CN219581971U - A high-efficiency laser welding machine - Google Patents
A high-efficiency laser welding machine Download PDFInfo
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- CN219581971U CN219581971U CN202320412113.7U CN202320412113U CN219581971U CN 219581971 U CN219581971 U CN 219581971U CN 202320412113 U CN202320412113 U CN 202320412113U CN 219581971 U CN219581971 U CN 219581971U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域technical field
本实用新型涉及激光焊接机技术领域,具体为一种高效率激光焊接机。The utility model relates to the technical field of laser welding machines, in particular to a high-efficiency laser welding machine.
背景技术Background technique
激光焊接是利用高能量的激光脉冲对材料进行微小区域内的局部加热,激光辐射的能量通过热传导向材料的内部扩散,将材料熔化后形成特定熔池,它是一种新型的焊接方式,主要针对薄壁材料、精密零件的焊接,可实现点焊、对接焊、叠焊、密封焊等,深宽比高,焊缝宽度小,热影响区小、变形小,焊接速度快,焊缝平整、美观,焊后无需处理或只需简单处理,焊缝质量高,无气孔,可精确控制,聚焦光点小,定位精度高,易实现自动化。Laser welding is the use of high-energy laser pulses to locally heat the material in a small area. The energy of the laser radiation diffuses into the interior of the material through heat conduction, and the material is melted to form a specific molten pool. It is a new type of welding method. For the welding of thin-walled materials and precision parts, it can realize spot welding, butt welding, lap welding, sealing welding, etc., with high aspect ratio, small weld width, small heat-affected zone, small deformation, fast welding speed and smooth weld seam , Beautiful, no processing or only simple processing after welding, high weld quality, no porosity, precise control, small focus spot, high positioning accuracy, easy to realize automation.
现有技术中的激光焊接机中仅有一组置物台,在置物台的上端外表面安装一组与产品相适配的夹具,加工时,需要将产品经过夹具固定后,再进行加工,加工完毕后,将夹具打开,将加工完成后的工件取下,之后,对下一组工件进行上料,无疑降低了工作的效率,为此,我们提出一种高效率激光焊接机。The laser welding machine in the prior art has only one set of storage tables, and a set of fixtures suitable for the product are installed on the outer surface of the upper end of the storage table. During processing, the product needs to be fixed by the fixtures before processing, and the processing is completed. Finally, open the fixture, remove the processed workpiece, and then load the next set of workpieces, which undoubtedly reduces the work efficiency. Therefore, we propose a high-efficiency laser welding machine.
实用新型内容Utility model content
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本实用新型提供了一种高效率激光焊接机,具备两组置物台,便于在对一组工件进行加工的同时可以对另一组工件进行上料,增加了加工的效率等优点,可以有效解决背景技术中的问题。Aiming at the deficiencies of the prior art, the utility model provides a high-efficiency laser welding machine, equipped with two sets of storage tables, which facilitates loading of another set of workpieces while processing one set of workpieces, increasing the processing time. Advantages such as efficiency can effectively solve the problems in the background technology.
(二)技术方案(2) Technical solution
为实现上述目的,本实用新型采取的技术方案为:一种高效率激光焊接机,包括机箱与移动组件,所述机箱的上端外表面固定安装有工作台,所述工作台上端外表面的中部固定安装有升降装置,所述升降装置的一侧外表面设置有横向移动装置,所述横向移动装置的一端外表面固定安装有激光焊接装置,所述升降装置的另一侧外表面固定安装有控制器,所述工作台的上端外表面设置有第一置物台与第二置物台,所述机箱下端外表面的四角固定安装有支脚,所述工作台的一端外表面设置有支脚,所述移动组件与第一置物台、第二置物台之间设置有移动杆、连接杆与连接块,且所述移动组件包括传动腔、通槽、伺服电机、主动轴、蜗杆、蜗轮、滚珠丝杆、第一移动块、第二移动块与滚珠螺母,所述移动组件固定安装于工作台一端外表面的中部。In order to achieve the above purpose, the technical solution adopted by the utility model is: a high-efficiency laser welding machine, including a chassis and a moving assembly, a workbench is fixedly installed on the outer surface of the upper end of the chassis, and the middle part of the outer surface of the upper end of the workbench A lifting device is fixedly installed, a lateral moving device is installed on one side of the outer surface of the lifting device, a laser welding device is fixedly installed on the outer surface of one end of the lateral moving device, and a The controller, the upper outer surface of the workbench is provided with a first storage platform and a second storage platform, the four corners of the lower outer surface of the chassis are fixedly installed with feet, and the outer surface of one end of the workbench is provided with a foot, the A moving rod, a connecting rod and a connecting block are arranged between the moving assembly, the first storage table, and the second storage table, and the moving assembly includes a transmission chamber, a through groove, a servo motor, a drive shaft, a worm, a worm wheel, and a ball screw , the first moving block, the second moving block and the ball nut, the moving assembly is fixedly installed in the middle of the outer surface of one end of the workbench.
