CN219520608U - An adjustable-speed universal precision milling press plate slope fixture - Google Patents
An adjustable-speed universal precision milling press plate slope fixture Download PDFInfo
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- CN219520608U CN219520608U CN202320572211.7U CN202320572211U CN219520608U CN 219520608 U CN219520608 U CN 219520608U CN 202320572211 U CN202320572211 U CN 202320572211U CN 219520608 U CN219520608 U CN 219520608U
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Abstract
本实用新型涉及一种可调速通用精铣压板斜面夹具,包括对称设置的左定位板和右定位板,左定位板上开有定位V型槽,夹具主体下端面两侧沿宽度方向设置有支撑圆棒,其中一端的支撑圆棒放置在定位V型槽中,另一端的支撑圆棒则放置在右定位板上,夹具主体两侧设置有压板。通过替换垫块,即可精加工上平面,又可精加工斜面,一次完成;夹装快捷、简单,便于操作,效率提高一倍,工人的劳动强度减轻,可实现一人操作多台机床;采用可调式顶紧设计,保证了夹具可以自由调整,适合不同尺寸的压板加工定位,提高本工序加工质量,保证尺寸和公差,确保下工序定位准确,机床只移动一个轴进行加工,保证了加工面的表面粗糙度,刀片磨损小。
The utility model relates to a speed-adjustable universal precision milling pressure plate slope fixture, which comprises a symmetrically arranged left positioning plate and a right positioning plate, a positioning V-shaped groove is opened on the left positioning plate, and two sides of the lower end surface of the clamp main body are arranged along the width direction. The supporting round bar is placed in the positioning V-shaped groove at one end, and the supporting round bar at the other end is placed on the right positioning plate. There are pressing plates on both sides of the fixture body. By replacing the pads, the upper plane and the slope can be finished at one time; the clamping is fast and simple, easy to operate, the efficiency is doubled, the labor intensity of the workers is reduced, and one person can operate multiple machine tools; The adjustable top tightening design ensures that the fixture can be adjusted freely, which is suitable for the processing and positioning of pressure plates of different sizes, improves the processing quality of this process, ensures the size and tolerance, and ensures accurate positioning of the next process. The machine tool only moves one axis for processing, ensuring the processing surface Excellent surface roughness, less blade wear.
Description
技术领域technical field
本实用新型涉及铣床加工夹具技术领域,具体涉及一种可调速通用精铣压板斜面夹具。The utility model relates to the technical field of milling machine processing fixtures, in particular to a speed-adjustable universal precision milling pressure plate slope fixture.
背景技术Background technique
在立式、卧式加工中心,炮塔铣床等机床中有各类规格不一的压板类零件,这些零件加工量大,具有一定加工难度,其中较为难加工的是具有斜面的零件,因为在加工此类零件时以自由装夹方式为主,分为2种自由装夹方式,第一是用虎钳夹持装夹,第二是用通用压板螺栓装夹,夹装的同时需要将零件倾斜装夹或采取斜垫块垫斜装夹;不采用倾斜装置的话则需要采用数控铣床两轴联动加工(即需要水平方向和竖直方向联动),其对刀片磨损快,对刀片的质量要求高,如果采用数控立式加工中心,一次加工一个零件,立加工作台面大部分地方闲置,设备得不到充分利用,且在工艺上精铣上面和斜面需要两次装夹,增加装夹时间,效率低。虽然中国实用新型专利“一种具有斜面的工件的铣夹具”,公开号CN206643631U,其中公开记载了具有斜面的工件的铣夹具,它包括夹具本体、固定在夹具本体上的压紧装置;夹具本体的上部有两个相互垂直的定位平面H面和L面,其中H面与水平面之间的夹角为α;压紧装置包括若干个压紧单元,每个压紧单元均包括压板、连接板、双头螺栓、压紧螺母;连接板为“L”形,设置在夹具本体的右上部,其一边与夹具本体的上平面接触,另一边通过紧固件紧压在夹具本体的右侧面上;压板紧压在连接板的上部;双头螺栓的一端连接在夹具本体上,另一端从压板、连接板中穿过,压紧螺母旋合在双头螺栓上,并通过并紧压板将连接板紧压在夹具本体上;其虽然具有铣工具斜面的技术效果,但其即能实现固定角度的装置,且不具有多件零件同时加工的功效,装夹上也存在操作复杂,使用局限等问题。