CN219562178U - An improved adjustable screw processing device - Google Patents
An improved adjustable screw processing device Download PDFInfo
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- CN219562178U CN219562178U CN202320697451.XU CN202320697451U CN219562178U CN 219562178 U CN219562178 U CN 219562178U CN 202320697451 U CN202320697451 U CN 202320697451U CN 219562178 U CN219562178 U CN 219562178U
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Abstract
Description
技术领域technical field
本实用新型涉及螺杆加工装置技术领域,具体为一种改进调节式螺杆加工装置。The utility model relates to the technical field of screw processing devices, in particular to an improved adjustable screw processing device.
背景技术Background technique
现有专利号 CN202122119180.3一种便于调节的单旋线螺杆加工装置,工作人员在使用螺杆加工装置时,先将加工螺杆的一端固定在容纳槽内部,通过伸缩杆和限位弹簧将加工螺杆固定的更加牢固,然后转动转动把手,转动把手带动蜗杆转动,蜗杆通过蜗轮的作用带动螺纹杆进行转动,限位块随着螺纹杆的转动进行左右移动,从而根据加工螺杆的长度调整限位块与固定盘之间的距离,使螺杆加工装置可以适用于更多长度型号的螺杆加工。但是该螺杆加工装置采用复杂结构和操作来加工螺杆,增加了操作的繁复,在操作过程中缺乏根据螺杆的加工长度固定稳定。The existing patent No. CN202122119180.3 is an easy-to-adjust single-helix screw processing device. When using the screw processing device, the staff first fixes one end of the processing screw inside the receiving tank, and then uses the telescopic rod and the limit spring to move the processing screw. Fix it more firmly, then turn the handle, turn the handle to drive the worm to rotate, the worm drives the threaded rod to rotate through the action of the worm wheel, and the limit block moves left and right with the rotation of the thread rod, so as to adjust the limit block according to the length of the processing screw The distance from the fixed plate makes the screw processing device suitable for screw processing of more length models. However, the screw processing device adopts complex structure and operation to process the screw, which increases the complexity of the operation, and lacks the fixed and stable processing length of the screw during the operation.
实用新型内容Utility model content
本实用新型的目的在于提供一种改进调节式螺杆加工装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide an improved adjustable screw processing device to solve the problems raised in the above-mentioned background technology.
本实用新型提供如下技术方案:一种改进调节式螺杆加工装置,包括顶板、第一立柱、第二立柱和底座,底座上分别安装有第一立柱、第二立柱,第一立柱的顶部和第二立柱的顶部连接顶板,第一立柱一侧的中部开设有安装口,第二立柱的一侧固定安装有第一电机,第一电机的输出端穿过第二立柱固定安装有转轴,转轴远离第一电机的一端固定连接有转动盘,转动盘远离转轴的一侧固定安装有固定盘,顶板的一侧固定连接有第二电机,顶板底端的中部开设有滑槽,第二电机的输出端穿过第一立柱固定连接有延伸至滑槽内的丝杆,丝杆的中部螺纹连接有与滑槽滑动连接的丝杆套,丝杆套的底部固定连接有电动升降杆,电动升降杆的伸缩端固定连接有切割刀,第二立柱的正面固定安装有开关面板,开关面板的表面固定安装有第一开关、第二开关和第三开关,第一开关与第一电机电性连接,第二开关与第二电机电性连接,第三开关与电动升降杆电性连接,通过第一开关、第二开关和第三开关分别控制第一电机、第二电机和电动升降杆的运动;所述底座内部轴装有手动螺纹杆,第一立柱底面设有螺接移动在手动螺纹杆上的螺纹部,第一立柱开有的安装口内设有嵌装有插管且呈上下设置的第一固定块和第二固定块,第一固定块和第二固定块上分别安装有螺杆夹紧机构;The utility model provides the following technical solutions: an improved adjustable screw processing device, including a top plate, a first column, a second column and a base, the base is respectively equipped with the first column, the second column, the top of the first column and the second column. The top of the second column is connected to the top plate, the middle part of one side of the first column is provided with a mounting opening, one side of the second column is fixedly installed with a first motor, and the output end of the first motor passes through the second column and is fixedly installed with a rotating shaft. One end of the first motor is fixedly connected with a rotating disk, the side of the rotating disk away from the rotating shaft is fixedly installed with a fixed disk, one side of the top plate is fixedly connected with a second motor, the middle part of the bottom of the top plate is provided with a chute, and the output end of the second motor A screw extending into the chute is fixedly connected through the first column, and the middle part of the screw is threadedly connected with a screw sleeve slidingly connected with the chute, and the bottom of the