结构2111。Referring to FIG. 1 and FIG. 2 , in some embodiments, the front beam 211 includes a tow hook structure 2111 .
如此,前横梁211可以通过拖钩结构2111进行拖车等操作,同时前横梁211可以作为受力点拉动整个车辆200的车身。In this way, the front beam 211 can be towed by the tow hook structure 2111 , and at the same time, the front beam 211 can be used as a stress point to pull the entire body of the vehicle 200 .
请参阅图1和图2,本申请实施方式的前副车架100包括连接座40,连接座40用于连接车辆200的车身,连接座40包覆安装在横梁21和纵梁11的连接部。Referring to Fig. 1 and Fig. 2, the front subframe 100 according to the embodiment of the present application includes a connecting seat 40, which is used to connect the vehicle body of the vehicle 200, and the connecting seat 40 is wrapped and mounted on the connecting part of the cross member 21 and the longitudinal beam 11. .
如此,作为搭载纵置动力总成的框式副车架上,实现副车架与车身纵梁11在不同高度差上的结构连接,同时作为承载结构30将稳定杆支架布置在羊角上,具有高刚度、高强度、焊缝疲劳耐久性能高的特点。In this way, as a frame-type sub-frame equipped with a vertical power assembly, the structural connection between the sub-frame and the longitudinal beams 11 of the vehicle body at different height differences is realized, and at the same time as the load-bearing structure 30, the stabilizer bar bracket is arranged on the horns, which has the advantages of High rigidity, high strength, high weld seam fatigue durability.
请参阅图1和图2,在某些实施方式中,连接座40包覆安装在前横梁211和纵梁11的连接部。Please refer to FIG. 1 and FIG. 2 , in some embodiments, the connection base 40 is covered and mounted on the connection portion of the front cross beam 211 and the longitudinal beam 11 .
如此,前横梁211和两个纵梁11可以通过焊接的方式连接在一起,然后通过连接座40包覆在焊缝上,避免连接的间隙外露,可以进一步增加前横梁211和纵梁11的连接强度。In this way, the front beam 211 and the two longitudinal beams 11 can be connected together by welding, and then covered on the welding seam by the connecting seat 40, so as to avoid the exposed connection gap and further increase the connection between the front beam 211 and the longitudinal beams 11 strength.
请参阅图1和图2,在某些实施方式中,连接座40包括伸出端41,伸出端41向着远离前横梁211的方向弯折。Please refer to FIG. 1 and FIG. 2 , in some embodiments, the connecting seat 40 includes a protruding end 41 , and the protruding end 41 is bent toward a direction away from the front beam 211 .
如此,伸出端41可以有两个,两个伸出端41可以向着左右两侧伸出,以使得连接座40的端部可以与车身的安装点位连接稳定。In this way, there can be two protruding ends 41, and the two protruding ends 41 can protrude toward the left and right sides, so that the end of the connecting base 40 can be stably connected with the mounting point of the vehicle body.
请参阅图4,在某些实施方式中,连接座40包括连接前板42和连接后板43,连接前板42和连接后板43通过前后拼焊制备。Please refer to FIG. 4 , in some embodiments, the connecting seat 40 includes a connecting front plate 42 and a connecting rear plate 43 , and the connecting front plate 42 and the connecting rear plate 43 are prepared by front and rear tailor welding.
如此,连接前板42和连接后板43可以通过前后拼焊的方式连接并且可以将套管焊接在一起,使得焊缝可以朝向车辆200的高度方向,进而使得连接座40可以对车辆200高度方向的刚度和强度耐久等性能更强。In this way, the connecting front plate 42 and the connecting rear plate 43 can be connected by front and rear tailor welding and the casing can be welded together, so that the weld seam can face the height direction of the vehicle 200, so that the connecting seat 40 can face the height direction of the vehicle 200 The rigidity, strength and durability are stronger.
请参阅图4,在某些实施方式中,沿着第一方向向下连接前板42和连接后板43围成的截面积逐渐变大,第一方向为车辆200的高度方向。Please refer to FIG. 4 , in some embodiments, the cross-sectional area enclosed by connecting the front panel 42 and the rear panel 43 becomes gradually larger along a first direction, and the first direction is the height direction of the vehicle 200 .
如此,连接座40越向下横截面积也就越大,使得连接座40越粗强大越大,同时连接座40包覆安装在前横梁211和纵梁11的连接部。In this way, the cross-sectional area of the connecting seat 40 becomes larger as it goes downward, making the connecting seat 40 thicker and stronger, and at the same time, the connecting seat 40 covers and installs on the connecting portion of the front cross beam 211 and the longitudinal beam 11 .