In machine tools such as vertical and horizontal machining centers and turret milling machines, there are various pressure plate parts of different specifications. These parts have a large amount of processing and are difficult to process. The free clamping method is the main method for this kind of parts, which can be divided into two free clamping methods. The first is clamping with a vise, and the second is clamping with a universal pressure plate bolt. The part needs to be tilted while clamping. Clamping or clamping with inclined pads; if the tilting device is not used, two-axis linkage processing of CNC milling machine is required (that is, horizontal and vertical linkage is required), which wears fast on the blade and requires high quality of the blade. , if a CNC vertical machining center is used to process one part at a time, most of the vertical machining table will be idle, the equipment will not be fully utilized, and the process of fine milling the upper surface and the inclined surface requires two clampings, increasing the clamping time, low efficiency. Although the Chinese utility model patent "a milling fixture for a workpiece with an inclined surface", the publication number CN206643631U discloses a milling fixture for a workpiece with an inclined surface, which includes a fixture body and a pressing device fixed on the fixture body; the fixture body There are two mutually perpendicular positioning planes H surface and L surface on the upper part, wherein the angle between the H surface and the horizontal plane is α; the pressing device includes several pressing units, and each pressing unit includes a pressing plate, a connecting plate , stud bolts, compression nuts; the connecting plate is "L" shaped, set on the upper right part of the fixture body, one side of which is in contact with the upper plane of the fixture body, and the other side is pressed tightly on the right side of the fixture body through fasteners upper; the pressure plate is tightly pressed on the upper part of the connection plate; one end of the stud bolt is connected to the fixture body, the other end passes through the pressure plate and the connection plate, and the compression nut is screwed on the stud bolt, and is passed through the pressure plate and tightened. The connecting plate is tightly pressed on the fixture body; although it has the technical effect of milling the inclined surface of the tool, it can realize the fixed angle device, and it does not have the effect of processing multiple parts at the same time. There are also complex operations and limited use in the clamping And other issues.
实用新型内容Utility model content
针对上述,本实用新型提供一种可调速通用精铣压板斜面夹具,能够实现多件零件同时装夹加工,斜面角度可灵活调整,装夹操作简单、快捷等问题。In view of the above, the utility model provides a speed-adjustable general-purpose fine milling press plate slope clamp, which can realize simultaneous clamping and processing of multiple parts, the angle of the slope can be adjusted flexibly, and the clamping operation is simple and fast.
本实用新型的具体技术方案是,一种可调速通用精铣压板斜面夹具,包括对称设置的左定位板和右定位板,所述左定位板上开有定位V型槽,还包括夹具主体,所述夹具主体下端面两侧沿宽度方向设置有支撑圆棒,其中一端的支撑圆棒放置在定位V型槽中,另一端的支撑圆棒则放置在右定位板上,所述夹具主体两侧设置有压板。The specific technical solution of the utility model is, a kind of speed-adjustable universal precision milling pressure plate slope fixture, including symmetrically arranged left positioning plate and right positioning plate, the left positioning plate has a positioning V-shaped groove, and also includes a clamp main body , both sides of the lower end surface of the fixture body are provided with supporting round bars along the width direction, wherein the supporting round bar at one end is placed in the positioning V-shaped groove, and the supporting round bar at the other end is placed on the right positioning plate. Pressure plates are arranged on both sides.
进一步,优选的是,还包括角度调节垫块,所述右定位板与支撑圆棒间还设置有角度调节垫块。Further, it is preferred that an angle adjustment pad is also included, and an angle adjustment pad is also provided between the right positioning plate and the supporting round bar.
