CN219553418U - Inductance coil winder - Google Patents

Abstract

The utility model belongs to the technical field of electrical element production equipment, in particular to an inductance coil winder, which comprises an inductance coil clamp, a wire feeding mechanism, a wire supporting mechanism and a wire inserting mechanism, wherein the wire supporting mechanism and the wire inserting mechanism work in cooperation with the wire feeding mechanism and the inductance coil clamp, and can wind wires on an annular insulating block with holes; when the wire plugging mechanism of the induction coil winder works, when the wire is wound on the insulating block for every circle, the wire pressing cylinder stretches to drive the wire pressing folding plate at the top end of the wire pressing rod to press the lower part of the wound wire, the wire is pushed upwards, and each circle of wire of the wire on the insulating block is tightly wound and orderly arranged.

Description

Inductance coil winder

Technical Field

The utility model belongs to the technical field of electrical element production equipment, and particularly relates to an inductance coil winder.

Background

The inductance coil is mainly used as an inductance used in a circuit, an electronic element such as a transformer and the like, in addition, the inductance coil is required to be wound on a rotor of the motor, at present, the inductance coil is wound through a winding device, when the winding device works, an electric wire is conveyed through a wire feeding mechanism, an insulating support is clamped through an electric inductance coil clamp, then the electric wire is wound on the insulating support through a winding mechanism, and at present, the inductance coil is mainly suitable for a rod-shaped insulating support when the inductance coil is wound through the winding mechanism, and the electric wire is difficult to wind on an annular insulating support. For example, chinese patent publication No. CN115472421a describes a square wire inductor winding system, which includes a bending and pressing mechanism and a winding mechanism, wherein the winding mechanism winds an inductor coil in a winding manner.

Disclosure of Invention

The utility model aims to provide an inductance coil winder which solves the technical problem that wires are difficult to wind on an annular insulating support in the prior art.

In order to solve the technical problems, the utility model adopts the following technical scheme:

the utility model provides an inductance coil winder, including electric induction coil anchor clamps, send line mechanism, hold up line mechanism and plug wire mechanism, electric induction coil anchor clamps and plug wire mechanism are from top to bottom in opposition, send the line route of line mechanism to pass through between electric induction coil anchor clamps and the plug wire mechanism, hold up line mechanism sets up electric induction coil anchor clamps and plug wire mechanism between the position side, the plug wire mechanism includes first support, be equipped with the plug wire cylinder on the first support, plug wire cylinder front end is equipped with the plug wire pole; be equipped with first balladeur train on the plug wire cylinder still be equipped with the line ball cylinder on the first support, line ball cylinder front end with first balladeur train connection, first balladeur train front end is equipped with the line ball pole, line ball pole front end is equipped with the line ball folded plate.

Preferably, the wire holding mechanism comprises a three-dimensional moving platform and a wire clamping assembly, the wire clamping assembly is arranged on the three-dimensional moving platform and comprises a second bracket, an upper clamping arm, a lower clamping arm and a first driving cylinder are arranged on the second bracket, the upper clamping arm and the lower clamping arm are opposite up and down, and the first driving cylinder is connected with the upper clamping arm and used for driving the upper clamping arm and the lower clamping arm to open and close.

Preferably, the wire clamping assembly further comprises a top rod, a middle slit is formed in the front of the upper clamping arm, and a top plate extending downwards into the middle slit is arranged at the front end of the top rod; the second bracket is provided with a second driving cylinder, and the front end of the second driving cylinder is connected with the ejector rod.

Preferably, the front end of the upper clamping arm is provided with a vertical stop lever extending downwards, and the front end of the lower clamping arm is correspondingly provided with a stop lever hole.

