CN219546955U - Straw fermenting installation - Google Patents
Straw fermenting installation Download PDFInfo
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- CN219546955U CN219546955U CN202320166871.5U CN202320166871U CN219546955U CN 219546955 U CN219546955 U CN 219546955U CN 202320166871 U CN202320166871 U CN 202320166871U CN 219546955 U CN219546955 U CN 219546955U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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Abstract
本实用新型涉及发酵技术领域,具体是一种秸秆发酵装置,包括发酵箱,所述发酵箱的上侧一端设置有粉碎箱,且发酵箱的底部固定有水箱,所述粉碎箱的一端安装有第一电机,还包括;粉碎机构,所述粉碎机构设置于粉碎箱的内部;所述粉碎机构包括转动连接于粉碎箱内部的两个粉粹辊和开设于粉碎箱一端的滑槽。本实用新型通过两个粉碎辊将处理成小段的秸秆进行破碎加工,破碎后的秸秆进入发酵箱内部发酵,在搅拌叶的作用下避免了秸秆相互堆积,同时使得秸秆能和发酵菌种进行充分的反应,加快了秸秆的发酵速率。
The utility model relates to the technical field of fermentation, in particular to a straw fermentation device, comprising a fermentation box, a crushing box is arranged at one end of the upper side of the fermentation box, and a water tank is fixed at the bottom of the fermentation box, and a water tank is installed at one end of the crushing box The first motor also includes a crushing mechanism, which is arranged inside the crushing box; the crushing mechanism includes two crushing rollers rotatably connected to the inside of the crushing box and a chute provided at one end of the crushing box. The utility model crushes the straws processed into small sections through two crushing rollers, and the crushed straws are fermented inside the fermentation box, and the mutual accumulation of the straws is avoided under the action of the stirring blades, and at the same time, the straws can be fully mixed with the fermentation bacteria. The reaction speeds up the fermentation rate of straw.
Description
技术领域technical field
本实用新型涉及发酵技术领域,具体是一种秸秆发酵装置。The utility model relates to the technical field of fermentation, in particular to a straw fermentation device.
背景技术Background technique
秸秆是农作物收割后废弃的产物,干燥的秸秆可以作为燃料使用,但燃烧产生的污染较大,同时对于秸秆内部的成分利用率较低,因此会使用发酵装置将废弃的秸秆回收发酵处理,发酵后的产物可以作为有机肥使用。Straw is a waste product after harvesting crops. Dry straw can be used as fuel, but the pollution caused by burning is relatively large, and the utilization rate of the components inside the straw is low. Therefore, a fermentation device will be used to recycle the waste straw for fermentation. The final product can be used as organic fertilizer.
经检索,公开号为:CN213739500U的中国专利,公开了一种秸秆发酵装置,包括发酵箱,其顶板上设置有进料口;第一搅拌轴,其设置在所述发酵箱内部,所述第一搅拌轴一端穿出所述发酵箱的一个侧板,并与一电机动力连接,所述第一搅拌轴穿出所述侧板的部分设置有第一齿轮。After retrieval, the publication number is: the Chinese patent of CN213739500U, discloses a kind of stalk fermentation device, comprises fermentation box, and its top plate is provided with feeding inlet; One end of a stirring shaft passes through a side plate of the fermentation tank, and is connected with a motor power, and the part of the first stirring shaft passing through the side plate is provided with a first gear.
其存在一定缺陷:上述装置直接将秸秆堆积在发酵箱内进行发酵,不能对秸秆进行粉碎,导致秸秆与发酵菌种的混合不够充分,发酵速度慢,进而造成部分未发酵秸秆霉变,影响整体的秸秆发酵效果,降低秸秆的发酵效率。It has certain defects: the above-mentioned device directly piles up the straw in the fermentation box for fermentation, and cannot crush the straw, resulting in insufficient mixing of the straw and the fermentation strain, and slow fermentation speed, which in turn causes mildew of some unfermented straw and affects the overall The straw fermentation effect will reduce the straw fermentation efficiency.
实用新型内容Utility model content
本实用新型的目的在于提供一种秸秆发酵装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a straw fermentation device to solve the problems raised in the above-mentioned background technology.
