CN219532937U - Automatic detection device with CCD camera - Google Patents
Automatic detection device with CCD camera Download PDFInfo
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- CN219532937U CN219532937U CN202320342448.6U CN202320342448U CN219532937U CN 219532937 U CN219532937 U CN 219532937U CN 202320342448 U CN202320342448 U CN 202320342448U CN 219532937 U CN219532937 U CN 219532937U
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Abstract
本实用新型公开了一种带CCD相机的自动检测装置,包括输送机本体,输送机本体下端固定安装有多个支撑腿,输送机本体上端固定安装有两个挡板,位于挡板一侧固定安装有支撑板,支撑板上端固定安装有顶板,顶板下端固定安装有安装板,安装板下端活动安装有安装柱,安装柱内活动安装有伸缩杆,伸缩杆下端固定安装有固定座。借助调节框能够转动调节轴,即可同步使得调节轴顶部的磁块从第一滑槽内顶部脱离,即可利于安装柱带动CCD相机进行水平位置的调整,同时,调节轴转动时,将外侧的第二连接块从卡槽内脱离并收纳至收纳槽内,同步对伸缩杆解锁,即可同步在对CCD相机水平位置调整时对CCD相机的高度进行调整。
The utility model discloses an automatic detection device with a CCD camera, which comprises a conveyor body, a plurality of support legs are fixedly installed at the lower end of the conveyor body, and two baffle plates are fixedly installed at the upper end of the conveyor body, which are fixed on one side of the baffle plate. A support plate is installed, a top plate is fixedly installed on the top of the support plate, a mounting plate is fixedly installed at the lower end of the top plate, a mounting column is movably installed at the lower end of the mounting plate, a telescopic rod is movably installed in the mounting column, and a fixed seat is fixedly installed at the lower end of the telescopic rod. The adjustment shaft can be rotated with the help of the adjustment frame, and the magnetic block on the top of the adjustment shaft can be separated from the top of the first chute synchronously, which can facilitate the installation column to drive the CCD camera to adjust the horizontal position. At the same time, when the adjustment shaft rotates, the outside The second connecting block is detached from the card slot and stored in the storage slot, and the telescopic rod is unlocked synchronously, so that the height of the CCD camera can be adjusted synchronously when adjusting the horizontal position of the CCD camera.
Description
技术领域technical field
本实用新型涉及产品检测设备技术领域,特别涉及一种带CCD相机的自动检测装置。The utility model relates to the technical field of product detection equipment, in particular to an automatic detection device with a CCD camera.
背景技术Background technique
CCD视觉检测是指通过机器视觉产品将被摄取目标转换成图像信号,传送给专用的图像处理系统,根据像素分布和亮度、颜色等信息,转变成数字化信号;图像系统对这些信号进行各种运算来抽取目标的特征,进而根据判别的结果来控制现场的设备动作,或者配合检测计算机与程序对产品进行质量检测;CCD visual inspection refers to converting the ingested target into an image signal through machine vision products, sending it to a dedicated image processing system, and converting it into a digital signal according to pixel distribution, brightness, color and other information; the image system performs various operations on these signals To extract the characteristics of the target, and then control the on-site equipment action according to the result of the discrimination, or cooperate with the detection computer and program to perform quality inspection of the product;
通过CCD相机对产品进行检测时,我们通常采用的做法是将产品在输送带上输送时,同时在输送带上方安装有CCD检测相机,自然可以持续的对经过的产品进行一个放置方位或者产品瑕疵的检测,而CCD检测相机通过是借助安装架直接固定在输送带上方位置的,且在后期针对不同产品对CCD检测相机进行高度与水平位置调整时,需要拆卸部分螺丝,并重新安装,同时,对其CCD检测相机的校准也带来不便,另外,部分具有调节装置的CCD检测相机安装支架在对CCD检测相机进行调整时,其水平位置与高度需要分别进行调节控制,无法快速的进行一个三维坐标的定位调整。When inspecting products with CCD cameras, we usually use the method of installing a CCD detection camera above the conveyor belt when the products are conveyed on the conveyor belt. detection, and the CCD detection camera is fixed directly above the conveyor belt by means of a mounting bracket. When adjusting the height and horizontal position of the CCD detection camera for different products in the later stage, some screws need to be removed and reinstalled. At the same time, The calibration of its CCD detection camera is also inconvenient. In addition, some CCD detection camera mounting brackets with adjustment devices need to be adjusted and controlled separately when adjusting the CCD detection camera. Coordinate positioning adjustment.
