CN219522560U - An all-in-one batching and mixing machine for preparing concrete - Google Patents
An all-in-one batching and mixing machine for preparing concrete Download PDFInfo
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Abstract
本实用新型涉及混凝土搅拌装置技术领域,具体公开了一种配制混凝土用配料搅拌一体机,搅拌筒顶部外围固定的环形壳体顶面固定有支架,驱动设备固定于支架顶面,搅拌架包括传动连接于驱动设备动力输出端的轴体以及固定于轴体底端的支杆一、二,支杆一外端固定有延伸至搅拌筒内腔的竖杆一,支杆二外端固定有延伸至环形壳体内腔的竖杆二,竖杆、二的底端分别垂直固定有刀板一、二,搅拌筒侧壁对应于环形壳体底端处设有过料口,环形壳体底端与搅拌筒外壁之间设有弧形插槽,弧形插槽内沿竖向滑动插装有用于开合过料口的弧形隔板,弧形隔板外壁底端与环形壳体外壁底端之间设有放料伸缩缸;解决了混凝土配制时因配料预混不到位而降低搅拌效率的问题。
The utility model relates to the technical field of concrete mixing devices, and specifically discloses a batching and mixing integrated machine for preparing concrete. The top surface of an annular shell fixed on the top of the mixing drum is fixed with a bracket, and the driving device is fixed on the top surface of the bracket. The mixing frame includes a transmission The shaft body connected to the power output end of the drive equipment and the support rods 1 and 2 fixed at the bottom end of the shaft body. The vertical bar 2 in the inner cavity of the housing, the bottom ends of the vertical bar and the second are respectively vertically fixed with the blades 1 and 2, and the side wall of the mixing drum is provided with a feeding port corresponding to the bottom of the annular shell, and the bottom of the annular shell is connected with the stirring There is an arc-shaped slot between the outer walls of the barrel, and an arc-shaped partition for opening and closing the material inlet is inserted and inserted vertically in the arc-shaped slot. The bottom end of the outer wall of the arc-shaped partition and the bottom end of the outer wall of the annular shell There is a discharge telescopic cylinder between them; it solves the problem of lower mixing efficiency due to insufficient premixing of ingredients during concrete preparation.
Description
技术领域technical field
本实用新型涉及混凝土搅拌装置技术领域,具体为一种配制混凝土用配料搅拌一体机。The utility model relates to the technical field of concrete mixing devices, in particular to an integrated batching and mixing machine for preparing concrete.
背景技术Background technique
混凝土是当代最主要的土木工程材料之一。它是由胶凝材料,颗粒状集料(也称为骨料),水,以及必要时加入的外加剂和掺合料按一定比例配制,经均匀搅拌,密实成型,养护硬化而成的一种人工石材,混凝土具有原料丰富,价格低廉,生产工艺简单的特点,因而使其用量越来越大。同时混凝土还具有抗压强度高,耐久性好,强度等级范围宽等特点。这些特点使其使用范围十分广泛,不仅在各种土木工程中使用,就是造船业,机械工业,海洋的开发,地热工程等,混凝土也是重要的材料。Concrete is one of the most important civil engineering materials today. It is composed of cementitious materials, granular aggregates (also known as aggregates), water, and additives and admixtures added when necessary, prepared in a certain proportion, uniformly stirred, densely formed, cured and hardened. As a kind of artificial stone, concrete has the characteristics of rich raw materials, low price and simple production process, so its consumption is increasing. At the same time, concrete also has the characteristics of high compressive strength, good durability, and a wide range of strength grades. These characteristics make it widely used, not only in various civil engineering, but also in shipbuilding, machinery industry, marine development, geothermal engineering, etc. Concrete is also an important material.
现有的混凝土配料搅拌技术中,水泥、砂石等配料通过输送机构直接输送至搅拌机构内进行搅拌,由于没有对配料提前进行混合,造成混凝土在搅拌机构内的搅拌时长加长,影响混凝土的搅拌效率。In the existing concrete batching and mixing technology, ingredients such as cement and sand are directly transported to the mixing mechanism for mixing through the conveying mechanism. Since the ingredients are not mixed in advance, the mixing time of the concrete in the mixing mechanism is lengthened, which affects the mixing of the concrete. efficiency.