Preferably, the three-dimensional moving platform comprises a supporting plate, a third bracket and a fourth bracket, wherein a vertical rail is arranged on the third bracket, and the supporting plate is arranged on the vertical rail through a first sliding block; a longitudinal rail is arranged on the fourth bracket, and the third bracket is arranged on the longitudinal rail through a second sliding block; a transverse rail is arranged at the top of the fourth bracket, and the fourth bracket is arranged on the transverse rail through a third sliding block; the third support is provided with a first driving mechanism connected with the supporting plate, the fourth support is provided with a second driving mechanism connected with the third support, and the fourth support is connected with the third driving mechanism.

Preferably, the first driving mechanism, the second driving mechanism and the third driving mechanism each comprise a motor and a crank rocker, and the motors are correspondingly connected to the crank rockers.

Preferably, the front end of the supporting plate is provided with a cross beam, and two ends of the cross beam are respectively provided with a set of wire clamping assemblies.

Preferably, the rear end of the supporting plate is provided with a balancing weight.

Compared with the prior art, the utility model has the beneficial effects that:

1. the induction coil winder comprises an induction coil clamp, a wire feeding mechanism, a wire holding mechanism and a wire plugging mechanism, wherein the wire holding mechanism and the wire plugging mechanism are matched with the wire feeding mechanism and the induction coil clamp to work, and can wind on an annular insulating block with holes.

2. When the wire inserting mechanism works, a wire inserting cylinder on the first support extends, a wire inserting rod upwards pushes a wire into a hole in the middle of the insulating block, then the wire is clamped by the wire holding mechanism and wound along the outer ring of the insulating block, when the wire is wound on the insulating block for one circle, the wire pressing cylinder extends, a wire pressing folding plate at the top end of the wire pressing rod is driven to press the lower part of the wound wire, the wire is upwards pushed, and each circle of wire on the insulating block is tightly wound and orderly arranged.

2. The wire clamping assembly in the wire holding mechanism of the inductance coil winder is provided with the ejector rod, the front part of the upper clamping arm is provided with the middle seam, the front end of the ejector rod is provided with the top plate, the front end of the upper clamping arm is provided with the vertical stop lever, after the wire is clamped by the upper clamping arm and the lower clamping arm, the top plate pushes forward to push the wire to the forefront end, and thus the wire can be clamped and positioned, and can be accurately matched with the three-dimensional moving platform in the wire holding mechanism to act.

Drawings

The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:

fig. 1 is a front view of an embodiment of an induction coil winder of the present utility model.

Fig. 2 is a schematic perspective view of an insulation block in an embodiment of an induction coil winder according to the utility model.

Fig. 3 is a front view of a wire insertion mechanism in an embodiment of an induction coil winder of the present utility model.

Fig. 4 is a schematic diagram of a wire insertion mechanism inserted into an insulating block in an embodiment of an induction coil winder according to the present utility model.

Fig. 5 is an enlarged view of a portion a of fig. 4.

Fig. 6 is a schematic perspective view of a wire holding mechanism in an embodiment of an induction coil winder according to the present utility model.

Fig. 7 is a schematic perspective view of a wire clamping assembly of a wire holding mechanism in an embodiment of an induction coil winder according to the utility model.

Fig. 8 is an enlarged view of a portion B of fig. 7.

Fig. 9 is a schematic diagram showing a second perspective structure of the wire holding mechanism in an embodiment of the inductor winding device according to the present utility model.

In the drawings, each reference numeral is intended to:

an electric induction coil holder 1;

a wire feeding mechanism 2;

the wire supporting mechanism 3, the first bracket 31, the wire inserting cylinder 32, the wire inserting rod 321, the first sliding frame 33, the wire pressing rod 331, the wire pressing folded plate 332 and the wire pressing cylinder 34;

wire inserting mechanism 4, wire holding mechanism 4, three-dimensional moving platform 41, support plate 411, third bracket 412, fourth bracket 413, vertical rail 414, horizontal rail 415, first slider 416, vertical rail 417, second slider 418, third slider 419, wire clamping assembly 42, second bracket 421, upper clamping arm 422, lower clamping arm 423, first driving cylinder 424, middle slit 4221, ejector rod 425, top plate 4251, second driving cylinder 426, vertical bar 427;

