CN219600014U - Novel ultra-narrow ceramic fiber blanket strip cutting equipment - Google Patents

Novel ultra-narrow ceramic fiber blanket strip cutting equipment Download PDF

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Publication number
CN219600014U
CN219600014U CN202320077318.4U CN202320077318U CN219600014U CN 219600014 U CN219600014 U CN 219600014U CN 202320077318 U CN202320077318 U CN 202320077318U CN 219600014 U CN219600014 U CN 219600014U
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ceramic fiber
fiber blanket
cutting
operation platform
platform
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殷锐
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Yeso Insulating Products Co ltd
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Yeso Insulating Products Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/66Disintegrating fibre-containing textile articles to obtain fibres for re-use

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  • Preliminary Treatment Of Fibers (AREA)

Abstract

本实用新型公开了一种新型超窄陶瓷纤维毯条切割设备,包括:一滑动配置在机架上且用以输送陶瓷纤维毯和供陶瓷纤维毯放置的操作平台;一设置在所述机架上且用以对放置在所述操作平台上的陶瓷纤维毯进行切割的切割机构,以及一设置在所述操作平台上且用以对陶瓷纤维毯进行挤压的压缩机构。本实用新型的有益效果在于:本实用新型具有以下优势:1、通过预先挤压,高效整理对齐陶瓷纤维毯,减少内部褶皱,方便后续切割;2、可调节锯床参数,实现不同尺寸的毯条毯片切割,尺寸精准、调节灵活、生产效率高;3、预压与切割衔接平稳,切割后的毯条毯片切边平整。

The utility model discloses a novel ultra-narrow ceramic fiber blanket strip cutting device, which comprises: an operating platform which is slidably arranged on a machine frame and used to transport ceramic fiber blankets and place the ceramic fiber blankets; a cutting mechanism for cutting the ceramic fiber blanket placed on the operation platform, and a compression mechanism arranged on the operation platform for squeezing the ceramic fiber blanket. The beneficial effects of the utility model are: the utility model has the following advantages: 1. Through pre-extrusion, the ceramic fiber blanket can be efficiently arranged and aligned, reducing internal wrinkles and facilitating subsequent cutting; 2. The parameters of the sawing machine can be adjusted to realize blanket strips of different sizes Carpet cutting, precise size, flexible adjustment, high production efficiency; 3. The connection between pre-pressing and cutting is stable, and the cut edges of the carpet strips and carpets are smooth after cutting.

Description

一种新型超窄陶瓷纤维毯条切割设备A new type of ultra-narrow ceramic fiber blanket strip cutting equipment

技术领域technical field

本实用新型涉及切割技术领域,具体涉及一种新型超窄陶瓷纤维毯条切割设备。The utility model relates to the technical field of cutting, in particular to a novel ultra-narrow ceramic fiber blanket strip cutting device.

背景技术Background technique

硅酸铝陶瓷纤维毯,由于具备低导热率、低热容量、优良的化学稳定性、热稳定性、抗热震性、强抗拉强度、吸音性等优点,被作为一种耐火材料广泛应用于冶金、航天、石化、陶瓷等行业中。Aluminum silicate ceramic fiber blanket is widely used as a refractory material due to its low thermal conductivity, low heat capacity, excellent chemical stability, thermal stability, thermal shock resistance, strong tensile strength, and sound absorption. Metallurgy, aerospace, petrochemical, ceramics and other industries.

同时,由于陶瓷纤维毯具有可加工性,使用时,可以根据设备、现场的具体实况做灵活修整,使用方便。At the same time, due to the machinability of the ceramic fiber blanket, it can be flexibly trimmed according to the actual conditions of the equipment and the site during use, and it is convenient to use.