实用新型内容Utility model content
本实用新型的目的在于提供一种配制混凝土用配料搅拌一体机,用于解决目前混凝土配制时因配料预混不到位而降低搅拌效率的问题。The purpose of the utility model is to provide an all-in-one batching and mixing machine for preparing concrete, which is used to solve the problem of lower mixing efficiency due to insufficient premixing of ingredients during concrete preparation.
为实现上述目的,本实用新型提供如下技术方案:一种配制混凝土用配料搅拌一体机,包括搅拌筒、搅拌架和驱动设备,所述搅拌筒顶部的外围固定有环形壳体,所述环形壳体顶面固定有支架,所述驱动设备固定于所述支架顶面对应于所述搅拌筒轴心的位置,所述搅拌架包括传动连接于所述驱动设备动力输出端的轴体以及固定于所述轴体底端的支杆一和支杆二,所述支杆一外端沿竖向固定有延伸至所述搅拌筒内腔的竖杆一,所述支杆二外端沿竖向固定有延伸至所述环形壳体内腔的竖杆二,所述竖杆一和竖杆二的底端分别垂直固定有刀板一和刀板二,所述搅拌筒侧壁对应于所述环形壳体底端的位置开设有过料口,所述环形壳体底端对应于所述过料口的位置与所述搅拌筒的外壁之间设有弧形插槽,所述弧形插槽内沿竖向滑动插装有用于开合所述过料口的弧形隔板,所述弧形隔板外壁底端与所述环形壳体外壁底端之间设有放料伸缩缸。In order to achieve the above purpose, the utility model provides the following technical solutions: a batching and mixing integrated machine for preparing concrete, including a mixing drum, a stirring frame and a driving device, an annular shell is fixed on the periphery of the top of the mixing drum, and the annular shell A bracket is fixed on the top surface of the body, and the driving device is fixed on the top surface of the bracket at a position corresponding to the shaft center of the mixing drum. The first pole and the second pole at the bottom end of the shaft body, the outer end of the first pole is fixed vertically with the first pole extending to the inner cavity of the mixing drum, and the second outer end of the pole is fixed vertically There is a vertical rod 2 extending to the inner cavity of the annular shell, and the bottom ends of the vertical rod 1 and the vertical rod 2 are respectively vertically fixed with a knife plate 1 and a knife plate 2, and the side wall of the mixing drum corresponds to the circular shell The position of the bottom end of the body is provided with a feed opening, and an arc-shaped slot is arranged between the bottom end of the annular shell corresponding to the position of the feed opening and the outer wall of the mixing drum, and the inner edge of the arc-shaped slot is An arc-shaped partition for opening and closing the material inlet is vertically slidably inserted, and a telescopic discharge cylinder is arranged between the bottom end of the outer wall of the arc-shaped partition and the bottom end of the outer wall of the annular shell.
优选的,所述放料伸缩缸的两端分别与所述环形壳体外壁和弧形隔板外壁铰接,所述搅拌筒外壁位于所述弧形隔板两侧的位置分别沿竖向设有导轨,两个所述导轨底端之间设有弧形凸起。Preferably, the two ends of the discharging telescopic cylinder are respectively hinged to the outer wall of the annular shell and the outer wall of the arc-shaped partition, and the outer walls of the mixing drum are respectively arranged vertically on both sides of the arc-shaped partition. As for the guide rail, an arc-shaped protrusion is arranged between the bottom ends of the two guide rails.
优选的,所述环形壳体顶端的外缘设有多个投料斗。Preferably, a plurality of feeding hoppers are provided on the outer edge of the top end of the annular housing.
优选的,所述环形壳体顶端两侧分别沿水平方向固定有支撑梁,所述支架包括底端固定于所述支撑梁顶面的倒L形架以及底面固定支撑在所述倒L形架顶面的水平支板,所述水平支板对应于所述搅拌筒轴心的位置设有轴孔,所述驱动设备固定于所述水平支板顶面对应于所述轴孔的位置。Preferably, support beams are respectively fixed along the horizontal direction on both sides of the top of the annular housing, and the support includes an inverted L-shaped frame whose bottom end is fixed on the top surface of the support beam and whose bottom surface is fixedly supported on the inverted L-shaped frame. A horizontal support plate on the top surface, the position of the horizontal support plate corresponding to the shaft center of the mixing drum is provided with an axis hole, and the driving device is fixed on the position corresponding to the axis hole on the top surface of the horizontal support plate.
