CN219541992U - An ultrasonic welding device for ship maintenance - Google Patents
An ultrasonic welding device for ship maintenance Download PDFInfo
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- CN219541992U CN219541992U CN202320836400.0U CN202320836400U CN219541992U CN 219541992 U CN219541992 U CN 219541992U CN 202320836400 U CN202320836400 U CN 202320836400U CN 219541992 U CN219541992 U CN 219541992U
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- 238000012423 maintenance Methods 0.000 title claims abstract description 13
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Abstract
Description
技术领域technical field
本实用新型涉及用于船舶维修的超声焊接装置技术领域,具体为一种用于船舶维修的超声焊接装置。The utility model relates to the technical field of an ultrasonic welding device for ship maintenance, in particular to an ultrasonic welding device for ship maintenance.
背景技术Background technique
超声焊接装置是利用高频振动波传递到两个需焊接的物体表面,在加压的情况下,使两个物体表面相互摩擦而形成分子层之间的熔合。The ultrasonic welding device uses high-frequency vibration waves to transmit to the surfaces of two objects to be welded. Under pressure, the surfaces of the two objects are rubbed against each other to form fusion between molecular layers.
例如授权公告号为“CN216441842U”的一种用于船舶维修的超声焊接装置,通过第一电机驱动连接齿轮和不完全齿轮转动,进而实现半球座在移动箱中的转动,半球座中的第二电机驱动转轴转动,转轴转动使得环块在半球座中转动,从而对夹持在夹持件上的部件与焊接件的焊头的角度调节,实用性更高,但是在超声焊接装置使用中采用电机形式齿轮进行翻转,齿轮和电机之间是没有转动的,如果焊接的船舶工件是不规则形状时,工件重心是不在中心的,那么在电机带动齿轮转动使操作台调整好角度后,由于工件的重力可能会造成操作台进行回转,导致原有调节的位置发生改变,导致超声焊接装置焊偏,影响超声焊接装置的正常加工,使超声焊接装置存在使用局限性。For example, the authorized announcement number is "CN216441842U", an ultrasonic welding device for ship maintenance, through the first motor to drive the connecting gear and the incomplete gear to rotate, and then realize the rotation of the hemispherical seat in the moving box, the second in the hemispherical seat The motor drives the rotating shaft to rotate, and the rotation of the rotating shaft makes the ring block rotate in the hemispherical seat, so as to adjust the angle between the parts clamped on the clamping part and the welding head of the welding part, which is more practical, but it is used in the use of ultrasonic welding equipment The gear in the form of the motor is turned over, and there is no rotation between the gear and the motor. If the welded ship workpiece is of irregular shape, the center of gravity of the workpiece is not in the center, then after the motor drives the gear to rotate to adjust the angle of the console, due to the The gravity may cause the operating table to rotate, resulting in the change of the original adjustment position, resulting in the welding deviation of the ultrasonic welding device, affecting the normal processing of the ultrasonic welding device, and making the ultrasonic welding device have limitations in use.
实用新型内容Utility model content
本实用新型的目的是为了解决使超声焊接装置存在使用局限性的问题,而提出的一种用于船舶维修的超声焊接装置。The purpose of the utility model is to solve the problem of the limitation of the use of the ultrasonic welding device, and propose an ultrasonic welding device for ship maintenance.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
设计一种用于船舶维修的超声焊接装置,包括外壳和超声焊接机,所述外壳的内壁连接有转动结构,位于前方所述外壳的左侧顶部固接有支架,所述转动结构的顶部连接有夹持结构,诉搜狐支架的右侧固接有电机。Design an ultrasonic welding device for ship maintenance, including a casing and an ultrasonic welding machine, the inner wall of the casing is connected with a rotating structure, and a bracket is fixed on the top of the left side of the casing at the front, and the top of the rotating structure is connected to There is a clamping structure, and the right side of the v. Sohu bracket is fixed with a motor.