但是,由于纤维毯的柔软性和回弹性,如果没有专业的切割、加工工具,就无法精准控制切割尺寸,导致陶瓷纤维毯被切割后,边缘不平整、粗糙有毛刺。如果在使用时遇到尺寸狭小、结构复杂、尺寸精度要求高等情况时,一般的切割加工设备都无法很好地完成纤维毯的切割任务,如果选择冲床加工,虽然尺寸精度非常高,但是由于刀模费用、设备加工费用等原因,冲床加工的毯条成本高昂。However, due to the softness and resilience of the fiber blanket, without professional cutting and processing tools, it is impossible to precisely control the cutting size, resulting in uneven, rough and burr edges after the ceramic fiber blanket is cut. If you encounter situations such as small size, complex structure, and high dimensional accuracy requirements during use, general cutting equipment cannot complete the cutting task of fiber blankets well. If you choose punch processing, although the dimensional accuracy is very high, but due to the Because of mold costs, equipment processing costs and other reasons, the cost of blankets processed by punching machines is high.

实用新型内容Utility model content

本实用新型的目的在于针对现有技术的上述不足和缺陷,提供一种新型超窄陶瓷纤维毯条切割设备,以解决上述问题。The purpose of this utility model is to provide a novel ultra-narrow ceramic fiber blanket strip cutting equipment to solve the above-mentioned problems.

本实用新型所解决的技术问题可以采用以下技术方案来实现:The technical problem solved by the utility model can be realized by adopting the following technical solutions:

一种新型超窄陶瓷纤维毯条切割设备,其特征在于,包括:A novel ultra-narrow ceramic fiber blanket strip cutting equipment is characterized in that it includes:

一滑动配置在机架上且用以输送陶瓷纤维毯和供陶瓷纤维毯放置的操作平台;One is slidingly arranged on the machine frame and is used for conveying the ceramic fiber blanket and an operation platform for placing the ceramic fiber blanket;

一设置在所述机架上且用以对放置在所述操作平台上的陶瓷纤维毯进行切割的切割机构,以及a cutting mechanism arranged on the frame and used to cut the ceramic fiber blanket placed on the operating platform, and

一设置在所述操作平台上且用以对陶瓷纤维毯进行挤压的压缩机构。A compressing mechanism arranged on the operating platform and used for compressing the ceramic fiber blanket.

在本实用新型的一个优选实施例中,所述机架上设置有供操作平台滑动配合的支撑导轨。In a preferred embodiment of the present invention, the frame is provided with a support guide rail for the sliding fit of the operation platform.

在本实用新型的一个优选实施例中,所述操作平台包括与所述支撑导轨配合的移动平台和设置在所述移动平台上的限位电磁座。In a preferred embodiment of the present invention, the operating platform includes a moving platform matched with the supporting guide rail and a limit electromagnetic seat arranged on the moving platform.

在本实用新型的一个优选实施例中,所述移动平台上设置有供切割机构正常运作的第一缺口。In a preferred embodiment of the present invention, the mobile platform is provided with a first gap for the normal operation of the cutting mechanism.

在本实用新型的一个优选实施例中,所述切割机构包括设置在所述机架上且用以对陶瓷纤维毯进行切割的带锯锯条和设置在所述机架上且与所述带锯锯条连接的传动轮以及用于驱动所述传动轮工作的电动机。In a preferred embodiment of the present utility model, the cutting mechanism includes a band saw blade set on the frame and used for cutting the ceramic fiber blanket, and a band saw blade set on the frame and connected with the band saw A drive wheel connected to the saw blade and a motor for driving the drive wheel to work.

在本实用新型的一个优选实施例中,所述压缩机构包括设置在所述操作平台上的压缩空气传动装置和设置在所述操作平台上且与所述压缩空气传动装置连接的压板,所述压缩空气传动装置与通过支撑杆与所述操作平台连接。In a preferred embodiment of the present utility model, the compression mechanism includes a compressed air transmission device arranged on the operation platform and a pressing plate arranged on the operation platform and connected with the compressed air transmission device, the The compressed air transmission device is connected with the operating platform through a support rod.