具体地,本申请实施方式的前副车架100在搭载纵置动力总成后,纵梁11的后端可以通过弯曲结构向上抬起与车身连接。而纵梁11的前端与车身的连接点就会出现高度差,通过连接座40可以实现前副车架100和车身纵梁11在不同高度差上的结构连接,同时作为承载结构30将稳定杆支架布置在羊角上,具有高刚度、高强度、焊缝疲劳耐久性能高的特点。在传统的蝶式副车架和框式副车架中,因副车架对羊角的支撑性差,刚度低等原因,基本不使用羊角结构。Specifically, after the front subframe 100 according to the embodiment of the present application is equipped with a longitudinal powertrain, the rear end of the longitudinal beam 11 can be lifted up and connected with the vehicle body through a bending structure. And there will be a height difference between the front end of the longitudinal beam 11 and the connection point of the vehicle body, the structural connection between the front subframe 100 and the vehicle body longitudinal beam 11 at different height differences can be realized through the connecting seat 40, and the stabilizer bar will be used as the load-bearing structure 30 at the same time. The bracket is arranged on the horn, which has the characteristics of high rigidity, high strength, and high fatigue durability of weld seam. In the traditional butterfly subframe and frame subframe, due to the poor support of the subframe to the horns and low rigidity, the horn structure is basically not used.
在本申请实施方式中,连接座40通过包覆式羊角结构实现羊角结构的高刚度、高强度,因此可以通过羊角结构与车身进行连接,实现前副车架100的前点与纵梁11在不同高度差上的结构连接。与传统矩形、圆形截面羊角相比,本申请的连接座40为带角度渐变截面,稳定性更好,半包覆形式取消传统羊角固定矩形或圆形截面的贯穿式结构,将前副车架100纵梁11与横梁21包覆成局域系统封闭结构。不仅解决自身刚度不足的问题,同时加强副车架横梁21与纵梁11的搭接,相辅相成,对横梁21和纵梁11搭接焊缝的疲劳提高效果明显。本申请连接座40具有高刚度的特点,同时满足疲劳耐久的要求。另外,将稳定杆布置在羊角结构上,结构紧凑,稳定杆安装简便。In the embodiment of the present application, the connecting seat 40 realizes the high rigidity and high strength of the horn structure through the clad horn structure, so it can be connected with the vehicle body through the horn structure, so that the front point of the front sub-frame 100 and the longitudinal beam 11 are in the same position. Structural connections on different height differences. Compared with the traditional rectangular and circular cross-section croissants, the connecting seat 40 of the present application is a gradient cross-section with angles, which has better stability. The longitudinal beams 11 and the cross beams 21 of the frame 100 are covered to form a closed structure of the local area system. It not only solves the problem of insufficient rigidity, but also strengthens the overlap between the sub-frame beam 21 and the longitudinal beam 11, complementing each other, and has a significant effect on improving the fatigue of the overlap weld of the beam 21 and the longitudinal beam 11. The connecting seat 40 of the present application has the characteristics of high rigidity, and at the same time meets the requirements of fatigue durability. In addition, the stabilizer bar is arranged on the croissor structure, the structure is compact, and the stabilizer bar is easy to install.
请参阅图4,在某些实施方式中,连接后板43上形成有漏水孔44,漏水孔44用于将连接前板42和连接后板43围成空间的积水排出。如此,漏水孔44可以将残留在连接前板42和连接后板43的积水排除,避免积水造成前副车架100的腐蚀。Please refer to FIG. 4 , in some embodiments, a water leakage hole 44 is formed on the rear connection board 43 , and the water leakage hole 44 is used for draining accumulated water in the space enclosed by the connection front board 42 and the connection rear board 43 . In this way, the water leakage hole 44 can remove the accumulated water remaining on the connecting front panel 42 and the connecting rear panel 43 , so as to avoid corrosion of the front sub-frame 100 caused by the accumulated water.
请参阅图1和图2,本申请实施方式的前副车架100包括连接支架50,连接支架50设置在纵梁组件10上,连接支架50用于安装变速箱悬置和摆臂。Referring to FIG. 1 and FIG. 2 , the front subframe 100 according to the embodiment of the present application includes a connecting bracket 50 disposed on the longitudinal beam assembly 10 , and the connecting bracket 50 is used for mounting the transmission suspension and the swing arm.