进一步,优选的是,所述夹具主体下端面两侧沿宽度方向各设置有1根支撑圆棒。Further, preferably, one support round rod is respectively arranged on both sides of the lower end surface of the clamp body along the width direction.
进一步,优选的是,所述夹具主体上端面沿长度方向开有安装槽。Further, preferably, an installation groove is formed on the upper end surface of the clamp body along the length direction.
进一步,优选的是,所述安装槽开有2条以上。Further, preferably, there are more than two installation grooves.
进一步,优选的是,所述安装槽内设置有顶紧块。Further, preferably, a top tightening block is arranged in the installation groove.
进一步,优选的是,所述夹具主体通过连接螺栓与支撑圆棒连接。Further, preferably, the fixture main body is connected to the supporting round bar through connecting bolts.
进一步,优选的是,所述压板安装在支撑柱上,所述压板一端压紧夹具主体,另一端通过支柱支撑。Further, preferably, the pressing plate is installed on a support column, one end of the pressing plate presses the fixture main body, and the other end is supported by the support column.
本实用新型的有益效果是:通过替换垫块,即可精加工上平面,又可精加工斜面,一次完成;夹装快捷、简单,便于操作,效率提高一倍,工人的劳动强度减轻,可实现一人操作多台机床;采用可调式顶紧设计,保证了夹具可以自由调整,适合不同尺寸的压板加工定位,提高本工序加工质量,保证尺寸和公差,确保下工序定位准确,机床只移动一个轴进行加工,保证了加工面的表面粗糙度,刀片磨损小。The beneficial effects of the utility model are: by replacing the pads, the upper plane and the slope can be finished at one time; the clamping is fast and simple, easy to operate, the efficiency is doubled, and the labor intensity of the workers is reduced. Realize the operation of multiple machine tools by one person; the adjustable clamping design ensures that the fixture can be adjusted freely, which is suitable for the processing and positioning of pressure plates of different sizes, improves the processing quality of this process, ensures the size and tolerance, and ensures accurate positioning of the next process. The machine tool only moves one The shaft is processed to ensure the surface roughness of the processed surface and the wear of the blade is small.
附图说明Description of drawings
图1为本实用新型可调速通用精铣压板斜面夹具的立体结构示意图,其中采用双点画线示出了本实用新型夹具组件安装在铣床工作时的状态参考图;Fig. 1 is the three-dimensional structural schematic diagram of the adjustable-speed universal fine-milling clamp of the utility model, in which a double-dot dashed line is used to show the reference diagram of the status of the utility model clamp assembly installed on the milling machine;
图2为本实用新型可调速通用精铣压板斜面夹具的主视图;Fig. 2 is the front view of the utility model adjustable-speed universal finish milling pressure plate slope fixture;
图3为本实用新型可调速通用精铣压板斜面夹具的俯视图;Fig. 3 is a top view of the utility model adjustable-speed universal finish milling plate inclined-plane fixture;
图4为本实用新型可调速通用精铣压板斜面夹具的右视图;Fig. 4 is the right view of the utility model adjustable speed universal fine milling pressure plate slope fixture;
图5为图2中的B-B剖视图;Fig. 5 is B-B sectional view among Fig. 2;
图6为图3中的A-A剖视图。Fig. 6 is a cross-sectional view of A-A in Fig. 3 .
图中:100-铣床工作台,101-待加工压板零件,1-右定位板,2-左定位板,201-定位V型槽,3-角度调节垫块,4-支撑圆棒,5-夹具主体,501-滑鞍,502-安装槽,503-分隔板,504-顶紧螺栓,505-顶紧块,6-压板,7-连接螺栓,8-支柱,9-支撑柱。In the figure: 100-milling machine table, 101-pressure plate parts to be processed, 1-right positioning plate, 2-left positioning plate, 201-positioning V-shaped groove, 3-angle adjustment pad, 4-supporting round rod, 5- Fixture main body, 501-sliding saddle, 502-installation groove, 503-dividing plate, 504-top tightening bolt, 505-top tightening block, 6-pressing plate, 7-connecting bolt, 8-pillar, 9-supporting column.