本实用新型的技术方案是:一种秸秆发酵装置,包括发酵箱,所述发酵箱的上侧一端设置有粉碎箱,且发酵箱的底部固定有水箱,所述粉碎箱的一端安装有第一电机,还包括;The technical scheme of the utility model is: a straw fermentation device, including a fermentation box, a crushing box is arranged at one end of the upper side of the fermentation box, and a water tank is fixed at the bottom of the fermentation box, and a first motors, also including;
粉碎机构,所述粉碎机构设置于粉碎箱的内部;A crushing mechanism, the crushing mechanism is arranged inside the crushing box;
所述粉碎机构包括转动连接于粉碎箱内部的两个粉粹辊和开设于粉碎箱一端的滑槽,两个所述粉粹辊的一端均固定连接有齿轮,且其中一个粉粹辊的另一端与第一电机的输出轴固定连接,两个所述齿轮通过齿牙啮合,所述滑槽的内部贯穿滑动连接有滑杆,所述滑杆的底部一端固定有传动杆,所述传动杆的底部设置有固定于其中一个粉粹辊一端的凸轮,所述滑杆的底部另一端固定有切割刀,且滑杆的下侧与滑槽之间固定有弹簧。The crushing mechanism includes two crushing rollers that are rotatably connected to the inside of the crushing box and a chute opened at one end of the crushing box, one end of the two crushing rollers is fixedly connected with a gear, and the other of one of the crushing rollers One end is fixedly connected with the output shaft of the first motor, the two gears are meshed through the teeth, the inside of the chute is slidably connected with a slide bar, the bottom end of the slide bar is fixed with a transmission rod, and the transmission rod The bottom of the bottom is provided with a cam fixed on one end of one of the pulverizing rollers, the other end of the bottom of the slide bar is fixed with a cutting knife, and a spring is fixed between the lower side of the slide bar and the chute.
优选的,所述发酵箱的一端安装有第二电机和水泵,且发酵箱的内部上侧固定有喷管,所述第二电机的输出轴固定有搅拌叶,所述水泵的进水端通过水管与水箱的内部连通,且水泵的出水端通过水管与喷管连通。Preferably, a second motor and a water pump are installed at one end of the fermentation tank, and a spray pipe is fixed on the inner upper side of the fermentation tank, a stirring blade is fixed on the output shaft of the second motor, and the water inlet end of the water pump passes through The water pipe communicates with the inside of the water tank, and the water outlet end of the water pump communicates with the spray pipe through the water pipe.
优选的,所述水箱的外部一端安装有加热器。Preferably, a heater is installed at the outer end of the water tank.
优选的,所述发酵箱的一侧设置有出料口,所述出料口内设置有阀门。Preferably, a discharge port is provided on one side of the fermentation tank, and a valve is provided in the discharge port.
优选的,所述粉碎箱的一侧设置有进料口,所述进料口的下侧高于两个粉粹辊的上表面。Preferably, a feed inlet is provided on one side of the crushing box, and the lower side of the feed inlet is higher than the upper surfaces of the two crushing rollers.
优选的,所述传动杆的下端转动连接有滚轮,所述滚轮与凸轮滚动连接。Preferably, a roller is rotatably connected to the lower end of the transmission rod, and the roller is rotatably connected to the cam.
优选的,所述水箱的底部设置有呈矩形分布的四个支腿。Preferably, the bottom of the water tank is provided with four legs distributed in a rectangle.
本实用新型通过改进在此提供一种秸秆发酵装置,与现有技术相比,具有如下改进及优点:The utility model provides a straw fermentation device through improvement. Compared with the prior art, the utility model has the following improvements and advantages:
本实用新型通过两个粉碎辊将处理成小段的秸秆进行破碎加工,破碎后的秸秆进入发酵箱内部发酵,在搅拌叶的作用下避免了秸秆相互堆积,同时使得秸秆能和发酵菌种进行充分的反应,加快了秸秆的发酵速率。The utility model crushes the straws processed into small sections through two crushing rollers, and the crushed straws enter the fermentation box for fermentation, and the mutual accumulation of the straws is avoided under the action of the stirring blades, and at the same time, the straws can be fully mixed with the fermentation bacteria. The reaction speeds up the fermentation rate of straw.
附图说明Description of drawings
下面结合附图和实施例对本实用新型作进一步解释:Below in conjunction with accompanying drawing and embodiment the utility model is further explained:
图1是本实用新型的整体立体结构示意图;Fig. 1 is a schematic diagram of the overall three-dimensional structure of the utility model;
图2是本实用新型的局部剖视结构图;Fig. 2 is a partial sectional structure diagram of the utility model;
图3是本实用新型中粉碎箱的内部结构示意图;Fig. 3 is the internal structure schematic diagram of pulverizing box in the utility model;
图4是本实用新型图3中A处的放大结构示意图。Fig. 4 is an enlarged schematic diagram of the structure at A in Fig. 3 of the present utility model.