优选的,所述环形壳体底面沿周向均匀固定有多个沿竖向延伸的支腿。Preferably, a plurality of vertically extending legs are evenly fixed on the bottom surface of the annular housing along the circumferential direction.
优选的,所述搅拌筒底面中心的洞口处扣合有排料门板,所述排料门板底面一侧固定有连杆,所述搅拌筒底面对应于所述连杆中部的位置设有耳座,所述连杆的中部铰接于所述耳座内,所述连杆的端头铰接有排料伸缩缸,所述排料伸缩缸的另一端铰接于对应的所述支腿上。Preferably, the hole in the center of the bottom surface of the mixing drum is fastened with a discharge door plate, a connecting rod is fixed on one side of the bottom surface of the discharge door plate, and an ear seat is provided on the bottom surface of the mixing drum corresponding to the middle part of the connecting rod , the middle part of the connecting rod is hinged in the ear seat, the end of the connecting rod is hinged with a discharge telescopic cylinder, and the other end of the discharge telescopic cylinder is hinged with the corresponding leg.
优选的,所述环形壳体的底面为向内侧倾斜的结构。Preferably, the bottom surface of the annular housing is inwardly inclined.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型涉及的配制混凝土用配料搅拌一体机能够在上一循环混凝土搅拌的同时对下一循环的配料进行同步搅拌混合;上一循环混凝土搅拌完成后,可以通过弧形隔板将预混后的配料排放至搅拌筒内,从而大大提高了混凝土制备的效率。The all-in-one batching and mixing machine for preparing concrete involved in the utility model can synchronously mix and mix the ingredients in the next cycle while the concrete is being stirred in the previous cycle; The ingredients are discharged into the mixing drum, which greatly improves the efficiency of concrete preparation.
附图说明Description of drawings
图1为本实用新型整体的主视结构示意图;Fig. 1 is the overall front view structure schematic diagram of the utility model;
图2为本实用新型图1中A处的放大结构示意图;Fig. 2 is the enlarged structural schematic diagram of A place in Fig. 1 of the utility model;
图3为本实用新型搅拌筒的俯视结构示意图;Fig. 3 is the top view structure schematic diagram of the mixing drum of the present utility model;
图4为本实用新型搅拌架的仰视结构示意图;Fig. 4 is the looking up structure schematic diagram of the utility model stirring frame;
图5为本实用新型支架的立体结构示意图。Fig. 5 is a schematic diagram of the three-dimensional structure of the bracket of the present invention.
图中:1-搅拌筒;11-环形壳体;111-投料斗;12-支腿;13-支撑梁;14-耳座;15-导轨;16-弧形凸起;18-过料口;19-弧形插槽;In the figure: 1-mixing drum; 11-annular shell; 111-feeding hopper; 12-outrigger; 13-support beam; 14-ear seat; 15-guide rail; ;19-arc slot;
2-搅拌架;21-轴体;22-支杆一;221-竖杆一;222-刀板一;23-支杆二;231-竖杆二;232-刀板二;2-stirring frame; 21-shaft body; 22-support rod one; 221-vertical rod one; 222-knife board one; 23-support rod two;
3-驱动设备;3- drive equipment;
4-排料门板;41-连杆;42-排料伸缩缸;4-discharging door panel; 41-connecting rod; 42-discharging telescopic cylinder;
5-弧形隔板;51-放料伸缩缸;5-arc clapboard; 51-discharging telescopic cylinder;
6-支架;61-倒L形架;62-水平支板;63-轴孔。6-support; 61-inverted L-shaped frame; 62-horizontal support plate; 63-axis hole.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-5,本实用新型提供一种技术方案:一种配制混凝土用配料搅拌一体机,搅拌筒1顶部的外围固定有环形壳体11,环形壳体11顶面固定有支架6,环形壳体11底面沿周向均匀固定有多个沿竖向延伸的支腿12。Please refer to Figures 1-5, the utility model provides a technical solution: an integrated batching and mixing machine for preparing concrete, an annular shell 11 is fixed on the periphery of the top of the mixing drum 1, and a bracket 6 is fixed on the top surface of the annular shell 11. A plurality of vertically extending legs 12 are evenly fixed on the bottom surface of the annular housing 11 along the circumferential direction.
