CN219526684U - Ash conveying reducing taper pipe capable of on-line cleaning block - Google Patents

Ash conveying reducing taper pipe capable of on-line cleaning block Download PDF

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Publication number
CN219526684U
CN219526684U CN202223239614.4U CN202223239614U CN219526684U CN 219526684 U CN219526684 U CN 219526684U CN 202223239614 U CN202223239614 U CN 202223239614U CN 219526684 U CN219526684 U CN 219526684U
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hand hole
pipe body
taper pipe
diameter
variable
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CN202223239614.4U
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Chinese (zh)
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孙智勇
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Tianjin Iron and Steel Group Co Ltd
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Tianjin Iron and Steel Group Co Ltd
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Abstract

The utility model discloses an ash conveying variable-diameter taper pipe capable of being blocked on line, which belongs to the technical field of ash discharging of blast furnace dust collectors and comprises a variable-diameter taper pipe body arranged between a hydraulic ash discharging valve and a manual maintenance valve, wherein the large-diameter end of the variable-diameter taper pipe body faces the hydraulic ash discharging valve, the upper end of the variable-diameter taper pipe body is provided with an upper end flange used for being connected with the hydraulic ash discharging valve, and the upper end of the variable-diameter taper pipe body is provided with a lower end flange used for being connected with the manual maintenance valve; the diameter-variable taper pipe body is provided with a hand hole pipe body communicated with the inside of the diameter-variable taper pipe body, a hand hole flange is arranged at the outer connecting end of the hand hole pipe body, a hand hole end cover is connected to the hand hole flange through a fastener, a steel pipe communicated with the inside of the hand hole pipe body is arranged at the center of the hand hole end cover, and the steel pipe is connected with a rubber pipe joint through a plug valve; the utility model can effectively reduce the blockage caused by the reducing taper pipe, is convenient and simple to clean, and does not need to detach the whole taper pipe.