优选的,所述传动腔开设于工作台一端的内部,所述通槽的数量为四组,所述通槽开设于工作台两侧外表面的一端,且所述通槽与传动腔相通。Preferably, the transmission chamber is opened inside one end of the workbench, and the number of the through grooves is four groups, and the through grooves are opened at one end of the outer surface of both sides of the workbench, and the through grooves communicate with the transmission chamber.
优选的,所述第一移动块、第二移动块、蜗杆、蜗轮均位于传动腔中,所述连接杆、连接块的数量均为四组,所述移动杆的数量为两组,所述连接块固定安装于移动杆上端外表面的左右两端,所述连接块的上端外表面与连接杆下端外表面的一侧固定连接,且所述连接杆固定安装于第一置物台、第二置物台一端外表面的左右两侧,两组所述移动杆通过通槽、传动腔贯穿工作台,所述第一移动块固定安装于两组所述移动杆下端外表面的一侧,所述第二移动块固定安装于两组所述移动杆下端外表面的另一侧,所述滚珠螺母的数量为两组,两组所述滚珠螺母固定安装于第二移动块、第一移动块的中部。Preferably, the first moving block, the second moving block, the worm, and the worm wheel are all located in the transmission cavity, the number of the connecting rods and the connecting blocks is four groups, and the number of the moving rods is two groups. The connecting block is fixedly mounted on the left and right ends of the upper outer surface of the moving rod, the upper outer surface of the connecting block is fixedly connected to one side of the lower outer surface of the connecting rod, and the connecting rod is fixedly installed on the first storage table, the second On the left and right sides of the outer surface of one end of the storage table, the two groups of moving rods pass through the workbench through the through groove and the transmission cavity, and the first moving block is fixedly installed on one side of the outer surface of the lower end of the two groups of moving rods. The second moving block is fixedly installed on the other side of the outer surface of the lower end of the two groups of moving rods, the number of the ball nuts is two groups, and the ball nuts of the two groups are fixedly installed on the second moving block and the first moving block. middle part.
优选的,所述主动轴位于伺服电机的一端外表面,所述蜗杆固定安装于主动轴中部的外壁,所述蜗轮位于蜗杆的一侧外表面,且所述蜗轮固定安装于滚珠丝杆中部的外壁,所述滚珠丝杆位于传动腔的中部,且所述第一移动块、第二移动块均通过滚珠螺母位于滚珠丝杆的外壁。Preferably, the driving shaft is located on the outer surface of one end of the servo motor, the worm is fixedly installed on the outer wall of the middle part of the driving shaft, the worm wheel is located on one side of the outer surface of the worm, and the worm wheel is fixedly installed on the middle part of the ball screw The outer wall, the ball screw is located in the middle of the transmission chamber, and the first moving block and the second moving block are both located on the outer wall of the ball screw through a ball nut.
优选的,所述蜗杆的一侧外表面与蜗轮的一侧外表面相互啮合,所述主动轴、滚珠丝杆与工作台之间设置有密封轴承,所述主动轴、滚珠丝杆均通过密封轴承与工作台转动连接,所述主动轴与伺服电机之间设置有联轴器,所述主动轴的一端外表面通过联轴器与伺服电机的一端外表面固定连接,所述第一移动块、第二移动块均通过滚珠螺母与滚珠丝杆的外壁螺纹连接。Preferably, the outer surface on one side of the worm meshes with the outer surface on one side of the worm wheel, and a sealed bearing is arranged between the driving shaft, the ball screw and the worktable, and the driving shaft and the ball screw are all sealed The bearing is rotatably connected to the workbench, and a coupling is arranged between the driving shaft and the servo motor, and the outer surface of one end of the driving shaft is fixedly connected with the outer surface of one end of the servo motor through the coupling, and the first moving block Both the second moving block and the outer wall of the ball screw are threadedly connected through a ball nut.