如此,一体化结构增加了副车架横向布置空间,为发动机支架布置提供了平台。同时安装变速箱悬置和摆臂进一步提升空间利用率,结构紧凑,将摆臂安装支架的接附点刚度提高200%,一体化设计带来更低的重量与成本。In this way, the integrated structure increases the lateral layout space of the subframe and provides a platform for the engine bracket layout. Installing the gearbox mount and the swing arm at the same time further improves the space utilization rate, the structure is compact, and the rigidity of the attachment point of the swing arm mounting bracket is increased by 200%. The integrated design brings lower weight and cost.
请参阅图7,在某些实施方式中,连接支架50包括变速箱支架51和摆臂安装板52,变速箱支架51用于连接变速箱悬置,摆臂安装板52用于连接摆臂。如此,连接支架50上可以集成变速箱悬置和摆臂安装板52,可以同时连接变速箱悬置和摆臂,实现了变速箱悬置与摆臂支架一体式设计结构,进一步增加了前副车架的紧凑性。Referring to FIG. 7 , in some embodiments, the connecting bracket 50 includes a gearbox bracket 51 and a swing arm mounting plate 52 , the gearbox bracket 51 is used for connecting the gearbox suspension, and the swing arm mounting plate 52 is used for connecting the swing arm. In this way, the gearbox mount and the swing arm mounting plate 52 can be integrated on the connecting bracket 50, and the gearbox mount and the swing arm can be connected at the same time, realizing the integrated design structure of the gearbox mount and the swing arm bracket, further increasing the front auxiliary The compactness of the frame.
请参阅图7,在某些实施方式中,变速箱支架51包括变速箱上支架511和变速箱下支架512,变速箱上支架511和变速箱下支架512分别焊接在纵梁组件的上下侧。如此,变速箱上支架511和变速箱下支架512可以配合连接动力悬置,保证动力悬置安装稳定。Referring to FIG. 7 , in some embodiments, the gearbox bracket 51 includes an upper gearbox bracket 511 and a lower gearbox bracket 512 , and the upper gearbox bracket 511 and the lower gearbox bracket 512 are respectively welded to the upper and lower sides of the longitudinal beam assembly. In this way, the upper bracket 511 of the gearbox and the lower bracket 512 of the gearbox can cooperate to connect the power mount to ensure the stable installation of the power mount.
请参阅图2,在某些实施方式中,连接支架50设置在纵梁11靠近后横梁213的一端。Please refer to FIG. 2 , in some embodiments, the connecting bracket 50 is disposed at an end of the longitudinal beam 11 close to the rear cross beam 213 .
如此,使得前副车架100和其他部件的布置更加合理,摆臂可以安装在前副车架100靠后的位置,以避让减速箱悬置和动力总成,空间利用率高。In this way, the layout of the front sub-frame 100 and other components is more reasonable, and the swing arm can be installed at the rear of the front sub-frame 100 to avoid suspension of the reduction box and the power assembly, and the space utilization rate is high.
具体地,本申请实施方式的前副车架100搭载纵置动力总成,既要承载发动机悬置与支架,又要搭载变速箱总成悬置。在本申请中,可以将悬臂和变速箱总成悬置同时安装连接支架50上。通常,悬置支架与各杆件的摆臂支架独立设计,各部件分别焊接在副车架横纵梁11上。将变速箱悬置支架水平放置,在副车架上增加搭载平台,既搭载变速箱悬置,也为发动机悬置支架提供了搭载平台。将变速箱悬置支架作为摆臂支架的一部分,实现一体化设计,结构紧凑。连接支架50一体化结构为发动机悬置支架提供了横向平台,使得以前副车架100为核心的部件连接结构紧凑,将摆臂安装支架的接附点刚度提高200%。同时,一体化结构无需分别制备支架,带来更低的重量与成本。Specifically, the front subframe 100 of the embodiment of the present application is equipped with a longitudinal power assembly, which not only carries the engine mount and bracket, but also carries the gearbox assembly mount. In this application, the cantilever and the gearbox assembly can be suspended and installed on the connecting bracket 50 at the same time. Usually, the suspension bracket and the swing arm bracket of each rod are independently designed, and each component is welded on the subframe transverse and longitudinal beam 11 respectively. Place the transmission mount bracket horizontally, and add a mounting platform to the subframe, which not only carries the transmission mount, but also provides a mounting platform for the engine mount bracket. The gearbox suspension bracket is used as a part of the swing arm bracket to realize an integrated design and a compact structure. The integrated structure of the connecting bracket 50 provides a horizontal platform for the engine suspension bracket, which makes the connection structure of the components with the former sub-frame 100 as the core compact, and increases the stiffness of the attachment point of the swing arm mounting bracket by 200%. At the same time, the integrated structure does not need to prepare brackets separately, resulting in lower weight and cost.