Description

Ash conveying reducing taper pipe capable of on-line cleaning block
Technical Field
The utility model belongs to the technical field of ash discharging of blast furnace dust collectors, and particularly relates to an ash conveying reducing taper pipe capable of cleaning blockage on line.
Background
The gravity dust remover of the blast furnace adopts a mature process of dust discharging by a suction and discharge vehicle, and is applied to most of domestic iron and steel enterprises. The cyclone dust collector is adopted in blast furnaces of part of domestic ironworks, so that the situation that a lining plate and internal large abrasion-resistant materials fall off can occur in production, and if the large materials enter the middle ash tank, the pipeline of the suction and discharge truck is easily blocked. Meanwhile, because the dust-removing ash contains water vapor, the dust-removing and reducing taper pipe is easy to harden and block.
In the pneumatic ash conveying process of blast furnace dust, as the diameter of the hydraulic ash discharge valve flange is different from that of the overhaul valve flange, the ash conveying reducing taper pipe between the hydraulic ash discharge valve flange and the overhaul valve flange is blocked by foreign matters once, and the ash discharge is not smooth and even blocked, so that the normal ash discharge is affected. The whole taper pipe needs to be disassembled in the cleaning process, time and labor are wasted, the working progress is influenced, and the whole taper pipe is disassembled to easily cause material to be scattered and pollute the ground.
Disclosure of Invention
Aiming at the problems in the prior art, the utility model provides the ash conveying variable-diameter taper pipe capable of cleaning the blockage on line, which can effectively reduce the blockage caused by the variable-diameter taper pipe, is convenient and simple to clean, and does not need to disassemble the whole taper pipe.
The utility model discloses an ash conveying variable-diameter taper pipe capable of realizing on-line blocking removal, which comprises a variable-diameter taper pipe body arranged between a hydraulic ash discharge valve and a manual maintenance valve, wherein the large-diameter end of the variable-diameter taper pipe body faces the hydraulic ash discharge valve, the upper end of the variable-diameter taper pipe body is provided with an upper end flange used for being connected with the hydraulic ash discharge valve, and the lower end of the variable-diameter taper pipe body is provided with a lower end flange used for being connected with the manual maintenance valve;
the reducing taper pipe body is provided with a hand hole pipe body communicated with the inside of the reducing taper pipe body, the outer connecting end of the hand hole pipe body is provided with a hand hole flange, the hand hole flange is connected with a hand hole end cover through a fastener, the center of the hand hole end cover is provided with a steel pipe communicated with the inside of the hand hole pipe body, and the steel pipe is connected with a rubber pipe joint through a plug valve and used for performing nitrogen purging, cleaning and boosting functions;
and a grate is arranged below the hand hole pipe body in the reducing taper pipe body.
Furthermore, the grate is formed by transverse and longitudinal staggered welding of ten round steels with the length of 300 mm and the diameter of 16 mm. Can make the space on the comb more even, the effectual big foreign matter of screening.
Furthermore, grooves are correspondingly formed in the sealing surfaces of the hand hole flange and the hand hole end cover, three grooves are formed in the same distance, and the depth of each groove is 0.5-1 mm.
Further, the nominal diameter of the upper end of the reducing taper pipe body is 500 mm, the nominal diameter of the lower end of the reducing taper pipe body is 150 mm, and the length of the reducing taper pipe body is 650 mm.
Further, the distance between the central axis of the hand hole pipe body and the lower end flange is 400 mm.
Further, a sealing gasket is arranged between the hand hole end cover and the hand hole flange.
Further, the sealing gasket is an asbestos rubber plate.
The utility model has the advantages and technical effects that: due to the adoption of the technical scheme, the blockage caused by the reducing taper pipe can be effectively reduced, the cleaning is convenient and simple, and the whole taper pipe is not required to be disassembled. The pneumatic ash conveying device is suitable for ash discharging working conditions of the cyclone dust collector, enables the pneumatic ash conveying process to be smooth, is convenient to clear and block, does not need to detach the reducing nipple, and saves manpower and material resources. Meanwhile, for the current environment-friendly situation, ground pollution caused by disassembling the pipeline is reduced.
Through the hand hole pipe body and the grate, the hand hole can be opened to clean the massive foreign matters, and the using method is simple, convenient and quick. The manpower and material resources of maintenance personnel are reduced, and meanwhile, the environmental protection problem of ground pollution caused by the scattering of blocked materials due to the fact that the reducing taper pipe is detached is also reduced; through setting up steel pipe, plug valve and rubber tube joint, can adopt nitrogen gas boosting, sweep the mode, effectively alleviate the material hardening and unload the putty that the ash is unsmooth brings, can simple effectual clearance jam condition.
Drawings
FIG. 1 is a schematic diagram of an overall structural installation provided by an embodiment of the present utility model;
FIG. 2 is a schematic diagram of a connection structure of a hand hole pipe body, a hand hole flange, a hand hole end cover, a steel pipe, a plug valve and a rubber pipe joint provided by the embodiment of the utility model;
fig. 3 is a partial enlarged view at a provided by an embodiment of the present utility model.