an insulating block 5;

a wire 6;

a motor 7, a transmission 71, an output shaft 72, a crank 73;

a cross beam 8;

and a weight 9.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In one embodiment, as shown in fig. 1, an induction coil winder is provided, the induction coil winder comprises an induction coil clamp 1, a wire feeding mechanism 2, a wire holding mechanism 3 and a wire inserting mechanism 4, wherein the induction coil clamp 1 is used for clamping an insulation block 5 shown in fig. 2, the insulation block 5 is square and internally provided with holes, the inner side of the insulation block 5 is an inner ring, the outer side of the insulation block is an outer ring, other parts of the induction coil winder are mutually matched with each other to wind wires on the insulation block 5, the induction coil clamp 1 and the wire inserting mechanism 3 are vertically opposite, a wire feeding path of the wire feeding mechanism 2 passes through the space between the induction coil clamp 1 and the wire inserting mechanism 3, the wire feeding mechanism 2 forwards conveys the wires and cuts the wires by a fixed length, and the wire holding mechanism 4 is arranged at a right side position between the induction coil clamp 1 and the wire inserting mechanism 3.

The mutual working mode of each part of the induction coil winder is as follows: the induction coil clamp 1 is used for clamping the insulating block 5 and is matched with other mechanisms to complete winding operation; the wire feeding mechanism 2 is used for extracting the wires from the coil package and conveying the wires to a working area near the insulating block, so as to provide the wires (winding raw materials) for the whole mechanism; wire supporting mechanism 4 work is held to wire inserting mechanism 3 cooperation wire supporting mechanism 4, wire inserting mechanism 3 pushes up the upside with the wire from insulating block 5 inner ring bottom, then the wire that wire inserting mechanism 3 was sent through holding mechanism 4 holding wire inserting mechanism 4, wire supporting mechanism 4 takes the wire to remove insulating block 5 outer ring below, wait to hold up after wire inserting mechanism 4 takes the wire to insulating block 5 outer ring below, wire inserting mechanism 3 upwards removes again and pushes up the wire and alternates it and pass through insulating block 5 inner ring after sending to insulating block top assigned position wait to hold up wire inserting mechanism 4 next repetition.

As shown in fig. 3, the wire inserting mechanism 3 includes a first bracket 31, a wire inserting cylinder 32 is provided on the first bracket 31, a wire inserting rod 321 is provided at the front end of the wire inserting cylinder 32, a first carriage 33 is provided at the front part of the wire inserting cylinder 32 in a sleeved manner, the front part of the wire inserting cylinder 32 is a cylindrical smooth surface, the first carriage 33 can slide back and forth along the wire inserting cylinder 32, a wire pressing cylinder 34 is further provided on the first bracket 31, the front end of a piston rod of the wire pressing cylinder 34 is connected with the rear end of the first carriage 33, a wire pressing rod 331 is provided at the front end of the first carriage 33, the wire pressing rod 331 is parallel to the wire inserting rod 321, a wire pressing folded plate 332 is provided at the front end of the wire pressing rod 331, and the wire pressing folded plate 332 is bent by 90 degrees to the wire pressing rod 331.

As shown in fig. 4 and 5, the wire inserting mechanism 3 operates as follows: the wire inserting cylinder 32 on the first bracket 31 is extended, so that the wire inserting rod 321 pushes the wire 6 upwards, the wire 6 enters a hole in the middle of the insulating block 5, the wire inserting rod 321 is a square plate, the wire 6 is clamped between the side surface of the wire inserting rod 321 and the inner wall of the insulating block 5, then the wire supporting mechanism 4 clamps the upper part of the wire 6 and winds the wire 6 along the outer ring of the insulating block 5, the wire inserting cylinder 32 is retracted, the wire inserting rod 321 moves downwards to push the lower end of the wound wire 6 upwards, the wire 6 enters the hole in the middle of the insulating block 5 again, and the wire supporting mechanism 4 performs the above-mentioned actions; when the wire 6 is wound on the insulating block 5 for every circle, the wire pressing cylinder 34 stretches to drive the first carriage 33 to move forward, so that the wire pressing folded plate 332 at the top end of the wire pressing rod 331 presses below the wound wire 6, and the wire 6 is pushed upwards, so that each circle of wire on the insulating block 5 is wound tightly and orderly.