请参阅图2,在某些实施方式中,纵梁11靠近前横梁211的一端形成有第一安装孔71,第一安装孔71用于安装车辆200的冷却模块。Referring to FIG. 2 , in some embodiments, a first installation hole 71 is formed at one end of the longitudinal beam 11 near the front cross member 211 , and the first installation hole 71 is used for installing a cooling module of the vehicle 200 .
如此,可以通过第一安装孔71将冷却模块安装在前横梁211的上侧,使得前横梁211可以对冷却模块进行支撑,空间利用率高。In this way, the cooling module can be installed on the upper side of the front beam 211 through the first installation hole 71, so that the front beam 211 can support the cooling module, and the space utilization rate is high.
请参阅图6,在某些实施方式中,弯折结构114上形成有第二安装孔72,第二安装孔72用于安装套管以连接车身。Please refer to FIG. 6 , in some embodiments, a second installation hole 72 is formed on the bending structure 114 , and the second installation hole 72 is used for installing a sleeve to connect to the vehicle body.
如此,第二安装孔72可以安装套管,套管可以与车身连接,使得前副车架100可以设置在车身上。左纵梁111和右纵梁112的弯折结构114向上抬升的高度保持一致,可以使得第二安装孔72处于同一高度,这样,采用套管规格一致,减少物料种类少,总装零件规格单一,避免混用。In this way, the second mounting hole 72 can be installed with a sleeve, and the sleeve can be connected with the vehicle body, so that the front sub-frame 100 can be arranged on the vehicle body. The upward lifting height of the bending structure 114 of the left longitudinal beam 111 and the right longitudinal beam 112 is consistent, so that the second mounting hole 72 can be at the same height. In this way, the specifications of the bushings are consistent, the number of materials is reduced, and the specifications of the assembly parts are single. Avoid mixing them.
请参阅图2,在某些实施方式中,纵梁11还形成有第三安装孔73,第三安装孔73用于安装转向机。如此,使得前副车架100可以用于安装转向机,提升前副车架100的集成度。Please refer to FIG. 2 , in some embodiments, the longitudinal beam 11 is further formed with a third installation hole 73 , and the third installation hole 73 is used for installing the steering gear. In this way, the front sub-frame 100 can be used for installing the steering gear, and the integration of the front sub-frame 100 is improved.
请参阅图1,在某些实施方式中,连接后板43上形成有第五安装孔75,第五安装孔75用于安装稳定杆。如此,稳定杆直接安装在连接座40上,使得连接座40更加合理的利用空间,整个前副车架100结构更加紧凑,占用空间较少。稳定杆可以通过螺栓安装在连接座40上。Please refer to FIG. 1 , in some embodiments, a fifth installation hole 75 is formed on the connecting rear plate 43 , and the fifth installation hole 75 is used for installing a stabilizer bar. In this way, the stabilizer bar is directly installed on the connecting seat 40, so that the connecting seat 40 can use the space more reasonably, and the whole front sub-frame 100 has a more compact structure and occupies less space. The stabilizer bar can be installed on the connecting seat 40 by bolts.
请参阅图7,在某些实施方式中,变速箱上支架511和变速箱下支架512形成有第六安装孔76,第六安装孔76用于安装变速箱悬置。如此,通过第六安装孔76可以将变速箱悬置稳定安装在变速箱悬置。Referring to FIG. 7 , in some embodiments, the upper gearbox bracket 511 and the lower gearbox bracket 512 are formed with a sixth installation hole 76 , and the sixth installation hole 76 is used for installing the gearbox suspension. In this way, the gearbox mount can be stably installed on the gearbox mount through the sixth mounting hole 76 .
请参阅图7,在某些实施方式中,变速箱上支架511上形成有第七安装孔77,第七安装孔77用于安装承载结构30。如此,可以通过第七安装孔77连接承载结构30,然后通过承载结构30将动力总成安装在前副车架100上,保证动力总成与前副车架100安装稳定。Please refer to FIG. 7 , in some embodiments, a seventh mounting hole 77 is formed on the gearbox upper bracket 511 , and the seventh mounting hole 77 is used for mounting the bearing structure 30 . In this way, the carrying structure 30 can be connected through the seventh mounting hole 77 , and then the powertrain can be installed on the front subframe 100 through the carrying structure 30 , ensuring stable installation of the powertrain and the front subframe 100 .