screw sleeve is fixedly connected with an electric lifting rod, and the electric lifting rod The telescopic end is fixedly connected with a cutter, the front of the second column is fixedly installed with a switch panel, and the surface of the switch panel is fixedly installed with a first switch, a second switch and a third switch, the first switch is electrically connected to the first motor, and the second switch panel is fixedly installed on the surface of the switch panel. The second switch is electrically connected to the second motor, the third switch is electrically connected to the electric lifting rod, and the first switch, the second switch and the third switch respectively control the movement of the first motor, the second motor and the electric lifting rod; The inner shaft of the base is equipped with a manual threaded rod, the bottom surface of the first column is provided with a threaded part that is screwed and moved on the manual threaded rod, and the installation opening of the first column is equipped with a second vertically arranged intubation tube. A fixed block and a second fixed block, screw clamping mechanisms are respectively installed on the first fixed block and the second fixed block;
所述螺杆夹紧机构包括相配接的第一螺杆夹紧部和第二螺杆夹紧部,第一螺杆夹紧部和第二螺杆夹紧部均包括弧形夹板和设在弧形夹板外端的螺纹柱,螺纹柱穿过插管且由固定螺母固定,在螺纹柱外端设有手柄。The screw clamping mechanism includes a matched first screw clamping part and a second screw clamping part, and both the first screw clamping part and the second screw clamping part comprise an arc-shaped splint and an outer end of the arc-shaped splint. The threaded post passes through the cannula and is fixed by a fixing nut, and a handle is provided at the outer end of the threaded post.
优选的,所述底座一侧设有轴管,手动螺纹杆一端设有轴装在轴管内且安装有滚珠轴承的轴部,底座另一侧嵌装有通管,手动螺纹杆另一端设有伸出通管的螺接柱,在螺接柱安装有法兰螺母,在螺接柱外端设有操作柄。Preferably, one side of the base is provided with a shaft tube, one end of the manual threaded rod is provided with a shaft part installed in the shaft tube and a ball bearing is installed, the other side of the base is embedded with a through pipe, and the other end of the manual threaded rod is provided with A bolted post protruding from the through pipe is provided with a flange nut and an operating handle is arranged at the outer end of the threaded post.
优选的,所述底座上表面开有用于传动螺接部的移动口。Preferably, the upper surface of the base is provided with a moving port for driving the screw joint.
优选的,所述第一立柱顶面焊有一体结构的插框。Preferably, an integrated frame is welded on the top surface of the first column.
优选的,所述丝杆左端和右端分别设有第一杆柱和第二杆柱,第一杆柱联轴连接第二电机,第二杆柱安装有滚珠轴承且在滑槽右侧设有用于轴装第二杆柱的杆管。Preferably, the left end and the right end of the screw rod are respectively provided with a first pole and a second pole, the first pole is coupled to the second motor, the second pole is equipped with a ball bearing and is provided with a The shaft is installed on the rod tube of the second pole.
本实用新型的有益效果是:本申请采用改进型结构可对第一立柱相对第二立柱位置由操作手动螺纹杆移动,减少操作繁复性,操作简单,并且在第一立柱上安装的螺杆夹紧机构,方便操作夹紧螺杆固定,使用方便。The beneficial effects of the utility model are: the improved structure adopted by the application can move the position of the first column relative to the second column by operating the manual threaded rod, which reduces the complexity of the operation and is easy to operate, and the screw rod installed on the first column is clamped Mechanism, easy to operate Clamping screw fixed, easy to use.
1、在底座内轴装的手动螺纹杆,手动传动第一立柱能根据螺杆加工需要调节第一和第二立柱之间的距离,该手调结构简单,操作方便,从而解决了螺杆加工装置采用复杂结构和操作来加工螺杆,增加了操作的繁复的问题。1. The manual threaded rod installed in the base, the manual transmission of the first column can adjust the distance between the first and second columns according to the needs of screw processing. The manual adjustment is simple in structure and easy to operate, thus solving the problem of screw processing device The complex structure and operation to process the screw increase the complicated problem of operation.