优选的,所述移动杆的外壁与通槽之间为滑动连接,所述工作台上端外表面的一侧设置有检修盖板,所述检修盖板位于传动腔的上部,且所述检修盖板与工作台之间设置有固定螺栓,所述检修盖板通过固定螺栓与工作台固定连接。Preferably, there is a sliding connection between the outer wall of the moving rod and the through groove, and an inspection cover is provided on one side of the outer surface of the upper end of the workbench, and the inspection cover is located on the upper part of the transmission chamber, and the inspection cover Fixing bolts are arranged between the plate and the workbench, and the inspection cover is fixedly connected with the workbench through the fixing bolts.
(三)有益效果(3) Beneficial effects
与现有技术相比,本实用新型提供了一种高效率激光焊接机,具备以下Compared with the prior art, the utility model provides a high-efficiency laser welding machine, which has the following
有益效果:Beneficial effect:
1、该一种高效率激光焊接机,通过设置的第一置物台与第二置物台,便于在对一组工件进行加工的同时可以对另一组工件进行上料,增加了加工的效率。1. The high-efficiency laser welding machine is equipped with the first storage table and the second storage table, which facilitates loading of another group of workpieces while processing one group of workpieces, thereby increasing the processing efficiency.
2、该一种高效率激光焊接机,通过设置的移动组件,便于带动第一置物台与第二置物台进行移动,便于上下料。2. The high-efficiency laser welding machine facilitates the movement of the first storage table and the second storage table through the provided moving components, which is convenient for loading and unloading.
3、该一种高效率激光焊接机,通过设置的检修盖板,便于将检修盖板拆卸后对传动腔内部的传动组件进行检修与维护。3. The high-efficiency laser welding machine is equipped with an inspection cover to facilitate inspection and maintenance of the transmission components inside the transmission chamber after the inspection cover is disassembled.
附图说明Description of drawings
图1为本实用新型一种高效率激光焊接机的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of a high-efficiency laser welding machine of the present invention.
图2为本实用新型一种高效率激光焊接机中移动组件的俯视截面图。Fig. 2 is a top sectional view of a moving assembly in a high-efficiency laser welding machine of the present invention.
图3为本实用新型一种高效率激光焊接机的局部结构示意图。Fig. 3 is a partial structural schematic diagram of a high-efficiency laser welding machine of the present invention.
图4为本实用新型一种高效率激光焊接机中工作台的结构示意图。Fig. 4 is a structural schematic diagram of a workbench in a high-efficiency laser welding machine of the present invention.
图中:1、机箱;2、工作台;3、升降装置;4、横向移动装置;5、控制器;6、激光焊接装置;7、第一置物台;8、第二置物台;9、移动组件;10、支脚;11、移动杆;12、连接杆;13、连接块;14、传动腔;15、通槽;16、伺服电机;17、主动轴;18、蜗杆;19、蜗轮;20、滚珠丝杆;21、第一移动块;22、第二移动块;23、滚珠螺母;24、检修盖板。In the figure: 1. Chassis; 2. Workbench; 3. Lifting device; 4. Lateral moving device; 5. Controller; 6. Laser welding device; 7. First storage table; 8. Second storage table; 9. Moving component; 10, support foot; 11, moving rod; 12, connecting rod; 13, connecting block; 14, transmission chamber; 15, through slot; 16, servo motor; 17, drive shaft; 18, worm; 19, worm wheel; 20. Ball screw; 21. The first moving block; 22. The second moving block; 23. Ball nut; 24. Inspection cover.
具体实施方式Detailed ways
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments.
本实施例是一种高效率激光焊接机。This embodiment is a high-efficiency laser welding machine.