请参阅图1和图7,在某些实施方式中,摆臂安装板52上形成有第八安装孔78,第八安装孔78用于安装摆臂。如此,可以通过第八安装孔78连接摆臂,然后通过摆臂将动力总成安装在前副车架100上,保证摆臂安装稳定。Referring to FIG. 1 and FIG. 7 , in some embodiments, an eighth installation hole 78 is formed on the swing arm installation plate 52 , and the eighth installation hole 78 is used for installing the swing arm. In this way, the swing arm can be connected through the eighth installation hole 78, and then the power assembly can be installed on the front sub-frame 100 through the swing arm, so as to ensure the stable installation of the swing arm.
具体地,本申请实施方式的前副车架100可以同时安装纵置动力总成、冷却模块和摆臂,并且同时与车身通过三个位置进行连接,保证前副车架100和车身连接稳定,并提高前副车架100的集成度。同时摆臂安装板52可以安装在弯折结构114上,使得前悬臂和后悬臂可以通过弯折结构114实现相互避让。Specifically, the front subframe 100 according to the embodiment of the present application can be equipped with a vertical power assembly, a cooling module and a swing arm at the same time, and can be connected to the vehicle body through three positions at the same time to ensure that the front subframe 100 and the vehicle body are connected stably. And improve the integration degree of the front sub-frame 100 . At the same time, the swing arm mounting plate 52 can be installed on the bending structure 114 , so that the front cantilever and the rear cantilever can avoid each other through the bending structure 114 .
请参阅图8,本申请实施方式的横梁组件20包括横梁21,横梁21形成有搭接接口214,搭接接口214呈喇叭状,搭接接口214用于与纵梁组件10连接。Please refer to FIG. 8 , the beam assembly 20 according to the embodiment of the present application includes a beam 21 , and the beam 21 is formed with an overlapping joint 214 , the overlapping joint 214 is trumpet-shaped, and the overlapping joint 214 is used for connecting with the longitudinal beam assembly 10 .
如此,搭接接口214呈喇叭状,搭接接口214可以包覆在纵梁组件10上,并通过焊接的方式与纵梁11连接在一起,可以避开受力路径,保证焊缝耐久。In this way, the lap joint 214 is trumpet-shaped, and the lap joint 214 can be covered on the stringer assembly 10 and connected with the stringer 11 by welding, which can avoid the stress path and ensure the durability of the weld.
请参阅图2,在某些实施方式中,横梁21端部包覆纵梁11的侧壁。Referring to FIG. 2 , in some embodiments, the ends of the beams 21 cover the side walls of the longitudinal beams 11 .
如此,横梁21在与纵梁11焊接时,横梁21的端部可以包覆在纵梁11的侧壁上,保证连接稳定,可提高横梁21的刚度,进而提升变速箱悬置与左右发动机悬置的隔振率。In this way, when the crossbeam 21 is welded with the longitudinal beam 11, the end of the crossbeam 21 can be covered on the side wall of the longitudinal beam 11, so as to ensure a stable connection, increase the rigidity of the crossbeam 21, and further improve the gearbox mount and the left and right engine mounts. set vibration isolation rate.
请参阅图2,在某些实施方式中,中横梁212上形成有安装架,安装架上形成有第三安装孔73。Please refer to FIG. 2 , in some embodiments, a mounting frame is formed on the middle beam 212 , and a third mounting hole 73 is formed on the mounting frame.
如此,安装架上也可以设置第三安装孔73,使得转向机可以同时连接在纵梁11和横梁21的安装架上,保证安装稳定。也即是说,中横梁212上的安装架可以配合左纵梁111和右纵梁112一起连接固定转向机,保证转向机连接稳定。In this way, the third mounting hole 73 can also be provided on the mounting frame, so that the steering gear can be connected to the mounting frame of the longitudinal beam 11 and the cross beam 21 at the same time, ensuring stable installation. That is to say, the mounting frame on the middle beam 212 can cooperate with the left longitudinal beam 111 and the right longitudinal beam 112 to connect and fix the steering gear together, so as to ensure the stable connection of the steering gear.
请参阅图1,在某些实施方式中,中横梁212上形成有主减速器隔振衬套安装点2121。Please refer to FIG. 1 , in some embodiments, the center beam 212 is formed with a vibration isolation bush installation point 2121 of the final reducer.