2、在第一立柱开有安装口内设有的第一和第二固定块调节安装的螺杆夹紧机构,由第一和第二螺杆夹紧部相对夹固螺杆,增加了加工固定稳定,解决了螺杆加工装置在操作过程中缺乏根据螺杆的加工长度固定稳定问题。 2. There is a screw clamping mechanism for adjusting and installing the first and second fixed blocks in the installation opening of the first column. The first and second screw clamping parts clamp the screw relative to each other, which increases the processing and fixing stability. It solves the problem that the screw processing device lacks fixation and stability according to the processing length of the screw during operation.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为底座结构示意图;Figure 2 is a schematic diagram of the base structure;
图3为第一立柱结构示意图;Fig. 3 is a schematic diagram of the structure of the first column;
图4为手动螺纹杆结构示意图;Fig. 4 is a structural schematic diagram of a manual threaded rod;
图5为螺杆夹紧机构结构示意图;Fig. 5 is a structural schematic diagram of the screw clamping mechanism;
图6为顶板结构示意图;Figure 6 is a schematic diagram of the roof structure;
图中:顶板1,第二电机2,滑槽21,丝杆22,第一杆柱23,第二杆柱24,杆管25,丝杆套26,电动升降杆27,切割刀28,第一立柱3,第二立柱31,插框32,第一电机4,转轴41,转动盘42,固定盘43,开关面板5,底座6,移动口61,轴管62,通管63,手动螺纹杆7,轴部71,滚珠轴承72,螺接柱73,法兰螺母74,操作柄75,螺纹部76,第一固定块77,第二固定块78,螺杆夹紧机构8,第一螺杆夹紧部81,第二螺杆夹紧部82,弧形夹板83,螺纹柱84,固定螺母85,手柄86。Among the figure: top plate 1, second motor 2, chute 21, screw mandrel 22, first pole post 23, second pole post 24, bar tube 25, screw mandrel cover 26, electric lifting rod 27, cutting knife 28, the first A column 3, a second column 31, an insert frame 32, a first motor 4, a rotating shaft 41, a rotating disc 42, a fixed disc 43, a switch panel 5, a base 6, a moving port 61, a shaft tube 62, a through tube 63, and a manual thread Rod 7, shaft part 71, ball bearing 72, threaded post 73, flange nut 74, operating handle 75, threaded part 76, first fixed block 77, second fixed block 78, screw clamping mechanism 8, first screw Clamping part 81 , second screw rod clamping part 82 , arc splint 83 , threaded column 84 , fixing nut 85 , handle 86 .
具体实施方式Detailed ways
实施例Example
请参阅图1-6,本实用新型提供的技术方案:一种改进调节式螺杆加工装置,包括顶板1、第一立柱3、第二立柱31和底座6,底座6上分别安装有第一立柱3、第二立柱31,第一立柱3的顶部和第二立柱31的顶部连接顶板1,第一立柱3一侧的中部开设有安装口,第二立柱31的一侧固定安装有第一电机4,第一电机4的输出端穿过第二立柱31固定安装有转轴41,转轴41远离第一电机4的一端固定连接有转动盘42,转动盘42远离转轴41的一侧固定安装有固定盘43,顶板1的一侧固定连接有第二电机2,顶板1底端的中部开设有滑槽21,第二电机2的输出端穿过第二立柱31固定连接有延伸至滑槽21内的丝杆22,丝杆22的中部螺纹连接有与滑槽21滑动连接的丝杆套26,丝杆套26的底部固定连接有电动升降杆27,电动升降杆27的伸缩端固定连接有切割刀28,第二立柱31的正面固定安装有开关面板5,开关面板5的表面固定安装有第一开关、第二开关和第三开关,第一开关与第一电机4电性连接,第二开关与第二电机2电性连接,第三开关与一个电动升降杆电性连接,通过第一开关、第二开关和第三开关分别控制第一电机4、第二电机2和电动升降杆27的运动。该结构及相应原理、包括电机型号和电连接均为现有技术。在现有专利号 CN202122119180.3一种便于调节的单旋线螺杆加工装置已经公开,在此不作详细说明。 Please refer to Figures 1-6, the technical solution provided by the utility model: an improved adjustable screw processing device, including a top plate 1, a first column 3, a second column 31 and a base 6, and the base 6 is respectively equipped with a first column 3. The second column 31, the top of the first column 3 and the top of the second column 31 are connected to the top plate 1, the middle part of one side of the first column 3 is provided with an installation opening, and one side of the second column 31 is fixedly installed with the first motor 4. The output end of the first motor 4 passes through the second column 31 and is fixedly installed with a rotating shaft 41. The end of the rotating shaft 41 away from the first motor 4 is fixedly connected with a rotating disc 42. The side of the rotating disc 42 away from the rotating shaft 41 is fixedly installed with a fixed Disk 43, one side of the top plate 1 is fixedly connected with the second motor 2, the middle part of the bottom end of the top plate 1 is provided with a chute 21, the output end of the second motor 2 passes through the second column 31 and is fixedly connected with a motor extending into the chute 21 Screw mandrel 22, the middle part of screw mandrel 22 is threadedly connected with the screw mandrel cover 26 that is slidingly connected with chute 21, the bottom of screw mandrel cover 26 is fixedly connected with electric elevating rod 27, and the telescoping end of electric elevating rod 27 is fixedly connected with cutting knife 28. A switch panel 5 is fixedly installed on the front of the second upright column 31, and a first switch, a second switch and a third switch are fixedly installed on the surface of the switch panel 5, the first switch is electrically connected with the first motor 4, and the second switch It is electrically connected with the second motor 2, and the third switch is electrically connected with an electric lifting rod, and the first motor 4, the second motor 2 and the electric lifting rod 27 are respectively controlled by the first switch, the second switch and the third switch. sports. The structure and corresponding principles, including the motor model and electrical connection, are all prior art. In the existing patent No. CN202122119180.3, a single-helical screw processing device that is easy to adjust has been disclosed, and will not be described in detail here.