In the figure, 1, a reducing taper pipe body; 1-1, an upper end flange; 1-2, a lower end flange; 2. a hydraulic ash discharge valve; 3. a manual service valve; 4. a hand hole pipe body; 5. a grate; 6. a hand hole flange; 7. a hand hole end cover; 8. a steel pipe; 9. a plug valve; 10. a rubber pipe joint; 11. a groove; 12. and a sealing gasket.
Detailed Description
The present utility model will be described in further detail with reference to the following examples in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
As shown in fig. 1 to 3, the utility model provides a variable diameter taper pipe body 1 arranged between a hydraulic ash discharge valve 2 and a manual overhaul valve 3, wherein the large diameter end of the variable diameter taper pipe body 1 faces the hydraulic ash discharge valve 2, the upper end of the variable diameter taper pipe body 1 is provided with an upper end flange 1-1 used for being connected with the hydraulic ash discharge valve 2, specifically, the upper end flange 1-1 is connected with the hydraulic ash discharge valve 2 by adopting standard flanges DN500 and PN6, the lower end of the variable diameter taper pipe body 1 is provided with a lower end flange 1-2 used for being connected with the manual overhaul valve 3, specifically, the lower end flange 1-2 is connected with the manual overhaul valve 3 by adopting standard flanges DN150 and PN 2.5. The nominal diameter of the upper end of the reducing taper pipe body 1 is 500 mm, the nominal diameter of the lower end of the reducing taper pipe body 1 is 150 mm, the length of the reducing taper pipe body 1 is 650 mm, the wall thickness of the reducing taper pipe body 1 is 10 mm, and Q235-B is adopted as a material.
The diameter-variable taper pipe body 1 is provided with a hand hole pipe body 4 communicated with the inside of the diameter-variable taper pipe body 1, and the distance between the central axis of the hand hole pipe body 4 and the lower end flange 1-2 is 400 mm. The hand hole pipe body 4 adopts phi 219 x 6 seamless steel pipe 8, hand hole pipe body 4 outer link is provided with hand hole flange 6, hand hole flange 6 adopts phi 315/phi 2222, thick 24mm, material Q235-B, be connected with hand hole end cover 7 through the fastener on the hand hole flange 6, hand hole end cover 7 adopts phi 315, thick 18mm, material Q235-B steel sheet to make, the central point of hand hole end cover 7 put be provided with the inside steel pipe 8 that communicates of hand hole pipe body 4, the steel pipe 8 size is nominal diameter 25 millimeters, length 80 millimeters, steel pipe 8 is connected with rubber pipe joint 10 through plug valve 9 for carry out nitrogen purging, clearance and boosting function, concrete, plug valve 9 adopts DN25, PN1.0MPa.
The sealing surfaces of the hand hole flange 6 and the hand hole end cover 7 are provided with grooves 11, three grooves 11 are equidistantly arranged, and the depth of each groove 11 is 0.5-1 mm. A sealing gasket 12 is arranged between the hand hole end cover 7 and the hand hole flange 6, and the sealing gasket 12 is an asbestos rubber plate with the thickness of 5 mm. The friction force of the sealing surface between the hand hole flange 6 and the hand hole end cover 7 can be increased through the groove 11, so that the hand hole end cover 7 and the hand hole flange 6 are connected more tightly, the sealing effect is good, nitrogen is prevented from leaking from a gap when nitrogen purging and cleaning are performed, and the purging efficiency is guaranteed.
A grate 5 is arranged below the hand hole pipe body 4 in the reducing taper pipe body 1. The big material can be left on the grate 5 through the arranged grate 5. Ten round steel with the length of 300 mm and the diameter of 16 mm are adopted for the grate 5 to be welded in a transverse and longitudinal staggered mode, so that gaps on the grate 5 are more uniform, and large foreign matters can be effectively screened.
When the device works, the rubber pipe joint 10 is connected with an external nitrogen source, when blockage is generated due to material hardening and ash discharging unsmooth, the plug valve 9 is rotated, external nitrogen is introduced into the reducing taper pipe body 1, and the blockage position where the material hardening and ash discharging unsmooth is cleaned by utilizing a nitrogen boosting and purging mode. When the massive foreign matters need to be cleaned, the fasteners at the hand hole end cover 7 are unscrewed, the hand hole end cover 7 is taken down from the hand hole flange 6, an operator can stretch hands into the variable-diameter taper pipe body 1 through the hand hole pipe body 4 on the grate 5 below the hand hole pipe body 4, the massive foreign matters are taken out, and the hand hole end cover 7 is connected with the hand hole flange 6 through the fasteners after the massive foreign matters are taken out.
Due to the adoption of the technical scheme, the blockage caused by the reducing taper pipe can be effectively reduced, the cleaning is convenient and simple, and the whole taper pipe is not required to be disassembled. The pneumatic ash conveying device is suitable for ash discharging working conditions of the cyclone dust collector, enables the pneumatic ash conveying process to be smooth, is convenient to clear and block, does not need to detach the reducing nipple, and saves manpower and material resources. Meanwhile, for the current environment-friendly situation, ground pollution caused by disassembling the pipeline is reduced.
Through the hand hole pipe body 4 and the grate 5, the hand hole can be opened to clean the massive foreign matters, and the using method is simple, convenient and quick. The manpower and material resources of maintenance personnel are reduced, and meanwhile, the environmental protection problem of ground pollution caused by the scattering of blocked materials due to the fact that the reducing taper pipe is detached is also reduced; through setting up steel pipe 8, plug valve 9 and rubber tube joint 10, can adopt nitrogen gas boosting, sweep the mode, effectively alleviate the material hardening and unload the putty that the ash is unsmooth brings, can simple effectual clearance jam condition.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.