实施方式Implementation
为了使本实用新型所解决的技术问题、技术方案更加清楚明白,以下结合附图及实施例,对本实用新型进一步详细说明。应当理解,此处所描述的具体实施例仅仅用于解释本实用新型,并不用于限定本实用新型。In order to make the technical problems and technical solutions solved by the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
在本实用新型的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical" , "horizontal", "top", "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the utility model, rather than Any indication or implication that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation should not be construed as limiting the invention.
在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体的连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should also be noted that, unless otherwise clearly stipulated and limited, the terms "setting", "installation" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a A detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
如图1所示,一种可调速通用精铣压板斜面夹具,包括对称设置的左定位板2和右定位板1,左定位板2和右定位板1通过螺钉和T型螺母安装在铣床工作台100上,该安装形式为机床工作台常用的安装方式。As shown in Figure 1, a kind of speed-adjustable universal finish milling plate inclined fixture, including symmetrically arranged left positioning plate 2 and right positioning plate 1, left positioning plate 2 and right positioning plate 1 are installed on the milling machine by screws and T-nuts On the workbench 100, this installation form is a commonly used installation method for machine tool workbenches.
如图1至图4所示,左定位板2上开有定位V型槽201,定位V型槽201也是沿宽度方向设置。As shown in Figures 1 to 4, the left positioning plate 2 is provided with a positioning V-shaped groove 201, and the positioning V-shaped groove 201 is also arranged along the width direction.
还包括夹具主体5,采用HT300铸件材料,夹具主体5下端面两侧沿宽度方向设置有支撑圆棒4,其中一端的支撑圆棒4放置在定位V型槽201中,另一端的支撑圆棒4则放置在右定位板1上,主体5通过连接螺栓7与支撑圆棒4连接,支撑圆棒4与夹具主体5安装的一面为平面,请参考图5,而夹具主体5下端面两侧沿宽度方向各设置有1根支撑圆棒4,请参考图1和图2。It also includes the clamp body 5, which adopts HT300 casting material. The two sides of the lower end surface of the clamp body 5 are provided with supporting round rods 4 along the width direction. The supporting round rods 4 at one end are placed in the positioning V-shaped groove 201, and the supporting round rods at the other end 4 is placed on the right positioning plate 1, the main body 5 is connected with the support round bar 4 through the connecting bolt 7, the side where the support round bar 4 and the fixture main body 5 are installed is a plane, please refer to Figure 5, and the two sides of the lower end surface of the fixture main body 5 One supporting round bar 4 is arranged along the width direction, please refer to Fig. 1 and Fig. 2 .
如图1和2所示,图还包括角度调节垫块3,右定位板1与支撑圆棒4间还设置有角度调节垫块3,通过角度调节垫块3实现角度a的调整,如图2所示,而通过不加垫或加垫,加垫后更换不同尺寸高度的角度调节垫块3,能实现平面加工、1:100斜面加工和1:150斜面加工,可以进行多件,多面的加工,高效快捷。As shown in Figures 1 and 2, the figure also includes an angle adjustment pad 3, and an angle adjustment pad 3 is also provided between the right positioning plate 1 and the support round bar 4, and the adjustment of the angle a is realized through the angle adjustment pad 3, as shown in the figure As shown in 2, by not adding pads or adding pads, and replacing the angle adjustment pads 3 of different sizes and heights after adding pads, plane processing, 1:100 bevel processing and 1:150 bevel processing can be realized, and multiple pieces and multiple surfaces can be carried out. Processing, efficient and fast.