在本实用新型的一个优选实施例中,所述压板上设置有供切割机构正常运转的第二缺口。In a preferred embodiment of the present invention, the pressing plate is provided with a second gap for the normal operation of the cutting mechanism.

由于采用了如上的技术方案,本实用新型的有益效果在于:本实用新型具有以下优势:1、通过预先挤压,高效整理对齐陶瓷纤维毯,减少内部褶皱,方便后续切割;2、可调节锯床参数,实现不同尺寸的毯条毯片切割,尺寸精准、调节灵活、生产效率高;3、预压与切割衔接平稳,切割后的毯条毯片切边平整。Due to the adoption of the above technical solution, the beneficial effect of the utility model is that the utility model has the following advantages: 1. Through pre-extrusion, the ceramic fiber blanket can be efficiently arranged and aligned to reduce internal wrinkles and facilitate subsequent cutting; 2. The sawing machine can be adjusted Parameters, realize the cutting of carpets of different sizes, accurate size, flexible adjustment, high production efficiency; 3. The connection between pre-pressing and cutting is stable, and the cutting edge of the carpet after cutting is smooth.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1是本实用新型的陶瓷纤维毯通过折叠机预折叠后的示意图。Fig. 1 is a schematic diagram of the ceramic fiber blanket of the present invention after being prefolded by a folding machine.

图2是本实用新型的主视图。Fig. 2 is the front view of the utility model.

图3是本实用新型的侧视图。Fig. 3 is a side view of the utility model.

具体实施方式Detailed ways

为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面进一步阐述本实用新型。In order to make the technical means realized by the utility model, creation features, purpose and effect easy to be understood, the utility model is further elaborated below.

参见图1至图3所示的一种新型超窄陶瓷纤维毯条切割设备,包括操作平台100、切割机构200以及压缩机构300。Referring to FIG. 1 to FIG. 3 , a novel ultra-narrow ceramic fiber blanket strip cutting equipment includes an operating platform 100 , a cutting mechanism 200 and a compression mechanism 300 .

操作平台100滑动配置在机架上且用以输送陶瓷纤维毯和供陶瓷纤维毯放置,机架上设置有供操作平台100滑动配合的支撑导轨10。本实施例中的操作平台100包括与支撑导轨10配合的移动平台110和设置在移动平台110上的限位电磁座120。具体地,限位电磁座120磁吸在移动平台110上用于作为切割机构200的靠山,也可根据移动平台110上的尺寸刻度进行调整陶瓷纤维毯的切割宽度。The operating platform 100 is slidably arranged on the frame and is used for transporting and placing the ceramic fiber blanket. The frame is provided with a support guide rail 10 for the sliding fit of the operating platform 100 . The operating platform 100 in this embodiment includes a mobile platform 110 cooperating with the support guide rail 10 and a limit electromagnetic seat 120 arranged on the mobile platform 110 . Specifically, the limit electromagnetic seat 120 is magnetically attracted on the mobile platform 110 and used as a backing for the cutting mechanism 200 , and the cutting width of the ceramic fiber blanket can also be adjusted according to the size scale on the mobile platform 110 .

为了保证切割机构200能够正常运转,在移动平台110上留有第一缺口111。In order to ensure that the cutting mechanism 200 can operate normally, a first gap 111 is left on the mobile platform 110 .