如此,主减速器隔振衬套可以安装在中横梁212上,使得前副车架100更加紧凑稳定。In this way, the vibration-isolating bushing of the main reducer can be installed on the center beam 212, so that the front sub-frame 100 is more compact and stable.
具体地,横梁21可以通过焊接搭载在前副车架100的纵梁11上,同时具有安装转向机总成安装点与动力变速箱前悬置的功能,具有较高的动刚度和强度性能。同时可提高横梁21的刚度,进而提升变速箱悬置与左右发动机悬置的隔振率。Specifically, the beam 21 can be mounted on the longitudinal beam 11 of the front sub-frame 100 by welding, and has the function of installing the mounting point of the steering gear assembly and the front suspension of the power transmission at the same time, and has high dynamic stiffness and strength performance. At the same time, the rigidity of the beam 21 can be increased, thereby improving the vibration isolation rate of the gearbox mount and the left and right engine mounts.
进一步地,横梁21的两端包覆在两个纵梁11上,可以增大纵梁11和横梁21的连接面积,优化焊缝受力情况。截面经过拓扑优化,接头搭接优化,保证焊缝耐久。纵梁11采用成熟的冲压工艺,结构简洁,较传统上、下板焊接总成横梁21轻约10%。扣合方向与衬套套管方向一致,两侧开尺寸相同圆孔,方便套管焊接定位,缩短工艺调整时间。Furthermore, the two ends of the crossbeam 21 are clad on the two longitudinal beams 11, which can increase the connection area between the longitudinal beams 11 and the crossbeams 21, and optimize the stress of the weld seam. The cross-section is topologically optimized and the joint overlap is optimized to ensure the durability of the weld. The longitudinal beam 11 adopts a mature stamping process and has a simple structure, which is about 10% lighter than the beam 21 of the traditional upper and lower plate welding assembly. The buckling direction is consistent with the direction of the bushing and sleeve, and the same size round holes are opened on both sides, which facilitates the welding and positioning of the sleeve and shortens the process adjustment time.
请参阅图1和图2,本申请实施方式的前副车架100包括套管组件60,套管组件60连接在纵梁组件10上,套管组件60用于连接车辆200的车身。Please refer to FIG. 1 and FIG. 2 , the front subframe 100 according to the embodiment of the present application includes a bushing assembly 60 connected to the longitudinal beam assembly 10 , and the bushing assembly 60 is used to connect to the body of the vehicle 200 .
如此,套管规格一致物料种类少,总装零件规格单一,避免混用。针对不同结构,使用不同搭接方式,均能满足刚度及疲劳耐久属性要求。In this way, there are fewer types of materials with the same specification of the bushing, and the single specification of the assembly parts avoids mixing them. For different structures, using different lap joints can meet the requirements of stiffness and fatigue durability properties.
请参阅图6,在某些实施方式中,纵梁11靠近后横梁213的一端形成有第二安装孔72,套管组件60包括第一套管61,第一套管61设置在第二安装孔72上。Please refer to FIG. 6 , in some embodiments, a second installation hole 72 is formed at one end of the longitudinal beam 11 close to the rear cross member 213 , and the bushing assembly 60 includes a first bushing 61 , and the first bushing 61 is arranged on the second mounting hole 72 . on hole 72.
如此,第一套管61可以通过第二安装孔72安装在纵梁11上,使得纵梁11可以通过第一套管61与车身连接在一起。In this way, the first sleeve 61 can be installed on the side beam 11 through the second installation hole 72 , so that the side beam 11 can be connected with the vehicle body through the first sleeve 61 .
请参阅图1和图2,在某些实施方式中,套管组件60包括第二套管62,第二套管62设置在连接座40上。Referring to FIG. 1 and FIG. 2 , in some embodiments, the bushing assembly 60 includes a second bushing 62 disposed on the connection base 40 .
如此,连接座40可以通过第二套管62连接车身,第二套管62和第一套管61可以保持规格一致,使得总装零件规格单一,避免混用。针对不同结构,使用不同搭接方式,均能满足刚度及疲劳耐久属性要求。In this way, the connecting seat 40 can be connected to the vehicle body through the second sleeve 62, and the specifications of the second sleeve 62 and the first sleeve 61 can be kept consistent, so that the specifications of the assembly parts are single and mixed use is avoided. For different structures, using different lap joints can meet the requirements of stiffness and fatigue durability properties.
