CN219540706U - Online automatic spraying mechanism for assembled anode high-temperature anti-oxidation coating - Google Patents

Online automatic spraying mechanism for assembled anode high-temperature anti-oxidation coating Download PDF

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Publication number
CN219540706U
CN219540706U CN202320436713.7U CN202320436713U CN219540706U CN 219540706 U CN219540706 U CN 219540706U CN 202320436713 U CN202320436713 U CN 202320436713U CN 219540706 U CN219540706 U CN 219540706U
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China
Prior art keywords
spraying
case
sliding table
electric sliding
assembling
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CN202320436713.7U
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Chinese (zh)
Inventor
莫代贵
路辉
周飞
李亮
杨运川
敖宇
张著旅
章荣进
马靓
任文杰
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Guizhou Hongen Automation Technology Co ltd
GUIYANG ALUMINUM MAGNESIUM DESIGN & RESEARCH INSTITUTE CO LTD
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Guizhou Hongen Automation Technology Co ltd
GUIYANG ALUMINUM MAGNESIUM DESIGN & RESEARCH INSTITUTE CO LTD
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model discloses an online automatic spraying mechanism for assembling high-temperature anti-oxidation coating on an anode, which comprises a base and a case fixedly arranged at the upper part of the base, wherein a through groove penetrating from left to right is formed in the center of the case, automatic sealing doors are arranged at two ends of the through groove, an automatic sealing cover is arranged at the top of the through groove, a spraying machine, a material box and a water curtain system are respectively and fixedly arranged at the lower part of the base, a feeding port of the spraying machine is connected with the material box through a spraying pipeline, transverse electric sliding table modules are arranged at the left end and the right end in the case, longitudinal electric sliding table modules are fixedly connected with moving plates on sliding tables of the transverse electric sliding table modules and the longitudinal electric sliding table modules, and nozzles are fixedly arranged on the moving plates. The utility model can effectively solve the problems of uneven manual spraying, low speed, high material consumption and the like in the prior art, lighten the labor intensity of staff, improve the productivity of enterprises and reduce the production cost of the enterprises.