切割机构200设置在机架上且用以对放置在操作平台100上的陶瓷纤维毯进行切割,本实施例中的切割机构200包括设置在机架上且用以对陶瓷纤维毯进行切割的带锯锯条210和设置在机架上且与带锯锯条210连接的传动轮220以及用于驱动传动轮220工作的电动机230。具体地,切割机构200的两个传动轮220和电动机230是一体的,两者是隐藏在切割机构200的钢结构内部,而支撑导轨10设置在切割结构200的下半部分使移动平台110实现垂直方向移动。当工作时,带锯锯条210是直接绕在两个传动轮220上的,通过电动机230的输出,从而实现电动机230的动力传递到传动轮220上做圆周运动,转化成带锯锯条210在垂直方向上的单方向移动。为了考虑到生产安全,带锯锯条只有在穿过第一缺口111、第二缺口321这段是裸露的,其他部分全都隐藏在切割机构200内,在带锯锯条210启动后,推动移动平台110,陶瓷纤维毯跟随移动平台110一起移动,实现切割。本实用新型的带锯锯条210采用细锯齿,保证切割面平整、毛刺少。The cutting mechanism 200 is arranged on the frame and is used to cut the ceramic fiber blanket placed on the operation platform 100. The cutting mechanism 200 in this embodiment includes a belt arranged on the frame and used to cut the ceramic fiber blanket. The saw blade 210 and the transmission wheel 220 arranged on the frame and connected with the band saw blade 210 and the motor 230 for driving the transmission wheel 220 work. Specifically, the two transmission wheels 220 and the motor 230 of the cutting mechanism 200 are integrated, and both are hidden inside the steel structure of the cutting mechanism 200, while the support guide rail 10 is arranged on the lower half of the cutting structure 200 to enable the mobile platform 110 to realize Move vertically. When working, the band saw blade 210 is directly wound on the two transmission wheels 220, and through the output of the motor 230, the power of the motor 230 is transmitted to the transmission wheel 220 to perform circular motion, and the band saw blade 210 is converted into vertical motion. Unidirectional movement in the direction. In order to take production safety into consideration, the band saw blade is exposed only when passing through the first notch 111 and the second notch 321, and other parts are all hidden in the cutting mechanism 200. After the band saw saw blade 210 is activated, the mobile platform 110 is pushed , the ceramic fiber blanket moves together with the mobile platform 110 to realize cutting. The band saw blade 210 of the utility model adopts fine sawtooth to ensure smooth cutting surface and few burrs.

压缩机构300设置在操作平台100上且用以对陶瓷纤维毯进行挤压,本实施例中的压缩机构300包括设置在操作平台100上的压缩空气传动装置310和设置在操作平台100上且与压缩空气传动装置310连接的压板320,压缩空气传动装置310通过支撑杆311与操作平台100连接。具体地,压缩空气传动装置310采用气缸式传动装置等,压缩空气传动装置310可以设置压力大小,将折叠好的大小不同的陶瓷纤维毯压缩到所需求的厚度。当工作时,压缩空气传动装置310的气动压缩杆330与压板320连接,控制气动压缩杆330升降从而控制压板320升降。因为支撑杆311只与操作平台100相连,所以会随操作平台100一起移动。The compression mechanism 300 is arranged on the operation platform 100 and is used to squeeze the ceramic fiber blanket. The compression mechanism 300 in this embodiment includes a compressed air transmission device 310 arranged on the operation platform 100 and arranged on the operation platform 100 and connected with The press plate 320 connected to the compressed air transmission device 310 is connected to the operation platform 100 through the support rod 311 . Specifically, the compressed air transmission device 310 adopts a cylinder type transmission device, etc., and the compressed air transmission device 310 can set a pressure level to compress the folded ceramic fiber blankets of different sizes to the required thickness. When working, the pneumatic compression rod 330 of the compressed air transmission device 310 is connected with the pressure plate 320 to control the lifting of the pneumatic compression rod 330 so as to control the lifting of the pressure plate 320 . Since the support rod 311 is only connected to the operating platform 100 , it will move together with the operating platform 100 .

为了保证切割机构200能够正常运转,在压板320上留有的第二缺口321。In order to ensure the normal operation of the cutting mechanism 200 , a second notch 321 is left on the pressing plate 320 .