附图标记说明:Explanation of reference signs:
1、发酵箱;2、粉碎箱;3、水箱;4、第一电机;5、粉粹辊;6、滑槽;7、齿轮;8、滑杆;9、传动杆;10、凸轮;11、切割刀;12、弹簧;13、第二电机;14、水泵;15、搅拌叶;16、喷管;17、加热器;18、出料口;19、进料口;20、滚轮;21、支腿。1. Fermentation box; 2. Crushing box; 3. Water tank; 4. The first motor; 5. Pulverizing roller; 6. Chute; 7. Gear; , cutting knife; 12, spring; 13, second motor; 14, water pump; 15, stirring blade; 16, nozzle; 17, heater; 18, discharge port; 19, feed port; 20, roller; 21 , outriggers.
具体实施方式Detailed ways
下面对本实用新型进行详细说明,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The utility model is described in detail below, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
本实用新型通过改进在此提供一种秸秆发酵装置,本实用新型的技术方案是:The utility model provides a straw fermentation device through improvement, and the technical solution of the utility model is:
如图1-图4所示,一种秸秆发酵装置,包括发酵箱1,发酵箱1的上侧一端设置有粉碎箱2,且发酵箱1的底部固定有水箱3,粉碎箱2的一端安装有第一电机4,还包括;As shown in Figures 1-4, a straw fermentation device includes a fermentation box 1, a crushing box 2 is arranged on one end of the upper side of the fermentation box 1, and a water tank 3 is fixed on the bottom of the fermentation box 1, and one end of the crushing box 2 is installed There is a first motor 4, and also includes;
粉碎机构,粉碎机构设置于粉碎箱2的内部;A crushing mechanism, the crushing mechanism is arranged inside the crushing box 2;
粉碎机构包括转动连接于粉碎箱2内部的两个粉粹辊5和开设于粉碎箱2一端的滑槽6,两个粉粹辊5的一端均固定连接有齿轮7,且其中一个粉粹辊5的另一端与第一电机4的输出轴固定连接,两个齿轮7通过齿牙啮合,滑槽6的内部贯穿滑动连接有滑杆8,滑杆8的底部一端固定有传动杆9,传动杆9的底部设置有固定于其中一个粉粹辊5一端的凸轮10,滑杆8的底部另一端固定有切割刀11,且滑杆8的下侧与滑槽6之间固定有弹簧12,粉碎箱2的一侧设置有进料口19,进料口19的下侧高于两个粉粹辊5的上表面。The pulverizing mechanism comprises two pulverizing rollers 5 that are rotatably connected to the inside of the pulverizing box 2 and a chute 6 that is opened at one end of the pulverizing box 2. One end of the two pulverizing rollers 5 is fixedly connected with a gear 7, and one of the pulverizing rollers The other end of 5 is fixedly connected with the output shaft of the first motor 4, and the two gears 7 are meshed through the teeth. The inside of the chute 6 is slidably connected with a sliding rod 8, and the bottom end of the sliding rod 8 is fixed with a transmission rod 9. The bottom of the bar 9 is provided with a cam 10 fixed on one end of one of the crushing rollers 5, the other end of the bottom of the slide bar 8 is fixed with a cutting knife 11, and a spring 12 is fixed between the lower side of the slide bar 8 and the chute 6, One side of the crushing box 2 is provided with a feed inlet 19, and the lower side of the feed inlet 19 is higher than the upper surfaces of the two crushing rollers 5.
进一步地,发酵箱1的一端安装有第二电机13和水泵14,且发酵箱1的内部上侧固定有喷管16,第二电机13的输出轴固定有搅拌叶15,水泵14的进水端通过水管与水箱3的内部连通,且水泵14的出水端通过水管与喷管16连通,可以对秸秆进行加湿,保证发酵菌种所需的湿度环境。Further, one end of the fermentation tank 1 is equipped with a second motor 13 and a water pump 14, and the inner upper side of the fermentation tank 1 is fixed with a spray pipe 16, the output shaft of the second motor 13 is fixed with a stirring blade 15, and the water inlet of the water pump 14 The end is communicated with the inside of the water tank 3 through a water pipe, and the water outlet end of the water pump 14 is communicated with the nozzle 16 through a water pipe, so that the straw can be humidified to ensure the humidity environment required for fermentation.