Description

Online automatic spraying mechanism for assembled anode high-temperature anti-oxidation coating
Technical Field
The utility model belongs to the technical field of oxidation coating spraying, and particularly relates to an online automatic spraying mechanism for assembling anode high-temperature oxidation-resistant coating.
Background
The high-temperature protective coating for the assembled anode of aluminum is used for carrying out oxidation prevention and electrolyte high-temperature corrosion resistance on the anode in the production process of electrolytic aluminum, the use of the coating can slow down the consumption of the anode on a tank, prolong the service life of the anode, reduce the generation of carbon slag in the electrolytic tank, improve the current efficiency of the electrolytic tank, reduce the discharge of electrolytic flue gas and the total purification amount, and bring about little benefit to the electrolytic aluminum in multiple aspects.
At present, a plurality of research groups at home and abroad research the coating, and propose various formulas and preparation processes, thereby achieving good effect in application. With the wide application of anti-oxidation coatings in aluminum factories, new problems are also coming. The existing anti-oxidation coating is manually sprayed, and the method has the defects of large consumption of spraying materials, low speed, uneven spraying, incapability of collecting splashed and dropped coating in the spraying process, and pollution to the working environment. The severe working environment and the diffusion of paint gas molecules cause serious harm to the health of workers. A set of automated equipment directed to assembly of the anodic spray has therefore been developed to address the above problems.
Disclosure of Invention
The utility model provides an online automatic spraying mechanism for assembling anode high-temperature anti-oxidation paint, which can effectively solve the problems of uneven manual spraying, low speed, high material consumption and the like in the prior art, and the fully-closed equipment shell effectively blocks the pollution to the environment caused by splashing of the oxidation paint and gas molecular diffusion, thereby being beneficial to the health of staff, reducing the labor intensity of the staff, improving the productivity of enterprises and reducing the production cost of the enterprises.
The specific technical scheme for realizing the aim of the utility model is as follows: the utility model provides an online automatic spraying mechanism of equipment positive pole high temperature oxidation resistant coating, includes base and the quick-witted case of fixed mounting in base upper portion, has offered the logical groove that runs through from left to right at the center of machine case, installs the self-sealing door at the both ends of leading to the groove, installs the self-sealing lid at the top of leading to the groove, and the lower part at the base is fixed mounting respectively has flush coater, workbin and cascade system, the feed inlet of flush coater passes through the spraying pipeline to be connected with the workbin, and the horizontal electronic slip table module is all installed at the left and right sides of quick-witted incasement, the horizontal electronic slip table module of both sides all is connected with the movable plate on the slip table of horizontal electronic slip table module and vertical electronic slip table module, fixed mounting has the nozzle on the movable plate, the nozzle passes through the spraying pipeline to be connected with the discharge gate of flush coater, and the cascade is all fixed mounting at the front and back both sides top of quick-witted incasement simultaneously and is spouted the curtain pipeline and is connected with the cascade system.
Further, the bottom of the case is a water collecting funnel, and the bottom outlet of the water collecting funnel is connected with a water curtain system.
Further, the automatic sealing door comprises a door plate, a motor and a synchronous pulley mechanism, wherein the door plate is arranged at the end part of the machine case, the door plate is slidably connected to the end part of the through groove, the motor is in transmission connection with the synchronous pulley mechanism, a connecting block is fixedly connected to a synchronous belt of the synchronous pulley mechanism, and the connecting block is fixedly connected with the door plate.
Further, the automatic sealing cover comprises a group of guide rails fixedly mounted at the top of the case, the cover plates are connected between the adjacent guide rails in a sliding manner, meanwhile, an air cylinder is fixedly mounted at the top of the case and between the adjacent guide rails, a telescopic rod of the air cylinder is fixedly connected with the cover plates, and the edges of the two cover plates in the middle are provided with anode guide rods for slotting.
Further, the stirring motor is installed at the top of workbin, stirring motor is connected with the stirring rake transmission in the workbin, installs respectively on the lower part lateral wall of workbin and takes out material mouth and the blowoff valve of connection, take out the material mouth and be connected with the flush coater through the spraying pipeline.
Furthermore, a feed box cover plate is arranged at the top of the feed box, and a universal wheel A is arranged at the bottom of the feed box.
Further, the water curtain system comprises a water tank and a water pump fixedly arranged on one side of the water tank, a partition plate is fixedly arranged in the water pump, the inner cavity of the water tank is divided into a left cavity and a right cavity by the partition plate, an overflow port connected with the left cavity and the right cavity is formed in the upper portion of the partition plate, a filter screen is arranged on the upper portion of the right cavity and at the overflow port, a water tank cover plate is arranged at the top of the left cavity, and the left cavity is connected with the spraying machine and the water curtain system through water curtain pipelines.