实用新型内容Utility model content
本实用新型的目的在于提供一种带CCD相机的自动检测装置,可以有效解决背景技术中的问题。The purpose of the utility model is to provide an automatic detection device with a CCD camera, which can effectively solve the problems in the background technology.
为实现上述目的,本实用新型采取的技术方案为:In order to achieve the above object, the technical scheme that the utility model takes is:
一种带CCD相机的自动检测装置,包括输送机本体,所述输送机本体下端固定安装有多个支撑腿,所述输送机本体上端固定安装有两个挡板,位于所述挡板一侧固定安装有支撑板,所述支撑板上端固定安装有顶板,所述顶板下端固定安装有安装板,所述安装板下端活动安装有安装柱,所述安装柱内活动安装有伸缩杆,所述伸缩杆下端固定安装有固定座,所述固定座下端固定安装有CCD相机,且所述CCD相机通过连接线与外部数据处理计算机电性连接,位于所述伸缩杆内侧位置的安装柱顶部还活动安装有调节轴。An automatic detection device with a CCD camera, comprising a conveyor body, a plurality of support legs are fixedly installed on the lower end of the conveyor body, and two baffles are fixedly installed on the upper end of the conveyor body, which are located on one side of the baffle A support plate is fixedly installed, a top plate is fixedly installed on the upper end of the support plate, an installation plate is fixedly installed on the lower end of the top plate, an installation column is movably installed at the lower end of the installation plate, and a telescopic rod is movably installed in the installation column. The lower end of the telescopic rod is fixedly installed with a fixed seat, and the lower end of the fixed seat is fixedly mounted with a CCD camera, and the CCD camera is electrically connected with an external data processing computer through a connecting line, and the top of the installation column located at the inner side of the telescopic rod is also movable. An adjustment shaft is installed.
作为本实用新型的进一步优化方案,所述安装板下端开设有第一滑槽。As a further optimization solution of the present utility model, a first chute is provided at the lower end of the installation plate.
作为本实用新型的进一步优化方案,所述安装柱上端滑动安装在第一滑槽内,所述安装柱内开设有伸缩槽,所述伸缩槽内侧开设有多个卡槽,所述伸缩槽内顶部开设有安装插孔,且所述安装插孔内侧上半部分开设有螺槽。As a further optimization scheme of the utility model, the upper end of the installation column is slidably installed in the first chute, the installation column is provided with a telescopic slot, and the inner side of the telescopic slot is provided with a plurality of card slots. An installation socket is opened on the top, and a screw groove is opened on the inner upper half of the installation socket.
作为本实用新型的进一步优化方案,所述伸缩杆下端固定安装有第一连接块,所述伸缩杆内开设有转孔,所述转孔内上方位置开设有收纳槽,所述收纳槽内侧开设有多个贯穿式的探出槽,且伸缩杆穿插安装在伸缩槽内。As a further optimization scheme of the present utility model, the lower end of the telescopic rod is fixedly installed with a first connecting block, and a rotating hole is opened in the telescopic rod, and a storage slot is opened in the upper position of the rotating hole, and a storage slot is opened in the inner side of the storage slot. There are a plurality of penetrating protruding slots, and the telescopic rods are interspersed and installed in the telescopic slots.