优选的,所述转动结构包括竖杆和蜗杆,所述竖杆的外壁上下两侧分别与外壳的内壁上下两侧转动相连,所述竖杆的外壁与蜗杆的内壁相固接,所述蜗杆的外壁啮合连接有蜗轮,所述蜗轮的内壁固接有与圆杆,所述圆杆的外壁前后两侧分别与外壳的前后两侧转动相连,所述圆杆的内侧固接有支撑板,所述竖杆的顶部固接有槽轮,所述槽轮的外壁转动连接有皮带。Preferably, the rotating structure includes a vertical rod and a worm, the upper and lower sides of the outer wall of the vertical rod are respectively connected to the upper and lower sides of the inner wall of the housing in rotation, the outer wall of the vertical rod is fixedly connected to the inner wall of the worm, and the worm The outer wall of the worm wheel is meshed with a worm wheel, the inner wall of the worm wheel is fixedly connected with a round rod, the front and rear sides of the outer wall of the round rod are respectively connected to the front and rear sides of the shell in rotation, and the inner side of the round rod is fixedly connected with a support plate, A sheave is fixedly connected to the top of the vertical bar, and a belt is rotatably connected to the outer wall of the sheave.
优选的,位于前方所述槽轮的顶部与电机的输出端相固接。Preferably, the top of the sheave at the front is fixedly connected to the output end of the motor.
优选的,两个所述外壳的左侧分别与超声焊接机的右侧前后两端相固接。Preferably, the left sides of the two shells are respectively fixedly connected to the front and rear ends of the right side of the ultrasonic welding machine.
优选的,所述夹持结构包括螺杆和方板,所述螺杆的外壁底部与支撑板的顶部转动相连,所述螺杆的外壁与方板的外壁螺纹连接,所述方板的正面固接有竖板,所述竖板的外壁与支撑板的内壁滑动卡接,所述竖板的正面顶部固接有夹板,所述螺杆的顶部固接有转杆。Preferably, the clamping structure includes a screw and a square plate, the bottom of the outer wall of the screw is rotatably connected to the top of the support plate, the outer wall of the screw is screwed to the outer wall of the square plate, and the front of the square plate is fixed with A vertical plate, the outer wall of the vertical plate is slidingly engaged with the inner wall of the support plate, a splint is fixedly connected to the top of the front of the vertical plate, and a rotating rod is fixedly connected to the top of the screw rod.
本实用新型提出的一种用于船舶维修的超声焊接装置,有益效果是:通过转动结构中前方槽轮转动,转动的槽轮配合皮带带动后方槽轮转动,进而使两个竖杆同时转动,转动的竖杆带动蜗杆转动,蜗杆转动带动蜗轮转动,转动的蜗轮配合圆杆带动支撑板转动,从而使固定的船舶工件转动,这时超声焊接机工作对两个船舶工件的对接触进行焊接加工,且蜗杆和蜗轮具有自锁的功能,可以在不转动时保证支撑板的稳定,确保超声焊接装置的正常加工,消除了超声焊接装置的使用局限性。The utility model proposes an ultrasonic welding device for ship maintenance. The beneficial effect is: through the rotation of the front sheave in the rotating structure, the rotating sheave cooperates with the belt to drive the rear sheave to rotate, and then the two vertical bars are rotated at the same time. The rotating vertical rod drives the worm to rotate, the worm rotates to drive the worm wheel to rotate, and the rotating worm wheel cooperates with the round rod to drive the support plate to rotate, so that the fixed ship workpiece rotates. At this time, the ultrasonic welding machine works to weld the contact between the two ship workpieces. , and the worm and worm gear have a self-locking function, which can ensure the stability of the support plate when not rotating, ensure the normal processing of the ultrasonic welding device, and eliminate the use limitations of the ultrasonic welding device.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图1中竖杆、蜗杆和蜗轮的连接关系结构示意图;Fig. 2 is a schematic diagram of the connection relationship structure of the vertical rod, the worm and the worm wheel in Fig. 1;
图3为图1中A的结构示意图;Fig. 3 is the structural representation of A in Fig. 1;
图4为图1中支撑板、螺杆和方板的连接关系结构示意图。Fig. 4 is a structural schematic diagram of the connection relationship among the support plate, the screw and the square plate in Fig. 1 .