Further, the inlet section of the through groove is symmetrically and fixedly provided with guide blocks.
Further, the transverse electric sliding table module and the longitudinal electric sliding table module are respectively covered with a baffle A and a baffle B.
In summary, the beneficial effects of the utility model are as follows: according to the utility model, the four surfaces of the assembled anode carbon blocks are sprayed by the four electric slipway modules in the case with the nozzles, so that the spray coating is efficient and quick, the automatic sealing door and the automatic sealing cover are automatically closed during spraying, the tightness of the case is ensured, and the spraying of the case is subjected to shower dust removal by the water curtain dust removal system during spraying, so that the pollution of splashing of the oxidation coating and gas molecular diffusion to the environment is effectively prevented, and the spray coating is beneficial to the health of staff. Therefore, the utility model can effectively solve the problems of uneven manual spraying, low speed, high material consumption and the like in the prior art, lighten the labor intensity of staff, improve the productivity of enterprises and reduce the production cost of the enterprises.
Drawings
FIG. 1 is a perspective view of a schematic structural diagram of the present utility model;
FIG. 2 is a front view of a schematic structural diagram of the present utility model;
FIG. 3 is a left side view of FIG. 2;
FIG. 4 is a rear view of FIG. 2;
FIG. 5 is a detailed view of a schematic construction of the present utility model;
FIG. 6 is a schematic diagram of the structure of the bin;
FIG. 7 is a schematic diagram of the structure of a water curtain system;
fig. 8 is a schematic structural view of an assembled anode.
Reference numerals illustrate: 1. the spraying machine comprises a base, 2, a spraying machine, 3, a feed box, 4, a water curtain system, 5, an assembled anode, 6, a water curtain pipeline, 7, a spraying pipeline, 8, a through groove, 9, a machine case, 10, an automatic sealing cover, 11, a catenary, 12, an automatic sealing door, 1-1, a water collecting funnel, 1-2, a door plate, 1-3, a connecting block, 1-4, a synchronous pulley mechanism, 1-5, a motor, 1-6, a transverse electric sliding table module, 1-7, a baffle A,1-8, a movable plate, 1-9, a nozzle, 1-10, a guide block, 1-11, a cylinder, 1-12, a guide rail, 1-13, a cover plate, 1-14, a water curtain spraying pipeline, 1-15, a longitudinal electric sliding table module, 1-16, a baffle B,3-1, a pumping port, 3-2, a universal wheel A,3-3, a drain valve, 3-4, a feed box cover plate, 3-5, a stirring motor, 3-6, a stirring paddle, 4-1, a water pump, 4-2, a baffle plate, 4-3, a universal wheel B,4-4, a water tank and an overflow port.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
Examples:
referring to fig. 1-5, the online automatic spraying mechanism for the assembled anode high-temperature oxidation-resistant coating comprises a base 1 and a case 9 fixedly installed at the upper part of the base 1, wherein a through groove 8 penetrating from left to right is formed in the center of the case 9, automatic sealing doors 12 are installed at two ends of the through groove 8, an automatic sealing cover 10 is installed at the top of the through groove 8, a spraying machine 2, a material box 3 and a water curtain system 4 are fixedly installed at the lower part of the base 1, a feeding port of the spraying machine 2 is connected with the material box 3 through a spraying pipeline 7, transverse electric sliding table modules 1-6 are installed at the left end and the right end in the case 9, longitudinal electric sliding table modules 1-15 are fixedly connected with moving plates 1-8 on sliding tables of the transverse electric sliding table modules 1-6 and the longitudinal electric sliding table modules 1-15, nozzles 1-9 are fixedly installed on the moving plates 1-8, meanwhile, the nozzles 1-9 are fixedly connected with a discharging port of the spraying machine 2 through the spraying pipeline 7, and meanwhile, a water curtain system 1-14 is fixedly installed at the front end and the rear end of the case 9 through the spraying pipeline 1-14, and a water curtain system is fixedly connected with the water curtain system through the water curtain 4. Wherein, the model of the spraying machine 2 is A9L.
The bottom of the case 9 is provided with a water collecting funnel 1-1, so that waste water can be conveniently collected, and the bottom outlet of the water collecting funnel 1-1 is connected with a water curtain system 4. Referring to fig. 7, the water curtain system 4 comprises a water tank 4-7 and a water pump 4-1 fixedly installed on one side of the water tank 4-7, wherein a partition board 4-2 is fixedly installed in the water pump 4-1, the partition board 4-2 divides the inner cavity of the water tank 4-7 into a left cavity and a right cavity, an overflow port 4-6 connected with the left cavity and the right cavity is formed in the upper portion of the partition board 4-2, a filter screen 4-5 is installed at the upper portion of the right cavity and at the overflow port 4-6, a water tank cover plate 4-4 is installed at the top of the left cavity, and the left cavity is respectively connected with the spraying machine 2 and the water curtain system 4 through a water curtain pipeline 6. Therefore, the wastewater falling from the water collecting funnel 1-1 is filtered by the filter screen 4-5, the filtered water enters the left cavity from the right cavity, and is pumped to the water curtain spray curtain pipeline 1-14 by the water pump 4-1, so that the aim of recycling is fulfilled.