在本实施例中,上述所述丝杆22左端和右端分别设有第一杆柱23和第二杆柱24,第一杆柱23联轴连接第二电机2,所述第二杆柱24安装有滚珠轴承且在滑槽21右侧设有用于轴装第二杆柱24的杆管25。形成第二电机2转动的轴装结构。In this embodiment, the left end and the right end of the above-mentioned screw mandrel 22 are respectively provided with a first rod 23 and a second rod 24, the first rod 23 is coupled to the second motor 2, and the second rod 24 Ball bearings are installed and a rod tube 25 for shaft mounting the second rod 24 is provided on the right side of the chute 21 . A shaft-mounted structure for the rotation of the second motor 2 is formed.
但是该专利中的螺杆加工装置采用复杂结构和操作来加工螺杆,增加了操作的繁复,在操作过程中缺乏根据螺杆的加工长度固定稳定。在此本申请进行了改进,改进点在于本申请中的第一立柱可通过手动螺纹杆传动来调节与第二立柱之间的距离,以适合不同长度型号的螺杆加工使用。并且螺杆另一端通过安装简单的螺杆夹紧机构来夹紧固定,操作和结构均十分方便。However, the screw processing device in this patent uses complex structure and operation to process the screw, which increases the complexity of the operation, and lacks stability according to the processing length of the screw during operation. The present application has been improved. The improvement point is that the distance between the first column and the second column can be adjusted through manual threaded rod transmission, so as to be suitable for screw processing of different length models. And the other end of the screw rod is clamped and fixed by installing a simple screw rod clamping mechanism, and the operation and structure are very convenient.
具体结构请参照图1,在所述底座6内部轴装有手动螺纹杆7,所述底座6上表面开有用于传动螺纹部76的移动口61。方便对第一立柱移动。所述底座6上嵌装有开口的轴管62,所述底座6一侧设有轴管62,所述手动螺纹杆7一端设有轴装在轴管62内且安装有滚珠轴承72的轴部71,所述底座6另一侧嵌装有通管63,所述手动螺纹杆7另一端设有伸出通管63的螺接柱73,在螺接柱73上安装有法兰螺母74,在螺接柱73外端设有操作柄75。当手动螺纹杆7转动位置固定时由法兰螺母74固定。所述第一立柱3底面设有螺接移动在手动螺纹杆上7的螺纹部76,所述第一立柱3顶面焊有一体结构的插框32。使第一立柱能在顶板1上移动。所述第一立柱3开有的安装口内设有嵌装有插管且呈上下设置的第一固定块77和第二固定块78,所述第一固定块77和第二固定块78上分别安装有螺杆夹紧机构8;方便根据螺杆固定需要手动夹紧。Referring to FIG. 1 for the specific structure, a manual threaded rod 7 is mounted on the inner shaft of the base 6 , and a moving port 61 for driving the threaded portion 76 is opened on the upper surface of the base 6 . It is convenient to move to the first column. The base 6 is embedded with an open shaft tube 62, one side of the base 6 is provided with a shaft tube 62, and one end of the manual threaded rod 7 is provided with a shaft mounted in the shaft tube 62 and a ball bearing 72 is installed. part 71, the other side of the base 6 is embedded with a through pipe 63, the other end of the manual threaded rod 7 is provided with a bolted post 73 protruding from the through pipe 63, and a flange nut 74 is installed on the threaded post 73 , an operating handle 75 is provided at the outer end of the threaded post 73 . It is fixed by flange nut 74 when the manually threaded rod 7 rotates and the position is fixed. The bottom surface of the first column 3 is provided with a threaded portion 76 which is screwed and moved on the manual threaded rod 7 , and the top surface of the first column 3 is welded with an integrated frame 32 . Make the first column move on the top plate 1. The first fixed block 77 and the second fixed block 78 which are embedded with intubation tubes and are arranged up and down are arranged in the installation opening of the first column 3, and the first fixed block 77 and the second fixed block 78 have Screw clamping mechanisms 8 are installed respectively; it is convenient to manually clamp according to the fixing needs of the screw.