作为本实用新型的进一步优化方案,所述固定座上端中心位置开设有安装槽,所述安装槽内底部固定安装有限位杆,位于所述安装槽两侧位置的固定座上端均开设有第二滑槽,且所述第二滑槽中间位置与安装槽之间腔体连通,位于所述转孔两侧位置的第一连接块下端也开设有第二滑槽,且所述第一连接块下端的第二滑槽中间位置与转孔腔体连通,所述第二滑槽内穿插安装有调节框,所述固定座通过螺丝与第一连接块固定连接,且所述限位杆穿插安装在伸缩杆内的转孔中。As a further optimization scheme of the present invention, an installation groove is provided at the center of the upper end of the fixing seat, and a limit rod is fixedly installed at the inner bottom of the installation groove. chute, and the middle position of the second chute communicates with the cavity between the installation groove, and the lower end of the first connecting block located on both sides of the rotating hole is also provided with a second chute, and the first connecting block The middle position of the second chute at the lower end communicates with the cavity of the rotary hole. An adjustment frame is interspersed in the second chute, the fixing seat is fixedly connected with the first connecting block through screws, and the limit rod is inserted through the installation In the swivel hole inside the telescoping rod.
作为本实用新型的进一步优化方案,所述调节轴内开设有限位槽,所述调节轴上端螺纹连接在安装插孔内,且所述调节轴还通过限位槽穿插安装在限位杆外侧,所述调节轴上端固定安装有磁块,所述磁块吸附固定在第一滑槽内顶部,所述调节轴外侧上方位置固定安装有多个固定块,所述固定块一侧设有第二连接块,所述第二连接块通过金属弹片与固定块固定连接,且所述第二连接块穿插安装在对应的探出槽内,而所述第二连接块一侧的齿块卡装在对应的卡槽内,所述限位杆下方位置开设有环形的齿槽,所述调节框内其中一侧的直齿与齿槽啮合连接。As a further optimization scheme of the present utility model, a limit slot is provided in the adjustment shaft, the upper end of the adjustment shaft is threaded into the installation socket, and the adjustment shaft is also installed on the outside of the limit rod through the limit slot, The upper end of the adjustment shaft is fixed with a magnetic block, and the magnetic block is adsorbed and fixed on the top of the first chute, and a plurality of fixed blocks are fixedly installed on the upper side of the outer side of the adjustment shaft. The connection block, the second connection block is fixedly connected with the fixed block through the metal elastic piece, and the second connection block is inserted into the corresponding protruding groove, and the tooth block on one side of the second connection block is clamped on the In the corresponding slot, an annular tooth groove is opened at the position below the limit rod, and the straight teeth on one side of the adjustment frame are meshed with the tooth groove.
与现有技术相比,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型所述的一种带CCD相机的自动检测装置,借助调节框能够转动调节轴,即可同步使得调节轴顶部的磁块从第一滑槽内顶部脱离,即可利于安装柱带动CCD相机进行水平位置的调整,同时,调节轴转动时,将外侧的第二连接块从卡槽内脱离并收纳至收纳槽内,同步对伸缩杆解锁,即可同步在对CCD相机水平位置调整时对CCD相机的高度进行调整。The automatic detection device with a CCD camera described in the utility model can rotate the adjustment shaft with the help of the adjustment frame, so that the magnetic block on the top of the adjustment shaft can be separated from the top of the first chute synchronously, which can facilitate the installation column to drive the CCD Adjust the horizontal position of the camera. At the same time, when the adjustment shaft rotates, the second connecting block on the outside is separated from the card slot and stored in the storage slot, and the telescopic rod is unlocked synchronously, so that the horizontal position of the CCD camera can be adjusted synchronously. Adjust the height of the CCD camera.
附图说明Description of drawings
图1为本实用新型的主体结构示意图;Fig. 1 is the main structure schematic diagram of the present utility model;
图2为本实用新型的安装柱结构拆分图;Fig. 2 is the split diagram of the installation column structure of the present utility model;
图3为图2中A处的放大图;Fig. 3 is the enlarged view of place A in Fig. 2;
图4为图2中B处的放大图。FIG. 4 is an enlarged view at B in FIG. 2 .