请参阅图1和图2,在某些实施方式中,前副车架100包括承载结构30,承载结构30设置在纵梁11上,承载结构30用于安装动力总成。Please refer to FIG. 1 and FIG. 2 , in some embodiments, the front subframe 100 includes a load-bearing structure 30 disposed on the longitudinal beam 11 , and the load-bearing structure 30 is used for installing a powertrain.
如此,前副车架100可以通过承载结构30连接车身,既能够满足不同的动力尺寸要求,且同时满足纵置、横置动力的布置需求。这样,增强了前副车架100的泛用性,既能保证高越野性能、又保证高舒适性要求的非承载式车身设计。In this way, the front sub-frame 100 can be connected to the vehicle body through the load-bearing structure 30, which can not only meet different power size requirements, but also meet the layout requirements of longitudinal and transverse power. In this way, the versatility of the front sub-frame 100 is enhanced, and the non-load-bearing body design can ensure high off-road performance and high comfort requirements.
请参阅图1和图2,在某些实施方式中,套管组件60包括第三套管63,第三套管63设置在承载结构30上。Referring to FIG. 1 and FIG. 2 , in some embodiments, the bushing assembly 60 includes a third bushing 63 disposed on the bearing structure 30 .
如此,第三套管63可以与第二套管62和第一套管61可以保持规格一致,使得总装零件规格单一,避免混用。针对不同结构,使用不同搭接方式,均能满足刚度及疲劳耐久属性要求。同时,三套套管可以将前副车架100的前、中、后三个位置连接车身,保证车身和前副车架100能够连接稳定。In this way, the specifications of the third bushing 63 can be consistent with that of the second bushing 62 and the first bushing 61 , so that the specifications of the assembly parts are single and mixed use is avoided. For different structures, using different lap joints can meet the requirements of stiffness and fatigue durability properties. At the same time, the three sleeves can connect the front, middle and rear positions of the front sub-frame 100 to the vehicle body to ensure that the vehicle body and the front sub-frame 100 can be connected stably.
请参阅图1和图2,在某些实施方式中,套管组件60形成有防滑纹64。如此,防滑纹64可以有效防止车身和套管组件60之间产生滑移。Referring to FIG. 1 and FIG. 2 , in some embodiments, the sleeve assembly 60 is formed with anti-skid lines 64 . In this way, the anti-slip lines 64 can effectively prevent slipping between the vehicle body and the sleeve assembly 60 .
请参阅图1和图2,在某些实施方式中,防滑纹64为滚齿。如此,防滑纹64为滚齿制作方便,并可以有效防止车身和套管组件60之间产生滑移。Please refer to FIG. 1 and FIG. 2 , in some embodiments, the anti-skid lines 64 are hobbing teeth. In this way, the anti-skid pattern 64 is convenient for hobbing, and can effectively prevent slippage between the vehicle body and the bushing assembly 60 .
具体地,本申请实施方式的前副车架100使用同一规格套管组件60,规格一致,减少物料种类少,总装零件规格单一,避免混用。针对不同结构,使用不同搭接方式,均能满足刚度及疲劳耐久属性要求。增加滚齿,有效减少安装点在特殊工况下滑移的问题。Specifically, the front subframe 100 of the embodiment of the present application uses the sleeve assembly 60 of the same specification, which has the same specification, reduces the number of materials, and has a single specification of the assembly parts to avoid mixing them. For different structures, using different lap joints can meet the requirements of stiffness and fatigue durability properties. Increase hobbing to effectively reduce the problem of sliding of the installation point under special working conditions.