驱动设备3固定于支架6顶面对应于搅拌筒1轴心的位置,搅拌架2包括传动连接于驱动设备3动力输出端的轴体21以及固定于轴体21底端的支杆一22和支杆二23,支杆一22外端沿竖向固定有延伸至搅拌筒1内腔的竖杆一221,支杆二23外端沿竖向固定有延伸至环形壳体11内腔的竖杆二231,竖杆一221和竖杆二231的底端分别垂直固定有刀板一222和刀板二232,搅拌筒1侧壁对应于环形壳体11底端的位置开设有过料口18,环形壳体11底端对应于过料口18的位置与搅拌筒1的外壁之间设有弧形插槽19,弧形插槽19内沿竖向滑动插装有用于开合过料口18的弧形隔板5,放料伸缩缸51的两端分别与环形壳体11外壁和弧形隔板5外壁铰接,搅拌筒1外壁位于弧形隔板5两侧的位置分别沿竖向设有导轨15,两个导轨15底端之间设有弧形凸起16。The driving device 3 is fixed on the position corresponding to the shaft center of the mixing drum 1 on the top surface of the support 6, and the stirring frame 2 includes a shaft body 21 which is transmission connected to the power output end of the driving device 3 and a pole-22 and a support shaft fixed at the bottom end of the shaft body 21. Rod two 23, the outer end of pole one 22 is vertically fixed with a vertical pole one 221 extending to the inner cavity of the mixing drum 1, and the outer end of pole two 23 is vertically fixed with a vertical pole extending to the inner cavity of the annular housing 11 Two 231, the bottom ends of vertical bar one 221 and vertical bar two 231 are respectively vertically fixed with knife plate one 222 and knife plate two 232, and the position of mixing drum 1 sidewall is corresponding to the position of the bottom end of annular shell 11 and is provided with feed opening 18, An arc-shaped slot 19 is provided between the bottom end of the ring-shaped housing 11 corresponding to the position of the feeding port 18 and the outer wall of the mixing drum 1, and the arc-shaped slot 19 is vertically slid and inserted for opening and closing the feeding port 18. The two ends of the discharge telescopic cylinder 51 are respectively hinged with the outer wall of the annular housing 11 and the outer wall of the arc partition 5, and the outer wall of the mixing drum 1 is located at the positions on both sides of the arc partition 5 along the vertical direction. There are guide rails 15, and an arc-shaped protrusion 16 is arranged between the bottom ends of the two guide rails 15.
搅拌筒1底面中心的洞口处扣合有排料门板4,排料门板4底面一侧固定有连杆41,搅拌筒1底面对应于连杆41中部的位置设有耳座14,连杆41的中部铰接于耳座14内,连杆41的端头铰接有排料伸缩缸42,排料伸缩缸42的另一端铰接于对应的支腿12上。The hole in the center of the bottom surface of the mixing drum 1 is fastened with a discharge door plate 4, and a connecting rod 41 is fixed on one side of the bottom surface of the discharge door plate 4. The bottom surface of the mixing drum 1 is provided with an ear seat 14 corresponding to the middle part of the connecting rod 41, and a connecting rod 41 The middle part is hinged in the lug 14, the end of the connecting rod 41 is hinged with a discharge telescopic cylinder 42, and the other end of the discharge telescopic cylinder 42 is hinged on the corresponding leg 12.
综上,驱动设备3带动搅拌架2整体转动,使得竖杆一221和刀板一222组成的搅拌结构对搅拌筒1内腔底部的混凝土进行搅拌;与此同时,竖杆二231和刀板二232组成搅拌结构在环形壳体11与搅拌筒1外壁之间的腔体内搅拌。To sum up, the driving device 3 drives the mixing frame 2 to rotate as a whole, so that the mixing structure composed of the first vertical rod 221 and the first knife plate 222 mixes the concrete at the bottom of the inner cavity of the mixing drum 1; at the same time, the second vertical bar 231 and the knife plate Two 232 form a stirring structure to stir in the cavity between the annular shell 11 and the outer wall of the mixing drum 1 .