图中:1、输送机本体;2、支撑腿;3、挡板;4、支撑板;5、顶板;6、安装板;7、安装柱;8、固定座;9、伸缩杆;10、调节轴;11、CCD相机;12、第一滑槽;13、伸缩槽;14、安装插孔;15、第一连接块;16、安装槽;17、限位杆;18、第二滑槽;19、转孔;20、卡槽;21、收纳槽;22、探出槽;23、限位槽;24、固定块;25、第二连接块;26、金属弹片;27、齿槽;28、调节框;29、磁块。In the figure: 1. Conveyor body; 2. Support legs; 3. Baffle plate; 4. Support plate; 5. Top plate; 6. Mounting plate; 7. Mounting column; Adjusting shaft; 11, CCD camera; 12, first chute; 13, telescopic slot; 14, installation jack; 15, first connection block; 16, installation groove; 17, limit rod; 18, second chute ;19, turning hole; 20, card slot; 21, storage slot; 22, protruding slot; 23, limit slot; 24, fixed block; 25, second connecting block; 26, metal shrapnel; 28. Adjustment frame; 29. Magnetic block.
具体实施方式Detailed ways
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments.
如图1-图4所示,本实用新型提供的一种带CCD相机的自动检测装置,包括输送机本体1,输送机本体1下端固定安装有多个支撑腿2,输送机本体1上端固定安装有两个挡板3,位于挡板3一侧固定安装有支撑板4,支撑板4上端固定安装有顶板5,顶板5下端固定安装有安装板6,安装板6下端活动安装有安装柱7,安装柱7内活动安装有伸缩杆9,伸缩杆9下端固定安装有固定座8,固定座8下端固定安装有CCD相机11,且CCD相机11通过连接线与外部数据处理计算机电性连接,位于伸缩杆9内侧位置的安装柱7顶部还活动安装有调节轴10。As shown in Figures 1-4, the utility model provides an automatic detection device with a CCD camera, including a conveyor body 1, a plurality of support legs 2 are fixedly installed at the lower end of the conveyor body 1, and a fixed upper end of the conveyor body 1 Two baffles 3 are installed, a support plate 4 is fixedly installed on one side of the baffle 3, a top plate 5 is fixedly installed on the upper end of the support plate 4, a mounting plate 6 is fixedly installed on the lower end of the top plate 5, and a mounting column is movably installed on the lower end of the mounting plate 6 7. A telescopic rod 9 is movable installed in the installation column 7, and the lower end of the telescopic rod 9 is fixedly installed with a fixed seat 8, and the lower end of the fixed seat 8 is fixedly installed with a CCD camera 11, and the CCD camera 11 is electrically connected with an external data processing computer through a connecting line , the top of the installation column 7 positioned at the inner side of the telescopic rod 9 is also movably equipped with an adjustment shaft 10 .
安装板6下端开设有第一滑槽12,安装柱7上端滑动安装在第一滑槽12内,安装柱7内开设有伸缩槽13,伸缩槽13内侧开设有多个卡槽20,伸缩槽13内顶部开设有安装插孔14,且安装插孔14内侧上半部分开设有螺槽,伸缩杆9下端固定安装有第一连接块15,伸缩杆9内开设有转孔19,转孔19内上方位置开设有收纳槽21,收纳槽21内侧开设有多个贯穿式的探出槽22,且伸缩杆9穿插安装在伸缩槽13内,伸缩杆9穿插安装在伸缩槽13内可实现CCD相机11纵向升降的功能,同时,配合调节轴10外侧的第二连接块25能够对伸缩杆9进行限位;The lower end of the mounting plate 6 is provided with a first chute 12, and the upper end of the mounting column 7 is slidably installed in the first chute 12, and the mounting column 7 is provided with a telescopic slot 13, and the inner side of the telescopic slot 13 is provided with a plurality of card slots 20. 13, the inner top is provided with a mounting jack 14, and the inner upper half of the mounting jack 14 is provided with a screw groove, and the lower end of the telescopic rod 9 is fixedly installed with a first connecting block 15, and the telescopic rod 9 is provided with a turning hole 19, and the turning hole 19 There is a storage slot 21 at the inner upper position, and a plurality of penetrating protruding slots 22 are opened on the inner side of the storage slot 21, and the telescopic rod 9 is inserted and installed in the telescopic slot 13, and the telescopic rod 9 is inserted and installed in the telescopic slot 13 to realize CCD The camera 11 has the function of vertically lifting, and at the same time, the second connecting block 25 on the outside of the adjustment shaft 10 can limit the position of the telescopic rod 9;