图中:1、外壳,2、转动结构,201、竖杆,202、蜗杆,203、蜗轮,204、圆杆,205、支撑板,206、槽轮,207、皮带,3、夹持结构,301、螺杆,302、方板,303、竖板,304、夹板,305、转杆,4、支架,5、电机,6、底座,7、超声焊接机。In the figure: 1, shell, 2, rotating structure, 201, vertical rod, 202, worm screw, 203, worm gear, 204, round rod, 205, support plate, 206, sheave, 207, belt, 3, clamping structure, 301, screw rod, 302, square plate, 303, vertical plate, 304, splint, 305, rotating rod, 4, support, 5, motor, 6, base, 7, ultrasonic welding machine.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
实施例1:Example 1:
请参阅图1-4:本实施例中,一种用于船舶维修的超声焊接装置,包括外壳1和超声焊接机7,超声焊接机7如何操作使用已是现有技术,不做过多阐述,型号根据使用需求进行选取,外壳1的内壁连接有转动结构2,位于前方外壳1的左侧顶部固接有支架4,转动结构2的顶部连接有夹持结构3,诉搜狐支架4的右侧固接有电机5,电机5型号根据使用需求进行选取。Please refer to Figures 1-4: In this embodiment, an ultrasonic welding device for ship maintenance includes a casing 1 and an ultrasonic welding machine 7. How the ultrasonic welding machine 7 is operated and used is already a prior art, and will not be elaborated , the model is selected according to the use requirements, the inner wall of the shell 1 is connected with the rotating structure 2, the bracket 4 is fixed on the top left side of the front shell 1, the top of the rotating structure 2 is connected with the clamping structure 3, and the right side of the Sohu bracket 4 A motor 5 is fixedly connected to the side, and the model of the motor 5 is selected according to the usage requirements.
转动结构2包括竖杆201和蜗杆202,竖杆201的外壁上下两侧分别与外壳1的内壁上下两侧转动相连,竖杆201受力通过外壳1内壁上下两侧轴承进行转动,竖杆201的外壁与蜗杆202的内壁相固接,蜗杆202的外壁啮合连接有蜗轮203,蜗轮203的内壁固接有与圆杆204,圆杆204的外壁前后两侧分别与外壳1的前后两侧转动相连,圆杆204受力通过外壳1前后两侧轴承进行转动,圆杆204的内侧固接有支撑板205,竖杆201的顶部固接有槽轮206,槽轮206的外壁转动连接有皮带207,前方槽轮206转动配合皮带207带动后方槽轮206转动,位于前方槽轮206的顶部与电机5的输出端相固接;The rotating structure 2 includes a vertical rod 201 and a worm 202. The upper and lower sides of the outer wall of the vertical rod 201 are connected to the upper and lower sides of the inner wall of the casing 1 respectively. The outer wall of the worm 202 is fixedly connected to the inner wall of the worm 202, and the outer wall of the worm 202 is meshed with a worm wheel 203, and the inner wall of the worm wheel 203 is fixedly connected with a round rod 204, and the front and rear sides of the outer wall of the round rod 204 rotate with the front and rear sides of the housing 1 respectively. Connected, the round rod 204 is forced to rotate through the bearings on the front and rear sides of the housing 1, the inner side of the round rod 204 is fixedly connected with a support plate 205, the top of the vertical rod 201 is fixedly connected with a sheave 206, and the outer wall of the sheave 206 is connected with a belt for rotation 207, the front sheave 206 rotates and the belt 207 drives the rear sheave 206 to rotate, and the top of the front sheave 206 is fixedly connected to the output end of the motor 5;
通过转动结构2中前方槽轮206转动,转动的槽轮206配合皮带207带动后方槽轮206转动,进而使两个竖杆201同时转动,转动的竖杆201带动蜗杆202转动,蜗杆202转动带动蜗轮203转动,转动的蜗轮203配合圆杆204带动支撑板205转动,从而使固定的船舶工件转动,这时超声焊接机7工作对两个船舶工件的对接触进行焊接加工,且蜗杆202和蜗轮203具有自锁的功能,可以在不转动时保证支撑板205的稳定,确保超声焊接装置的正常加工,消除了超声焊接装置的使用局限性。Through the rotation of the front sheave 206 in the rotating structure 2, the rotating sheave 206 cooperates with the belt 207 to drive the rear sheave 206 to rotate, and then the two vertical rods 201 rotate at the same time, the rotating vertical rod 201 drives the worm 202 to rotate, and the worm 202 rotates to drive The worm wheel 203 rotates, and the rotating worm wheel 203 cooperates with the round rod 204 to drive the support plate 205 to rotate, so that the fixed ship workpiece rotates. At this time, the ultrasonic welding machine 7 works to weld the contact of the two ship workpieces, and the worm screw 202 and the worm wheel 203 has a self-locking function, which can ensure the stability of the support plate 205 when not rotating, ensure the normal processing of the ultrasonic welding device, and eliminate the use limitation of the ultrasonic welding device.