Further, in one embodiment, as shown in fig. 6, the wire holding mechanism 4 of the inductance coil winder includes a three-dimensional moving platform 41 and a wire clamping assembly 42, the three-dimensional moving platform 41 can move in three dimensions in space, the wire clamping assembly 42 is disposed on the three-dimensional moving platform 41, the three-dimensional moving platform 41 can drive the wire clamping assembly 42 to move in three dimensions in space, as shown in fig. 7, the wire clamping assembly 42 includes a second bracket 421, an upper clamping arm 422 and a lower clamping arm 423 which are opposite up and down are disposed on the second bracket 421, and a first driving cylinder 424, the first driving cylinder 424 is disposed in two, and is connected with the upper clamping arm 422, when the first driving cylinder 424 extends, the upper clamping arm 422 and the lower clamping arm 423 can be driven to open, so that the wire 6 enters between the upper clamping arm 422 and the lower clamping arm 423 can be driven to close when the first driving cylinder 424 retracts, so as to clamp the wire 6.

Further, in one embodiment, as shown in fig. 7, the wire clamping assembly 42 of the inductance coil winder further includes a top rod 425, as shown in fig. 8, a middle slit 4221 is provided at the front portion of the upper clamping arm 422, a top plate 4251 extending downward to the middle slit 4221 is provided at the front end of the top rod 425, a second driving cylinder 426 is provided at the front end of the second driving cylinder 426, the second driving cylinder 426 is connected to the top rod 425, and can drive the top rod 425 to move back and forth, so that the top plate 4251 moves back and forth in the middle slit 4221, and since the position of the wire 6 clamped between the upper and lower clamping arms 422, 423 is not fixed, the top plate 4251 is provided, and when the wire 6 is clamped between the upper and lower clamping arms 422, 423, the top plate 4251 is pushed forward, as shown in fig. 8, a stop lever 427 extending downward is provided at the front end of the upper clamping arm 422, a stop lever 427 is correspondingly provided at the front end of the lower clamping arm 423, and when the upper and lower clamping arms 422 are separated, the stop lever 427 can be positioned between the upper and lower clamping arms 422 and the stop lever 427, and the wire can be clamped between the upper and lower clamping arms 423, and the stop lever 4251 can be clamped between the upper and lower clamping arms.

Further, in one embodiment, as shown in fig. 6, the three-dimensional moving platform 41 of the induction coil winder includes a support plate 411, a third support 412 and a fourth support 413, wherein vertical rails 414 are respectively provided at two sides of the third support 412, the support plate 411 is mounted on the vertical rails 414 through a first slider 416, and the support plate 411 can move up and down along the vertical rails 414; two longitudinal rails 417 are provided on the fourth bracket 413, the third bracket 412 is mounted on the longitudinal rails 417 by the second slider 418, and the third bracket 412 can move along the longitudinal rails 417; two transverse rails 415 are arranged on the top of the fourth bracket 413, the fourth bracket 413 is arranged on the transverse rails 415 through a third sliding block 419, the transverse rails 415 are fixed on a supporting frame of the whole induction coil winding device, the fourth bracket 413 can move along the transverse rails 415, a first driving mechanism connected with the supporting plate 411 is arranged on the third bracket 412, a second driving mechanism connected with the third bracket 412 is arranged on the fourth bracket 413, and the fourth bracket 413 is connected with a third driving mechanism, wherein the first driving mechanism, the second driving mechanism and the third driving mechanism comprise a motor and a crank rocker, the first driving mechanism comprises a motor 7 by way of example, and a speed changer 71 is arranged on the third bracket 412, the motor is connected to the speed changer 71 in a driving mode, an output shaft 72 of the speed changer 71 is connected to a crank 73, and the crank 73 is fixedly connected with the supporting plate 411, so that the first driving mechanism can drive the supporting plate 411 to move up and down.