Claims (7)

1. The ash conveying variable-diameter taper pipe capable of being cleaned and blocked online is characterized by comprising a variable-diameter taper pipe body (1) arranged between a hydraulic ash discharge valve (2) and a manual overhaul valve (3), wherein the large-diameter end of the variable-diameter taper pipe body (1) faces the hydraulic ash discharge valve (2), the upper end of the variable-diameter taper pipe body (1) is provided with an upper end flange (1-1) used for being connected with the hydraulic ash discharge valve (2), and the lower end of the variable-diameter taper pipe body (1) is provided with a lower end flange (1-2) used for being connected with the manual overhaul valve (3);
the device is characterized in that a hand hole pipe body (4) communicated with the inside of the reducing taper pipe body (1) is arranged on the reducing taper pipe body (1), a hand hole flange (6) is arranged at the outer connecting end of the hand hole pipe body (4), a hand hole end cover (7) is connected to the hand hole flange (6) through a fastener, a steel pipe (8) communicated with the inside of the hand hole pipe body (4) is arranged at the center of the hand hole end cover (7), and the steel pipe (8) is connected with a rubber pipe joint (10) through a plug valve (9) and used for performing nitrogen purging, cleaning and boosting functions;
a grate (5) is arranged below the hand hole pipe body (4) in the reducing taper pipe body (1).
2. The ash conveying reducing taper pipe capable of clearing blockage on line according to claim 1, wherein the grate (5) is formed by transverse and longitudinal staggered welding of ten round steels with the length of 300 mm and the diameter of 16 mm.
3. The ash conveying reducing taper pipe capable of on-line blocking removal according to claim 1 or 2, wherein grooves (11) are formed in sealing surfaces of the hand hole flange (6) and the hand hole end cover (7), three grooves (11) are formed in an equidistant mode, and the depth of each groove (11) is 0.5-1 mm.
4. The ash conveying variable-diameter taper pipe capable of clearing blockage on line according to claim 1, wherein the nominal diameter of the upper end of the variable-diameter taper pipe body (1) is 500 mm, the nominal diameter of the lower end is 150 mm, and the length is 650 mm.
5. The ash conveying reducing taper pipe capable of being cleaned and blocked on line according to claim 1, wherein the distance between the central axis of the hand hole pipe body (4) and the lower end flange (1-2) is 400 mm.
6. The ash conveying reducing taper pipe capable of being cleaned and blocked on line according to claim 1, wherein a sealing gasket (12) is arranged between the hand hole end cover (7) and the hand hole flange (6).
7. The ash conveying reducing taper pipe capable of being cleaned and blocked on line according to claim 6, wherein the sealing gasket (12) is an asbestos rubber plate.
CN202223239614.4U 2022-11-28 2022-11-28 Ash conveying reducing taper pipe capable of on-line cleaning block Active CN219526684U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223239614.4U CN219526684U (en) 2022-11-28 2022-11-28 Ash conveying reducing taper pipe capable of on-line cleaning block

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223239614.4U CN219526684U (en) 2022-11-28 2022-11-28 Ash conveying reducing taper pipe capable of on-line cleaning block

Publications (1)

Publication Number Publication Date
CN219526684U true CN219526684U (en) 2023-08-15

Family

ID=87587397

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223239614.4U Active CN219526684U (en) 2022-11-28 2022-11-28 Ash conveying reducing taper pipe capable of on-line cleaning block

Country Status (1)

Country Link
CN (1) CN219526684U (en)

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