进一步地,水箱3的外部一端安装有加热器17,将进入发酵箱1内部的水箱3中的水加热到适宜温度,促进发酵菌种的充分繁殖提高发酵速度。Further, a heater 17 is installed at the outer end of the water tank 3 to heat the water entering the water tank 3 inside the fermentation tank 1 to an appropriate temperature, so as to promote the sufficient reproduction of the fermentation bacteria and increase the fermentation speed.
进一步地,发酵箱1的一侧设置有出料口18,出料口18内设置有阀门,便于发酵箱1内部的秸秆排向外部,继而用于施肥等作业。Further, one side of the fermentation tank 1 is provided with a discharge port 18, and a valve is provided in the discharge port 18, so that the straw inside the fermentation tank 1 is discharged to the outside, and then used for operations such as fertilization.
进一步地,传动杆9的下端转动连接有滚轮20,滚轮20与凸轮10滚动连接减小与凸轮10接触时产生的摩擦力,使得切割刀11的上下往复运动更加平稳。Further, the lower end of the transmission rod 9 is rotatably connected with a roller 20, and the roller 20 is rollingly connected with the cam 10 to reduce the friction force generated when it contacts with the cam 10, so that the up and down reciprocating motion of the cutting knife 11 is more stable.
进一步地,水箱3的底部设置有呈矩形分布的四个支腿21,增加装置的稳定性。Further, the bottom of the water tank 3 is provided with four legs 21 distributed in a rectangle to increase the stability of the device.
工作原理:使用时,首先开启第一电机4,第一电机4带动与之固定的一个粉粹辊5转动,由于两个粉粹辊5的一端均固定有齿牙啮合的齿轮7,因此其中一个粉粹辊5通过两个齿轮7齿牙啮合带动另一个粉粹辊5转动,另一个粉粹辊5转动时带动与其一端固定连接的凸轮10转动,由于凸轮10与滚轮20滚动连接,因此凸轮10通过滚轮20带动传动杆9和滑杆8上下往复移动,继而带动切割刀11上下往复移动,切割刀11将通过进料口19投入粉碎箱2内部的秸秆切割成小段,切割成小段的秸秆经由两个粉粹辊5完全粉碎,便于秸秆充分发酵,粉碎后的秸秆下落至发酵箱1内部,在发酵初期,往水箱3储存的水中添加辅助发酵的添加剂物质,开启加热器17,加热器17将水箱3内的水加热到适宜温度,然后启动水泵14,水泵14将水通过喷管16喷撒到秸秆上,使发酵菌种充分的繁殖,进而加快发酵的速度,定时控制第二电机13运行,第二电机13带动搅拌叶15转动,对秸秆进行搅拌翻推,避免下层秸秆堆积影响发酵速度。Working principle: when in use, the first motor 4 is first turned on, and the first motor 4 drives a pulverizing roller 5 fixed thereto to rotate. Since one end of the two pulverizing rollers 5 is fixed with a gear 7 meshing with teeth, the One pulverizing roller 5 drives the other pulverizing roller 5 to rotate through the meshing of two gears 7 teeth. When the other pulverizing roller 5 rotates, it drives the cam 10 fixedly connected with one end to rotate. Since the cam 10 is rollingly connected with the roller 20, the The cam 10 drives the transmission rod 9 and the sliding rod 8 to reciprocate up and down through the roller 20, and then drives the cutting knife 11 to reciprocate up and down. The cutting knife 11 cuts the straw put into the crushing box 2 through the feeding port 19 into small pieces, and cuts the straw into small pieces. The straw is completely pulverized by two pulverizing rollers 5, which is convenient for the straw to be fully fermented. The crushed straw falls into the interior of the fermentation tank 1. In the early stage of fermentation, additives for auxiliary fermentation are added to the water stored in the water tank 3, and the heater 17 is turned on to heat The device 17 heats the water in the water tank 3 to a suitable temperature, then starts the water pump 14, and the water pump 14 sprays the water on the straw through the nozzle 16, so that the fermentation bacteria can be fully reproduced, and then the fermentation speed is accelerated, and the second time is controlled regularly. The motor 13 is running, and the second motor 13 drives the stirring blade 15 to rotate to stir and overturn the stalks, so as to avoid the accumulation of the lower layer of stalks from affecting the fermentation speed.
上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description enables those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims (7)
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