本实用新型使用时,先将陶瓷纤维毯预折叠,通过折叠机,将成卷的陶瓷纤维毯按“S型”折叠,折叠成型后为(图1)陶瓷纤维块1,高度小于300mm,宽度小于1200mm,采用折叠机折叠整齐、方正,内部无褶皱,可有效避免切割后毯条宽度不均一的情况出现,随后将陶瓷纤维块1放置在操作平台100上,通过压缩空气传动装置310设置压力大小,将折叠好的大小不同的陶瓷纤维块1压缩到需求厚度,随后通过压板320将陶瓷纤维块挤压,保证陶瓷纤维块在切割时固定不动,切割后的毯条边不会变形、扭曲,最后通过带锯锯条210进行切割成毯条。When the utility model is used, the ceramic fiber blanket is pre-folded first, and the rolled ceramic fiber blanket is folded in an "S shape" by a folding machine. After folding, it becomes (Fig. 1) a ceramic fiber block 1 with a height less than 300mm and a width less than 1200mm, using a folding machine to fold neatly and squarely, without wrinkles inside, which can effectively avoid the uneven width of the carpet after cutting, and then place the ceramic fiber block 1 on the operating platform 100, and set the pressure through the compressed air transmission device 310 , compress the folded ceramic fiber blocks 1 of different sizes to the required thickness, and then press the ceramic fiber block through the pressing plate 320 to ensure that the ceramic fiber block is fixed during cutting, and the edge of the cut carpet strip will not be deformed or twisted , and finally cut into carpet strips by the band saw blade 210 .

以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.

Claims (7)

1. Novel super narrow ceramic fiber blanket strip cutting equipment, characterized by, include:
an operation platform which is arranged on the frame in a sliding way and is used for conveying the ceramic fiber blanket and placing the ceramic fiber blanket;
a cutting mechanism arranged on the frame and used for cutting the ceramic fiber blanket placed on the operation platform, and
and the compression mechanism is arranged on the operation platform and used for extruding the ceramic fiber blanket.
2. The novel ultra-narrow ceramic fiber blanket cutting equipment according to claim 1, wherein a support guide rail for sliding fit of the operation platform is arranged on the frame.
3. The novel ultra-narrow ceramic fiber blanket strip cutting equipment according to claim 2, wherein the operating platform comprises a moving platform matched with the supporting guide rail and a limiting electromagnetic seat arranged on the moving platform.
4. A novel ultra-narrow ceramic fiber blanket strip cutting device according to claim 3, wherein the moving platform is provided with a first notch for the cutting mechanism to operate normally.
5. The novel ultra-narrow ceramic fiber blanket cutting device according to claim 1, wherein the cutting mechanism comprises a band saw blade arranged on the frame and used for cutting the ceramic fiber blanket, a driving wheel arranged on the frame and connected with the band saw blade, and a motor used for driving the driving wheel to work.
6. The novel ultra-narrow ceramic fiber blanket strip cutting equipment according to claim 1, wherein the compression mechanism comprises a compressed air transmission device arranged on the operation platform and a pressing plate arranged on the operation platform and connected with the compressed air transmission device, and the compressed air transmission device is connected with the operation platform through a supporting rod.
7. The novel ultra-narrow ceramic fiber blanket strip cutting device according to claim 6, wherein the pressing plate is provided with a second notch for normal operation of the cutting mechanism.
CN202320077318.4U 2023-01-10 2023-01-10 Novel ultra-narrow ceramic fiber blanket strip cutting equipment Expired - Fee Related CN219600014U (en)

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CN202320077318.4U CN219600014U (en) 2023-01-10 2023-01-10 Novel ultra-narrow ceramic fiber blanket strip cutting equipment

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119715059A (en) * 2024-12-24 2025-03-28 淄博市检验检测计量研究总院 Sample preparation equipment for thermal conductivity test of ceramic fiber modules

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119715059A (en) * 2024-12-24 2025-03-28 淄博市检验检测计量研究总院 Sample preparation equipment for thermal conductivity test of ceramic fiber modules

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