套管组件60包括第一套管61、第二套管62和第三套管63,第一套管61可以直接设置在纵梁11的第二安装孔72上,第二套管62可以安装在连接座40上,第三套管63可以设置在承载结构30的动力悬置安装板35上。这样,套管组件60兼顾与纵梁11、连接座40和承载结构30结合,再与车身连接在一起,保持三处连接点的高度一致。第一套管61、第二套管62和第三套管63均有两个,两个第一套管61分别设置在左纵梁111和右纵梁112上,两个第二套管62分别设置在两个连接座40的伸出端41,两个第三套管63分别设置在第一承载支架31和第二承载支架32的动力悬置安装板35上。针对不同结构,套管组件60可以使用不同搭接方式,均能满足刚度及疲劳耐久属性要求,同时增加滚齿,有效防止安装点滑移。在满足刚度、强度的前提下,兼顾多种钣金与套管搭接形式,第一套管61、第二套管62和第三套管63规格统一,便于管理,减低成本。The bushing assembly 60 includes a first bushing 61, a second bushing 62 and a third bushing 63. The first bushing 61 can be directly arranged on the second installation hole 72 of the longitudinal beam 11, and the second bushing 62 can be installed On the connection seat 40 , the third bushing 63 may be arranged on the dynamic suspension mounting plate 35 of the carrying structure 30 . In this way, the bushing assembly 60 is combined with the longitudinal beam 11, the connection seat 40 and the load-bearing structure 30, and then connected with the vehicle body to keep the heights of the three connection points consistent. There are two first sleeves 61, second sleeves 62 and third sleeves 63, the two first sleeves 61 are respectively arranged on the left longitudinal beam 111 and the right longitudinal beam 112, and the two second sleeves 62 They are respectively arranged on the extension ends 41 of the two connecting seats 40 , and the two third bushings 63 are respectively arranged on the dynamic suspension mounting plates 35 of the first bearing bracket 31 and the second bearing bracket 32 . According to different structures, the bushing assembly 60 can use different overlapping methods, all of which can meet the requirements of stiffness and fatigue durability properties, and at the same time, hobbing is added to effectively prevent the installation point from slipping. Under the premise of satisfying the rigidity and strength, taking into account various overlapping forms of sheet metal and sleeves, the first sleeve 61, the second sleeve 62 and the third sleeve 63 have uniform specifications, which is convenient for management and reduces costs.
请参阅图3,本申请实施方式的车辆200包括上述任一项实施方式的前副车架100。Please refer to FIG. 3 , a vehicle 200 according to an embodiment of the present application includes the front subframe 100 according to any one of the above embodiments.
在本申请实施的前副车架100和车辆200中,前副车架100用于车辆200,前副车架100包括纵梁组件10、横梁组件20和承载结构30,纵梁组件10包括两个平行设置的纵梁11,横梁组件20包括三个平行设置的横梁21,两个纵梁11分别连接在三个横梁21的两端,承载结构30设置在纵梁11上,承载结构30用于安装动力总成。如此,作为平台基础前副车架100,通过设置三个平行的横梁21,既能满足平台不同动力搭载的需要,也能保证各搭载下的高刚度、高强度耐久性能。In the front subframe 100 and the vehicle 200 implemented in the present application, the front subframe 100 is used for the vehicle 200, the front subframe 100 includes a longitudinal beam assembly 10, a cross beam assembly 20 and a load-bearing structure 30, and the longitudinal beam assembly 10 includes two Two longitudinal beams 11 arranged in parallel, the crossbeam assembly 20 comprises three crossbeams 21 arranged in parallel, two longitudinal beams 11 are respectively connected to the two ends of the three crossbeams 21, the load-bearing structure 30 is arranged on the longitudinal beam 11, and the load-bearing structure 30 is used for installing the powertrain. In this way, as the front subframe 100 of the platform, by setting three parallel beams 21, it can not only meet the needs of different power loading of the platform, but also ensure high rigidity, high strength and durability under each loading.
在本申请实施方式中,不限定车辆200的类型,车辆200可以为电动车,也可以为混合动力车,以满足不同的需求。In the embodiment of the present application, the type of the vehicle 200 is not limited, and the vehicle 200 may be an electric vehicle or a hybrid vehicle to meet different demands.
在本申请的实施方式的描述中,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个所述特征。在本申请的实施方式的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the embodiments of the present application, the terms "first" and "second" are used for description purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of said features. In the description of the embodiments of the present application, "plurality" means two or more, unless otherwise specifically defined.
在本说明书的描述中,参考术语“一个实施方式”、“一些实施方式”、“示意性实施方式”、“示例”、“具体示例”、或“一些示例”等的描述意指结合所述实施方式或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施方式或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施方式或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施方式或示例中以合适的方式结合。In the description of this specification, reference to the terms "one embodiment", "some embodiments", "exemplary embodiments", "example", "specific examples", or "some examples" etc. The specific features, structures, materials, or characteristics described in the embodiments or examples are included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples.
尽管上面已经示出和描述了本申请的实施方式,可以理解的是,上述实施方式是示例性的,不能理解为对本申请的限制,本领域的普通技术人员在本申请的范围内可以对上述实施方式进行变化、修改、替换和变型。Although the implementation of the present application has been shown and described above, it can be understood that the above-mentioned implementation is exemplary and should not be construed as limiting the application, and those skilled in the art can make the above-mentioned The embodiments are subject to changes, modifications, substitutions and variations.
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