固定座8上端中心位置开设有安装槽16,安装槽16内底部固定安装有限位杆17,位于安装槽16两侧位置的固定座8上端均开设有第二滑槽18,且第二滑槽18中间位置与安装槽16之间腔体连通,位于转孔19两侧位置的第一连接块15下端也开设有第二滑槽18,且第一连接块15下端的第二滑槽18中间位置与转孔19腔体连通,第二滑槽18内穿插安装有调节框28,固定座8通过螺丝与第一连接块15固定连接,且限位杆17穿插安装在伸缩杆9内的转孔19中,调节轴10内开设有限位槽23,调节轴10上端螺纹连接在安装插孔14内,且调节轴10还通过限位槽23穿插安装在限位杆17外侧,调节轴10上端固定安装有磁块29,磁块29吸附固定在第一滑槽12内顶部,调节轴10外侧上方位置固定安装有多个固定块24,固定块24一侧设有第二连接块25,第二连接块25通过金属弹片26与固定块24固定连接,且第二连接块25穿插安装在对应的探出槽22内,而第二连接块25一侧的齿块卡装在对应的卡槽20内,限位杆17下方位置开设有环形的齿槽27,调节框28内其中一侧的直齿与齿槽27啮合连接,通过第二滑槽18转动限位杆17,可使得限位杆17带动调节轴10转动,进而使得调节轴10顶部的磁块29从第一滑槽12内顶部脱离,同时,可使得第二连接块25一侧的齿块从对应的卡槽20中脱离,即可实现CCD相机11的纵向与水平位置同步调节与固定的目的。The center position of the upper end of the fixed seat 8 is provided with an installation groove 16, and the bottom of the installation groove 16 is fixedly installed with a limit rod 17, and the upper ends of the fixed seat 8 positioned on both sides of the installation groove 16 are provided with a second chute 18, and the second chute The cavity between the middle position of 18 and the installation groove 16 is connected, and the lower end of the first connecting block 15 located on both sides of the rotating hole 19 is also provided with a second sliding groove 18, and the second sliding groove 18 at the lower end of the first connecting block 15 is in the middle The position is connected with the cavity of the rotating hole 19, the second chute 18 is interspersed with an adjusting frame 28, the fixing seat 8 is fixedly connected with the first connecting block 15 through screws, and the limit rod 17 is inserted and installed in the rotating rod 9. In the hole 19, a limit groove 23 is provided in the adjustment shaft 10, and the upper end of the adjustment shaft 10 is threadedly connected in the installation socket 14, and the adjustment shaft 10 is also installed on the outside of the limit rod 17 through the limit groove 23, and the upper end of the adjustment shaft 10 A magnetic block 29 is fixedly installed, and the magnetic block 29 is adsorbed and fixed on the inner top of the first chute 12. A plurality of fixed blocks 24 are fixedly installed on the upper side of the adjustment shaft 10. One side of the fixed block 24 is provided with a second connecting block 25. The second connection block 25 is fixedly connected to the fixed block 24 through the metal elastic piece 26, and the second connection block 25 is inserted into the corresponding protruding groove 22, and the tooth block on one side of the second connection block 25 is snapped into the corresponding slot. In 20, an annular tooth groove 27 is provided at the position below the limit rod 17, and the straight teeth on one side in the adjustment frame 28 are meshed with the tooth groove 27, and the limit rod 17 is rotated through the second chute 18 to make the limit The rod 17 drives the adjustment shaft 10 to rotate, and then the magnetic block 29 on the top of the adjustment shaft 10 is disengaged from the inner top of the first chute 12, and at the same time, the tooth block on the side of the second connecting block 25 can be disengaged from the corresponding slot 20 , the purpose of synchronous adjustment and fixation of the longitudinal and horizontal positions of the CCD camera 11 can be realized.