Further, as shown in fig. 6, a cross beam 8 is disposed at the front end of the supporting plate 411, and a set of wire clamping assemblies 42 are disposed at two ends of the cross beam 8, so that one wire supporting mechanism can be configured with two groups of electric induction coil clamps, a wire feeding mechanism and a wire plugging mechanism, and in the working process, two insulating blocks can be wound simultaneously. A weight 9 is further provided at the rear end of the support plate 411 to keep the support plate 411 balanced.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The utility model provides an inductance coil spooler, includes electric induction coil anchor clamps, send line mechanism, its characterized in that: the wire feeding device comprises a wire feeding mechanism, a wire inserting mechanism and a wire inserting mechanism, wherein the wire feeding mechanism is arranged at the side of the position between the wire feeding mechanism and the wire feeding mechanism, the wire feeding mechanism comprises a first support, a wire inserting cylinder is arranged on the first support, and a wire inserting rod is arranged at the front end of the wire inserting cylinder; be equipped with first balladeur train on the plug wire cylinder still be equipped with the line ball cylinder on the first support, line ball cylinder front end with first balladeur train connection, first balladeur train front end is equipped with the line ball pole, line ball pole front end is equipped with the line ball folded plate.

2. The induction coil winder as claimed in claim 1, wherein: the wire supporting mechanism comprises a three-dimensional moving platform and a wire clamping assembly, the wire clamping assembly is arranged on the three-dimensional moving platform and comprises a second bracket, an upper clamping arm, a lower clamping arm and a first driving cylinder, wherein the upper clamping arm and the lower clamping arm are vertically opposite to each other, and the first driving cylinder is connected with the upper clamping arm and used for driving the upper clamping arm and the lower clamping arm to open and close.

3. The induction coil winder as claimed in claim 2, wherein: the wire clamping assembly further comprises a top rod, a middle slit is formed in the front of the upper clamping arm, and a top plate extending downwards into the middle slit is arranged at the front end of the top rod; the second bracket is provided with a second driving cylinder, and the front end of the second driving cylinder is connected with the ejector rod.

4. An induction coil winder according to claim 3, characterised in that: the front end of the upper clamping arm is provided with a vertical stop lever extending downwards, and the front end of the lower clamping arm is correspondingly provided with a stop lever hole.

5. The induction coil winder as claimed in claim 2, wherein: the three-dimensional moving platform comprises a supporting plate, a third bracket and a fourth bracket, wherein a vertical rail is arranged on the third bracket, and the supporting plate is arranged on the vertical rail through a first sliding block; a longitudinal rail is arranged on the fourth bracket, and the third bracket is arranged on the longitudinal rail through a second sliding block; a transverse rail is arranged at the top of the fourth bracket, and the fourth bracket is arranged on the transverse rail through a third sliding block; the third support is provided with a first driving mechanism connected with the supporting plate, the fourth support is provided with a second driving mechanism connected with the third support, and the fourth support is connected with the third driving mechanism.

6. The induction coil winder as claimed in claim 5, wherein: the first driving mechanism, the second driving mechanism and the third driving mechanism all comprise a motor and a crank rocker, and the motor is correspondingly connected to the crank rocker.

7. The induction coil winder as claimed in claim 5, wherein: the front end of the supporting plate is provided with a cross beam, and two ends of the cross beam are respectively provided with a set of wire clamping assemblies.

8. The induction coil winder as claimed in claim 5, wherein: the rear end of the supporting plate is provided with a balancing weight.