将量化后的水泥、砂石等配料先投放至环形壳体11内腔中,从而使得上一循环混凝土在搅拌筒1内腔被搅拌的同时,配料在环形壳体11内腔被搅拌混合,上一循环的混凝土搅拌完毕并完成排料后,放料伸缩缸51伸长,使得弧形隔板5在导轨15的导向作用下向下滑动,从而打开过料口18,期间搅拌架2处于转动搅拌过程中,使得环形壳体1内腔中完成预混的配料从过料口18落入搅拌筒1内腔的底部,完成放料后,放料伸缩缸51收缩,使得弧形隔板5重新对过料口18进行封闭,再将下一循环的配料投放至环形壳体11内,以此类推。其中,弧形凸起16用于对弧形隔板5的下滑起到限位作用。The quantified cement, sand and gravel and other ingredients are first put into the inner cavity of the annular shell 11, so that the last cycle of concrete is stirred in the inner cavity of the mixing drum 1, and the ingredients are stirred and mixed in the inner cavity of the annular shell 11. After the concrete in the last cycle is finished mixing and discharging, the telescopic discharge cylinder 51 is extended, so that the arc-shaped partition 5 slides downward under the guidance of the guide rail 15, thereby opening the material feeding port 18, during which the mixing frame 2 is in the During the rotation and stirring process, the premixed ingredients in the inner cavity of the annular shell 1 fall into the bottom of the inner cavity of the mixing drum 1 from the feeding port 18. After the discharge is completed, the discharge telescopic cylinder 51 shrinks, so that the arc-shaped partition 5. Close the feed opening 18 again, and then put the next cycle of ingredients into the annular housing 11, and so on. Wherein, the arc-shaped protrusion 16 is used to limit the sliding of the arc-shaped partition 5 .
其中,为了进一步提高环形壳体11内腔中预混配料向搅拌筒体1内腔放料的效率,设置多组弧形隔板5及其相应传动件,并在竖杆二231的底端设置铲板,铲板形状与环形壳体11内腔底端的截面相仿,以便于充分将预混配料放料至搅拌筒1内。Among them, in order to further improve the efficiency of discharging the premixed ingredients in the inner cavity of the annular shell 11 to the inner cavity of the mixing cylinder 1, a plurality of sets of arc-shaped partitions 5 and their corresponding transmission parts are set, and at the bottom of the vertical bar 231 A shovel is provided, the shape of which is similar to the cross section of the bottom end of the inner cavity of the annular casing 11, so as to fully discharge the premixed ingredients into the mixing drum 1.
对于搅拌完毕后的混凝土进行排料时,排料伸缩缸42收缩,以牵拉连杆41的端部向上转动,从而使得排料门板4向下转动,从而便于将搅拌后的混凝土从搅拌筒1底部的洞口中排出。When discharging the concrete after mixing, the discharge telescopic cylinder 42 shrinks to pull the end of the connecting rod 41 to rotate upwards, so that the discharge door 4 is rotated downward, so that the stirred concrete is conveniently discharged from the mixing drum. 1 from the hole at the bottom.
为了便于向环形壳体11内腔投料,环形壳体11顶端的外缘设有多个投料斗111。In order to facilitate feeding into the inner cavity of the annular housing 11 , a plurality of feeding hoppers 111 are provided on the outer edge of the top end of the annular housing 11 .
其中,环形壳体11顶端两侧分别沿水平方向固定有支撑梁13,支架6包括底端固定于支撑梁13顶面的倒L形架61以及底面固定支撑在倒L形架61顶面的水平支板62,水平支板62对应于搅拌筒1轴心的位置设有轴孔63,驱动设备3固定于水平支板62顶面对应于轴孔63的位置。Wherein, both sides of the top end of the annular housing 11 are respectively fixed with support beams 13 along the horizontal direction, and the support 6 includes an inverted L-shaped frame 61 whose bottom end is fixed on the top surface of the support beam 13 and an inverted L-shaped frame 61 whose bottom surface is fixedly supported on the top surface of the inverted L-shaped frame 61. The horizontal support plate 62 is provided with a shaft hole 63 at a position corresponding to the shaft center of the mixing drum 1 , and the driving device 3 is fixed on the top surface of the horizontal support plate 62 at a position corresponding to the shaft hole 63 .
为了便于将环形壳体11内腔的混合配料顺畅地排放至搅拌筒体1内,环形壳体11的底面为向内侧倾斜的结构。In order to facilitate the smooth discharge of the mixed ingredients in the inner cavity of the annular housing 11 into the mixing cylinder 1 , the bottom surface of the annular housing 11 is inwardly inclined.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (7)
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