The automatic sealing door 12 comprises a door plate 1-2, a motor 1-5 and a synchronous pulley mechanism 1-4, wherein the door plate 1-2 is arranged at the end part of a machine case 9, the door plate 1-2 is in sliding connection with the end part of a through groove 8, the motor 1-5 is in transmission connection with the synchronous pulley mechanism 1-4, a connecting block 1-3 is fixedly connected to a synchronous belt of the synchronous pulley mechanism 1-4, and the connecting block 1-3 is fixedly connected with the door plate 1-2. The automatic sealing cover 10 comprises a group of guide rails 1-12 fixedly arranged at the top of the case 9, cover plates 1-13 are connected between adjacent guide rails 1-12 in a sliding manner, meanwhile, air cylinders 1-11 are fixedly arranged at the top of the case 9 and between the adjacent guide rails 1-12, telescopic rods of the air cylinders 1-11 are fixedly connected with the cover plates 1-13, and anode guide rods are arranged at the edges of the two cover plates 1-13 in the middle to enable grooves to be formed.
Referring to fig. 6, a stirring motor 3-5 is installed at the top of the feed box 3, the stirring motor 3-5 is in transmission connection with a stirring paddle 3-6 in the feed box 3, a material suction opening 3-1 and a blow-down valve 3-3 are respectively installed on the side wall of the lower part of the feed box 3, and the material suction opening 3-1 is connected with the spraying machine 2 through a spraying pipeline 7, so that the stirring motor 3-5 drives the stirring paddle 3-6 to rotate to stir the paint during operation, and paint condensation is prevented. The top of the feed box 3 is provided with a feed box cover plate 3-4, and the bottom of the feed box 3 is provided with universal wheels A3-2 which are convenient to move.
Referring to fig. 1, the inlet section of the through groove 8 is symmetrically and fixedly provided with guide blocks 1-10, so that the assembled anode 5 is conveniently led into the through groove 8 of the case 9.
The transverse electric sliding table module 1-6 and the longitudinal electric sliding table module 1-15 are respectively covered with the baffle A1-7 and the baffle B1-16, so that the transverse electric sliding table module 1-6 and the longitudinal electric sliding table module 1-15 are prevented from being polluted in the spraying process, and the service life of the transverse electric sliding table module 1-6 and the longitudinal electric sliding table module 1-15 is prolonged.
The utility model works as follows:
as shown in fig. 8, which is a schematic view of the structure of the assembled anode 5, the shaded portions in the drawing are four sides of four-sided carbon blocks to be sprayed. The assembled anode 5 is sprayed while waiting in line after being sent to the spraying device via the catenary 11.
In order to realize automatic control, the utility model adopts the existing control system to control the actions of all electric components.
The specific working flow is as follows: in the initial position, all doors are in an open state, the moving plate 1-8 and the nozzles 1-9 are positioned at the far end, the traveling route of the assembled anode 5 is not blocked, the water curtain system 4 is started, the water pump 4-1 works, and the water curtain spraying pipeline 1-14 starts to spray a water curtain. The water curtain system 4 is in an open state after the equipment is started until the work is finished. As shown in figure 1, the assembled anode 5 is suspended to a spraying station of spraying equipment through a catenary 11, at the moment, a door plate 1-2 at the inlet and the outlet of a through groove 8 is closed under the drive of a motor 1-5 and a synchronous pulley mechanism 1-4, meanwhile, an air cylinder 1-11 stretches out to drive a cover plate 1-13 to move forwards and pass through the top notch of the groove 8, an inductive switch receives an in-place signal of the door and feeds back to a control system, the control system sends a command to the spraying machine 2, the spraying machine 2 and a water tank 4-7 are closed and the passage of the material tank 3 is opened, the spraying machine 2 starts a nozzle 1-9 to spray materials, a transverse electric sliding table module 1-6 and a longitudinal electric sliding table module 1-15 start to drive the nozzle 1-9 to spray materials along the width and length directions of the assembled anode 5 respectively, a small amount of splashes, drops and dust are collected into a water tank 4-7 through a water collecting funnel 1-1 at the bottom of a machine case 9 under the flushing of a water curtain in the spraying process to be filtered, and the filtered water is deposited through a right cavity of the water tank 4-7 and overflows to a left cavity of the water tank 4-7 for reuse. After the spraying is finished, the motor 1-5 is reversed to drive the synchronous pulley mechanism 1-4 and the two connecting blocks 1-3 to move reversely, the door plate 1-2 is opened, the cylinder 1-11 is retracted to drive the cover plate 1-13 to move backwards to open the open groove 8, the catenary 11 moves forwards with the assembled anode 5 to leave the spraying equipment, and the following assembled anode 5 repeats the above flow actions to spray until the spraying work is finished.
When the spraying operation is finished, all doors are closed, the water curtain system 4 stops working, the electromagnetic change control is reversed, the channel between the spraying machine 2 and the material box 3 is closed, the channel between the spraying machine 2 and the water box 4-7 is opened, the spraying machine 2 extracts water in the water box 4-7 to clean the spraying pipeline 7 and the spray nozzle in 1-9 rows, and the blocking influence on the next use caused by solidification of residual paint in the spraying pipeline 7 is prevented. After cleaning is completed, the passage between the spraying machine 2 and the water tank 4-7 is closed.