需要说明的是,本实用新型为一种带CCD相机的自动检测装置,在对CCD相机11的水平位置与纵向高度进行调整时,可握住固定座8,并将调节框28一端进行推动,于是,调节框28在固定座8与第一连接块15的第二滑槽18内滑动,同时,调节框28内一侧的直齿与齿槽27一侧啮合连接,进而使得齿槽27带动限位杆17转动一定角度,于是,限位杆17带动调节轴10在转孔19内转动一定角度,进而使得调节轴10外侧的第二连接块25跟随调节轴10转动时,第二连接块25受到探出槽22内壁的限位而将金属弹片26压缩,进而使得第二连接块25收纳至收纳槽21内,即可使得第二连接块25一侧的齿块从对应的卡槽20内脱离,且调节轴10上端在顺时针转动时会在安装插孔14向下旋动一定距离,即可使得调节轴10顶部的磁块29从第一滑槽12内顶部脱离,于是,接触对安装柱7上端在第一滑槽12内的限位,即可通过固定座8通过第一连接块15带动伸缩杆9在伸缩槽13内上下移动,同时,也可借助安装柱7上端在第一滑槽12内水平移动,进而同步的对CCD相机11的高度与水平位置进行调整,同时,当CCD相机11位置调整完成后,可将调节框28反向推动至原有位置,进而使得限位杆17反向转动,进而使得限位杆17带动调节轴10外侧的镀铬第二连接块25从收纳槽21内移动至探出槽22内,并使得第二连接块25一侧的齿块重新卡入到伸缩槽13内侧对应的卡槽20内,进而对伸缩杆9限位固定,同时,调节轴10反向转动后使得调节轴10顶部的磁块29重新吸附在第一滑槽12内顶部,进而对安装柱7进行限位固定。It should be noted that the utility model is an automatic detection device with a CCD camera. When adjusting the horizontal position and vertical height of the CCD camera 11, the fixing seat 8 can be held and one end of the adjustment frame 28 can be pushed. Thus, the adjusting frame 28 slides in the second chute 18 of the fixed seat 8 and the first connecting block 15, and at the same time, the straight teeth on one side of the adjusting frame 28 engage and connect with the side of the tooth groove 27, so that the tooth groove 27 drives The limit rod 17 rotates a certain angle, so the limit rod 17 drives the adjustment shaft 10 to rotate a certain angle in the rotating hole 19, so that when the second connection block 25 on the outside of the adjustment shaft 10 rotates with the adjustment shaft 10, the second connection block 25 is limited by the inner wall of the protruding groove 22 and compresses the metal elastic piece 26, so that the second connecting block 25 is accommodated in the receiving groove 21, that is, the tooth block on one side of the second connecting block 25 can be moved from the corresponding slot 20 When the upper end of the adjustment shaft 10 rotates clockwise, it will rotate a certain distance downwards in the installation socket 14, so that the magnetic block 29 on the top of the adjustment shaft 10 can be separated from the inner top of the first chute 12, so that the contact To the limit of the upper end of the mounting column 7 in the first chute 12, the telescopic rod 9 can be moved up and down in the telescopic groove 13 through the first connecting block 15 through the fixed seat 8. Move horizontally in the first chute 12, and then adjust the height and horizontal position of the CCD camera 11 synchronously. At the same time, after the adjustment of the position of the CCD camera 11 is completed, the adjustment frame 28 can be reversely pushed to the original position, so that The limit rod 17 rotates in reverse, and then the limit rod 17 drives the chrome-plated second connecting block 25 on the outside of the adjustment shaft 10 to move from the receiving groove 21 to the protruding groove 22, and makes the teeth on one side of the second connecting block 25 The block is re-inserted into the corresponding card slot 20 inside the telescopic slot 13, and then the telescopic rod 9 is limited and fixed. At the same time, the magnetic block 29 on the top of the adjustment shaft 10 is re-adsorbed to the first chute after the adjustment shaft 10 reversely rotates. 12 inner top, and then limit and fix the mounting column 7.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims (6)
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