如图1-4所示,包括机箱1与移动组件9,机箱1的上端外表面固定安装有工作台2,工作台2上端外表面的中部固定安装有升降装置3,升降装置3的一侧外表面设置有横向移动装置4,横向移动装置4的一端外表面固定安装有激光焊接装置6,升降装置3的另一侧外表面固定安装有控制器5,工作台2的上端外表面设置有第一置物台7与第二置物台8,机箱1下端外表面的四角固定安装有支脚10,工作台2的一端外表面设置有支脚10,移动组件9与第一置物台7、第二置物台8之间设置有移动杆11、连接杆12与连接块13,且移动组件9包括传动腔14、通槽15、伺服电机16、主动轴17、蜗杆18、蜗轮19、滚珠丝杆20、第一移动块21、第二移动块22与滚珠螺母23,移动组件9固定安装于工作台2一端外表面的中部。As shown in Figure 1-4, it includes a chassis 1 and a moving assembly 9. A workbench 2 is fixedly installed on the outer surface of the upper end of the chassis 1, and a lifting device 3 is fixedly installed in the middle of the upper outer surface of the workbench 2. One side of the lifting device 3 The outer surface is provided with a lateral movement device 4, a laser welding device 6 is fixedly installed on the outer surface of one end of the lateral movement device 4, a controller 5 is fixedly installed on the outer surface of the other side of the lifting device 3, and the upper end outer surface of the workbench 2 is provided with The first storage platform 7 and the second storage platform 8, the four corners of the outer surface of the lower end of the cabinet 1 are fixedly equipped with support feet 10, the outer surface of one end of the workbench 2 is provided with a support foot 10, and the mobile assembly 9 is connected with the first storage platform 7 and the second storage platform. A moving rod 11, a connecting rod 12 and a connecting block 13 are arranged between the tables 8, and the moving assembly 9 includes a transmission chamber 14, a through groove 15, a servo motor 16, a drive shaft 17, a worm 18, a worm wheel 19, a ball screw 20, The first moving block 21 , the second moving block 22 , the ball nut 23 , and the moving assembly 9 are fixedly installed in the middle of the outer surface of one end of the workbench 2 .
传动腔14开设于工作台2一端的内部,通槽15的数量为四组,通槽15开设于工作台2两侧外表面的一端,且通槽15与传动腔14相通;第一移动块21、第二移动块22、蜗杆18、蜗轮19均位于传动腔14中,连接杆12、连接块13的数量均为四组,移动杆11的数量为两组,连接块13固定安装于移动杆11上端外表面的左右两端,连接块13的上端外表面与连接杆12下端外表面的一侧固定连接,且连接杆12固定安装于第一置物台7、第二置物台8一端外表面的左右两侧,两组移动杆11通过通槽15、传动腔14贯穿工作台2,第一移动块21固定安装于两组移动杆11下端外表面的一侧,第二移动块22固定安装于两组移动杆11下端外表面的另一侧,滚珠螺母23的数量为两组,两组滚珠螺母23固定安装于第二移动块22、第一移动块21的中部;主动轴17位于伺服电机16的一端外表面,蜗杆18固定安装于主动轴17中部的外壁,蜗轮19位于蜗杆18的一侧外表面,且蜗轮19固定安装于滚珠丝杆20中部的外壁,滚珠丝杆20位于传动腔14的中部,且第一移动块21、第二移动块22均通过滚珠螺母23位于滚珠丝杆20的外壁;蜗杆18的一侧外表面与蜗轮19的一侧外表面相互啮合,主动轴17、滚珠丝杆20与工作台2之间设置有密封轴承,主动轴17、滚珠丝杆20均通过密封轴承与工作台2转动连接,主动轴17与伺服电机16之间设置有联轴器,主动轴17的一端外表面通过联轴器与伺服电机16的一端外表面固定连接,第一移动块21、第二移动块22均通过滚珠螺母23与滚珠丝杆20的外壁螺纹连接;移动杆11的外壁与通槽15之间为滑动连接,工作台2上端外表面的一侧设置有检修盖板24,检修盖板24位于传动腔14的上部,且检修盖板24与工作台2之间设置有固定螺栓,检修盖板24通过固定螺栓与工作台2固定连接。Transmission cavity 14 is provided in the interior of one end of workbench 2, and the quantity of through groove 15 is four groups, and through groove 15 is opened on one end of the outer surface of workbench 2 both sides, and through groove 15 communicates with transmission cavity 14; The first moving block 21. The second moving block 22, worm 18, and worm wheel 19 are all located in the transmission cavity 14. The number of connecting rods 12 and connecting blocks 13 is four groups, and the number of moving rods 11 is two groups. The connecting block 13 is fixedly installed in the mobile The left and right ends of the outer surface of the upper end of the rod 11, the outer surface of the upper end of the connecting block 13 is fixedly connected to one side of the outer surface of the lower end of the connecting rod 12, and the connecting rod 12 is fixedly installed on the outside of the first storage platform 7 and the second storage platform 8. On the left and right sides of the surface, two groups of moving rods 11 penetrate the workbench 2 through the through groove 15 and the transmission cavity 14. The first moving block 21 is fixedly installed on one side of the outer surface of the lower end of the two groups of moving rods 11, and the second moving block 22 is fixed Installed on the other side of the outer surface of the lower end of the two groups of moving rods 11, the number of ball nuts 23 is two groups, and the two groups of ball nuts 23 are fixedly installed in the middle of the second moving block 22 and the first moving block 21; the driving shaft 17 is located at On the outer surface of one end of the servo motor 16, the worm 18 is fixedly installed on the outer wall of the middle