夹具主体5上端面沿长度方向开有安装槽502,安装槽502开有2条,安装槽502间设置有分隔板503,待加工压板零件101则放置在安装槽502内。The upper end surface of the fixture main body 5 is provided with installation grooves 502 along the length direction.
2条安装槽502内设置有顶紧块505,顶紧块505一端面顶紧待加工压板零件101,另一端面通过顶紧螺栓504顶紧,顶紧螺栓504螺纹安装在夹具主体5上并延伸入安装槽502内,通过螺纹实现顶紧螺栓504松紧顶紧块505,顶紧块505与待加工压板零件101接触面为带齿形设计,其槽开成两个方向90度V型槽,使定位过程中工件接触点大多数能接触,如图6所示。The two mounting grooves 502 are provided with a clamping block 505, one end of the clamping block 505 is clamped against the press plate part 101 to be processed, and the other end is clamped by a clamping bolt 504, which is threadedly mounted on the clamp body 5 and Extending into the installation groove 502, the tightening bolt 504 is tightened and the tightening block 505 is realized through threads. The contact surface between the tightening block 505 and the pressure plate part 101 to be processed is designed with a tooth shape, and the groove is opened into a 90-degree V-shaped groove in two directions. , so that most of the contact points of the workpiece can be contacted during the positioning process, as shown in Figure 6.
采用可调式顶紧设计,保证了夹具可以自由调整,以便适合不同尺寸的压板加工定位,在实施中该类夹具能够覆盖企业80多种待加工压板零件101。The adjustable clamping design ensures that the fixture can be adjusted freely so as to be suitable for the processing and positioning of pressure plates of different sizes. In practice, this type of fixture can cover more than 80 types of pressure plate parts 101 to be processed in the enterprise.
夹具主体5两侧设置有压板6,压板6压持在夹具主体5两侧的滑鞍501上端面,压板6安装在支撑柱9上,压板6一端压紧夹具主体5。Both sides of the fixture main body 5 are provided with pressing plates 6 , which are pressed on the upper end surfaces of the saddles 501 on both sides of the fixture main body 5 , and the pressing plates 6 are installed on the support columns 9 , and one end of the pressing plate 6 presses the fixture main body 5 .
另一端通过支柱8支撑;而支柱8包括下部圆柱形柱体,以及上端与圆柱形柱体螺纹连接的转动支撑大头螺钉,通过转动大头螺钉实现可调式支撑,如图5所示。The other end is supported by a pillar 8; and the pillar 8 includes a lower cylindrical cylinder, and a rotating support thumb screw whose upper end is threadedly connected with the cylindrical cylinder, and the adjustable support is realized by rotating the thumb screw, as shown in FIG. 5 .
以上通过具体的和优选的实施例详细地描述了本实用新型,但本领域技术人员应该明白,本实用新型并不局限于以上所述实施例,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换等,均应包含在本实用新型的保护范围之内。The utility model has been described in detail above through specific and preferred embodiments, but those skilled in the art should understand that the utility model is not limited to the above-described embodiments, and within the spirit and principles of the utility model, Any modifications, equivalent replacements, etc. should be included in the protection scope of the present utility model.
Claims (8)
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| CN202320572211.7U CN219520608U (en) | 2023-03-22 | 2023-03-22 | An adjustable-speed universal precision milling press plate slope fixture |
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Effective date of registration: 20250524 Address after: 651200 Yunnan Province Chuxiong Yi Autonomous Prefecture Lufeng City Lufeng Industrial Park Bicheng Area Equipment Manufacturing Industry Park C Zone - Building 2 - No. 1 Patentee after: YUNNAN RUNLIN PRECISION MACHINERY MANUFACTURING Co.,Ltd. Country or region after: China Address before: 651200 Yunnan Province Chuxiong Yi Autonomous Prefecture Lufeng City Industrial Park Bicheng Area Equipment Manufacturing Industry Park (Qianying Village Committee) Patentee before: Lufeng Taifu Machinery Manufacturing Co.,Ltd. Country or region before: China |