Claims (9)

1. The utility model provides an online automatic spraying mechanism of equipment positive pole high temperature anti-oxidation coating, includes base (1) and quick-witted case (9) of fixed mounting on base (1) upper portion, its characterized in that: a through groove (8) penetrating from left to right is formed in the center of a case (9), automatic sealing doors (12) are installed at the two ends of the through groove (8), automatic sealing covers (10) are installed at the tops of the through groove (8), spraying machines (2), a feed box (3) and a water curtain system (4) are fixedly installed at the lower parts of a base (1), a feed inlet of each spraying machine (2) is connected with the feed box (3) through a spraying pipeline (7), transverse electric sliding table modules (1-6) are installed at the left end and the right end in the case (9), longitudinal electric sliding table modules (1-15) are installed at the front side and the rear side in the case (9), moving plates (1-8) are fixedly connected to sliding tables of the transverse electric sliding table modules (1-6) and the longitudinal electric sliding table modules (1-15), nozzles (1-9) are fixedly installed on the moving plates (1-8), the nozzles (1-9) are connected with a discharge port of each spraying machine (2) through a spraying pipeline (7), and meanwhile, water curtain systems (14) are fixedly connected with the water curtain systems (14) through the front side and the rear side of the case (9).
2. The on-line automatic spraying mechanism for assembling the anode high-temperature oxidation-resistant coating according to claim 1, wherein: the bottom of the case (9) is provided with a water collecting funnel (1-1), and the bottom outlet of the water collecting funnel (1-1) is connected with a water curtain system (4).
3. The on-line automatic spraying mechanism for assembling the anode high-temperature oxidation-resistant coating according to claim 1, wherein: the automatic sealing door (12) comprises a door plate (1-2) arranged at the end part of a chassis (9), a motor (1-5) and a synchronous pulley mechanism (1-4), wherein the door plate (1-2) is slidably connected to the end part of a through groove (8), the motor (1-5) is in transmission connection with the synchronous pulley mechanism (1-4), a connecting block (1-3) is fixedly connected to a synchronous belt of the synchronous pulley mechanism (1-4), and the connecting block (1-3) is fixedly connected with the door plate (1-2).
4. The on-line automatic spraying mechanism for assembling the anode high-temperature oxidation-resistant coating according to claim 1, wherein: the automatic sealing cover (10) comprises a group of guide rails (1-12) fixedly arranged at the top of the case (9), cover plates (1-13) are connected between adjacent guide rails (1-12) in a sliding mode, meanwhile, air cylinders (1-11) are fixedly arranged at the top of the case (9) and between the adjacent guide rails (1-12), telescopic rods of the air cylinders (1-11) are fixedly connected with the cover plates (1-13), and anode guide rods are arranged at the edges of the two cover plates (1-13) in the middle to enable grooves to be formed.
5. The on-line automatic spraying mechanism for assembling the anode high-temperature oxidation-resistant coating according to claim 1, wherein: the stirring motor (3-5) is arranged at the top of the feed box (3), the stirring motor (3-5) is in transmission connection with the stirring paddle (3-6) in the feed box (3), the connected material suction opening (3-1) and the blow-down valve (3-3) are respectively arranged on the side wall of the lower part of the feed box (3), and the material suction opening (3-1) is connected with the spraying machine (2) through the spraying pipeline (7).
6. The on-line automatic spraying mechanism for assembling the anode high-temperature oxidation-resistant coating according to claim 5, wherein: the top of the feed box (3) is provided with a feed box cover plate (3-4), and the bottom of the feed box (3) is provided with a universal wheel A (3-2).
7. The on-line automatic spraying mechanism for assembling the anode high-temperature oxidation-resistant coating according to claim 1, wherein: the water curtain system (4) comprises a water tank (4-7) and a water pump (4-1) fixedly arranged on one side of the water tank (4-7), wherein a partition plate (4-2) is fixedly arranged in the water pump (4-1), an inner cavity of the water tank (4-7) is divided into a left cavity and a right cavity by the partition plate (4-2), an overflow port (4-6) connected with the left cavity and the right cavity is formed in the upper portion of the partition plate (4-2), a filter screen (4-5) is arranged on the upper portion of the right cavity and positioned at the overflow port (4-6), a water tank cover plate (4-4) is arranged on the top of the left cavity, and the left cavity is respectively connected with the spraying machine (2) and the water curtain system (4) through the water curtain pipeline (6).
8. The on-line automatic spraying mechanism for assembling the anode high-temperature oxidation-resistant coating according to claim 1, wherein: guide blocks (1-10) are symmetrically and fixedly arranged at the inlet section of the through groove (8).
9. The on-line automatic spraying mechanism for assembling the anode high-temperature oxidation-resistant coating according to claim 1, wherein: the transverse electric sliding table module (1-6) and the longitudinal electric sliding table module (1-15) are respectively covered with a baffle A (1-7) and a baffle B (1-16).
CN202320436713.7U 2023-03-09 2023-03-09 Online automatic spraying mechanism for assembled anode high-temperature anti-oxidation coating Active CN219540706U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320436713.7U CN219540706U (en) 2023-03-09 2023-03-09 Online automatic spraying mechanism for assembled anode high-temperature anti-oxidation coating

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320436713.7U CN219540706U (en) 2023-03-09 2023-03-09 Online automatic spraying mechanism for assembled anode high-temperature anti-oxidation coating

Publications (1)

Publication Number Publication Date
CN219540706U true CN219540706U (en) 2023-08-18

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ID=87703257

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320436713.7U Active CN219540706U (en) 2023-03-09 2023-03-09 Online automatic spraying mechanism for assembled anode high-temperature anti-oxidation coating

Country Status (1)

Country Link
CN (1) CN219540706U (en)

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