两个外壳1的左侧分别与超声焊接机7的右侧前后两端相固接,夹持结构3包括螺杆301和方板302,螺杆301的外壁底部与支撑板205的顶部转动相连,螺杆301受力通过支撑板205顶部轴承进行转动,螺杆301的外壁与方板302的外壁螺纹连接,方板302的正面固接有竖板303,竖板303的外壁与支撑板205的内壁滑动卡接,竖板303受力通过支撑板205内壁上下滑动,竖板303的正面顶部固接有夹板304,螺杆301的顶部固接有转杆305,转杆305便于带动螺杆301转动。The left sides of the two casings 1 are fixedly connected to the front and rear ends of the right side of the ultrasonic welding machine 7 respectively. The clamping structure 3 includes a screw 301 and a square plate 302. The bottom of the outer wall of the screw 301 is connected to the top of the support plate 205 in rotation. 301 is forced to rotate through the bearing on the top of the support plate 205, the outer wall of the screw rod 301 is threadedly connected with the outer wall of the square plate 302, the front of the square plate 302 is fixed with a vertical plate 303, and the outer wall of the vertical plate 303 and the inner wall of the support plate 205 are slidingly engaged. Then, the vertical plate 303 is forced to slide up and down through the inner wall of the support plate 205, the front top of the vertical plate 303 is fixedly connected with a splint 304, and the top of the screw rod 301 is fixedly connected with a rotating rod 305, and the rotating rod 305 is convenient to drive the screw rod 301 to rotate.
工作原理:working principle:
在使用该装置时,先使船舶工件置于支撑板205的顶部,然后配合转杆305带动螺杆301转动,转动的螺杆301带动方板302向下移动,进而使竖板303在支撑板205的内壁向下滑动,从而使夹板304向下移动,移动的夹板304配合支撑板205将船舶工件抵紧,随后电机5工作带动前方槽轮206转动,转动的槽轮206配合皮带207带动后方槽轮206转动,进而使两个竖杆201同时转动,转动的竖杆201带动蜗杆202转动,蜗杆202转动带动蜗轮203转动,转动的蜗轮203配合圆杆204带动支撑板205转动,从而使固定的船舶工件转动,这时超声焊接机7工作对两个船舶工件的对接触进行焊接加工,且蜗杆202和蜗轮203具有自锁的功能,可以在不转动时保证支撑板205的稳定。When using this device, the ship workpiece is first placed on the top of the support plate 205, and then the screw rod 301 is driven by the rotating rod 305 to rotate, and the rotating screw rod 301 drives the square plate 302 to move downward, and then the vertical plate 303 is placed on the support plate 205. The inner wall slides downward, so that the splint 304 moves downward, and the moving splint 304 cooperates with the support plate 205 to press the ship workpiece tightly, and then the motor 5 works to drive the front sheave 206 to rotate, and the rotating sheave 206 cooperates with the belt 207 to drive the rear sheave 206 rotates, and then makes the two vertical rods 201 rotate simultaneously, the rotating vertical rod 201 drives the worm 202 to rotate, the worm 202 rotates to drive the worm wheel 203 to rotate, and the rotating worm wheel 203 cooperates with the round rod 204 to drive the support plate 205 to rotate, so that the fixed ship The workpiece rotates. At this time, the ultrasonic welding machine 7 works to weld the contact between the two ship workpieces, and the worm 202 and the worm wheel 203 have a self-locking function, which can ensure the stability of the support plate 205 when not rotating.
实施例2:Example 2:
请参阅图1-4:本实施例中,一种用于船舶维修的超声焊接装置,还包括底座6,底座6的前后两侧分别与外壳1的内侧底部相固接。Please refer to Figures 1-4: In this embodiment, an ultrasonic welding device for ship maintenance further includes a base 6, and the front and rear sides of the base 6 are fixedly connected to the inner bottom of the shell 1, respectively.
工作原理:working principle:
在船舶维修的超声焊接装置使用中,底座6将两个外壳1接合呈整体,保证了两个外壳1的稳定。In the use of the ultrasonic welding device for ship maintenance, the base 6 joins the two shells 1 into a whole, ensuring the stability of the two shells 1 .
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320836400.0U CN219541992U (en) | 2023-04-15 | 2023-04-15 | An ultrasonic welding device for ship maintenance |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320836400.0U CN219541992U (en) | 2023-04-15 | 2023-04-15 | An ultrasonic welding device for ship maintenance |
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| Publication Number | Publication Date |
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| CN219541992U true CN219541992U (en) | 2023-08-18 |
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| CN202320836400.0U Expired - Fee Related CN219541992U (en) | 2023-04-15 | 2023-04-15 | An ultrasonic welding device for ship maintenance |
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Granted publication date: 20230818 |