part of the driving shaft 17, the worm wheel 19 is located on the outer surface of one side of the worm 18, and the worm wheel 19 is fixed on the outer wall of the middle part of the ball screw 20, and the ball screw 20 is located on The middle part of the transmission cavity 14, and the first moving block 21 and the second moving block 22 are all located on the outer wall of the ball screw 20 through the ball nut 23; the outer surface of one side of the worm 18 and the outer surface of one side of the worm wheel 19 are engaged with each other, and the active A sealed bearing is arranged between the shaft 17, the ball screw 20 and the workbench 2, and the driving shaft 17 and the ball screw 20 are rotatably connected to the workbench 2 through the sealed bearing, and a coupling is arranged between the drive shaft 17 and the servo motor 16 One end outer surface of the driving shaft 17 is fixedly connected with the one end outer surface of the servo motor 16 through a coupling, and the first moving block 21 and the second moving block 22 are all screwed to the outer wall of the ball screw 20 through the ball nut 23; There is a sliding connection between the outer wall of the moving rod 11 and the through groove 15. One side of the outer surface of the upper end of the workbench 2 is provided with an inspection cover plate 24. 2 are provided with fixing bolts, and the inspection cover plate 24 is fixedly connected with the workbench 2 through the fixing bolts.
需要说明的是,本实用新型为一种高效率激光焊接机,文中记载的升降装置3、横向移动装置4、控制器5与激光焊接装置6均属于现有技术,因此申请人对此不做过多的赘述,通过设置的第一置物台7与第二置物台8,第一置物台7与第二置物台8的上端外表面均可以安装于工件相适配的夹具,当工件位于第一置物台7的上端外表面,第一置物台7位于激光焊接装置6的下部时,通过激光焊接装置6的运转对第一置物台7上部的工件进行加工,此时,第二置物台8位于第一置物台7的一侧,技术人员可以将下一组待加工的工件置于第二置物台8上,进行预先上料,当第一置物台7上部的物料完成加工后,通过伺服电机16的运转带动主动轴17与蜗杆18进行转动,蜗杆18与蜗轮19相互啮合,使得蜗杆18的转动通过蜗轮19带动滚珠丝杆20进行转动,第一移动块21与第二移动块22均通过滚珠螺母23与滚珠丝杆20的外壁螺纹连接,因此,滚珠丝杆20转动时可以带动第一移动块21与第二移动块22进行移动,使得第一置物台7远离激光焊接装置6的下部,第二置物台8移动至激光焊接装置6的下部,节约上下料的时间,增加加工的效率,通过设置的检修盖板24,将检修盖板24打开后,便于对传动腔14内部的传动组件进行检修与维护。It should be noted that the utility model is a high-efficiency laser welding machine. The lifting device 3, the lateral moving device 4, the controller 5 and the laser welding device 6 described in the text all belong to the prior art, so the applicant does not do this To repeat too much, by setting the first object table 7 and the second object table 8, the upper outer surfaces of the first object table 7 and the second object table 8 can be installed on the fixtures that are suitable for the workpiece. The outer surface of the upper end of a storage table 7, when the first storage table 7 was positioned at the bottom of the laser welding device 6, the workpiece on the first storage table 7 top was processed by the operation of the laser welding device 6, at this time, the second storage table 8 Located on the side of the first storage table 7, technicians can place the next group of workpieces to be processed on the second storage table 8 for pre-loading. After the materials on the upper part of the first storage table 7 are processed, the The operation of the motor 16 drives the driving shaft 17 and the worm screw 18 to rotate, and the worm screw 18 and the worm wheel 19 mesh with each other, so that the rotation of the worm screw 18 drives the ball screw 20 to rotate through the worm wheel 19, and the first moving block 21 and the second moving block 22 are both The ball nut 23 is threadedly connected to the outer wall of the ball screw 20. Therefore, when the ball screw 20 rotates, it can drive the first moving block 21 and the second moving block 22 to move, so that the first storage table 7 is far away from the laser welding device 6. The bottom, the second storage table 8 moves to the bottom of the laser welding device 6, saves the time of loading and unloading, and increases the efficiency of processing. After the inspection cover 24 is opened through the inspection cover 24 provided, it is convenient to check the inside of the transmission chamber 14. Overhaul and maintenance of transmission components.
需要说明的是,在本文中,诸如第一和第二(一号、二号)等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between such entities or operations. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model.
Claims (6)
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