螺杆夹紧机构结构如图5所示,由于螺杆一端固定在固定盘上,其另一端可根据螺杆长度,手调第二立柱在底座上的位置,使螺杆另一端能固定在螺杆夹紧机构8。因此所述螺杆夹紧机构8包括相配接的第一螺杆夹紧部81和第二螺杆夹紧部82,所述第一和第二螺杆夹紧部均包括弧形夹板83和设在弧形夹板83外端的螺纹柱84,螺纹柱84穿过插管且由固定螺母85固定,在螺纹柱84外端设有手柄86,方便手动垂直升降操作后由固定螺母85固定在螺纹柱84上。The structure of the screw clamping mechanism is shown in Figure 5. Since one end of the screw is fixed on the fixed plate, the other end of the screw can be manually adjusted to the position of the second column on the base according to the length of the screw, so that the other end of the screw can be fixed on the screw clamping mechanism. 8. Therefore, the screw clamping mechanism 8 includes a matched first screw clamping part 81 and a second screw clamping part 82, and the first and second screw clamping parts each include an arc splint 83 and are arranged on an arc. The threaded column 84 of clamping plate 83 outer ends, threaded column 84 passes intubate and is fixed by fixing nut 85, is provided with handle 86 at threaded column 84 outer ends, is fixed on the threaded column 84 by fixing nut 85 after convenient manual vertical lifting operation.
具体使用时,工作人员在使用螺杆加工装置时,将加工螺杆的一端固定在固定盘内部,根据加工螺杆的长度,手动对手动螺纹杆转动使螺装的第一立柱与第二立柱相对位置能根据螺杆加工长度移动且由法兰螺母螺固在底座外。通过螺杆夹紧机构将加工螺杆一端固定的更加牢固,从而根据加工螺杆加工长度固定在螺杆夹紧机构与固定盘之间,使螺杆加工装置可以适用于更多长度型号的螺杆加工,将加工螺杆安装完成后,第一开关启动第一电机,第一电机通过转轴驱动转动盘进行转动,从而带动固定盘转动,固定盘带动加工螺杆进行匀速转动,然后通过第三开关启动电动升降杆,根据切割刀与加工螺杆之间的距离对电动升降杆长度进行调整,使切割刀与加工螺杆表面接触,在加工过程中使刀片始终与加工螺杆接触,最后通过第二开关启动第二电机,第二电机驱动丝杆转动,丝杆带动丝杆套进行运动,对加工螺杆进行加工。During specific use, when the staff uses the screw processing device, one end of the processing screw is fixed inside the fixed plate, and according to the length of the processing screw, the manual threaded rod is manually rotated so that the relative position of the screwed first column and the second column can be adjusted. It moves according to the processing length of the screw and is screwed outside the base by flange nuts. One end of the processing screw is fixed more firmly through the screw clamping mechanism, so that it is fixed between the screw clamping mechanism and the fixed plate according to the processing length of the processing screw, so that the screw processing device can be applied to the processing of more length types of screws, and the processing screw After the installation is completed, the first switch starts the first motor, and the first motor drives the rotating disk to rotate through the rotating shaft, thereby driving the fixed disk to rotate, and the fixed disk drives the processing screw to rotate at a uniform speed, and then starts the electric lifting rod through the third switch, according to the cutting The distance between the knife and the processing screw adjusts the length of the electric lifting rod so that the cutting knife is in contact with the surface of the processing screw. Drive the screw to rotate, and the screw drives the screw sleeve to move to process the processing screw.
进一步地,由于螺纹布置呈从后向前倾斜盘旋布置,手动对手动螺纹杆顺时针转动时,第一立柱向第二立柱方向移动。反之呈相反方向移动。通过手动螺接操作第一和第二螺杆夹紧部件能根据螺杆需要上下夹紧后,由固定螺母螺固。Furthermore, since the thread arrangement is inclined and spiraled from the rear to the front, when the manual threaded rod is rotated clockwise, the first column moves toward the second column. On the contrary, it moves in the opposite direction. After the first and second screw rod clamping parts can be clamped up and down according to the needs of the screw rods through manual screw connection operation, they are screwed by the fixing nuts.
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principles of the utility model, any modification, equivalent replacement, improvement, etc., should be included in the protection scope of the utility model.
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